WO2011016396A1 - 多段変速機 - Google Patents
多段変速機 Download PDFInfo
- Publication number
- WO2011016396A1 WO2011016396A1 PCT/JP2010/062882 JP2010062882W WO2011016396A1 WO 2011016396 A1 WO2011016396 A1 WO 2011016396A1 JP 2010062882 W JP2010062882 W JP 2010062882W WO 2011016396 A1 WO2011016396 A1 WO 2011016396A1
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- WO
- WIPO (PCT)
- Prior art keywords
- gear
- claw
- engagement
- annular plate
- plate member
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/083—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts with radially acting and axially controlled clutching members, e.g. sliding keys
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/19—Gearing
- Y10T74/19219—Interchangeably locked
- Y10T74/19242—Combined gear and clutch
Definitions
- the present invention relates to a multi-stage transmission in which a plurality of drive gears and driven gears are supported on gear shafts that are parallel to each other in a state where they are always meshed with each other in each gear stage.
- one of the driving gear and the driven gear is fixed to the gear shaft, the other is rotatably supported on the gear shaft, and the gear shaft of the rotatable gear by the engaging means is mounted on the gear shaft. Shifting is performed by switching the gears to be engaged.
- a configuration in which a swinging claw member operated by a cam member is used for the engagement between the gear and the gear shaft is an example filed earlier by the same applicant (Patent Document 1).
- an engaging projection is formed on the inner peripheral surface of each gear, and the other gear shaft is pivotally supported by a support pin and swings.
- the moving claw member is provided in such a manner that the claw tip can be protruded and projected outward in the radial direction.
- the claw tip protrudes to engage with the engagement convex portion of the inner peripheral surface of the gear, and the claw tip is submerged to The engagement with the engaging projection is released.
- the claw tip of the swinging claw member When the engaging means is engaged, the claw tip of the swinging claw member is brought into contact with the engaging convex portion of the inner peripheral surface of the gear while the gear and the gear shaft are rotating relative to each other. Therefore, if the protrusion of the claw tip of the swinging claw member is small and engages with the engaging projection of the gear, an excessive load may be applied to a part of the claw tip, so it is necessary to enlarge the claw was there.
- the present invention has been made in view of such a point, and an object of the present invention is that an excessive load is applied to a part of the engaging claw when the engaging claw of the engaging means engages with the engaging convex portion of the gear.
- the point is to provide a multi-stage transmission that avoids the addition of.
- the present invention provides: A plurality of drive gears (m) and driven gears (n) are respectively supported by gears that are parallel to each other in a constantly meshing state for each gear, and a plurality of ones of the drive gears (m) and the driven gears (n).
- the gear is fixed to the gear shaft, and the engaging projection (R) formed on the inner peripheral surface of the other gear and the engaging claw (R
- the inner peripheral ridge (30C) protruding annularly on the inner peripheral surface of the gear (n) ) Is formed with the engaging protrusion (31), and is relatively close to the side surface of the inner peripheral protrusion (30C) where the engaging protrusion (31) of the gear (n) is formed.
- the annular plate member (35) has an inner peripheral surface.
- a contact convex part (36) is formed to project with an inclined surface that can contact the engaging claw (R) in the circumferential direction, and at least the inclined surface forming part of the contact convex part (36) is excluded.
- the return spring (38) is positioned so that the portion overlaps the engagement convex portion (31) in the axial direction, and the inclined surface of the contact convex portion (36) is formed by the engagement claw (R).
- a multi-stage transmission including a bottom inclined surface (36pb) having an engageable inclination angle and a top inclined surface (36ps) having an inclination angle at which the engaging claw (R) cannot slide and slide is provided.
- Preferred embodiments of the present invention include: The engaging claw (R) swings with respect to the gear shaft, and the claw tip portion (Rp) protrudes and protrudes in the radial direction, and the claw tip portion (Rp) of the engaging claw (R) A straight line (PQ) connecting the contact (Q) when contacting the bottom inclined surface (36pb) of the portion (36) and the swing center (P) of the engaging claw (R) and the bottom inclined surface (36pb)
- the obtuse angle close to a right angle is the angle formed by
- Preferred embodiments of the present invention include: An angle ( ⁇ ) formed by the straight line (PQ) and the bottom inclined surface (36pb) is an angle exceeding 90 degrees and not more than 100 degrees.
- Preferred embodiments of the present invention include: Engage with at least the engaging claw (Ra) for shifting up among the bases on both sides in the circumferential direction of the engaging convex part (31) formed on the inner peripheral ridge part (30C) of the gear (n).
- a groove (31v) is formed in the base on the side.
- Preferred embodiments of the present invention include: An arcuate groove (32) is provided along the circumferential direction on the side surface of the inner peripheral ridge (30C) where the engagement protrusion (31) of the gear (n) is formed, An arc-shaped notch (37) corresponding to the arc-shaped groove (32) is formed on a side surface of the annular plate member (35) facing the inner peripheral protrusion (30C), and the arc-shaped groove (32).
- the return spring (38) is interposed across the arc-shaped notch (37), and the opposite surface of the annular plate member (35) opposite the side surface facing the inner peripheral protrusion (30C) is locked. Locking by the member (39) restricts the axial movement of the annular plate member (35).
- Preferred embodiments of the present invention include:
- the circumferential width of the abutment convex portion (36) of the annular plate member (35) is such that both the claw tip portion (Rp) of the engaging claw (Ra) for shifting up and the gear for shifting down are in a protruding state.
- the engagement claw (Rb) has a smaller distance from the claw tip (Rp) in the circumferential direction.
- Preferred embodiments of the present invention include:
- the gear (n) is externally fitted so as to straddle between adjacent bearing collar members (13, 13) externally mounted on the gear shaft (12), and is rotatably supported by the bearing collar member (13).
- the outer peripheral edge on the side where the annular plate member (35) is provided is cut out annularly to form an edge step (13d), and the inner periphery of the gear (n) is formed on the edge step (13d).
- the end edge is fitted and pivotally supported.
- Preferred embodiments of the present invention include: Instead of positioning by the return spring (38) between the annular plate member (35) and at least the smallest gear (n6) of the gears having the smallest or largest reduction ratio, the annular plate member (35 ) Is configured to follow the gear (n6) with a predetermined friction.
- the friction structure is a structure in which an annular wave spring (60) is sandwiched between a side surface of the inner peripheral protrusion (30C) of the gear (n6) and the annular plate member (35). It is characterized by.
- the friction structure is a structure in which an annular disc spring (70) is sandwiched between a side surface of the inner peripheral protrusion (30C) of the gear (n6) and the annular plate member (35). It is characterized by.
- the annular plate member (35) is positioned (centered) by the return spring (38) so that at least the portion of the contact convex portion (36) excluding the inclined surface forming portion overlaps the engaging convex portion (31) in the axial direction. Therefore, when the engagement claw (R) is engaged, the annular plate is engaged before engaging the engagement protrusion (31) formed on the inner peripheral protrusion (30C) of the gear (n). The contact claw (R) is engaged with the inclined surface of the contact projection (36) of the annular plate member (35).
- the engaging claw (R) Since the bottom inclined surface (36pb) having a possible inclination angle and the top inclined surface (36ps) having an inclination angle where the engaging claw cannot be engaged and slidably contacted, the engaging claw (R)
- the engagement projection of the gear (n) is slid by sliding the annular plate member (35) against the return spring (38) while being in contact with the bottom inclined surface (36pb) of the contact projection (36).
- the top inclined surface (36 ps) of the contact protrusion (36) in a state where the engagement claw (R) protrudes small. Slidably contacted without engaging and over the contact projection (36), it is avoided that an excessive load is applied to a part of the engagement claw (R), and the contact projection (36) is overcome.
- the engaging claw (R) can come into contact with the coming contact protrusion (36) in a state of largely protruding. Therefore, the engagement claw (R) can be engaged with the engagement protrusion (31) of the gear (n) without receiving an excessive load.
- the angle ( ⁇ ) formed between the straight line (PQ) and the bottom inclined surface (36pb) is an obtuse angle close to a right angle, so that the plurality of engagement claws (R) respectively correspond to the corresponding contact protrusions (36). Even if it does not contact the bottom inclined surface (36pb) at the same time with high accuracy, it can swing and contact sequentially, and some of the engaging claws (R) engage with the engaging convex part (31). You can avoid situations where you can't.
- the engagement claw (R) is in contact with the projecting protrusion (36).
- the bottom inclined surface (36pb) When it comes into contact with the bottom inclined surface (36pb), it can be reliably engaged without slipping, and a situation where some of the engaging claws (R) cannot be engaged with the engaging convex portion (31) can be reliably avoided.
- a return spring (38) is interposed between the arc-shaped groove (32) of the gear (n) and the arc-shaped notch (37) of the annular plate member (35), and the inner peripheral protrusion of the annular plate member (35). Since the opposite surface of the side facing the portion (30C) is locked by the locking member (39) to restrict the axial movement of the annular plate member (35), the gear (n
- the annular plate member (35) can be positioned in the circumferential direction with a simple and compact structure.
- the circumferential width of the contact convex portion (36) of the annular plate member (35) is the same as that of the nail tip (Rp) of the shift-up engagement claw (Ra) and the shift-down engagement claw (Rb). ) Of the annular plate member (35) is smaller than the circumferential distance between the claw tip portion (Rp) and the engagement claw (Ra) for shifting up and the engaging claw for shifting down are (Rb) can be put in a state that can immediately respond to either upshifting or downshifting.
- the gear (n) is externally fitted so as to straddle between adjacent bearing collar members (13, 13), which are externally mounted on the gear shaft (12), and is rotatably supported by an annular plate of the bearing collar member (13).
- the outer peripheral edge on the side where the member (35) is provided is cut into an annular shape to form an edge step (13d), and the inner peripheral edge of the gear (n) is fitted to the edge step (13d). Since the gear (n) is pivotally supported, the axial thrust force of the gear (n) is received by the edge step (13d) of the bearing collar member (13), so that the inner circumference of the gear (n) The distance between the strip (30C) and the bearing collar member (13) is maintained.
- the annular plate member (35) adjacent to the inner peripheral ridge (30C) is pushed by the bearing collar member (13) and pressed against the inner peripheral ridge (30C), and the annular plate member (35) Since the smooth relative rotation with respect to the gear (n) is not hindered, the engagement claw (R) should be guided accurately and engaged with the engagement protrusion (31) of the gear (n) at an appropriate timing. Can do.
- At least the smallest gear (n6) having the reduction ratio of the smallest or largest is provided with an annular plate member (35) instead of positioning by the return spring (38) between the annular plate member (35).
- a friction structure that follows the gear (n6) with the above friction is configured. That is, since the gear having the smallest reduction ratio that has been effectively shifted up is not further shifted up, the annular plate member (35) does not need to be centered by the return spring (38).
- the member (35) has only to follow the gear (n6) with a predetermined friction, and therefore a simple friction structure is used instead of the return spring (38), the structure is simplified, and the workability and assembly of parts are also improved. It is possible to improve the cost. The same applies to the gear with the largest reduction ratio.
- the friction structure is such that an annular wave spring (60) is sandwiched between the side surface of the inner peripheral protrusion (30C) of the gear (n6) and the annular plate member (35), the structure is simplified and assembled. Further improvement in applicability and cost reduction can be achieved.
- the friction structure is such that an annular disc spring (70) is sandwiched between the side surface of the inner peripheral ridge (30C) of the gear (n6) and the annular plate member (35). Further improvement in applicability and cost reduction can be achieved.
- FIG. 6 is a cross-sectional view (a cross-sectional view taken along the line II-II in FIGS. 4 and 5) showing the counter gear shaft and the structure around it.
