WO2010134491A1 - Cassette - Google Patents

Cassette Download PDF

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Publication number
WO2010134491A1
WO2010134491A1 PCT/JP2010/058293 JP2010058293W WO2010134491A1 WO 2010134491 A1 WO2010134491 A1 WO 2010134491A1 JP 2010058293 W JP2010058293 W JP 2010058293W WO 2010134491 A1 WO2010134491 A1 WO 2010134491A1
Authority
WO
WIPO (PCT)
Prior art keywords
cassette
bottom plate
substrate
opening
wire
Prior art date
Application number
PCT/JP2010/058293
Other languages
French (fr)
Japanese (ja)
Inventor
章男 松山
資 有光
浩幸 島田
貴行 湊
Original Assignee
シャープ株式会社
淀川ヒューテック株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by シャープ株式会社, 淀川ヒューテック株式会社 filed Critical シャープ株式会社
Priority to JP2011514403A priority Critical patent/JPWO2010134491A1/en
Priority to CN2010800216133A priority patent/CN102428552A/en
Publication of WO2010134491A1 publication Critical patent/WO2010134491A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/061Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/063Transporting devices for sheet glass
    • B65G49/064Transporting devices for sheet glass in a horizontal position
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/673Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders
    • H01L21/6735Closed carriers
    • H01L21/67373Closed carriers characterised by locking systems
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/673Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders
    • H01L21/6735Closed carriers
    • H01L21/67379Closed carriers characterised by coupling elements, kinematic members, handles or elements to be externally gripped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2249/00Aspects relating to conveying systems for the manufacture of fragile sheets
    • B65G2249/02Controlled or contamination-free environments or clean space conditions

Definitions

  • the present invention relates to a cassette for storing a substrate, and more particularly to a cassette for storing a thin substrate (for example, a glass substrate) used in a method for manufacturing a flat panel display (for example, a liquid crystal panel).
  • a thin substrate for example, a glass substrate
  • a flat panel display for example, a liquid crystal panel
  • a liquid crystal panel which is a component of a liquid crystal display device, has a structure in which a pair of glass substrates are opposed to each other with a predetermined gap secured.
  • glass substrates for liquid crystal panels are becoming larger year by year.
  • Such a next-generation large-sized liquid crystal glass substrate transport system uses a storage cassette for storing liquid crystal glass substrates in multiple stages (for example, Patent Documents 1 to 3). *
  • the storage cassette storing the glass substrate is used for transporting and storing the glass substrate from the mounting portion of the liquid crystal panel manufacturing apparatus to the mounting portion of another manufacturing apparatus in the manufacturing process in the clean room.
  • the storage cassette is also used for transporting and storing a glass substrate between a placement unit of a liquid crystal panel manufacturing apparatus and a storage unit of a cassette storage.
  • the atmosphere in the clean room has sufficient air cleanliness, but foreign substances such as dust scattered from the operator and floor surface when transporting and storing the storage cassette adhere to the substrate surface, and organics during substrate processing A mist such as gas may float in the clean room and adhere to the substrate surface. If the substrate is processed with foreign matter or mist attached, the quality of the liquid crystal panel may be deteriorated. For this reason, the glass substrate is transported and stored in a state where it is shielded in the storage cassette so that no foreign matter adheres.
  • the shelf-type storage cassette has a small area for supporting the glass substrate.
  • the substrate may be distorted. Therefore, such a storage cassette cannot be used for a large glass substrate.
  • the main objective is to provide the cassette structure which can seal a bottom face simply.
  • the cassette according to the present invention is a cassette for storing a substrate, a cassette main body portion in which the substrate is disposed, a cassette opening formed on a side surface of the cassette main body portion, in which the substrate is taken in and out, and the cassette A bottom opening formed on the bottom surface of the main body, a bottom plate that closes the bottom opening, a support rod that supports the bottom surface of the bottom plate, and a bottom plate that holds down the top surface of the peripheral edge of the bottom plate supported by the replacement rod A holding part.
  • the support rod is disposed on a pedestal located below the bottom opening.
  • a sealing member that seals a gap between the bottom plate pressing portion and the bottom plate is formed.
  • the sealing member is a resilient member formed on the lower surface of the bottom surface pressing portion.
