WO2010137521A1 - シール装置 - Google Patents
シール装置 Download PDFInfo
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- WO2010137521A1 WO2010137521A1 PCT/JP2010/058591 JP2010058591W WO2010137521A1 WO 2010137521 A1 WO2010137521 A1 WO 2010137521A1 JP 2010058591 W JP2010058591 W JP 2010058591W WO 2010137521 A1 WO2010137521 A1 WO 2010137521A1
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- WIPO (PCT)
- Prior art keywords
- dimples
- dimple
- seal
- sealing device
- circumferential direction
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/34—Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member
- F16J15/3404—Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member and characterised by parts or details relating to lubrication, cooling or venting of the seal
- F16J15/3408—Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member and characterised by parts or details relating to lubrication, cooling or venting of the seal at least one ring having an uneven slipping surface
- F16J15/3412—Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member and characterised by parts or details relating to lubrication, cooling or venting of the seal at least one ring having an uneven slipping surface with cavities
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/34—Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member
- F16J15/3404—Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member and characterised by parts or details relating to lubrication, cooling or venting of the seal
- F16J15/3408—Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member and characterised by parts or details relating to lubrication, cooling or venting of the seal at least one ring having an uneven slipping surface
- F16J15/3424—Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member and characterised by parts or details relating to lubrication, cooling or venting of the seal at least one ring having an uneven slipping surface with microcavities
Definitions
- the present invention relates to a seal device having a mechanical seal structure used for, for example, an aero engine gearbox seal, a rocket engine seal, or a general industrial pump seal, and more particularly to improve lubricity between seal surfaces and a sealed fluid.
- the present invention relates to a sealing device that prevents leakage of water.
- a lubricating oil that is a fluid to be sealed on the upstream side penetrates between the sealing surfaces on the stationary side and the rotating side to form a minute oil film, and the boundary It is in a lubricated state.
- the upstream side is at a high pressure
- the lubricating oil between the seal surfaces is pushed out to the downstream side due to the pressure and leaks.
- the shaft vibration is excessive, if the tracking in the axial direction is delayed with respect to the vibration of the rotation-side seal surface, the space between the seal surfaces is spread and leakage occurs.
- a hard coating is applied to the surface of the annular base metal material to provide a function of controlling the thickness of the lubricating coating that is the sealed fluid and the leakage amount of the sealed fluid.
- a large number of dimples having a substantially constant cross-sectional shape over the entire surface have a regular arrangement pattern, for example, a substantially elliptical shape having a width of 60 ⁇ m and a length of 120 ⁇ m on the sliding surface, and the major axis is in the sliding direction.
- a sliding material in which dimples inclined by 45 ° are formed at an area ratio of 8% with respect to the area of the sliding surface hereinafter referred to as “prior art 1”, for example, see Patent Document 1).
- the thickness of the lubricating film and the leakage amount of the fluid to be sealed are controlled by the dimples formed on the sliding surface, and the sliding characteristics equivalent to those of fine ceramics are obtained due to the wear resistance of the sliding surface.
- the outer peripheral side and the inner peripheral side of the sliding surface with the boundary reference line as a boundary.
- the dimple has an elliptical or rectangular plane and has a width of 50 ⁇ 10 ⁇ 6 m to 1000 ⁇ 10 ⁇ 6 m and a length that is at least twice the width and is a sliding surface.
- a sliding component having a width of 1/2 or less and a depth of 1 ⁇ 10 ⁇ 6 m to 25 ⁇ 10 ⁇ 6 m is known (hereinafter referred to as “Prior Art 2”.
- Prior Art 2 A sliding component having a width of 1/2 or less and a depth of 1 ⁇ 10 ⁇ 6 m to 25 ⁇ 10 ⁇ 6 m is known (hereinafter referred to as “Prior Art 2”.
- Patents Reference 2 A sliding component having a width of 1/2 or less and a depth of 1 ⁇ 10 ⁇ 6 m to 25 ⁇ 10 ⁇ 6 m.
- the first sliding surface is provided on the sealed fluid side of the sliding surface as shown in FIG. And having a second sliding surface on the opposite side of the sealed fluid, the first sliding surface having a longitudinal tip approaching the circumferential surface on the sealed fluid side with respect to the rotational tangential direction of the circumference
- a plurality of dimples having an elliptical shape or a rectangular shape inclined toward the surface, and the size of the dimple has a maximum vertical width of 100 ⁇ 10 ⁇ 6 m or more and 1000 ⁇ 10 ⁇ 6 m or less.
- the horizontal length is 500 ⁇ 10 ⁇ 6 m or more and is larger than the width of the dimple and smaller than the radial width of the first sliding surface, and the dimple has a groove depth of 1. It is formed ⁇ from 10 -6 m or more size range of 25 ⁇ 10 -6 m ,
- the second sliding surface is known sliding parts so as to have a flat surface (hereinafter referred to as "prior art 3". For example, refer to Patent Document 3.).
- the friction coefficient of the sliding surface is reduced by the lubricating film held on the first sliding surface with dimples, and the lubricating film interposed in the first sliding surface is reduced by the second sliding surface.
- the effect of improving the sealing ability of the fluid to be sealed at the second sliding surface can be expected while sealing and holding the lubricating action by this lubricating film.
- JP-A-11-236976 Japanese Patent Laid-Open No. 2003-343741 JP 2004-3578 A
- Prior art 1 described above determines the area ratio with respect to the width and length of the dimple and the area of the sliding surface, because the relationship between the pump effect of the entire dimple and the surface pressure of the seal surface is not considered. Both the pump effect and the surface pressure were not satisfied.
- Prior arts 2 and 3 are basically of a type in which a lubricant is contained on the sliding surface, and the effect of scraping the sealed fluid to the high pressure side (upstream side) by dimples (hereinafter referred to as “pump effect”). The dimple angle, width, length, and depth are determined so as to contain the lubricant on the sliding surface. Like the prior art 1, the pump of the entire dimple is included. Since the relationship between the effect and the surface pressure of the seal surface is not taken into consideration, both the pump effect and the surface pressure are not satisfied.