- FIG. 6 is another cross-sectional view (a cross-sectional view taken along the line III-III in FIGS. 4 and 5) showing the counter gear shaft and the structure around it.
- FIG. 4 is a sectional view taken along line IV-IV in FIGS. 2 and 3.
- FIG. 5 is a cross-sectional view taken along line VV in FIGS. 2 and 3. It is a disassembled perspective view of a control rod and a lost motion mechanism.
- FIG. 5 is an exploded perspective view of a state in which a lost motion mechanism is assembled to a control rod and a cam rod and the like. It is a disassembled perspective view of a part of a counter gear shaft, a pin member, and a spring.
- FIG. 9 is a left side view of the counter gear shaft (a view taken along arrow IX in FIG. 8). It is a disassembled perspective view of a rocking claw member, a spindle pin, a pin member, and a spring. It is a perspective view which shows the state which assembled
- FIG. 12 is a perspective view showing a state in which a bearing collar member is packaged on the counter gear shaft in the state shown in FIG. 11.
- FIG. 26 is a sectional view taken along line XXVI-XXVI in FIG. 25.
- FIG. 4 is an exploded cross-sectional view of a driven transmission gear, an annular plate member, a wave spring, and the like.
- m drive transmission gear, m1 to m6 ... first to sixth drive transmission gears, n: driven transmission gears, n1 to n6: first to sixth driven transmission gears, 10 ... multi-speed transmission, 11 ... main gear shaft, 12 ... counter gear shaft, 13 ... bearing collar member, 20 ... engaging means, 22 ... compression spring, 23 ... pin member, 26 ... spindle pin, 30L ... left annular hole, 30R ... right annular hole, 30C ... inner circumferential protrusion, 31 ... engaging convex part, 31p ... engaging surface, 31v ... groove, 32 ... arc groove, 33 ... inner circumferential groove, 35 ... Annular plate member, 36 ...
- FIG. 1 is a cross-sectional view of the multi-stage transmission 10.
- the multi-stage transmission 10 is provided in an engine case 1 that is common to an internal combustion engine.
- the engine case 1 formed by combining the left engine case 1L and the right engine case 1R which are divided into left and right forms a transmission chamber 2, in which the main gear shaft 11 and the counter gear shaft 12 are parallel to each other.
- the shaft is supported so as to be rotatable in the left-right direction.
- the main gear shaft 11 is rotatably supported on the side wall of the left engine case 1L and the side wall 1RR of the right engine case 1R via bearings 3L and 3R, and passes through the right bearing 3R and protrudes from the transmission chamber 2 to the right end. Is provided with a multi-plate friction clutch 5.
- a primary driven gear 4 to which rotation of a crankshaft (not shown) is transmitted is rotatably supported by the main gear shaft 11.
- the rotation of the crankshaft of the internal combustion engine is transmitted from the primary driven gear 4 to the main gear shaft 11 via the engaged friction clutch 5.
- the counter gear shaft 12 is also rotatably supported on the side wall of the left engine case 1L and the side wall 1RR of the right engine case 1R via bearings 7L and 7R, and protrudes from the transmission chamber 2 through the left bearing 7L.
- An output sprocket 70 is fixed by spline fitting to the left end.
- the drive chain wound around the output sprocket 70 is wound around a sprocket that drives a rear wheel (not shown) on the rear side, the rotational power of the counter gear shaft 12 is transmitted to the rear wheel, and the vehicle travels.
- a drive transmission gear m group is configured between the left and right bearings 3L, 3R so as to be rotatable integrally with the main gear shaft 11.
- a first drive transmission gear m1 is formed integrally with the main gear shaft 11 along the right bearing 3R, and a spline formed between the first drive transmission gear m1 of the main gear shaft 11 and the left bearing 3L is viewed from the right.
- the second, third, fourth, fifth, and sixth drive transmission gears m2, m3, m4, m5, and m6, whose diameters are sequentially increased to the left, are spline-fitted.
- a group of driven transmission gears n is rotatably supported via an annular bearing collar member 13 between the left and right bearings 7L and 7R.
- a right end bearing collar member 13 is provided through a collar member 14R interposed to the left of the right bearing 7R, and an outer case is provided through a collar member 14L interposed to the right of the left bearing 7L.
- Five bearing collar members 13 are packaged at equal intervals between the bearing collar member 13 at the left end, and a total of seven bearing collar members 13 straddle between adjacent bearing collar members 13 and 13.
- the first, second, third, fourth, fifth, and sixth driven transmission gears n1, n2, n3, n4, n5, and n6, whose diameters are sequentially reduced from right to left, are rotatably supported.
- the first, second, third, fourth, fifth, and sixth drive transmission gears m1, m2, m3, m4, m5, and m6 that rotate integrally with the main gear shaft 11 are rotatable on the counter gear shaft 12.
- the corresponding first, second, third, fourth, fifth and sixth driven transmission gears n1, n2, n3, n4, n5 and n6 are always meshed with each other.
- the meshing of the first drive transmission gear m1 and the first driven transmission gear n1 constitutes the first speed with the largest reduction ratio, and the meshing of the sixth drive transmission gear m6 and the sixth driven transmission gear n6 has the smallest reduction ratio.
- Sixth speed is configured, and during that period, the reduction gear ratio is gradually decreased to form second speed, third speed, fourth speed, and fifth speed.
- the counter gear shaft 12 has odd-numbered gears (first, third, and fifth driven gears n1, n3, and n5) with odd-numbered gears and even-numbered gears (second, fourth, and fourth) with even-numbered gears.
- 6 driven transmission gears n2, n4, n6) are alternately arranged.
- the counter gear shaft 12 having a hollow cylindrical shape is incorporated so that the engagement means 20 that can be engaged with each driven transmission gear n will be described later.
- a total of eight cam rods C (Cao, Cao, Cae, Cae, Cbo, Cbo, Cbe, Cbe) are formed in the hollow inner peripheral surface of the counter gear shaft 12 and fit into a cam guide groove 12g described later. In addition, they are provided so as to be movable in the axial direction.
- a control rod 51 which is one component of the speed change driving means 50 that drives the cam rod C to change the speed, is inserted into the hollow central axis of the counter gear shaft 12, and the movement of the control rod 51 in the axial direction is lost motion.
- the cam rod C is moved in the axial direction in conjunction with each other via the mechanisms 52 and 53.
- a mechanism for moving the control rod 51 in the axial direction is provided in the right engine case 1R.
- the movement of the control rod 51 in the axial direction interlocks the cam rod C in the axial direction via the lost motion mechanisms 52 and 53, and the movement of the cam rod C is changed to each driven speed change by the engaging means 20 incorporated in the counter gear shaft 12.
- the gear n is selectively engaged with the counter gear shaft 12 for shifting.
- the control rod 51 of the speed change drive means 50 has a cylindrical rod shape, and outer peripheral recesses 51a and 51b formed by reducing the diameter in two axial positions on the left and right sides respectively over a predetermined length. Is formed.
- the right end of the control rod 51 is a male screw end portion 51bb formed with a male screw, and a hexagonal nut portion 51c is formed in front of the male screw end portion 51bb.
- the lost motion mechanisms 52 and 53 are assembled corresponding to the left and right outer peripheral recesses 51a and 51b of the control rod 51, respectively.
- the left and right lost motion mechanisms 52, 53 are arranged so as to be symmetrical with respect to each other.
- the left lost motion mechanism 52 has a spring holder 52h into which a control rod 51 is slidably inserted and is configured by connecting a long holder 52hl and a short holder 52hs, and corresponds to the outer peripheral recess 51a of the control rod 51 on the inner peripheral surface.
- An inner peripheral recess 52ha is formed.
- a pair of left and right cotters 52c and 52c which are spring receivers, are fitted oppositely so as to straddle both spaces of the inner peripheral recess 52ha of the spring holder 52h and the outer peripheral recess 51a of the control rod 51, and the control is performed between the two cotters 52c and 52c.
- a compression coil spring 52 s wound around the rod 51 is interposed to urge both the cotters 52 c and 52 c in a separating direction.
- the cotter 52c has a hollow disk shape in which the inner diameter of the inner peripheral recess 52ha of the spring holder 52h is the outer diameter, and the outer diameter of the outer peripheral recess 51a of the control rod 51 is the inner diameter. Yes.
- the lost motion mechanism 53 on the right side (spring holder 53h, long holder 53hl, short holder 53hs, inner peripheral recess 53ha, cotter 53c, compression coil spring 53s) has the same structure and is disposed in the outer peripheral recess 51b of the control rod 51. The Therefore, when the control rod 51 moves in the axial direction, the spring holders 52h, 53h move in the axial direction via the compression coil springs 52s, 53s of the left and right lost motion mechanisms 52, 53.
- cam rods C (Cao, Cao, Cae, Cae, Cbo, Cbo) are provided on the outer peripheral surfaces of the spring holders 52h, 53h of the lost motion mechanisms 52, 53 attached to the left and right outer peripheral recesses 51a, 51b of the control rod 51. , Cbe, Cbe) are in contact with each other at the radiation position (see FIG. 7).
- the cam rod C is a rectangular rod-like member having a rectangular cross section and extending in the axial direction.
- the outer peripheral side opposite to the inner peripheral side contacting the spring holders 52h, 53h forms a cam surface, and the cam surface Grooves v are formed at the required three locations, and a pair of locking claws p that locks either one of the spring holders 52h and 53h from the left and right protrude from the inner peripheral side surface. Since the cam rod C is a rectangular prismatic member having a simple cross section and a generally simple outer shape, the cam rod C can be easily manufactured.
- rotation rotation direction in which force is applied from the driven transmission gear n to the driven gear shaft during acceleration
- reverse rotation rotation direction in which force is applied from the driven transmission gear n to the driven gear shaft during deceleration
- the forward rotation odd-numbered cam rod Cao has a locking claw p that engages with the right spring holder 53h on the inner peripheral side surface, and the other reverse rotation odd-numbered cam rod Cbo is engaged with the left spring holder 52h on the inner peripheral side surface. It has the latching claw p which stops (refer FIG. 7).
- Cbe are of two types, forward rotation and reverse rotation, and one forward rotation even-stage cam rod Cae has a locking claw p that locks to the left spring holder 52h on the inner peripheral side, The reverse rotation even-stage cam rod Cbe has a locking claw p that locks to the right spring holder 53h on the inner peripheral side surface (see FIG. 7).
- a cylindrical control rod operating element 55 is attached to the right end portion on the right side of the nut portion 51c of the control rod 51 via a ball bearing 56 fitted inside.
- Two ball bearings 56 are connected in the axial direction.
- the ball bearings 56 are inserted into the right end portion on the right side of the nut portion 51c of the control rod 51, and are engaged with the nut portion 51c by a nut 57 screwed into the male screw end portion 51bb. It is sandwiched and fastened.
- control rod operator 55 holds the right end portion of the control rod 51 rotatably.
- a pin hole 55h pierced in the diametrical direction is formed in a cylindrical portion extending to the right side of the nut 57 to which the control rod operating element 55 is screwed, and the shift pin 58 penetrates the pin hole 55h.
- the shift pin 58 penetrated through the control rod operating element 55 is protruded at both ends with reference to FIG.
- a groove 60 is formed in the guide portion 1Ra projecting to the right of the side wall 1RR of the right engine case 1R so as to be directed in the left-right direction.
- One end head of the shift pin 58 projecting on the groove 60 is slidable. The shift pin 58 is prevented from rotating by fitting.
- a support shaft 65 is implanted in the side wall 1RR so as to protrude rightward, and a shift drum 67 is rotatably supported on the support shaft 65 via a bearing 66.