  • the bottom surface pressing portion is formed so as to go around the inner wall of the cassette body portion.
  • a plurality of the support rods are provided, and an elevating arm for raising and lowering the cassette body is inserted in a space between the support rods in a lower region of the bottom plate.
  • a plurality of wires are arranged inside the cassette body, the substrate is a glass substrate, the glass substrate is supported by the wires, and is formed in the bottom opening. The substrate transfer device for moving the glass substrate is inserted.
  • the bottom surface opening formed on the bottom surface of the cassette body, the bottom plate that closes the bottom surface opening, the support rod that supports the bottom surface of the bottom plate, and the bottom plate presser that presses the top surface of the peripheral edge of the bottom plate The cassette structure that can easily seal and open the bottom surface can be provided.
  • FIG. 4 is an enlarged view of the periphery of the bottom plate pressing portion 22 including the sealing member 24 and the bottom plate 20.
  • (A) And (b) is a perspective view which shows the periphery of the baseplate pressing part 22, respectively. It is sectional drawing explaining the step which open
  • FIG. It is sectional drawing explaining the step which conveys the cassette main-body part 10 in a sealed state. It is sectional drawing explaining the step which conveys the cassette main-body part 10 in a sealed state.
  • FIG. It is sectional drawing for demonstrating the step which carries the board
  • FIG. It is sectional drawing for demonstrating the step which carries the board
  • FIG. It is sectional drawing of the wire cassette 1100 of a comparative example.
  • FIG. 1 is a perspective view schematically showing the overall configuration of the wire cassette 100 of the present embodiment.
  • the wire cassette 100 of the present embodiment is a storage cassette that can store the substrate 40 by supporting the substrate 40 with a wire.
  • the wire is not shown.
  • An arrow 50 indicates the direction of gravity (vertical direction). *
  • substrate 40 of this embodiment is a glass substrate for liquid crystal panels, for example.
  • the glass substrate 40 may be a mother glass before being cut out to the dimensions of the liquid crystal panel, or may be a glass having the size of the liquid crystal panel after being cut out. Further, the glass substrate 40 may be an array substrate on which a thin film transistor (TFT) is manufactured (or a product in the middle of manufacturing), or a CF substrate on which a color filter (CF) is formed (or a device in the middle of manufacturing thereof).
  • TFT thin film transistor
  • CF color filter
  • the substrate 40 may be another thin plate such as a wafer in addition to a glass substrate.
  • it is not limited to the liquid crystal panel substrate 40, but a thin substrate for manufacturing a PDP, an organic EL panel, and other flat panel displays (not limited to glass, but in a sheet form that can be stored in a wire cassette ). *
  • the wire cassette 100 of the present embodiment includes a cassette body 10, a cassette opening 12 formed on the side surface of the cassette body 10, a bottom opening 14 formed on the bottom surface of the cassette body 10, and a bottom opening. 14 and a bottom plate 20 that closes 14.
  • a substrate 40 can be disposed inside the cassette body 10. Further, the substrate 40 can be taken in and out from the cassette opening 12. Note that a panel (not shown) for closing the opening can be disposed in the cassette opening 12. *
  • a bottom plate 20 that closes the bottom opening 14 is provided at the bottom of the cassette body 10.
  • a replacement rod 30 that supports the lower surface of the bottom plate 20 is disposed below the bottom plate 20.
  • the upper surface of the peripheral portion of the bottom plate 20 supported by the refill rod 30 is pressed by a bottom plate pressing portion 22 formed on the inner wall of the cassette main body portion 10.
  • a sealing member (24) that closes the gap is provided between the bottom plate pressing portion 22 and the bottom plate 20.
  • FIG. 2 is a cross-sectional view schematically showing a side configuration of the wire cassette 100 of the present embodiment.
  • wires 60 that support the substrate 40 are arranged inside the cassette body 10.
  • one substrate 40 is supported by a plurality of wires 60, and the plurality of wires 60 are arranged in multiple stages.
  • the glass substrates 40 can be accommodated in multiple stages inside the cassette body 10.
  • the number of substrates 40 accommodated corresponds to the number of stages of the wires 60, and the number of stages can be set as appropriate.