- the present invention relates to a pump effect of the entire dimple in which a plurality of slender grooves (hereinafter referred to as “dimple”) are formed in a plurality of phases in the circumferential direction and in the radial direction of one of the sealing surfaces on the rotating side or the stationary side.
- a plurality of slender grooves hereinafter referred to as “dimple”
- the lubricity of the sealing surface is improved and leakage of the sealed fluid is prevented, and excessive heat generation and excessive wear of the sealing surface are also prevented.
- An object of the present invention is to provide a sealing device.
- a sealing device having a contact-type mechanical seal structure which is a sealing device of a type that seals fluid that leaks from the outer periphery of the sealing surface toward the inner peripheral direction, and is a sealing surface of a stationary side sealing element or a rotary side sealing element
- two or more dimples arranged in the radial direction are formed in the circumferential direction, and each dimple has a dimple angle ⁇ whose tip in the rotation direction is directed toward the inner circumferential side, and the ⁇ is in a range of 0 ⁇ ⁇ 90 °.
- a circumferential land portion is formed between adjacent end portions of the adjacent plural dimples, and the dimples in each of the plural dimples arranged in the radial direction are arranged on a circle passing through the center of the dimple.
- the gap ratio L1 / L2 representing the ratio between the circumferential length L1 of the dimple and the circumferential length L2 of the land portion between adjacent dimples on the same circle is arranged so as to be in the range represented by the following equation. It is characterized by having. 0.001 ⁇ L1 / L2 ⁇ 0.1
- the first feature can satisfy both the pumping effect of the entire dimple and the surface pressure of the seal surface, thereby improving the lubricity of the seal surface and preventing leakage of the sealed fluid. Excessive heat generation and excessive wear can be prevented.
- the sealing device of the present invention is secondly characterized in that, in the first feature, the gap ratio L1 / L2 is preferably in the range of 0.001 ⁇ L1 / L2 ⁇ 0.05.
- the second feature makes it possible to reduce the surface pressure while ensuring the lubricity of the seal surface.
- the sealing device of the present invention is characterized in that, in the first or second feature, the dimples in each row of the dimples arranged in the radial direction do not penetrate the inner peripheral side of the seal surface. Yes.
- the third feature can prevent leakage of the sealed fluid when stationary.
- the seal device of the present invention is fourthly characterized in that, in any of the first to third features, the dimple depth is 1 to 200 ⁇ m. According to the fourth feature, the dimple pumping effect can be further enhanced.
- the seal device of the present invention is fifthly characterized in that, in any of the first to fourth features, the aspect ratio l / b between the width b and the length l of the dimple is 2 to 30. Yes. According to the fifth feature, both the pumping effect of the dimples and the lubricity of the seal surface can be satisfied.
- Two or more dimples are formed in the circumferential direction, and each dimple has a dimple angle ⁇ whose front end in the rotation direction is directed toward the inner circumference, and the ⁇ is in a range of 0 ⁇ ⁇ 90 °, and a plurality of adjacent dimples arranged in series are arranged.
- a circumferential land portion is formed between adjacent end portions, and dimples in each row of dimples arranged in the radial direction are on the same circle as the circumferential length L1 of each dimple on a circle passing through the center of the dimple.
- An embodiment of the present invention shows an application example in a gear box for an aero engine, and includes a stationary side sealing element and a rotary side seal between a seal housing and a rotary shaft inserted in an inner periphery thereof.
- FIG. 5 is a cross-sectional view showing a case where the dimple of the present invention is formed on a mating ring that is a rotary side sealing element in a sealing device having a contact-type mechanical seal structure in which elements are slid in close contact with each other. This is a description of a leakage path of a sealed fluid on a conventional sealing surface in which a dimple or the like is not processed on the sealing surface.
- FIG. 4 shows the behavior of the sealed fluid on the sealing surface in the case of FIG. 3.
- (A) is an enlarged explanatory view focusing on the N-th row dimples in two column dimples adjacent in the circumferential direction
- (b) is an explanation when the number of column dimples is increased in the circumferential direction.
- FIG. When the outer diameter of a mating ring is 100 mm, it is explanatory drawing which shows the state which arranged the column dimple in 2, 6, 28 and 53 equally in the circumferential direction.
- FIG. 5 is an explanatory diagram for explaining a formation state of a fluid film in a land portion in a case where dimples adjacent in the radial direction do not overlap in the radial direction and in a case where they overlap in a single column dimple.
- FIG. 6 shows the oil leak amount test results of the mating ring and the mating ring without dimples according to the embodiment of the present invention.
- 3 shows the relationship between the dimple angle ⁇ (°) and the pumping effect (N) of the sealing device according to the embodiment of the present invention.
- FIG. 1 The relationship between the dimple aspect ratio of the sealing device concerning embodiment of this invention and a pump effect is shown with the semilogarithmic graph. It is a perspective view for demonstrating the prior art 1.
- FIG. It is a front view which shows the sliding surface of the prior art 2.
- FIG. It is a front view which shows the sliding surface of the prior art 3.
- FIG. 1 shows an application example in an aero engine gearbox, for example, in which a stationary side sealing element and a rotary side sealing element are connected to each other between a seal housing and a rotary shaft inserted in the inner periphery thereof.
- FIG. 5 is a cross-sectional view showing a case where the dimple of the present invention is formed on a mating ring that is a rotary side sealing element in a sealing device having a contact-type mechanical seal structure that is closely slid.
- the mechanical seal 1 is attached to an installation space between the rotary shaft 50 and a seal housing 60 attached to a casing 70 of the aircraft engine gearbox by a fixing means such as a bolt 71.
- An O-ring 72 is attached between the casing 70 and the seal housing 60.