- a shift groove 67v of the shift drum 67 is provided.
- the other end of the shift pin 58 is slidably fitted.
- the shift groove 67v of the shift drum 67 is formed so as to draw a spiral on the outer peripheral surface of the drum, and each gear position from the first speed to the sixth speed at every predetermined rotation angle (for example, 60 degrees) therebetween. And the neutral position is formed in the middle.
- the shift drum 67 is rotated via shift transmission means (not shown) by manual operation of a shift select lever (not shown).
- the shift transmission means is provided with a mechanism such as a shift cam member that stably holds the shift drum 67 at the gear position for each predetermined angle, and the operation power of the shift select lever is transmitted to a gear 67g formed on the side edge of the shift drum 67. Then, the shift drum 67 is sequentially rotated to the gear position.
- the shift drive means 50 moves in the axial direction while the shift drum 67 is rotated by manual operation of the shift select lever, and the rotation of the shift drum 67 guides the shift pin 58 fitted in the shift groove 67v. Then, the movement of the shift pin 58 moves the control rod 51 in the axial direction via the control rod operator 55, and the movement of the control rod 51 moves through the eight motion rods Cao of the engaging means 20 via the lost motion mechanisms 52 and 53. , Cao, Cae, Cae, Cbo, Cbo, Cbe, and Cbe.
- the control rod 51 assembled with the lost motion mechanisms 52 and 53 is inserted into the hollow of the counter gear shaft 12 and disposed on the central shaft.
- the hollow cylindrical counter gear shaft 12 has an inner diameter substantially equal to the outer diameter of the spring holders 52h and 53h of the lost motion mechanisms 52 and 53, and the spring holders 52h and 53h attached to the control rod 51 are slidably fitted. Insert.
- cam guide grooves 12g having a rectangular cross section are formed extending in the axial direction at eight radial positions on the hollow inner peripheral surface of the counter gear shaft 12 (see FIG. 9).
- the eight cam rods Cao, Cao, Cae, Cae, Cbo, Cbo, Cbe, and Cbe are slidably fitted into the corresponding cam guide grooves 12g in the arrangement shown in FIG.
- the same kind of cam rod C is disposed at a symmetrical position.
- the cam guide groove 12g that serves as a detent for the cam rod C with respect to the counter gear shaft 12 has a simple U-shaped cross section and can be easily machined.
- the cam guide groove 12g has a depth equal to the radial width of the cam rod C. Therefore, the cam surface which is the outer peripheral side surface of the cam rod C is in sliding contact with the bottom surface of the cam guide groove 12g, and the inner peripheral side surface is substantially the same as the hollow inner peripheral surface.
- a locking claw p which forms a surface and contacts the outer peripheral surface of the spring holders 52h and 53h and protrudes from the inner peripheral side surface grips either of the spring holders 52h and 53h from both sides.
- the counter gear shaft 12 having a hollow cylindrical shape includes a left cylindrical portion 12b and a right cylindrical portion whose outer diameters are reduced on both the left and right sides of the central cylindrical portion 12a on which the driven transmission gear n is pivotally supported via a bearing collar member 13. 12c is formed (see FIG. 8).
- the left cylindrical portion 12b is fitted with a bearing 7L via a washer 14L, and a spline 12s is partially formed to fit the output sprocket 70, while the right cylindrical portion 12c is fitted with a washer 14R.
- the bearing 7R is fitted (see FIGS. 1, 2 and 3).
- the inner diameter of the small-diameter inner surface where the cam guide groove 12g is formed is equal to the outer diameter of the spring holders 52h, 53h, and the inner diameters on both sides of the small-diameter inner peripheral surface are the cam guide grooves 12g.
- a large-diameter inner peripheral surface that forms substantially the same peripheral surface as the bottom surface is formed (see FIGS. 2 and 3). About half of the control rod operating element 55 is inserted inside the enlarged inner diameter part on the right side.
- the lost motion mechanisms 52 and 53 are arranged in the axial direction of the counter gear shaft 12 and interposed between the outer peripheral surface of the control rod 51 and the inner surfaces of the plurality of cam rods C, the lost motion mechanisms 52 and 53 are located in the hollow of the counter gear shaft 12.
- the control rod 51, the lost motion mechanism 52, 53, and the cam rod C are overlapped in the radial direction to avoid the expansion of the multi-stage transmission 10 in the axial direction, and the lost motion mechanism 52, 53 can be compactly accommodated in the hollow of the counter gear shaft 12.
- the housing can be accommodated to reduce the size of the multi-stage transmission 10 itself.
- Two lost motion mechanisms 52 and 53 are provided on the control rod 51 in the axial direction, and each lost motion mechanism 52 and 53 is linked to another cam rod C.
- the cam rod C can be made to move in two different ways to make the speed change smooth, and the lost motion mechanisms 52 and 53 are made symmetrical to reduce the manufacturing cost and facilitate the management of parts during assembly. .
- Lost motion mechanisms 52 and 53 are interposed between the outer peripheral surface of the control rod 51 and the inner surfaces of the plurality of cam rods C.
- the central cylindrical portion 12a on which the driven transmission gear n is pivotally supported via the bearing collar member 13 of the counter gear shaft 12 has a large outer diameter and is configured to be thick.
- a narrow circumferential groove 12cv that goes around in the circumferential direction on the outer periphery corresponds to the first, second, third, fourth, fifth, and sixth driven transmission gears n1, n2, n3, n4, n5, and n6.
- six axial grooves 12av are formed at equal intervals in the axial direction, and four axial grooves 12av oriented in the axial direction are formed at equal intervals in the circumferential direction.
- each axial groove 12av is adjacent to each other in the circumferential direction.
- a long rectangular recess 12p that is elongated equally between the grooves 12av and 12av in the left and right direction, and a short length in which the groove width of the circumferential groove 12cv is evenly enlarged in the left and right directions in part between the adjacent axial grooves 12av and 12av.
- Rectangular recesses 12q are alternately formed in the axial direction.
- Spring receiving portions 12d and 12d are formed in two axially elongated oval shapes in the axial direction and slightly recessed over the circumferential groove 12cv at two locations on the bottom surface of the long rectangular recess 12p. Further, a pin hole 12h is formed in the radial direction up to the cam guide groove 12g on the circumferential groove 12cv at a thick portion between the short rectangular recess 12q and the axial groove 12av.
- the pin hole 12h is drilled in the radial direction of the cam guide groove 12g formed at eight locations in the circumferential direction from the hollow inner peripheral surface of the counter gear shaft 12.
- Four pin holes 12h are formed on each circumferential groove 12cv.
- the spring receiving portion 12d is provided with a compression spring 22 wound in an elliptical shape with its end fitted.
- a pin member 23 is slidably inserted into the pin hole 12h.
- the cam guide groove 12g communicating with the pin hole 12h is smaller than the outer diameter width of the pin member 23. Therefore, the pin member 23 that advances and retreats through the pin hole 12h does not fall into the cam guide groove 12g, so that the engagement means 20 can be easily assembled to the counter gear shaft 12.
- the pin member 23 fitted in the pin hole 12h comes into contact with the cam surface of the corresponding cam rod C at the center end, and the cam rod C moves.
- the cam groove v corresponds to the pin hole 12h
- the pin member 23 falls into the cam groove v
- the slidable contact surface other than the cam groove v corresponds
- the pin member rides on the slidable contact surface and moves forward and backward by the movement of the cam rod C.
- the advancement and retraction of the pin member 23 in the pin hole 12h causes the distal end portion of the pin member 23 to protrude outward from the bottom surface of the circumferential groove 12cv.
- the swinging claw member R is formed in the circumferential groove 12cv that communicates between the long rectangular recess 12p and the short rectangular recess 12q formed on the outer peripheral portion of the central cylindrical portion 12a of the counter gear shaft 12 having the above-described structure. Is embedded, and a support pin 26 is embedded in the axial groove 12av to pivotally support the swing claw member R.
- FIG. 11 shows a state in which all the swinging claw members R are assembled in this way.
- the circumferential grooves 12cv, the long rectangular recesses 12p, and the short rectangular recesses 12q corresponding to the odd-numbered gears are embedded.
- Four oscillating claw members R, and circumferential grooves 12cv and long rectangular recesses 12p corresponding to even-numbered even gears (second, fourth and sixth driven transmission gears n2, n4, n6),
- the four swinging claw members R embedded in the short rectangular recess 12q are illustrated in a posture maintaining the relative angular positional relationship with each other, and in addition, a support pin that pivotally supports each swinging claw member R. 26 and a compression spring 22 and a pin member 23 acting on each swing claw member R are shown.
- the swinging claw members R are all of the same shape, have a substantially arc shape when viewed in the axial direction, and the outer peripheral portion of the through-hole through which the support shaft pin 26 penetrates is lost in the center so that the bearing recess Rd is formed.
- a wide rectangular engagement claw Rp is formed on one side with respect to the swing center of the bearing recess Rd, and a narrow pin receiving portion Rr extends on the other side.
- a wide end portion Rq that is widened is formed.
- the pin receiving portion Rr is slidably fitted in the circumferential groove 12cv in which the pin hole 12h is formed, and one engagement claw portion Rp is swingable in the long rectangular recess 12p.
- the bearing recess Rd is fitted to the axial groove 12av and the other wide end Rq is fitted to the short rectangular recess 12q.
- the support pin 26 is fitted into the matched bearing recess Rd and the axial groove 12av.
- the swinging claw member R is formed symmetrically with respect to the circumferential groove 12cv to be fitted, and one wide rectangular engagement claw Rp is heavier than the other pin receiving part Rr and the wide end Rq,
- the swinging claw member R swings so that the engaging claw Rp acts as a weight against the centrifugal force and protrudes in the centrifugal direction.
- the swinging claw member R is formed such that the pin receiving portion Rr is narrower than the engaging claw Rp side on the opposite side with respect to the swinging center. Further, since the pin receiving portion Rr only needs to have a width sufficient to receive the pin member 23, the swinging claw member R can be formed in a small size, and the other engaging claw portion Rp can be swung by the centrifugal force. The movement can be facilitated.
- the engaging claw portions Rp, Rp facing each other with a predetermined interval are the same long rectangular recess 12p.
- the other wide end Rq adjacent to each other is fitted into a common short rectangular recess 12q.
- a compression spring 22 supported at one end by a spring receiving portion 12d of the counter gear shaft 12 is interposed inside the engaging claw portion Rp of the swing claw member R, and is inserted into the pin hole 12h inside the pin receiving portion Rr.
- the pin member 23 is interposed between the cam rod C and the pin member 23.
- the swing claw member R is pivotally supported by the support pin 26 and is embedded in the long rectangular recess 12p, the short rectangular recess 12q, and the circumferential groove 12cv of the counter gear shaft 12,
- the engaging claw Rp of the compression spring 22 is urged outward by the compression spring 22, and the other pin receiving portion Rr is pressed by the advancement and retraction of the pin member 23, whereby the urging force of the compression spring 22 and the centrifugal force of the engagement claw Rp
- the swinging claw member R swings against the force.
- the swinging claw member R When the pin member 23 advances in the centrifugal direction and swings the swinging claw member R, the swinging claw member R has the engagement claw portion Rp submerged in the long rectangular recess 12p and the central cylinder of the counter gear shaft 12 There is nothing protruding outward from the outer peripheral surface of the portion 12a.
- the engaging claw portion Rp urged by the compression spring 22 to act on the centrifugal force projects outward from the outer peripheral surface of the central cylindrical portion 12a of the counter gear shaft 12, and the driven transmission gear n Engageable.