  • the wire 60 is stretched between opposing wall surfaces (inner walls) inside the cassette body 10 and supports the substrate 40 with the tension.
  • a roller conveyor (not shown) for taking in and out the substrate 40 is inserted into the bottom opening 14 formed on the bottom surface of the cassette body 10.
  • the roller conveyor has a function of contacting the substrate 40 from between the wires 60 and discharging the substrate 40 from the cassette opening 12.
  • the bottom opening 14 is provided with a bottom plate 20 that closes the opening.
  • the air floating conveyor which has the structure which can float and move the board
  • the replacement rod 30 is a rod-shaped member extending from the ground.
  • the tip of the support rod 30 supports the bottom plate 20, and the base of the support rod 30 is fixed to the ground side.
  • a plurality of support rods 30 are provided to stably support the bottom plate 20.
  • the support rods 30 are arranged in a matrix in a lower region of the bottom plate 20.
  • the arrangement of the replacement rods 30 may be not only uniform but also unequal. *
  • the support rod 30 is disposed on a mounting table 32 positioned below the bottom opening 14.
  • the pedestal 32 is, for example, a pedestal for a wire cassette installed in a manufacturing factory or a loading platform for a transport vehicle that transports the wire cassette.
  • a recess 33 is formed in the mounting table 32 of the present embodiment, and the support rod 30 extends in the vertical direction from the bottom surface 34A. That is, the height of the support rod 30 is determined corresponding to the height at which the bottom surface of the bottom plate pressing portion 22 is positioned (or the height at which the sealing member 24 is positioned) with reference to the concave bottom surface 34A of the mounting base 32. . Further, the lower end 15 of the cassette body 10 is placed on the upper surface 34B of the mounting table 32 where the recess 33 is not located. *
  • the filling rod 30 is made of, for example, a metal material.
  • the shape of the holding rod 30 is a cylinder, for example, and the diameter is about 10 mm, for example.
  • the shape of the support rod 30 is not limited, and may be another shape (for example, a prism) as long as the bottom plate 20 can be appropriately supported.
  • the tip of the filling rod 30 can be rounded so as not to damage the bottom surface of the bottom plate 20, or an interference material such as resin may be attached.
  • each dimension can be suitably changed according to conditions. *
  • the bottom plate 20 is pressed by a bottom plate pressing portion 22 provided on the inner wall of the cassette body 10.
  • a sealing member 24 that closes the gap between the bottom plate pressing portion 22 and the bottom plate 20 is formed.
  • the sealing member 24 is formed on the lower surface of the bottom plate pressing portion 22, but the sealing member 24 may be formed on the upper surface of the bottom plate 20.
  • FIG. 3 is an enlarged view of the periphery of the bottom plate pressing portion 22 including the sealing member 24 and the bottom plate 20.
  • the bottom plate 20 is pushed up from below by the support rod 30, and is received by the bottom plate pressing portion 22 through the sealing member 24.
  • the distortion caused by pushing up the support rod 30 is absorbed by the sealing member 24, thereby closing the gap between the bottom plate pressing portion 22 and the bottom plate 20.
  • the sealing member 24 is preferably a cushioning elastic member (for example, rubber, resin, elastomer). *
  • the sealing member 24 may not be formed as a member independent of the bottom plate pressing portion 22 as long as the gap between the bottom plate pressing portion 22 and the bottom plate 20 can be closed.
  • the sealing member 24 may exist as a coating member coated so as to cover at least the bottom surface of the bottom plate pressing portion 22.
  • the sealing member 24 may exist as a coating portion that covers at least the upper surface of the peripheral edge of the bottom plate 20.
  • the peripheral portion of the bottom plate 20 is a region located below the bottom plate pressing portion 22. *
  • FIG. 4A is an enlarged perspective view of a part of the bottom plate pressing portion 22.
  • the bottom plate pressing portion 22 extends from the inner wall 10a of the cassette body 10 toward the center.
  • the bottom plate pressing portion 22 is made of, for example, a metal, and may be made of the same material as a part of the material of the cassette body 10 in one example.
  • the width W1 of the bottom plate pressing portion 22 is about 50 mm to 60 mm
  • the thickness T1 of the bottom plate pressing portion 22 is about 2 mm to 3 mm. *
  • a sealing member 24 is formed on a part of the lower surface of the bottom plate pressing portion 22.