- the rotating shaft 50 is rotatably supported via a bearing 73.
- the mating ring 2 which is a rotary side sealing element is attached via an O-ring 3 so that the protrusion 2A engages with a notch 50A of the rotary shaft 50.
- the seal ring 4 which is a stationary side sealing element, is supported by the seal housing 60 so that the notch 5 formed on the outer peripheral side of the seal ring 4 engages with the protrusion 6 of the seal housing 60 and is not rotatable and axially movable. .
- the seal ring 4 is pressed from the rear end side by a wave spring 7 provided between the seal housing 60 and the seal housing 8 through a washer 10 so that the seal surface 8 is in close contact with the seal surface 9 of the facing mating ring 2.
- the member that presses the seal ring 4 is not limited to a wave spring, but a coil spring can be used.
- An O-ring groove 11 is provided on the inner peripheral surface of the seal ring 4, and an O-ring 12 is attached to the O-ring groove 11 to seal the joint between the seal ring 4 and the seal housing 60.
- the seal surface S (seal) in which the seal surface 8 of the seal ring 4 and the seal surface 9 of the mating ring 2 are in close contact with the high pressure side (upstream side) A and the low pressure side (downstream side) B of the casing 70.
- the seal surface is formed by the seal surface 8 of the ring 4 and the seal surface 9 of the mating ring 2. The same applies hereinafter.
- the bearing 73 is lubricated with lubricating oil, but the pressure difference between the pressure of the lubricating oil in the gearbox and the pressure outside the machine is about 0.1 to 0.15 MPa.
- the rotational speed of the rotary shaft 50 is 4000-30000 r. p. m, the peripheral speed of the sealing surface is about 30-60 m / s
- the material of the mating ring 2 is nitride steel such as chromium molybdenum steel or aluminum molybdenum steel, or stainless steel, but is not particularly limited thereto. Further, nitriding treatment or chrome plating is performed on the sealing surface as necessary. Carbon is used as the material of the seal ring 4.
- FIG. 2 shows a fluid to be sealed on the seal surface S where the seal surface 8 of the seal ring 4 and the seal surface 9 of the mating ring 2 are in close contact, for example, a lubricating oil in a gear box (hereinafter collectively referred to as “sealed fluid”).
- sealed fluid a lubricating oil in a gear box
- the seal surface S is not processed with dimples or the like.
- the sealed fluid leaks through a path indicated by 13.
- the vibration in the axial direction is excessive, if the follow-up in the axial direction is delayed with respect to the vibration of the rotation-side seal surface, the space between the seal surfaces is spread and leakage occurs.
- increasing the axial pressing force by a spring or the like reduces the thin film between the seal surfaces and suppresses leakage, but the amount of wear becomes excessive due to the approach to solid lubrication and direct contact, and the durability of the device is increased. descend.
- the sliding torque becomes excessive and the load on the apparatus also increases. Furthermore, problems such as the need to increase the cooling flow rate occur.
- FIG. 3 shows the upstream side of the sealing surface S that keeps the formation of a micro-film of the sealed fluid on the sealing surface S, prevents the high-pressure upstream fluid to enter the sealing surface S, and opens with a delay in the axial direction.
- a dimple 14 having a length of several millimeters having a pumping effect of scraping the sealed fluid on the sealing surface S upstream by centrifugal force generated by rotation on the sealing surface S has a tip in the rotation direction at the inner periphery. An example is shown so as to be directed to the side.
- the dimple 14 is formed on the seal surface 9 of the mating ring 2, but may be formed on the seal surface 8 of the seal ring 4, or may be formed on both. good. Further, in consideration of static leakage, the dimple does not penetrate downstream from the seal surface S (inside the inner periphery of the seal surface S), but penetrates upstream (outside the outer periphery of the seal surface S). Is provided. The width, depth, and inclination of each dimple 14 are set according to individual use conditions, and optimum values will be described later.
- Each dimple 14 is formed in a plurality of columns (5 in this example) in the radial direction, and a plurality of dimples 15 in the plurality of columns are formed in the circumferential direction.
- a plurality of dimples 15 arranged in a row are arranged at 24 equal intervals in the circumferential direction.
- “a plurality of dimples arranged in the radial direction” means a dimple arranged so that there is a circumferential overlap common to all the dimples even if a plurality of dimples provided in the radial direction are displaced in the circumferential direction.
- a group (hereinafter abbreviated as "tandem dimple”).
- the case where the radial intervals of the plurality of dimples are not constant and the case where each dimple angle ⁇ is not constant are also included in the column dimples of the present invention.
- the dimple angle ⁇ means an angle formed by the center line of each dimple being a tangent to a circle passing through the center of the dimple.
- FIG. 4 shows the behavior of the sealed fluid on the seal surface S when the dimples 14 are provided on the seal surface S shown in FIG.
- the sealed fluid that has entered the seal surface S tends to go downstream due to the pressure difference between the upstream side (outside diameter side) and the downstream side (inside diameter side), but as the mating ring 2 rotates,
- the sealed fluid that has entered the dimple 14 is pumped by the dimple 14 from the downstream side to the upstream side, and is scraped out to the upstream side as indicated by an arrow 17. Therefore, most of the fluid to be sealed is scraped to the upstream side before leaking inward from the inner periphery of the seal surface S as indicated by the locus 18.
- the sealed fluid that is scraped upstream by the pumping action of the dimples 14 lubricates the land portions 16 when flowing through the circumferential land portions 16 formed between the adjacent end portions of the column dimples 15 adjacent in the circumferential direction.
- the seal surface S is not solid lubricated, and excessive wear, abnormal heat generation, and generation of high torque can be suppressed.
- the dimple 14 since the dimple 14 does not normally penetrate downstream, it does not affect leakage during non-rotation. Since it penetrates to the upstream side, the sealed fluid is directly scraped out, which has the effect of further reducing the amount of leakage.