- the compression spring 22 is interposed between the inner side surface of the engaging claw Rp of the swing claw member R and the long rectangular recess 12p of the counter gear shaft 12, the space dedicated to the spring is not required in the axial direction.
- the size of the counter gear shaft 12 in the axial direction can be avoided, and the compression spring 22 is arranged in the center of the axial width of the swing claw member R so that the swing claw member R itself is disposed on both sides in the axial direction.
- Two types of swinging claw members that can be formed symmetrically and thus engaged and disengaged in both directions of the relative rotational direction of the driven transmission gear n and the counter gear shaft 12 are the same shape of the swinging claw member R. It is not necessary to prepare swinging claw members having different shapes.
- the compression spring 22 has an elliptical shape whose major axis is the axial direction of the counter gear shaft 12.
- the elliptical compression spring 22 has a major axis larger than the width of the pin receiving portion Rr of the swinging claw member R, and the pin receiving portion Rr. Since the counter gear shaft 12 can be easily machined and the swinging claw member R can be stabilized stably.
- the counter gear shaft 12 can be assembled.
- the four swinging claw members R corresponding to the even-numbered gears (second, fourth, and sixth driven transmission gears n2, n4, and n6) are brought into contact with each other in the forward rotation direction of the gears, and each even-numbered gear is driven.
- a forward rotation even-numbered-stage swinging claw member Rae engaged so that the transmission gears n2, n4, n6 and the counter gear shaft 12 rotate in synchronization with each other, and the even-numbered driven gears in contact with each other in the reverse rotation direction of the gear.
- a pair of counter-rotating even-numbered swinging claw members Rbe that are engaged so that n2, n4, and n6 and the counter gear shaft 12 rotate in synchronization with each other are provided in pairs at symmetrical positions.
- the forward rotation odd-numbered swinging claw member Rao is swung by the pin member 23 that moves forward and backward by the movement of the forward rotation odd-numbered cam rod Cao, and the reverse-rotation odd-numbered swinging claw member Rbo is rotated by the reverse-rotation odd-numbered cam rod Cbo. It swings by the pin member 23 that moves forward and backward by movement.
- the forward rotation even-stage swinging claw member Rae is swung by the pin member 23 that moves forward and backward by the movement of the forward rotation even-numbered cam rod Cae, and the reverse rotation even-stage swinging claw member Rbe is used for the reverse rotation even-numbered stage.
- the pin member 23 is moved back and forth by the movement of the cam rod Cbe.
- the engagement means 20 When the engagement means 20 is incorporated in the counter gear shaft 12, first, the right end bearing collar member 13 is externally mounted on the outer peripheral end of the central cylindrical portion 12a, and the support pin 26 is inserted into the axial groove 12av inside the bearing collar member 13.
- the right end engaging means 20 is incorporated so that one end of the shaft is inserted, and the next bearing collar member 13 is packaged so as to cover the other end of the support pin 26, and then the next stage engagement is performed in the same manner as the previous stage.
- the incorporation of the combining means 20 is sequentially repeated, and finally the bearing collar member 13 at the left end is packaged to finish.
- the bearing collar member 13 is sheathed in an axial position other than the long rectangular recess 12p and the short rectangular recess 12q of the central cylindrical portion 12a, and is continuously embedded in a line in the axial groove 12av.
- the support pin 26 is disposed across the adjacent support pins 26 and 26 to prevent the support pin 26 and the swinging claw member R from falling off. Since the support pin 26 embedded in the axial groove 12av of the central cylindrical portion 12a of the counter gear shaft 12 is embedded at a depth in contact with the outer peripheral surface of the central cylindrical portion 12a, when the bearing collar member 13 is sheathed. It is fixed without play.
- each driven transmission gear n is formed with left and right annular holes 30 ⁇ / b> L and 30 ⁇ / b> R by notching the left and right peripheral edge portions of the inner peripheral surface, and the inner peripheral collision between the left and right annular holes 30 ⁇ / b> L and 30 ⁇ / b> R.
- the strip 30C is formed in an annular shape.
- the right annular hole 30R is slightly smaller in diameter than the left annular hole 30L of the driven transmission gear n, but is formed deeper.
- the outer peripheral surface of the bearing collar member 13 is formed by a substantially central step in the axial direction.
- the left small diameter portion and the right large diameter portion are formed on the left and right, and the left small diameter portion of the right bearing collar member 13 is slidably fitted into the right annular hole 30R with a small inner diameter of the driven transmission gear n, so that the inner diameter is large.
- the right large diameter portion of the left bearing collar member 13 is slidably fitted into the left annular hole 30L, and the driven transmission gear n is pivotally supported by the left and right bearing collar members 13 and 13 (FIGS. 2 and 2). 3).
- the first, second, third, fourth, fifth and sixth driven transmission gears n1, n2, n3, n4, n5, and n6 are freely rotatable on the counter gear shaft 12 via the bearing collar member 13. Is pivotally supported.
- the engaging convex portion 31 has an arc shape when viewed from the side (in the axial direction shown in FIG. 13), and both end surfaces in the circumferential direction are in contact with and engageable with the engaging claw portion Rp of the swinging claw member R.
- the inclined engaging surfaces 31p and 31p are formed.
- Grooves 31v and 31v are formed in the bases where the engaging surfaces 31p and 31p on both sides of the engaging convex part 31 rise so as to cut the engaging convex part 31 from both sides.
- the groove 31v is formed so that stress is not concentrated on the base portion of the engaging convex portion 31.
- the strength of the engaging convex portion 31 can be increased structurally by being dispersed.
- an inner peripheral groove 33 is formed at a predetermined position in the axial direction on the inner peripheral surface of the right annular hole 30R (see FIG. 15).
- An annular plate member 35 having an annular shape whose outer diameter is substantially equal to the inner diameter of the right annular hole 30R and whose inner diameter is substantially equal to the inner diameter of the inner peripheral protrusion 30C is inserted into the right annular hole 30R so as to be relatively rotatable. .
- the annular plate member 35 is in sliding contact with the right side surface of the inner peripheral protrusion 30C.
- the annular plate member 35 is formed with four contact protrusions 36 at the inner periphery and protruding at equal intervals in the circumferential direction.
- the contact convex portion 36 has an arc shape when viewed from the side (as viewed in the axial direction shown in FIG. 14), like the engagement convex portion 31 of the driven transmission gear n, and both end surfaces in the circumferential direction thereof are the rocking claws.
- the inclined surfaces 36pb and 36ps that can come into contact with the engaging claw Rp of the member R are formed.
- the contact protrusion 36 of the annular plate member 35 is longer in the circumferential direction than the engagement protrusion 31 of the driven transmission gear n.
- annular plate member 35 On the left side surface of the annular plate member 35, arc-shaped cutouts 37 are formed between the four contact convex portions 36 in the circumferential direction (see FIGS. 13 and 15).
- the circular arc-shaped notches 37 of the annular plate member 35 are equal in length in the circumferential direction to the circular arc groove 32 of the driven transmission gear n (see FIG. 15).
- the coil springs 38 are half-fitted into both the four opposing arc grooves 32 and the arc-shaped notches 37. To intervene.
- the four coil springs 38 elastically position the annular plate member 35 with respect to the driven transmission gear n, and remove at least the inclined surface forming portion of the contact convex portion 36 of the annular plate member 35 in the positioned state. The portion overlaps with the engagement convex portion 31 of the driven transmission gear n as viewed in the axial direction (see FIGS. 5 and 17).
- the contact protrusions 36 that are long in the circumferential direction have both end portions that form the inclined surfaces 36 pb and 36 ps at both end surfaces in the circumferential direction of the engagement protrusions 31 (engagement surfaces 31 p and 31 p ) Protrudes outside.
- the top arc surface of the contact convex portion 36 is equal to or slightly extends to the rotation center side of the top arc surface of the engagement convex portion 31.
- a circlip 39 is fitted into an inner circumferential groove 33 formed in the inner circumferential surface of the right annular hole 30R, and the annular plate member 35 is positioned in the axial direction with respect to the driven transmission gear n (see FIG. 16). .
- the annular plate member 35 fitted in the right annular hole 30R of the driven transmission gear n is elastically positioned by the coil spring 38, so that the relative rotation with respect to the driven transmission gear n is possible. If there is, the spring force of the coil spring 38 acts in a direction to return the annular plate member 35 to its original state.
- the contact projection 36 of the annular plate member 35 has an inclined surface that contacts the engagement claw Rp of the swing claw member R at both ends in the circumferential direction, and the engagement claw Rp is engaged. It consists of a bottom inclined surface 36pb having an inclinable inclination angle and a top inclined surface 36ps having an inclination angle with which the engaging claw Rp cannot engage and slide.
- the bottom inclined surface 36pb on the bottom side close to the inner peripheral surface of the annular plate member 35 of the contact convex portion 36 has an inclination angle with respect to the tangent of the inner circle at the rising point from the inner peripheral surface is steeper than the top inclined surface 36ps.
- the top inclined surface 36ps on the top side away from the inner peripheral surface of the annular plate member 35 of the contact convex portion 36 is bent from the bottom inclined surface 36pb to form a gentle slope with a gentle slope angle.
- the engaging claw Rp comes into contact with the top inclined surface 36ps, the engaging claw Rp receives a large force pressed from the top inclined surface 36ps toward the rotation center side and swings against the compression spring 22. It slides on the top inclined surface 36ps and gets over the contact convex part 36 without engaging.
- the annular plate member 35 elastically positioned by the coil spring 38 hardly rotates relative to the driven transmission gear n.
- FIG. 17 to 20 show the annular plate member 35, the driven transmission gear n, and the countershaft when the engaging claw Rp of the swinging claw member R is largely swung outward just before contacting the annular plate member 35. 12 movements are shown.
- the driven transmission gear n is rotated together with the annular plate member 35 elastically positioned by the coil spring 38, and the swinging claw member R swings and engages by the spring force of the compression spring 22.
- the bottom inclined surface 36pb which is the steeply inclined surface of the contact convex portion 36, is about to contact the engaging claw portion Rp.
- FIG. 18 shows a state in which the bottom inclined surface 36pb of the contact protrusion 36 of the annular plate member 35 is in contact with the claw tip of the engaging claw Rp of the swing claw member R, and the bottom inclined surface 36pb is abrupt. Since it is an inclined surface, the engaging claw Rp engages with the bottom inclined surface 36pb without slipping. Accordingly, the rotation of the annular plate member 35 is restricted by the engagement of the engaging claw Rp, and the driven transmission gear n rotates relative to the annular plate member 35 against the coil spring 38, as shown in FIG. Further, the engagement surface 31p of the engagement protrusion 31 of the driven transmission gear n is brought into contact with and engaged with the engagement claw portion Rp.
- 21 to 24 show the annular plate member 35, the driven transmission gear n, and the countershaft when the engaging claw Rp of the swinging claw member R is slightly swung outward just before contacting the annular plate member 35. 12 movements are shown.
- the driven claw gear n rotates with the annular plate member 35, the swing claw member R swings, the engagement claw portion Rp protrudes outward, and the engagement projection portion 31 precedes the engagement convex portion 31.
- the state immediately before contact with the contact projection 36 is shown, and the engaging claw Rp protrudes small and is not sufficient. Therefore, the top inclined surface 36ps, which is a gentle slope of the contact projection 36, contacts the engagement claw Rp. Trying to touch.
- FIG. 22 shows a state in which the top inclined surface 36ps of the contact projection 36 of the annular plate member 35 is in contact with the claw tip of the engaging claw Rp of the swing claw member R, and the top inclined surface 36ps is loose. Since it is a slope, the engaging claw Rp receives a large force that is pressed toward the center of rotation from the top inclined surface 36ps. Therefore, as shown in FIG. 23, the swinging claw member R swings against the compression spring 22, and the engaging claw Rp slides on the top inclined surface 36ps without engaging the top inclined surface 36ps. Swing and retract to the center of rotation.