  • the sealing member 24 is a strip-like elongated linear member.
  • the sealing member 24 has a rectangular cross section.
  • the width W2 of the sealing member 24 is about 20 mm, and the thickness T2 of the sealing member 24 is about 5 mm.
  • the cross section of the sealing member 24 is not limited to a rectangle, and may be substantially semicircular (semicircular, semielliptical, semielliptical) as long as the gap between the bottom plate pressing portion 22 and the bottom plate 20 can be closed. It may be trapezoidal. *
  • the sealing member 24 is formed on the inner side of the center of the lower surface of the bottom plate pressing portion 22 (a half of the width W1). It may be formed at the center position, or may be formed on the outer side (inner wall 10a side) than the center position of the bottom plate pressing portion 22. It is also possible to form the sealing member 24 on the entire lower surface of the bottom plate pressing portion 22 (or almost the entire surface).
  • the bottom plate pressing portion 22 of the present embodiment is formed so as to go around the inner wall 10 a of the cassette body 10.
  • the strip-shaped elongate sealing member 24 is also formed so as to make one round. Therefore, as shown in FIG. 4B, when the bottom plate 20 is pressed against the lower surface of the bottom plate pressing portion 22 via the sealing member 24, the bottom opening 14 can be closed by the bottom plate 20, and in addition, the sealing member 24 can close the gap between the bottom plate pressing portion 22 and the bottom plate 20.
  • the structure of this embodiment can block the inside of the cassette body 10 and the outside air (air). *
  • the bottom plate 20 is made of metal (for example, aluminum).
  • the material of the part (and / or the bottom plate pressing portion 22) of the cassette body 10 is used. You may be comprised from the same material.
  • the thickness T3 of the bottom plate 20 is, for example, about 2 mm to 3 mm.
  • a reinforcing material for example, L-shaped angle
  • the bottom plate 20 is pressed against the sealing member 24 of the bottom plate pressing portion 22, but the bottom plate 20 and the sealing member 24 are not integrated with each other by bonding or the like.
  • the bottom plate 20 is fixed by a force acting below the bottom plate pressing portion 22 based on the weight of the cassette body portion 10 and a force acting above the replacement rod 30 extending from the ground (mounting base 32) side. Only. Therefore, when the cassette body 10 is lifted upward, the bottom plate 20 remains placed on the support rod 30. Therefore, the bottom opening 14 of the cassette body 10 is easily opened. become.
  • the cassette body 10 of the present embodiment has a box shape.
  • the side part of the cassette body 10 can be made with a frame structure, and the surface part of the cassette body 10 can be made with a panel structure.
  • the frame structure portion may be made of metal (for example, aluminum, iron, stainless steel, etc.)
  • the panel structure portion may be made of a resin plate, a metal plate (for example, aluminum plate), or the like.
  • the skeleton of the cassette body 10 has a frame structure, and the side surface (left surface / right surface) 11A and the upper surface 11B of the cassette body 10 have a panel structure (for example, Metal plate).
  • the cassette opening 12 is formed on the front surface of the cassette body 10, but may be formed on the rear surface in addition to the front surface.
  • the substrate 40 can be taken in and out from both the front and rear.
  • the cassette opening 12 formed on the side surface of the cassette body 10 can be provided with a closing plate for closing the opening.
  • the closing plate can take various configurations.
  • the effect obtained by providing the bottom plate 20 of the present embodiment can be obtained.
  • the cassette body 10 is raised from the state shown in FIG. Since the bottom plate 20 is not integrated with the cassette body 10 (particularly, the bottom plate holding portion 22 and the sealing member 24), the bottom plate 20 is detached from the bottom opening 14 as shown in FIG. The part 14 changes from the sealed state to the open state.
  • the cassette body 10 can be raised by, for example, a separately installed lifting device. *
  • a lifting arm 35 that lifts and lowers the cassette body 10 is inserted into a space 37 below the bottom plate 20 and between the support rods 30.
  • an arm insertion opening 31 for inserting the elevating arm 35 is formed in the lower part of the cassette body 10.
  • an arm insertion opening 31 is formed in the lower part of the cassette body 10.
  • Such an arm insertion opening 31 is formed. Can be provided as appropriate.