- FIG. 5 (a) is an enlarged explanatory view focusing on the dimples in the Nth row in the two column dimples 15-1 and 15-2 adjacent in the circumferential direction.
- a center line x passing through the center o of each dimple 14 has a dimple angle ⁇ with respect to a tangent to a circle c passing through the center o, and each dimple 14 has a length l and a width b.
- L1 represents the circumferential length of each dimple 14 on a circle c passing through the center of each dimple 14
- L2 represents the circumferential length of a land portion between adjacent dimples 14 on the circle c.
- L1 / L2, which is the ratio between L1 and L2, is defined as the gap ratio. Even if the width b of each dimple 14 is constant, if the dimple angle ⁇ varies, the gap ratio also varies because L1 and L2 vary. The optimum range of the gap ratio will be described later.
- FIG. 5B is an explanatory diagram in the case where the arrangement number of the column dimples 15 is increased in the circumferential direction, and when the arrangement number of the column dimples 15 is increased in the circumferential direction as shown in FIG.
- the land portion in the circumferential direction is not formed, the sealed fluid scraped out by the dimples in the front row flows into the dimples outside the rear row as indicated by the broken line arrows, and the fluid does not reach the land portion. There is a risk of film breakage.
- the adjacent end portions y1, y2 of the dimples 14 adjacent in the circumferential direction do not overlap in the circumferential direction, and both end portions y1, A land portion 16 in the circumferential direction is formed between y2.
- the sealed fluid that is scraped to the upstream side by the pumping action of the dimple 14 flows through the circumferential land portion 16 formed between the adjacent end portions y1 and y2 of the column dimple 15 adjacent in the circumferential direction,
- the land portion 16 can be sufficiently lubricated.
- the mating ring 2 having an outer diameter of about 10 to 100 mm is used. With this size, the interval at which the column dimples 15 are arranged in the circumferential direction will be described.
- FIG. 6 shows a case where the outer diameter of the mating ring 2 is 100 mm
- FIG. 7 shows a case where the outer diameter of the mating ring 2 is 10 mm.
- 6 (a) shows that the column dimples 15 are equally spaced in the circumferential direction and the gap ratio is 0.003
- the circumferential land portion 16 is sufficiently formed between the adjacent column dimples 15, and the land portion 16 is lubricated by the sealed fluid that is scraped upstream by the pumping action of the dimple 14. . 6 and 7 do not show the case where the gap ratio is 0.001, it can be easily realized by changing the angle and width of the dimple 14.
- FIG. 8A shows a case where the number of dimples 14 and the position in the radial direction are different in adjacent column dimples 15. On the left side of the figure, five dimples 14 are arranged offset radially outward.
- FIG. 8B shows a case where there are dimples 14 slightly deviated in the circumferential direction and the radial direction in the column dimples 15.
- the outermost diameter of all the dimples 14 is OD
- the innermost diameter is ID
- the middle diameter is between the outermost diameter OD and the innermost diameter ID
- the position of the central diameter and the circumferential direction of the vertical dimples 15
- the gap ratio is calculated on the assumption that there is a virtual dimple (dashed line) at the center. Further, when there are dimples 14 having different dimple angles ⁇ in the column dimples 15, the calculation is performed based on the average dimple angle ⁇ .
- the dimples 15 As the dimples 15 arranged in series, even if there are dimples 14 shifted in the circumferential direction and the radial direction as shown in FIG. 8B, the dimples 14 overlap each other at some point in the radial direction. Thus, it is regarded as one column dimple 15. As shown in FIG. 8B, when the land portions 16 exist between the adjacent column dimples 15, there are a plurality of the column dimples 15 as shown in FIG. 5B. As described above, when the land portion 16 does not exist between the adjacent column dimples 15-1 and 15-2 and continues over the entire circumference, the number of the column dimples 15 is one.
- FIG. 9A shows a case where the dimples 14 adjacent in the radial direction in one columnar dimple 15 are arranged so as not to overlap each other in the radial direction
- FIG. 9A shows a case where the dimples 14 adjacent in the radial direction in one column dimple 15 are arranged so as not to overlap each other in the radial direction
- FIG. 9A shows a case where the dimples 14 adjacent in the radial direction in one column dimple 15 are arranged so as not to overlap in the radial direction
- the sealed fluid flows between the adjacent dimples 14 and flows in the circumferential direction. Therefore, a fluid film is formed on the land portion 16 and the lubricating action is improved.
- FIG. 9A shows a case where the dimples 14 adjacent in the radial direction in one columnar dimple 15 are arranged so as not to overlap each other in the radial direction
- FIG. 9A shows a case where the dimples 14 adjacent in the radial direction in one column dimple 15 are
- the shape of the dimple 14 is preferably a shape that does not easily disappear due to wear powder.
- the dimple 14 can be processed by using a sandblasting photosensitive film.
- a photosensitive film for sandblasting is attached to the dimple-processed surface, that is, the sealing surface 9 of the mating ring 2.
- a positive film on which the shape of the dimple 14 is baked is brought into close contact, and the photosensitive film for sandblasting is exposed.
- the sandblast photosensitive film is developed and sandblasted to form dimples 14 that match the pattern of the positive film. Since the photosensitive film for sandblasting is made by developing with a positive film created based on CAD data, it is easy to create a shape.
- the dimple 14 can be processed by a laser.
- FIG. 10 shows an example in which the dimples 14 do not penetrate either the upstream side or the downstream side of the seal surface S in the plurality of dimples 15 arranged in the circumferential direction.
- the dimple 14 since the dimple 14 does not penetrate to the upstream side, the sealed fluid is not scraped directly to the upstream side, so that the pumping effect of the dimple 14 is reduced. Therefore, it is suitable for the case where the pressure difference between the upstream side and the downstream side is small.