- the engaging claw portion Rp of the swing claw member R is, as shown in FIG. 24, the abutting convex portion 36 of the annular plate member 35 that hardly rotates relative to the driven transmission gear n by the coil spring 38.
- the engaging claw portion Rp gets over the abutting convex portion 36.
- the fact that the engagement claw Rp gets over the contact projection 36 means that the engagement claw Rp gets over the engagement projection 31 of the driven transmission gear n, and the engagement claw Rp does not contact the engagement projection 31. The power is not transmitted through the engaging convex portion 31.
- the contact protrusion 36 of the annular plate member 35 to be rotated next has a margin for projecting the engagement claw Rp so that the process shown in FIGS. 18 to 21 is followed.
- the engaging claw Rp engages with the engaging projection 31 to transmit power.
- the annular plate member 35 selects the protruding amount of the swinging claw member R to the outside of the engaging claw Rp by the inclined surfaces 36pb, 36ps, and the engaging claw Rp of the swinging claw member R is selected.
- the claw tip of the engagement claw portion Rp becomes the engagement convex portion 31. It is possible to prevent an excessive load from being applied to a part of the tip of the nail due to a collision and being damaged.
- the contact projection 36 of the annular plate member 35 is also inclined at the both ends in the circumferential direction 36pb.
- the annular plate member 35 also acts on the engagement between the swinging claw member R and the engagement convex portion 31 of the driven transmission gear n in the reverse rotation direction, and the engagement claw portion Rp A situation in which an excessive load is applied to a part of the door is avoided.
- a pair of swinging claw members R that are engaged simultaneously with the engaging convex portion 31 of the driven transmission gear n are provided symmetrically with respect to the central axis of the counter gear shaft 12, and one is engaged and the other is engaged.
- the engaging claws Rp of the pair of swinging claw members R must always come into contact with and engage with the pair of bottom inclined surfaces 36pb of the annular plate member 35. In order to abut at the same time accurately, high accuracy is required for processing and assembling accuracy of parts such as the swinging claw member R and the annular plate member 35, and the cost increases.
- the present annular plate member 35 is devised with respect to the inclination angle of the bottom inclined surface 36pb. That is, referring to FIG. 18, the contact Q when the engaging claw Rp of the swing claw member R contacts the bottom inclined surface 36pb and the swing center P of the swing claw member R (the axis center of the pin 26). Is an obtuse angle close to a right angle, and in the state shown in FIG. 18, the angle ⁇ is 93 degrees.
- the processing and assembling accuracy of parts such as the swing claw member R and the annular plate member 35 are not so high, and one of the engagement claw portions Rp of the pair of swing claw members R comes first to the pair of bottom portions of the annular plate member 35. Even if it contacts and engages one of the inclined surfaces 36pb, the angle ⁇ exceeds 90 degrees and the bottom inclined surface 36pb is open, so that the other engaging claw Rp swings on the other bottom inclined surface 36pb later. It is possible to engage by moving.
- the angle ⁇ formed by the straight line PQ and the bottom inclined surface 36pb is preferably 90 degrees ⁇ ⁇ 100 degrees. Note that when the angle ⁇ exceeds 100 degrees, the engaging claw Rp may slide without engaging the bottom inclined surface 36pb.
- the forward rotation odd-stage swing claw member Rao forward rotation even-stage swing claw member Rae
- the reverse rotation odd-stage swing claw member Rbo reverse rotation even-stage swing claw member Rbe
- the claw portions Rp, Rp are extended, and the positive rotation odd-numbered swinging claw member Rao (positive rotation even-numbered swinging claw member Rae) is engaged in the positive rotation direction of the driven transmission gear n (and the counter gear shaft 12).
- the reverse rotation odd-numbered-stage swinging claw member Rbo (reverse rotation even-numbered swinging claw member Rbe) is brought into contact with and engaged with the convex portion 31 in the reverse rotation direction of the driven transmission gear n. Engage in contact.
- the forward rotation odd-numbered swinging claw member Rao forward rotation even-numbered swinging claw member Rae
- the reverse rotation odd-numbered swinging claw member Rbo reverse rotation even-numbered swinging claw engaging member Rbe
- the pin member 23 enters the cam groove v by the movement position of the engagement means 20 other than the neutral position of the cam rod C, the swing claw member R swings, and the engagement claw portion Rp protrudes outward. Then, the engaging convex portion 31 of the corresponding driven gear n is brought into contact with the engaging claw Rp after the contacting convex portion 36 of the annular plate member 35, and the rotation of the driven transmission gear n is counter gear shaft. 12 or the rotation of the counter gear shaft 12 is transmitted to the driven transmission gear n.
- the shift drum 67 is rotated by a predetermined amount by manual operation of the shift select lever, and the rotation of the shift drum 67 is moved in the axial direction via the shift pin 58 fitted in the shift groove 67v. It moves by a predetermined amount and interlocks the eight cam rods Cao, Cao, Cae, Cae, Cbo, Cbo, Cbe, Cbe of the engaging means 20 through the lost motion mechanisms 52, 53.
- the shift drum 67 is rotated by manual operation of the shift select lever to change the speed.
- the speed change drive motor is driven to rotate the shift drum via a Geneva stop mechanism or the like. In this way, a shift may be performed.
- the power of the internal combustion engine is transmitted to the main gear shaft 11 through the friction clutch 5, and the first, second, third, fourth, fifth and sixth drive transmission gears m1, m2, m3, m4, m5 , M6 are integrally rotated, and the first, second, third, fourth, fifth, and sixth driven transmission gears n1, n2, n3, n4, n5, and n6, which are always meshed with them, are respectively connected. It is rotating at the rotation speed. 2 to 5 show the first speed state. In FIG. 4, the first driven transmission gear n1 rotates in the direction of the arrow, and in FIG. 5, the second driven transmission gear n2 rotates in the direction of the arrow. The second driven transmission gear n2 rotates at a higher speed than the first driven transmission gear n1.
- the positive rotation odd-numbered swinging claw member Rao that operates via the pin member 23 is engaged with the engagement convex portion 31 of the first driven gear n1, so that the first driven gear n1. Since the power is received from, there is a considerable frictional resistance to swing the forward rotation odd-numbered swinging claw member Rao to release the engagement, and it does not move immediately at the beginning, so the reverse rotation even-numbered cam rod Although Cbe also remains stopped, the forward rotation even stage cam rod Cae and the reverse rotation odd stage cam rod Cbo move without resistance.
- the first-speed reverse rotation odd-numbered swinging claw member Rbo retracts the engaging claw Rp inward.
- the pin member 23 enters the cam groove v2, so that the positive rotation even-numbered swing claw member Rae corresponding to the second driven transmission gear n2 has the biasing force and engagement of the compression spring 22.
- the engaging claw portion Rp is swung by the centrifugal force of the claw portion Rp and protrudes to the outside, can be engaged with the second driven transmission gear n2, and rotates at a higher speed than the counter gear shaft 12 that rotates together with the first driven transmission gear n1.
- the engaging convex portion 31 of the second driven transmission gear n2 that catches up comes into contact with the engaging claw portion Rp that protrudes to the outside of the forward rotation even-stage swinging claw member Rae.
- the counter gear shaft 12 starts to rotate at the same rotational speed as that of the second driven transmission gear n2 by the second driven transmission gear n2 rotating at a higher speed, and is positively moved from the engagement convex portion 31 of the first driven transmission gear n1.
- the engaging claw portion Rp of the rotating odd-numbered swinging claw member Rao is released, and the actual upshift from the first speed to the second speed is executed.
- the engagement convex portion 31 of the first driven transmission gear n1 is engaged with the positive rotation odd-number stage swing claw member Rao.
- the engaging convex portion 31 of the second driven transmission gear n2 that rotates at a higher speed in a state where the counter gear shaft 12 is rotated at the same speed as the first driven transmission gear n1 by contacting and engaging with the claw portion Rp.
- the first driven transmission gear n1 Since the engaging claw Rp of the positive rotation odd-numbered swinging claw member Rao is separated from the engaging convex portion 31 naturally and the engagement is smoothly released, the engagement is smoothly released without requiring a force for releasing the engagement. And smooth shift up.
- each shift-up from 2nd to 3rd, 3rd to 4th, 4th to 5th, and 5th to 6th is performed with the driven transmission gear n engaged with the swinging claw member R. Since the driven transmission gear n with a reduction ratio of one step is engaged with the swinging claw member R and shifted up, no force is required to release the engagement and the clutch is not required for shifting. In addition, there is no loss in the switching time at the time of upshifting, there is no loss of driving force, and the shift shock is small, so that smooth upshifting can be performed.
- the driven claw member R is engaged with the driven transmission gear n whose gear ratio is one step larger while the driven transmission gear n is engaged with the swing claw member R, and the downshift is performed. Therefore, no force is required for disengagement, it operates smoothly and does not require a clutch for shifting, there is no loss in switching time at the time of downshifting, there is no loss of driving force, and the shift shock is small Smooth downshifting can be done.
- the protruding amount of the engaging claw portion Rp of the swinging claw member R is selected by the inclined surfaces 36pb, 36ps of the annular plate member 35. Therefore, the engagement with the engagement convex portion 31 of the driven transmission gear n in a state where there is no sufficient protrusion and a small protrusion is avoided, and the engagement is ensured in a state where the driven transmission gear n protrudes greatly. An excessive load can be prevented from being applied to a part of the claw tip of the joint claw Rp, and the swing claw member can be made small.
- the multi-stage transmission in the present embodiment has the same structure as the multi-stage transmission 10 according to the above-described embodiment except for the following two differences. Therefore, the same reference numerals are used for the same members.
- the multi-stage transmission 10 includes first, second, third, fourth, fifth and sixth driven transmission gears n1, n2, which are rotatably supported on a counter gear shaft 12 via a bearing collar member 13.
- Engaging convex portions 31 that engage with the engaging claw portions Rp of the swinging claw member R are formed on the inner peripheral ridge portions 30C of n3, n4, n5, and n6, and both sides of the engaging convex portions 31 are formed.
- Grooves 31v and 31v are formed at the bases on both sides where the engagement surfaces 31p and 31p rise, whereas this multi-stage transmission has one side on both sides of the engagement protrusion 31 as shown in FIG.
- the groove 31v is not formed only on the side that engages with the swinging claw member R for shifting up (forward rotation odd-numbered swinging claw member Rao, positive rotation even-numbered swinging claw member Rae).
- This groove 31v is structurally dispersed and not concentrated on the base of the engaging protrusion 31 when the engaging claw Rp abuts against the engaging surface 31p of the engaging protrusion 31 and is pressed. Although the strength is increased, the engaging pressing force at the time of downshifting is smaller than the engaging pressing force at the time of shifting up, and the swinging claw member R for shifting down at the engaging convex portion 31 (reverse rotation odd-numbered stage)
- the groove 31v may be shallowly formed or not required at the base of the engaging surface 31p on the side where the swinging claw member Rbo and the reverse rotation even-numbered swinging claw member Rbe) are engaged.
- the second difference is that the sixth driven transmission gear n6 having the smallest reduction ratio is interposed between the inner peripheral protrusion 30C formed on the inner peripheral surface and the annular plate member 35.
- the coil spring (return spring) 38 is removed, and instead of positioning by the coil spring 38, an annular wave spring 60 is sandwiched between the side surface of the inner peripheral protrusion 30C and the annular plate member 35 with an appropriate pressure.