- FIG. 11 shows an example in which, in a plurality of dimples 15 formed in the circumferential direction, vertically arranged dimples 15K penetrating to the upstream side and vertically arranged dimples 15S are alternately provided.
- the pumping effect of the dimples 14 can be adjusted by appropriately changing the ratio of the vertical dimples 15K penetrating upstream and the vertical dimples 15S not penetrating according to conditions.
- FIG. 12 shows an example in which dimples 15C, 15D, 15E and 15F having different dimple angles ⁇ are combined in a plurality of dimples 15 arranged in the circumferential direction. In this example, they are repeatedly arranged in descending order of the dimple angle ⁇ in the rotational direction. In this way, by combining dimples having different dimple angles ⁇ , a wide range of rotation speeds can be handled.
- FIG. 13 is a cross-sectional view of a mechanical seal type testing machine that has tested the sealing device of the present invention.
- a testing machine 20 for a seal device is provided with a rotary shaft 21 at the center and a sleeve 22 on the outer periphery of the rotary shaft 21 via an O-ring 33, and an outer periphery of the sleeve 22 via an O-ring 24.
- a mating ring 23 is attached.
- a seal ring 28 is provided in a seal housing 27 attached to the casing 25 via an O-ring 26 so as to be movable in the axial direction via an O-ring 29. The seal ring 28 is urged toward the mating ring 23 by a wave spring 30.
- an oil injection device 31 that injects an oil jet toward the mechanical seal is provided. Further, on the low pressure side (downstream side) B, a leak oil recovery device 32 that stores oil leaked from the seal surface is provided.
- the dimple according to the present invention is formed on the sealing surface of the mating ring 23 so that the mating ring 23 can be easily replaced.
- FIG. 14 shows the test time (min) of the test using the testing machine 20 shown in FIG. 13 on the horizontal axis, and the rotation speed (rpm) and test oil temperature (° C.) of the tester 20 on the vertical axis.
- the rotation speed starts from 1000 rpm, and after the oil temperature reaches 100 ° C., the rotation speed is increased to about 15000 rpm (rotation speed at full power) and then decreased to 5000 rpm (rotation speed at idling), and the rotation speed is 5000 rpm. And 15000 rpm were repeated several times, and then 15000 rpm was maintained.
- the test oil temperature was set to 100 ° C. in accordance with the general conditions in the aviation gearbox.
- FIG. 15 shows a test result obtained by measuring the oil leak amount of the mating ring according to the embodiment of the present invention and the mating ring without dimples using the test machine 20 of FIG. 13 under the test conditions of FIG. Is.
- the amount of oil leak was 0.05 cc when the mating ring according to the embodiment of the present invention was used, and 0.9 cc when the mating ring without dimples was used. It can be seen that when the mating ring according to the embodiment of the present invention is used, the amount of oil leak is reduced to 1/18 compared to the case where the mating ring without dimples is used.
- the pump effect tends to increase as the gap ratio increases. It can be seen that the pumping effect is enhanced when the gap ratio is 0.1 to 10. Depending on the gap ratio, the pump effect may be large or small, but it can also be seen that if a dimple is provided, the pump effect is obtained.
- FIG. 18 shows the relationship between the dimple angle ⁇ (°) and the pump effect (N) of the sealing device according to the embodiment of the present invention. It can be seen that the pump effect is obtained when the dimple angle ⁇ is 0 ⁇ ⁇ 90 °. Also, when the dimple depth ( ⁇ m) is less than 1 ⁇ m, almost no pump effect is obtained. When the depth is 500 ⁇ m, the pump effect peak is in the range of 0 ⁇ ⁇ 5 °, It can be seen that the pump effect changes with the inclination of the dimple. Therefore, the depth of the dimple is preferably in the range of 1 to 200 ⁇ m.
- FIG. 19 is a semi-log graph showing the relationship between the dimple aspect ratio (l / b) and the pump effect (N) of the sealing device according to the embodiment of the present invention.
- the dimple aspect ratio 1 / b is 2 or less, there is almost no pumping effect.
- the aspect ratio l / b is increased, the pumping effect is enhanced, but when it exceeds 30, a dry environment in which the sealed fluid is insufficient is generated, leading to excessive wear. Therefore, it can be understood that the optimum range of the aspect ratio 1 / b between the width b and the length l of the dimple is 2 to 30.
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Abstract
Description
この従来技術1によると、摺動面に形成されたディンプルによって潤滑皮膜の厚さ及び被密封流体の漏洩量が制御され、摺動面の耐摩耗性によりファインセラミックスと同等の摺動特性が得られるものである。
この従来技術2によると、外周側と内周側とのディンプル間の摺動面に被密封流体の潤滑皮膜を厚く保持してシール能力を向上する効果が期待できる。
この従来技術3によると、ディンプル付き第1摺動面に保持される潤滑皮膜により摺動面の摩擦係数を低減するとともに、この第1摺動面に介在する潤滑皮膜を第2摺動面でシールし、この潤滑皮膜により潤滑作用を保持しながら第2摺動面で被密封流体のシール能力を向上する効果が期待できる。
また、従来技術2及び3は、基本的には摺動面に潤滑剤を封じ込める形式のものであって、ディンプルによって被密封流体を高圧側(上流側)に掻き出す効果(以下、「ポンプ効果」ともいう。)を目的とするものではなく、摺動面に潤滑剤を封じ込めるようにディンプルの角度、幅、長さ及び深さを決めているが、従来技術1と同じく、ディンプル全体のもつポンプ効果とシール面の面圧との関係が考慮されていないため、ポンプ効果及び面圧の両者を満足するものではなかった。
0.001≦L1/L2≦0.1
第1の特徴により、ディンプル全体のもつポンプ効果とシール面の面圧との両者を満足することができることから、シール面の潤滑性を高めるとともに被密封流体の漏洩を防止し、併せてシール面の過大発熱及び過大摩耗を防止することができる。
第2の特徴により、シール面の潤滑性を確保しつつ、面圧を小さくすることができる。
第3の特徴により、静止時において、被密封流体の漏洩を防止することができる。
第4の特徴により、ディンプルのポンプ効果を一層高めることができる。
また、本発明のシール装置は、第5に、第1ないし第4のいずれかの特徴において、ディンプルの幅bと長さlとの縦横比l/bが2~30であることを特徴としている。
第5の特徴により、ディンプルのポンプ効果とシール面の潤滑性との両者を満足することができる。
(1)シール面の外周から内周方向へ向かって漏れようとする流体をシールする形式のシール装置であって、静止側密封要素または回転側密封要素のシール面に、径方向に複数縦列したディンプルを周方向に2以上形成し、各ディンプルは回転方向先端が内周側へ向かうディンプル角度θを有し、該θは0<θ<90゜の範囲であり、隣接する複数縦列したディンプルの近接端部間には周方向のランド部が形成され、径方向に複数縦列したディンプルの各列のディンプルは、該ディンプル中心を通る円上における各ディンプルの円周方向長さL1と同円上における隣接するディンプル間のランド部の円周方向長さL2との比を表すギャップ比L1/L2を、0.001≦L1/L2≦0.1 とすることにより、ディンプル全体のもつポンプ効果とシール面の面圧との両者を満足することができることから、シール面の潤滑性を高めるとともに被密封流体の漏洩を防止し、併せてシール面の過大発熱及び過大摩耗を防止することができる。
(2)ギャップ比L1/L2が、0.001≦L1/L2≦0.05 の範囲にあることにより、シール面の潤滑性を確保しつつ、面圧を小さくすることができる。
(5)ディンプルの幅bと長さlとの縦横比l/bを2~30とすることにより、ディンプルのポンプ効果とシール面の潤滑性との両者を満足することができる。
メカニカルシール1は、回転軸50と航空エンジン用ギアボックスのケーシング70にボルト71等の固定手段により装着されたシールハウジング60との間の取付け空間に取り付けられている。ケーシング70とシールハウジング60との間にはOリング72が装着されている。
回転軸50は、軸受73を介して回転自在に支持されている。
回転側密封要素であるメイティングリング2は回転軸50の切欠50Aに突起2Aが係合するようにしてOリング3を介して取付けられている。
このようにして、ケーシング70の高圧側(上流側)Aと低圧側(下流側)Bとをシールリング4のシール面8とメイティングリング2のシール面9とが密接するシール面S(シールリング4のシール面8とメイティングリング2のシール面9とで形成するシール面を意味する。以下同じ。)によりシールしている。
今、外周側が高圧の場合、シール面Sの外周側に存在する高圧側(上流側)の被密封流体は低圧側(下流側)との圧力差のためシール面Sに侵入し内周側に向かおうとする。その際、メイティングリング2が回転方向Nで回転しているため、被密封流体は13で示す経路で漏洩する。また、軸方向の振動が過大の場合、回転側シール面の振れに対して軸方向の追随が遅れるとシール面間が広がり漏洩となる。これに対処するため、バネなどによる軸方向押付力を大きくするとシール面間の微小皮膜が薄くなり、漏洩は抑えられるが、固体潤滑・直接接触に近づくため摩耗量が過大となり装置の耐久性が低下する。また、摺動トルクが過大となり、装置への負荷も大きくなる。更には、冷却流量を多くする必要が出るなどの問題が発生する。
なお、下流側から上流側へ連続するような長いディンプルを形成してしまうと、シール面Sの掻き出し効果(ポンピング効果)が大きくなりすぎて、シール面Sの潤滑皮膜が部分的に膜切れを起こし、固体潤滑モードに入ってしまう。この場合、摺動発熱の発生、及び熱的要因による潤滑流体のコーキング、シール部材の摩耗を引き起こして、寿命を消費する。これを避けるため、本発明においては、長さが数mmの短いディンプルを多数設ける構造とし、各ディンプルが被密封流体ポケットの役割を果たし、上流側から侵入した被密封流体を一時的に溜めておくことができるので、被密封流体のポンプ効果と同時にシール面Sの潤滑性を高める効果を併せ持つことができるようにしたものである。
各ディンプル14の幅及び深さ並びに傾きは個々の使用条件に応じて設定されるものであるが、最適な値については後述する。
本発明において、「径方向に複数縦列したディンプル」とは、径方向に複数設けられるディンプルが周方向にずれていても、全てのディンプルに共通する周方向の重なりがあるように配列されたディンプル群をいう(以下「縦列ディンプル」と略称する。)。複数のディンプルの径方向の間隔が一定でない場合、及び、各ディンプル角度θが一定でない場合も本発明の縦列ディンプルに含まれる。
なお、ディンプル角度θは、各ディンプルの中心線が該ディンプルの中心を通る円の接線となす角度を意味する。