- a friction structure in which the annular plate member 35 is caused to follow the sixth driven transmission gear n6 with a predetermined friction is configured.
- FIG. 27 An exploded sectional view of the wave spring 60, the annular plate member 35, the circlip 39 and the bearing collar member 13 assembled to the inner periphery of the sixth driven transmission gear n6 is shown in FIG. 27, and the assembled state is shown in FIG. Show.
- the inner peripheral surface of the sixth driven transmission gear n6 is formed with an inner peripheral protrusion 30C between the left and right annular holes 30L, 30R, and the inner peripheral surface of the right annular hole 30R is positioned at a predetermined axial position.
- An inner circumferential groove 33 into which the circlip 39 is fitted is formed.
- the sixth driven transmission gear n6 is not formed with the arc groove 32 with the coil spring 38 interposed on the side surface of the inner peripheral protrusion 30C.
- the circular plate member 35 is not formed with an arc-shaped notch 37 with a coil spring 38 interposed therebetween. Accordingly, the sixth driven transmission gear n6 and the annular plate member 35 can be easily processed and manufactured.
- the annular plate member 35 is the same as the annular plate member 35 of the above embodiment except that it does not have the arc-shaped notch 37, and the same reference numerals are used.
- the wave spring 60 is formed into a ring shape while forming a wave (wave shape) on a flat wire, and has a spring characteristic. Can work.
- the wave spring 60 has an outer diameter slightly smaller than the inner diameter of the right annular hole 30R of the sixth driven transmission gear n6, and is fitted into the right annular hole 30R.
- annular plate member 35 is further fitted over the inserted wave spring 60, and the annular plate member 35 attaches the wave spring 60 to the sixth driven transmission gear n6.
- the circlip 39 is fitted into the inner circumferential groove 33 formed on the inner circumferential surface of the right annular hole 30R while the annular plate member 35 is positioned in a state where the inner circumferential projection 30C is appropriately pressed.
- annular wave spring 60 is sandwiched between the side surface of the inner peripheral ridge 30C of the sixth driven transmission gear n6 and the annular plate member 35 with an appropriate pressure, and the annular plate member 35 is predetermined.
- a friction structure that follows the sixth driven transmission gear n6 with this friction is configured.
- an annular disc spring 70 as shown in FIGS. 31 and 32 may be used.
- Bearing collar members 13 and 13 are fitted in the left annular hole 30L and the right annular hole 30R of the sixth driven transmission gear n6 and interposed between the counter gear shaft 12 and a friction structure is configured.
- the bearing collar member 13 fitted into the right annular hole 30R has an outer peripheral edge on the annular plate member 35 side cut out in an annular shape to form an edge step 13d. This edge step 13d is the sixth driven The inner peripheral edge of the transmission gear n6 is fitted.
- the bearing collar member 13 fitted in the right annular hole 30R with the edge step 13d forms a gap 40 between the circlip 39 on the inner side in the axial direction. That is, the axial thrust force of the sixth driven transmission gear n6 is received by the edge step 13d of the bearing collar member 13, so that the distance between the inner peripheral protrusion 30C of the sixth driven transmission gear n6 and the bearing collar member 13 is increased. Is maintained.
- the annular plate member 35 that sandwiches the wave spring 60 with the appropriate pressure on the inner peripheral ridge 30C is pushed by the bearing collar member 13, and the wave spring 60 is further strongly sandwiched to cause the sixth driven of the annular plate member 35. Since the relative rotation with respect to the transmission gear n6 is not hindered, the swinging claw member R can be accurately guided and engaged with the engagement convex portion 31 of the sixth driven transmission gear n6 at an appropriate timing. .
- the outer peripheral end of the bearing collar member 13 on the annular plate member 35 side is cut out in an annular shape to form an edge step 13d, which is the first, second, third, fourth, fifth and sixth driven transmission gears n1, n2, n3, n4. , N5, and a clearance 40 is secured between the bearing collar member 13 and the circlip 39.
- the bearing collar member 13 does not press the annular plate member 35.
- smooth relative rotation of each annular plate member 35 with respect to the first, second, third, fourth, and fifth driven transmission gears n1, n2, n3, n4, and n5 is not hindered.
- the member R can be guided with high accuracy and can be engaged with the engaging convex portion 31 at an appropriate timing.
- the same structure is formed, and a gap 40 is secured between the bearing collar member 13 and the circlip 39 as shown in FIG.
- the sixth driven transmission gear n6 having the smallest reduction ratio is different from the other first, second, third, fourth, and fifth driven transmission gears n1, n2, n3, n4, and n5.
- a friction structure is adopted in which the annular wave spring 60 is sandwiched between the side surface of the inner peripheral protrusion 30C and the annular plate member 35 with an appropriate pressure.
- the annular plate member 35 is caused to follow the sixth driven transmission gear n6 with a predetermined friction.
- the sixth driven transmission gear n6 has an even number of forward rotations whose engaging projections 31 protrude from the engaging claws Rp. Power is transmitted by being engaged with the moving claw member Rae, and the annular plate member 35 is pushed by the abutting convex portion 36 by the even-numbered swinging claw member Rae in the forward rotation, and on the reverse rotation side from the engaging convex portion 31. Has moved.
- the circumferential width W of the abutment protrusion (36) of the annular plate member (35) is the same as that of the forward rotation even-numbered swing claw member Rae for shifting up. Since the circumferential distance D between the engaging claw Rp and the engaging claw Rp of the reverse-rotation even-numbered swinging claw member Rbe for downshifting is smaller than the contact projection 36 of the annular plate member 35 is rotated forward. It can be placed between the even-numbered swinging claw member Rae and the reverse-rotating even-numbered swinging claw member Rbe so as to be ready for both upshifting and downshifting.
- the protruding engagement claw Rp of the reverse rotation even-numbered swinging claw member Rbe first comes into contact with the contact projection 36 of the annular plate member 35 on the reverse rotation side from the engagement projection 31. While moving the convex portion 36 to the positive rotation side, it securely engages with the engaging convex portion 31 of the sixth driven transmission gear n6 (see the two-dot chain line in FIG. 34).