シール面Sに侵入した被密封流体は、上流側(外径側)の圧力と下流側(内径側)の圧力差のため下流側へ向かおうとするが、メイティングリング2の回転に伴い、ディンプル14内に入り込んだ被密封流体はディンプル14により下流側から上流側へ向けてポンピング作用を受けて矢印17で示すように上流側へ掻き出される。そのため、ほとんどの被密封流体は、軌跡18で示すようにシール面Sの内周から内側へ漏洩する前に上流側に掻き出されることになる。ディンプル14のポンピング作用で上流側へ掻き出される被密封流体は、周方向に隣接する縦列ディンプル15の近接端部間に形成された周方向のランド部16を流れる際、該ランド部16を潤滑する。ディンプル14内には被密封流体が存在するため、シール面Sは固体潤滑とはならず、過大摩耗や異常発熱、高トルクの発生を抑えることができる。また、通常、ディンプル14は下流側には貫通していないため、非回転時の漏洩には影響しない。上流側には貫通しているため、直接被密封流体が掻き出されることにより、一層の漏洩量低減の効果がある。
各ディンプル14の中心oを通る中心線xは、中心oを通る円cの接線に対してディンプル角度θを有し、各ディンプル14は、長さl、幅bを有する。
図において、L1は各ディンプル14の中心を通る円c上における各ディンプル14の円周方向長さを、また、L2は円c上における隣接するディンプル14間のランド部の円周方向長さを示しており、L1とL2との比であるL1/L2をギャップ比と定義することとする。
各ディンプル14の幅bが一定であるとしても、ディンプル角度θが変動すると、L1及びL2が変動するのでギャップ比も変動する。ギャップ比の最適範囲については後述する。
この問題を回避するため、本発明においては、図5(a)に示すように、周方向において隣接するディンプル14の近接端部y1、y2が円周方向において重なることがなく、両端部y1、y2間に周方向のランド部16が形成されるようにしたものである。ディンプル14のポンピング作用で上流側へ掻き出される被密封流体は、周方向に隣接する縦列ディンプル15の近接端部y1、y2間に形成された周方向のランド部16を流れることになり、該ランド部16を十分に潤滑することができる。
図6は、メイティングリング2の外径が100mmの場合、図7は、メイティングリング2の外径が10mmの場合を示したものである。
図6において、(a)は縦列ディンプル15が周方向に2等配でギャップ比が0.003、(b)は縦列ディンプル15が周方向に6等配でギャップ比が0.01、(c)は縦列ディンプル5が周方向に28等配でギャップ比が0.05、(d)は縦列ディンプル5が周方向に28等配でギャップ比が0.1である。
図7において、(a)は縦列ディンプル15が周方向に2等配でギャップ比が0.047、(b)は縦列ディンプル15が周方向に4等配でギャップ比が0.1である。
いずれの場合も、隣接する縦列ディンプル15間に周方向のランド部16が十分に形成されており、該ランド部16がディンプル14のポンピング作用で上流側へ掻き出される被密封流体により潤滑される。
なお、図6及び7には、ギャップ比が0.001の場合を示していないが、ディンプル14の角度及び幅などを変更することで容易に実現できる。
図8は、説明の都合上、シール面Sを直線状に表示している。図8(a)は、隣接する縦列ディンプル15において、ディンプル14の数及び径方向の位置が異なる場合を示しており、図の左側には、5個のディンプル14が径方向外側に偏って配置され、同右側には、4個のディンプル14が径方向内側に偏って配置されている。この場合、全てのディンプル14の最外径をOD、最内径をIDとし、最外径ODと最内径IDとの中間を中心径とし、中心径の位置に仮想ディンプル(破線)があるとして、ギャップ比を算出する。
また、図8(b)は、縦列ディンプル15において、周方向及び径方向に少しずれたディンプル14が存在する場合を示している。この場合、全てのディンプル14の最外径をOD、最内径をIDとし、最外径ODと最内径IDとの中間を中心径とし、中心径の位置であって、縦列ディンプル15の周方向の中心に仮想ディンプル(破線)があるとして、ギャップ比を算出する。さらに、縦列ディンプル15において、ディンプル角度θが異なるディンプル14が存在する場合も、平均のディンプル角度θに基づいて算出する。
そして、図8(b)に示すように、隣接する縦列ディンプル15の間にランド部16が存在する場合、縦列ディンプル15の数としては複数存在することになるが、図5(b)に示すように、隣接する縦列ディンプル15-1と15-2との間にランド部16が存在しない状態で全周に亘って続く場合、縦列ディンプル15の数は1個となる。
図9(a)のように、径方向に隣接するディンプル14同士が径方向に重なりがないように配置された場合、被密封流体は、隣接するディンプル14の間を通過して周方向に流れることができるため、ランド部16に流体の膜が形成され、潤滑作用が向上する。
逆に、9図(b)のように、径方向に隣接するディンプル14同士が径方向に重なりがあるように配置された場合、被密封流体は、隣接するディンプル14の間を通過して周方向に流れることができず、ディンプル14により外周側にポンピングされるため、ランド部16に十分な流体の膜が形成されない可能性がある。
図10は、周方向に形成された複数縦列したディンプル15において、ディンプル14がシール面Sの上流側及び下流側のいずれにも貫通していない例を示したものである。
この例では、ディンプル14が上流側には貫通していないため、直接被密封流体が上流側に掻き出されないため、ディンプル14のポンピング効果は低下する。したがって、上流側と下流側との圧力差の小さい条件等の場合に適している。
上流側に貫通する縦列したディンプル15Kと貫通しない縦列したディンプル15Sとの比率を条件に応じて適宜変更することでディンプル14によるポンピング効果を調整することができる。
図13において、シール装置用の試験機20には、中心部に回転軸21及び回転軸21外周にOリング33を介してスリーブ22が設けられ、該スリーブ22の外周にOリング24を介してメイティングリング23が取付けられている。
ケーシング25にOリング26を介して装着されたシールハウジング27にはシールリング28がOリング29を介して軸方向移動自在に設けられている。シールリング28はウェーブスプリング30によりメイティングリング23に向けて付勢されている。
高圧側(上流側)Aには、オイルジェットをメカニカルシールに向けて噴射するオイル噴射装置31が設けられている。また、低圧側(下流側)Bには、シール面から漏洩したオイルを収容するリークオイル回収装置32が設けられている。
メイティングリング23のシール面に本発明にかかるディンプルを形成し、メイティングリング23は容易に交換できるようにされている。
回転数は、1000rpmからスタートして供試油温度が100℃に達した後に略15000rpm(フルパワー時の回転数)まで上昇させてその後5000rpm(アイドリング時の回転数)まで下げ、回転数を5000rpmと15000rpmを数回繰り返し、その後は15000rpmを維持した。供試油温度は航空用ギアボックスでの一般的な条件に合わせ100℃とした。
オイルリーク量は、本発明の実施の形態にかかるメイティングリングを用いた場合0.05cc、ディンプル無しのメイティングリングを用いた場合0.9ccであった。本発明の実施の形態にかかるメイティングリングを用いた場合、ディンプル無しのメイティングリングを用いた場合に比べてオイルリーク量が1/18に低減されているのが分かる。
ギャップ比が大きくなるほどポンプ効果は増加する傾向を示している。ギャップ比が0.1~10の時にポンプ効果が高くなることが分かる。
ギャップ比によりポンプ効果の大小はあるが、ディンプルを設ければポンプ効果があることも分かる。
ギャップ比が大きくなるほど面圧は増加する傾向を示している。ギャップ比が0.1を越えると面圧が急激に増える。面圧が大きいとオイル漏洩を抑えられる反面、過大発熱や過大摩耗を起こす。
図16からギャップ比が0.1~10の時にポンプ効果が高くなるが、ギャップ比を大きくするとディンプルの総数が多く取れるため、シール面Sにおけるランド部の面積が小さくなる。そのため、軸方向にシール面Sを押す力を受ける面積が小さくなるため面圧が大きくなる。
これらのことから、ギャップ比=L1/L2は、0.001≦L1/L2≦0.1の範囲に設定することが望ましいことが分かる。
ポンプ効果は、ディンプル角度θが、0<θ<90゜で得られることが分かる。
また、ディンプルの深さ(μm)が1μm未満の時は、ほとんどポンプ効果は得られず、深さが500μmの場合は、ポンプ効果のピークは0<θ<5゜の範囲にあるため、少しのディンプルの傾きでポンプ効果に変化が起きることが分かる。
そのため、ディンプルの深さは1~200μmの範囲が望ましい。
ディンプルの縦横比l/bが2以下の場合、ポンプ効果はほとんどない。また、縦横比l/bが大きくなるとポンプ効果は高くなるが、30を越えると被密封流体が不足したドライ環境が発生し、過大摩耗とつながる。したがって、 ディンプルの幅bと長さlとの縦横比l/bは2~30が最適範囲であることが分かる。
2 メイティングリング(回転側密封要素)
3 Oリング
4 シールリング(静止側密封要素)
5 切欠き
6 突起
7 ウェーブスプリング
8 シールリングのシール面
9 メイティングリングのシール面
10 ワッシャー
11 Oリング溝
12 Oリング
13 従来のシール面における被密封流体の漏洩経路
14 ディンプル
15 複数縦列したディンプル
16 近接端部間に形成された周方向のランド部
17 ポンピング作用を示す矢印
18 シール面における被密封流体の軌跡
20 シール装置用の試験機
21 回転軸
22 スリーブ
23 メイティングリング
24 Oリング
25 ケーシング
26 Oリング
27 シールハウジング
28 シールリング
29 Oリング
30 ウェーブスプリング
31 オイル噴射装置
32 リークオイル回収装置
33 Oリング
50 回転軸
60 シールハウジング
70 ケーシング
71 ボルト
72 Oリング
73 軸受
S シール面
A 高圧側(上流側)
B 低圧側(下流側)
θ ディンプル角度
o ディンプルの中心
l ディンプルの長さ
b ディンプルの幅
x ディンプルの中心線
L1 ディンプルの中心を通る円上におけるディンプルの円周方向長さ
L2 ディンプルの中心を通る円上における隣接するディンプル間のランド部の円周方向長さ
y1 周方向において隣接するディンプルの近接端部
y2 周方向において隣接するディンプルの近接端部
Claims (5)
- シールハウジングとその内周に挿通された回転軸との間に静止側密封要素と回転側密封要素とが互いに密接摺動される接触式メカニカルシール構造を有するシール装置において、シール面の外周から内周方向へ向かって漏れようとする流体をシールする形式のシール装置であって、静止側密封要素または回転側密封要素のシール面に、径方向に複数縦列したディンプルを周方向に2以上形成し、各ディンプルは回転方向先端が内周側へ向かうディンプル角度θを有し、該θは0<θ<90゜の範囲であり、隣接する複数縦列したディンプルの近接端部間には周方向のランド部が形成され、径方向に複数縦列したディンプルの各列のディンプルは、該ディンプル中心を通る円上における各ディンプルの円周方向長さL1と同円上における隣接するディンプル間のランド部の円周方向長さL2との比を表すギャップ比L1/L2が下式で示される範囲であるように配列されていることを特徴とするシール装置。
0.001≦L1/L2≦0.1 - ギャップ比L1/L2が、好ましくは、0.001≦L1/L2≦0.05 の範囲にあることを特徴とする請求項1記載のシール装置。
- 径方向に複数縦列したディンプルの各列のディンプルは、シール面の内周側には貫通しないことを特徴とする請求項1または2記載のシール装置。
- ディンプルの深さが1~200μmであることを特徴とする請求項1ないし3のいずれか1項に記載のシール装置。
- ディンプルの幅bと長さlとの縦横比l/bが2~30であることを特徴とする請求項1ないし4のいずれか1項に記載のシール装置。
Priority Applications (3)
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EP10780476.7A EP2375112B1 (en) | 2009-05-25 | 2010-05-21 | Sealing device |
US13/132,973 US9784372B2 (en) | 2009-05-25 | 2010-05-21 | Sealing device |
JP2011515999A JP5456772B2 (ja) | 2009-05-25 | 2010-05-21 | シール装置 |
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PCT/JP2010/058591 WO2010137521A1 (ja) | 2009-05-25 | 2010-05-21 | シール装置 |
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US (1) | US9784372B2 (ja) |
EP (1) | EP2375112B1 (ja) |
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JPWO2010137521A1 (ja) | 2012-11-15 |
EP2375112B1 (en) | 2018-07-18 |
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JP5456772B2 (ja) | 2014-04-02 |
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US20110233872A1 (en) | 2011-09-29 |
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