- the speed is increased and the upshift is performed while decelerating and the forward rotation swing claw member Ra is separated from the engaging convex portion 31 (see FIG. 33).
- the engaging claw Rp of the forward rotation swing claw member Ra is previously in contact with the abutment convex portion 36 of the annular plate member 35. Therefore, the engaging protrusion 31 may receive an excessive load on a part of the engaging claw Rp.
- the contact projection 36 of the annular plate member 35 is engaged by the coil spring 38. It is always biased so that it is positioned so as to overlap the center of 31.
- a friction structure is adopted in which the abutment protrusion 36 of the annular plate member 35 is made to follow the engagement protrusion 31 by the wave spring 60. Has been.
- the side surface of the inner peripheral ridge 30C of the sixth driven transmission gear n6 is replaced with the positioning structure of the annular plate member 35 by the coil spring 38.
- the first driven transmission gear n1 having the maximum reduction ratio is not subjected to a downshift operation when the first speed is established, and may have a friction structure as necessary.
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Abstract
Description
この歯車と歯車軸の係合に、カム部材により作動する揺動爪部材を用いた構成が、同じ出願人により先に出願された例にある(特許文献1)。
互いに平行な歯車軸にそれぞれ複数の駆動歯車(m)と被動歯車(n)が変速段毎に常時噛み合い状態で軸支され、前記駆動歯車(m)と前記被動歯車(n)の一方の複数の歯車が歯車軸に固定され、他方の各歯車の内周面に形成された係合凸部(31)と歯車軸(12)に径方向外側に出没可能に設けられた係合爪(R)の突出により互いの係合を行う係合手段が各歯車ごとに切り換えられて変速を行う多段変速機において、前記歯車(n)の内周面に環状に突出した内周突条部(30C)に前記係合凸部(31)が形成され、前記歯車(n)の前記係合凸部(31)が形成される前記内周突条部(30C)の側面に相対回動自在に近接する環状板部材(35)と、前記歯車(n)と前記環状板部材(35)との間に介装され両者の所定の相対位置関係を弾性的に維持する戻しばね(38)とを備え、前記環状板部材(35)は、内周面に周方向に前記係合爪(R)と当接可能な傾斜面を有して当接凸部(36)が突出形成され、前記当接凸部(36)の少なくとも前記傾斜面形成部分を除いた部分が軸方向視で前記係合凸部(31)に重なるように前記戻しばね(38)により位置決めされ、前記当接凸部(36)の傾斜面は、前記係合爪(R)が係合可能な傾斜角を有する底部傾斜面(36pb)と前記係合爪(R)が係合不能で摺接する傾斜角を有する頂部傾斜面(36ps)とからなる多段変速機とした。
前記係合爪(R)は前記歯車軸に対して揺動して爪先端部(Rp)を径方向に出没し、前記係合爪(R)の爪先端部(Rp)が前記当接凸部(36)の底部傾斜面(36pb)に接したときの接点(Q)と前記係合爪(R)の揺動中心(P)とを結ぶ直線(PQ)と前記底部傾斜面(36pb)とのなす角度を直角に近い鈍角としたことを特徴とする。
前記直線(PQ)と前記底部傾斜面(36pb)とのなす角度(θ)は、90度を超えて100度以下の角度であることを特徴とする。
前記歯車(n)の前記内周突条部(30C)に形成された前記係合凸部(31)の周方向両側基部のうち少なくともシフトアップ用の前記係合爪(Ra)と係合する側の基部に溝(31v)を形成したことを特徴とする。
前記歯車(n)の前記係合凸部(31)が形成される前記内周突条部(30C)の側面に周方向に沿って円弧状溝(32)を設け、
前記環状板部材(35)の前記内周突条部(30C)に対向する側面に前記円弧状溝(32)に対応する円弧状切欠き(37)を形成し、前記円弧状溝(32)と前記円弧状切欠き(37)に跨って前記戻しばね(38)を介装し、前記環状板部材(35)の前記内周突条部(30C)に対向する側面の反対面を係止部材(39)により係止して前記環状板部材(35)の軸方向の移動を規制したことを特徴とする。
前記環状板部材(35)の前記当接凸部(36)の周方向幅は、ともに突出状態にあるシフトアップ用の前記係合爪(Ra)の爪先端部(Rp)とシフトダウン用の前記係合爪(Rb)の爪先端部(Rp)との周方向間隔より小さいことを特徴とする。
前記歯車(n)は、前記歯車軸(12)に外装された隣り合う軸受カラー部材(13,13)間に跨るように外嵌して回転自在に軸支され、前記軸受カラー部材(13)の前記環状板部材(35)が設けられた側の外周端縁が環状に切り欠かれて縁取り段部(13d)が形成され、同縁取り段部(13d)に前記歯車(n)の内周端縁が嵌合して軸支されることを特徴とする。
減速比が最小または最大の歯車のうち少なくとも最小の歯車(n6)には、前記環状板部材(35)との間に、前記戻しばね(38)による位置決めに代えて、前記環状板部材(35)を所定のフリクションを持って前記歯車(n6)に追随させるフリクション構造が構成されることを特徴とする。
前記フリクション構造は、前記歯車(n6)の前記内周突条部(30C)の側面と前記環状板部材(35)との間に環状のウェーブスプリング(60)が挟装される構造であることを特徴とする。
前記フリクション構造は、前記歯車(n6)の前記内周突条部(30C)の側面と前記環状板部材(35)との間に環状の皿ばね(70)が挟装される構造であることを特徴とする。
環状板部材(35)は当接凸部(36)の少なくとも傾斜面形成部分を除いた部分が軸方向視で係合凸部(31)に重なるように戻しばね(38)により位置決め(センタリング)されているので、係合爪(R)が係合するときは、歯車(n)の内周突条部(30C)に形成された係合凸部(31)に係合する前に環状板部材(35)の当接凸部(36)の傾斜面に当接することになり、環状板部材(35)の当接凸部(36)の傾斜面は、係合爪(R)が係合可能な傾斜角を有する底部傾斜面(36pb)と係合爪が係合不能で摺接する傾斜角を有する頂部傾斜面(36ps)とからなるので、係合爪(R)は大きく突出した状態では当接凸部(36)の底部傾斜面(36pb)に当接して係合したまま戻しばね(38)に抗して環状板部材(35)を摺動して歯車(n)の係合凸部(31)に係合するが、係合爪(R)が小さく突出した状態では当接凸部(36)の頂部傾斜面(36ps)に係合せずに摺接して当接凸部(36)を乗り越えてしまうので、係合爪(R)の一部に過大な荷重が加わることが回避され、当接凸部(36)を乗り越えた係合爪(R)は次に来る当接凸部(36)には大きく突出した状態で当接できる。
よって、歯車(n)の係合凸部(31)により係合爪(R)が一部に過大な荷重を受けることなく係合することができる。
すなわち、シフトアップされて有効に働いている減速比が最小の歯車は、さらなるシフトアップ作業がなされないため、環状板部材(35)は戻しばね(38)によりセンタリングされる必要がなく、環状板部材(35)が所定のフリクションを持って歯車(n6)に追随すればよく、よって戻しばね(38)に代えて簡単なフリクション構造にし、構造を簡素化し、部品の加工性および組付け性も良好にしてコストの削減を図ることができる。
なお、減速比が最大の歯車も同様である。
n…被動変速歯車、n1~n6…第1~第6被動変速歯車、
10…多段変速機、11…メイン歯車軸、12…カウンタ歯車軸、13…軸受カラー部材、
20…係合手段、22…圧縮スプリング、23…ピン部材、26…支軸ピン、
30L…左側環状穴、30R…右側環状穴、30C…内周突条部、31…係合凸部、31p…係合面、31v…溝、32…円弧溝、33…内周溝、35…環状板部材、36…当接凸部、36pb…底部傾斜面、36ps…頂部傾斜面、38…コイルばね、39…サークリップ、
C…カムロッド、R…揺動爪部材、Rp…係合爪部、Rq…幅広端部、51…コントロールロッド、
60…ウェーブスプリング、70…皿ばね
本実施の形態に係る多段変速機10は、自動二輪車に搭載される内燃機関に組み込まれて構成されている。
図1は、該多段変速機10の断面図であり、同図1に示すように、該多段変速機10は、内燃機関と共通の機関ケース1に設けられている。
左右割りの左機関ケース1Lと右機関ケース1Rが合体して構成された機関ケース1は、変速室2を形成しており、同変速室2にメイン歯車軸11とカウンタ歯車軸12が互いに平行に左右方向に指向して回転自在に軸支されている。
内燃機関のクランク軸の回転がプライマリ被動ギヤ4から係合状態の摩擦クラッチ5を介してメイン歯車軸11に伝達される。
右ベアリング3Rに沿って第1駆動変速歯車m1がメイン歯車軸11に一体に形成され、メイン歯車軸11の同第1駆動変速歯車m1と左ベアリング3Lとの間に形成されたスプラインに右から左へ順に順次径を大きくした第2,第3,第4,第5,第6駆動変速歯車m2,m3,m4,m5,m6がスプライン嵌合されている。
カウンタ歯車軸12において、右ベアリング7Rの左に介装されたカラー部材14Rを介して外装された右端の軸受カラー部材13と、左ベアリング7Lの右に介装されたカラー部材14Lを介して外装された左端の軸受カラー部材13との間に、等間隔に5つの軸受カラー部材13が外装され、この全部で7つの軸受カラー部材13の隣り合う軸受カラー部材13,13間に跨るようにして右から左へ順次径を小さくした第1,第2,第3,第4,第5,第6被動変速歯車n1,n2,n3,n4,n5,n6が回転自在に軸支されている。
コントロールロッド51の軸方向の移動は、ロストモーション機構52,53を介してカムロッドCを軸方向に連動し、このカムロッドCの移動がカウンタ歯車軸12に組み込まれた係合手段20により各被動変速歯車nを選択的にカウンタ歯車軸12と係合して変速を行う。
コントロールロッド51の右端は雄ねじが形成された雄ねじ端部51bbとなっており、雄ねじ端部51bbの手前に6角形状のナット部51cが形成されている。
左右のロストモーション機構52,53は、同じ構造のものを互いに左右対称になるように配設している。
なお、コッタ52cは、スプリングホルダ52hの内周凹部52haの内径を外径とし、コントロールロッド51の外周凹部51aの外径を内径とした中空円板状をなし、組み付けのため半割りにされている。
したがって、コントロールロッド51が軸方向に移動すると、左右のロストモーション機構52,53の圧縮コイルスプリング52s,53sを介してスプリングホルダ52h,53hが軸方向に移動する。
カムロッドCは、断面が特別な形状をしておらず概ね外形が単純な矩形の角柱棒状部材であるので、カムロッドCを容易に製造することができる。
このコントロールロッド操作子55の螺着されたナット57より右側に延出した円筒部に直径方向に穿孔したピン孔55hが形成されており、同ピン孔55hにシフトピン58が貫通する。
右機関ケース1Rの側壁1RRの右方に突出したガイド部1Raに溝条60が左右方向に指向して形成されており、この溝条60にシフトピン58の突出した一端頭部が摺動自在に嵌合してシフトピン58の回り止めとしている。
コントロールロッド操作子55はコントロールロッド51の右端部を回転自在に保持しているので、結局シフトドラム67の回動はコントロールロッド51を軸方向に移動させる。
シフト伝達手段は、シフトドラム67を所定角度毎の変速段位置に安定して保持させるシフトカム部材などの機構を備えてシフトセレクトレバーの操作動力をシフトドラム67の側縁に形成されたギヤ67gに伝達してシフトドラム67を順次変速段位置に回動する。
この中空円筒状のカウンタ歯車軸12は、内径がロストモーション機構52,53のスプリングホルダ52h,53hの外径に略等しく、コントロールロッド51に取り付けられたスプリングホルダ52h,53hを摺動自在に嵌挿する。
8本のカムロッドCao,Cao,Cae,Cae,Cbo,Cbo,Cbe,Cbeは、図7に示す配列で対応するカム案内溝12gに摺動自在に嵌合する。
同種類のカムロッドCは、対称位置に配設される。
カウンタ歯車軸12に対するカムロッドCの回り止めとなるカム案内溝12gは、断面コ字状の単純な形状をして簡単に加工成形できる。
右側の拡大内径部の内側に前記コントロールロッド操作子55が半分程挿入されている。
また、短尺矩形凹部12qと軸方向溝12avとの間の厚肉部で周方向溝12cv上にピン孔12hが前記カム案内溝12gまで径方向に穿孔されている。
各周方向溝12cv上にはそれぞれ4か所ピン孔12hが形成される。
ピン孔12hにはピン部材23が摺動自在に嵌挿される。
なお、ピン孔12hが連通するカム案内溝12gの幅は、ピン部材23の外径幅より小さい。
したがって、ピン孔12hを進退するピン部材23がカム案内溝12gに脱落することがないので、カウンタ歯車軸12への係合手段20の組み付けを容易にする。
ピン孔12h内でのピン部材23の進退は、その遠心側端部を周方向溝12cvの底面より外側に出没させる。
このようにして、全ての揺動爪部材Rが組み付けられた状態を図11に示す。
そして、合致した軸受凹部Rdと軸方向溝12avに支軸ピン26が嵌合される。
また、ピン受部Rrは、ピン部材23を受け止めるだけの幅を具えれば足りるので、揺動爪部材Rを小型に形成することができ、かつ他方の係合爪部Rpの遠心力による揺動を容易にすることができる。
また、ピン部材23が退行したときは、圧縮スプリング22により付勢され遠心力が作用する係合爪部Rpがカウンタ歯車軸12の中央円筒部12aの外周面より外側に突出し被動変速歯車nと係合可能とする。
同様に、正回転偶数段揺動爪部材Raeが前記正回転偶数段用カムロッドCaeの移動により進退するピン部材23により揺動し、逆回転偶数段揺動爪部材Rbeが前記逆回転偶数段用カムロッドCbeの移動により進退するピン部材23により揺動する。
カウンタ歯車軸12の中央円筒部12aの軸方向溝12avに埋設される支軸ピン26は、中央円筒部12aの外周面に接する深さに埋設されるので、軸受カラー部材13が外装されると、ガタなく固定される。
各被動変速歯車nは、図13および図15に示すように、内周面の左右周縁部を切り欠いて左右環状穴30L,30Rが形成され、この左右環状穴30L,30R間に内周突条部30Cが円環状に形成されている。
このようにしてカウンタ歯車軸12に軸受カラー部材13を介して第1,第2,第3,第4,第5,第6被動変速歯車n1,n2,n3,n4,n5,n6が回転自在に軸支される。
係合凸部31は、側面視(図13に示す軸方向視)で円弧状をなし、その周方向の両端面が前記揺動爪部材Rの係合爪部Rpと当接し係合可能な傾斜した係合面31p,31pをなす。
係合凸部31の係合面31pに係合爪部Rpが当接して押圧された際に、この溝31vが形成されていることにより係合凸部31の基部に応力が集中せずに分散して構造的に係合凸部31の強度を高めることができる。
また、右側環状穴30Rの内周面には軸方向所定箇所に内周溝33が形成されている(図15参照)。
環状板部材35は内周突条部30Cの右側面に摺接する。
当接凸部36は、前記被動変速歯車nの係合凸部31と同様に、側面視(図14に示す軸方向視)で円弧状をなし、その周方向の両端面が前記揺動爪部材Rの係合爪部Rpと当接可能な傾斜面36pb,36psをなす。
環状板部材35の当接凸部36は、被動変速歯車nの係合凸部31より周方向に長尺である。
この環状板部材35の円弧状切欠き37は、被動変速歯車nの円弧溝32と周方向の長さは等しく、互いに対向する(図15参照)。
4本のコイルばね38は、被動変速歯車nに対して環状板部材35を弾性的に位置決めし、位置決めされた状態で、環状板部材35の当接凸部36の少なくとも傾斜面形成部分を除く部分が軸方向視で被動変速歯車nの係合凸部31に重なる(図5,図17参照)。
また、軸方向視で、当接凸部36の頂上円弧面は、係合凸部31の頂上円弧面と等しいか若干回転中心側に延出している。
このように、被動変速歯車nの右側環状穴30Rに嵌挿された環状板部材35は、コイルばね38により弾性的に位置決めされているので、被動変速歯車nに対して相対的な回動があると、コイルばね38のばね力が環状板部材35を元に戻す方向に働く。
同図17に示すように、環状板部材35の当接凸部36は、周方向の両端の揺動爪部材Rの係合爪部Rpと当接する傾斜面が、係合爪部Rpが係合可能な傾斜角を有する底部傾斜面36pbと係合爪部Rpが係合不能で摺接する傾斜角を有する頂部傾斜面36psとからなる。
このとき、コイルばね38により弾性的に位置決めされた環状板部材35は、被動変速歯車nに対して殆ど相対的に回動しない。
図17は、被動変速歯車nがコイルばね38により弾性的に位置決めされた環状板部材35とともに回転しているところに、揺動爪部材Rが圧縮スプリング22のばね力により揺動して係合爪部Rpが外側に突出し、係合凸部31より先行して回転する当接凸部36に当接する直前の状態を示しており、係合爪部Rpは十分に大きく突出しているため、当接凸部36の急傾斜面である底部傾斜面36pbが係合爪部Rpに当接しようとしている。
したがって、係合爪部Rpの係合により環状板部材35は回転が規制され、被動変速歯車nが環状板部材35に対してコイルばね38に抗して相対回転して、図19に示すように、被動変速歯車nの係合突起31の係合面31pが係合爪部Rpに当接し係合する。
図21は、被動変速歯車nが環状板部材35とともに回転しているところに、揺動爪部材Rが揺動して係合爪部Rpが外側に突出し、係合凸部31より先行する当接凸部36に当接する直前の状態を示しており、係合爪部Rpは小さく突出して十分でないため、当接凸部36の緩斜面である頂部傾斜面36psが係合爪部Rpに当接しようとしている。
よって、図23に示すように、揺動爪部材Rは圧縮スプリング22に抗して揺動して係合爪部Rpは頂部傾斜面36psに係合することなく頂部傾斜面36ps上を滑りながら回転中心側に揺動して引っ込む。
係合爪部Rpが当接凸部36を乗り越えることことは、被動変速歯車nの係合凸部31を乗り越えることであり、係合爪部Rpは係合凸部31に当接することもなく、当該係合凸部31では動力の伝達はなされない。
そのためには、環状板部材35の一対の底部傾斜面36pbに一対の揺動爪部材Rの係合爪部Rpが必ずともに当接し係合する必要がある。
正確に同時に当接するためには、揺動爪部材Rおよび環状板部材35等の部品の加工・組付け精度に高い精度が要求され、コストが増加する。
すなわち、図18を参照して、揺動爪部材Rの係合爪部Rpが底部傾斜面36pbに接したときの接点Qと揺動爪部材Rの揺動中心P(ピン26の軸中心)とを結ぶ直線PQと、底部傾斜面36pbとのなす角度θを直角に近い鈍角としたものであり、図18に示す状態では角度θは93度である。
なお、角度θが100度を超えて大きくなると、係合爪部Rpが底部傾斜面36pbに係合せずに滑る可能性がある。
図2ないし図5は、1速状態を示しており、図4では第1被動変速歯車n1が矢印方向に回転し、図5では第2被動変速歯車n2が矢印方向に回転しており、第1被動変速歯車n1よりも第2被動変速歯車n2が高速で回転している。
他の第3,第4,第5,第6被動変速歯車n3,n4,n5,n6も同様で空回りしている(図2,図3参照)。
正回転偶数段用カムロッドCaeの移動で、カム溝v2にピン部材23が入り、よって第2被動変速歯車n2に対応する正回転偶数段揺動爪部材Raeが圧縮スプリング22の付勢力および係合爪部Rpの遠心力により揺動して係合爪部Rpを外側に突出し、第2被動変速歯車n2に係合可能となり、第1被動変速歯車n1とともに回転するカウンタ歯車軸12より高速で回転する第2被動変速歯車n2の係合凸部31が正回転偶数段揺動爪部材Raeの外側に突出した係合爪部Rpに追いつき当接する。
本実施の形態における多段変速機は、前記実施の形態に係る多段変速機10と以下の2つの相違点を除き同じ構造のものであり、よって、同じ部材には同じ符号を用いる。
この溝31vは、係合凸部31の係合面31pに係合爪部Rpが当接して押圧された際に、係合凸部31の基部に応力を集中させず分散して構造的に強度を高めるものであるが、シフトアップ時の係合押圧力に比べ、シフトダウン時の係合押圧力は小さく、係合凸部31におけるシフトダウン用の揺動爪部材R(逆回転奇数段揺動爪部材Rbo、逆回転偶数段揺動爪部材Rbe)が係合する側の係合面31pの基部に溝31vを浅く形成したり、必要とされない場合がある。
係合凸部31の一方の溝31vを形成しないことで、加工作業が削減される。
第6被動変速歯車n6の内周面は、左右環状穴30L,30R間に内周突条部30Cが円環状に形成されており、右側環状穴30Rの内周面には所定軸方向位置に、サークリップ39が嵌合される内周溝33が形成されている。
同様に、環状板部材35にもコイルばね38を介装する円弧状切欠き37が形成されていない。
したがって、第6被動変速歯車n6および環状板部材35の加工製造が容易にできる。
なお、環状板部材35は、円弧状切欠き37を有しないこと以外は、前記実施の形態の環状板部材35と同じで、符号も同じとする。
このウェーブスプリング60は、外径が第6被動変速歯車n6の右側環状穴30Rの内径より若干小さく、右側環状穴30Rに嵌挿される。
なお、ウェーブスプリング60の代わりに、図31および図32に図示するような環状の皿ばね70を用いてもよい。
すなわち、第6被動変速歯車n6の軸方向のスラスト力は軸受カラー部材13の縁取り段部13dが受けることで、第6被動変速歯車n6の内周突条部30Cと軸受カラー部材13との間隔は維持される。
なお、先の実施の形態においても、同様の構造をなし、図16に示すように、軸受カラー部材13とサークリップ39との間に隙間40が確保されている。
そして、増速してシフトアップがなされることがない第6被動変速歯車n6については、ウェーブスプリング60により環状板部材35の当接凸部36を係合凸部31に追随させるフリクション構造が採用されている。
Claims (10)
- 互いに平行な歯車軸にそれぞれ複数の駆動歯車(m)と被動歯車(n)が変速段毎に常時噛み合い状態で軸支され、前記駆動歯車(m)と前記被動歯車(n)の一方の複数の歯車が歯車軸に固定され、他方の各歯車の内周面に形成された係合凸部(31)と歯車軸(12)に径方向外側に出没可能に設けられた係合爪(R)の突出により互いの係合を行う係合手段が各歯車ごとに切り換えられて変速を行う多段変速機において、
前記歯車(n)の内周面に環状に突出した内周突条部(30C)に前記係合凸部(31)が形成され、
前記歯車(n)の前記係合凸部(31)が形成される前記内周突条部(30C)の側面に相対回動自在に近接する環状板部材(35)と、
前記歯車(n)と前記環状板部材(35)との間に介装され両者の所定の相対位置関係を弾性的に維持する戻しばね(38)とを備え、
前記環状板部材(35)は、内周面に周方向に前記係合爪(R)と当接可能な傾斜面を有して当接凸部(36)が突出形成され、前記当接凸部(36)の少なくとも前記傾斜面形成部分を除いた部分が軸方向視で前記係合凸部(31)に重なるように前記戻しばね(38)により位置決めされ、
前記当接凸部(36)の傾斜面は、前記係合爪(R)が係合可能な傾斜角を有する底部傾斜面(36pb)と前記係合爪(R)が係合不能で摺接する傾斜角を有する頂部傾斜面(36ps)とからなることを特徴とする多段変速機。 - 前記係合爪(R)は前記歯車軸に対して揺動して爪先端部(Rp)を径方向に出没し、
前記係合爪(R)の爪先端部(Rp)が前記当接凸部(36)の底部傾斜面(36pb)に接したときの接点(Q)と前記係合爪(R)の揺動中心(P)とを結ぶ直線(PQ)と前記底部傾斜面(36pb)とのなす角度(θ)を直角に近い鈍角としたことを特徴とする請求項1記載の多段変速機。 - 前記直線(PQ)と前記底部傾斜面(36pb)とのなす角度(θ)は、90度を超えて100度以下の角度であることを特徴とする請求項2記載の多段変速機。
- 前記歯車(n)の前記内周突条部(30C)に形成された前記係合凸部(31)の周方向両側基部のうち少なくともシフトアップ用の前記係合爪(Ra)と係合する側の基部に溝(31v)を形成したことを特徴とする請求項1から請求項3のいずれか1項記載の多段変速機。
- 前記歯車(n)の前記係合凸部(31)が形成される前記内周突条部(30C)の側面に周方向に沿って円弧状溝(32)を設け、
前記環状板部材(35)の前記内周突条部(30C)に対向する側面に前記円弧状溝(32)に対応する円弧状切欠き(37)を形成し、
前記円弧状溝(32)と前記円弧状切欠き(37)に跨って前記戻しばね(38)を介装し、
前記環状板部材(35)の前記内周突条部(30C)に対向する側面の反対面を係止部材(39)により係止して前記環状板部材(35)の軸方向の移動を規制したことを特徴とする請求項1記載の多段変速機。 - 前記環状板部材(35)の前記当接凸部(36)の周方向幅は、ともに突出状態にあるシフトアップ用の前記係合爪(Ra)の爪先端部(Rp)とシフトダウン用の前記係合爪(Rb)の爪先端部(Rp)との間の周方向間隔より小さいことを特徴とする請求項1から請求項5のいずれか1項記載の多段変速機。
- 前記歯車(n)は、前記歯車軸(12)に外装された隣り合う軸受カラー部材(13,13)間に跨るように外嵌して回転自在に軸支され、
前記軸受カラー部材(13)の前記環状板部材(35)が設けられた側の外周端縁が環状に切り欠かれて縁取り段部(13d)が形成され、同縁取り段部(13d)に前記歯車(n)の内周端縁が嵌合して前記歯車(n)が軸支されることを特徴とする請求項1から請求項6のいずれか1項記載の多段変速機。 - 減速比が最小または最大の歯車のうち少なくとも最小の歯車(n6)には、前記環状板部材(35)との間に、前記戻しばね(38)による位置決めに代えて、前記環状板部材(35)を所定のフリクションを持って前記歯車(n6)に追随させるフリクション構造が構成されることを特徴とする請求項1記載の多段変速機。
- 前記フリクション構造は、前記歯車(n6)の前記内周突条部(30C)の側面と前記環状板部材(35)との間に環状のウェーブスプリング(60)が挟装される構造であることを特徴とする請求項8記載の多段変速機。
- 前記フリクション構造は、前記歯車(n6)の前記内周突条部(30C)の側面と前記環状板部材(35)との間に環状の皿ばね(70)が挟装される構造であることを特徴とする請求項8記載の多段変速機。
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CN201080034120.3A CN102472370B (zh) | 2009-08-03 | 2010-07-30 | 多级变速器 |
ES10806395T ES2428753T3 (es) | 2009-08-03 | 2010-07-30 | Transmisión de etapas múltiples |
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US9114458B2 (en) * | 2009-08-21 | 2015-08-25 | Illinois Tool Works Inc. | Pipe end machining device with axial autofeed |
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JP5899086B2 (ja) * | 2012-08-23 | 2016-04-06 | 本田技研工業株式会社 | 多段変速機の変速駆動機構 |
US9636836B2 (en) | 2013-10-03 | 2017-05-02 | Illinois Tool Works Inc. | Pivotal tool support for a pipe machining apparatus |
DE102016207103B4 (de) | 2016-04-27 | 2018-06-07 | Schaeffler Technologies AG & Co. KG | Getriebe mit Kupplung und unterbrechungsfrei schaltbarer Schalteinheit zum Schalten zwischen den Getriebeeingangswellen |
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Publication number | Publication date |
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EP2463555B1 (en) | 2013-09-11 |
US8616078B2 (en) | 2013-12-31 |
CA2767559C (en) | 2014-05-13 |
CN102472370B (zh) | 2014-12-31 |
ES2428753T3 (es) | 2013-11-11 |
JPWO2011016396A1 (ja) | 2013-01-10 |
US20120152046A1 (en) | 2012-06-21 |
JP5247886B2 (ja) | 2013-07-24 |
CN102472370A (zh) | 2012-05-23 |
CA2767559A1 (en) | 2011-02-10 |
EP2463555A1 (en) | 2012-06-13 |
EP2463555A4 (en) | 2012-12-12 |
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