  • the bottom plate 20 moves away from the holding rod 30, and the bottom plate 20 is opened to the bottom opening.
  • the cassette body 10 can be raised with 14 being substantially closed.
  • the lifting arm 35 is configured to be movable in the horizontal direction (front / rear / left / right)
  • the cassette body 10 is moved horizontally in the state where the lifting arm 35 is substantially closed by the bottom plate 20. Can also be transported.
  • the cassette body 10 lifted up by the elevating arm 35 is placed on the table 32 on which the replacement rod 30 is formed, the cassette body 10 can be stored in a state of being closed by the bottom plate 20.
  • the structure or number of the raising / lowering arm 35 should just be what can raise / lower or convey the cassette main-body part 10 stably.
  • the space 37 between the support rods 30 may be wide or narrow as long as there is a space in which the lifting arm 35 can be inserted. *
  • the cassette body 10 is moved downward with the bottom opening 14 opened, and the roller conveyor 61 is inserted into the bottom opening 14.
  • the cassette body 10 can be fixed and the roller conveyor 61 can be moved upward to be inserted into the bottom opening 14.
  • the roller conveyor 61 is exemplified as the substrate transfer device.
  • the present invention is not limited to this, and other devices (for example, an air levitation conveyor) may be used. *
  • the roller conveyor 61 is raised and passed between the wires 60, the roller conveyor 61 and the substrate 40 are brought into contact with each other, and then the substrate 40 is lifted by the roller conveyor 61.
  • the roller portion of the roller conveyor 61 is rotated to move the substrate 40 in the horizontal direction.
  • the substrate 40 is paid out from the cassette opening 12 and moves onto the transfer device 64 located outside the wire cassette 100.
  • the substrate 40 is subjected to a necessary process or stored in a necessary place.
  • the payout of the lowermost substrate 40 is completed, the payout of the upper substrate 40 is then executed. Specifically, the roller conveyor 61 is further raised, passed between the wires 60, the roller portion of the roller conveyor 61 is rotated, and the substrate 40 (second substrate 40 from the bottom) is removed from the cassette opening 12. Pay out. This process is sequentially repeated to complete the dispensing of the substrates 40 at all stages.
  • the bottom opening 14 can be sealed and opened with such a simple structure, the bottom opening 14 is sealed with the bottom plate 20 as needed, even if the wire cassette 100 is not always placed in a clean room.
  • the wire cassette 100 can be moved out of the clean room. Thereby, it becomes easy to transport and store the substrate 40 outside the clean room, and it is possible to greatly reduce the equipment cost of a factory (for example, a liquid crystal panel manufacturing factory) for the clean room. *
  • the wire cassette 100 of this embodiment and the other wire cassette are compared and examined.
  • the following can also be considered.
  • FIG. 10 shows a wire cassette 1100 (comparative example) including a bottom cover 120 having a sliding structure including a sliding portion 125.
  • the cassette opening 112 in which the substrate 40 is taken in and out is covered with the front cover 115. *
  • a slide structure (sliding portion) 125 is provided in the bottom opening 114 of the cassette body 110.
  • the bottom cover 120 that closes the bottom opening 114 performs a horizontal operation (arrow 54) while sliding on the slide structure 125.
  • the slide structure 125 becomes a dust generation source in the vicinity of the inside of the cassette body 110 in which the substrate 40 is stored. Therefore, this is not suitable for use in a clean room.
  • FIG. 11 shows a wire cassette 1200 in which the bottom cover 121 has a door opening / closing structure 127.
  • the wire cassette 1100 having the door opening / closing structure 127 shown in FIG. 11, it is necessary to secure a rotation space (56) for opening and closing the bottom cover 121, and therefore a cassette that requires a large occupation area. End up. Therefore, with this configuration, the wire cassette does not have an opening / closing structure with a small occupation area.
  • both the wire cassettes 1100 and 1200 have drawbacks, and it is difficult to solve the drawbacks due to the structure.
  • the wire cassette 100 of this embodiment can avoid such a fault.
  • an original mechanism 125, 127) must be attached to open and close the bottom cover (120, 121)
  • the bottom opening 14 of the cassette body 10 can be easily opened and closed by the raising and lowering operation of the cassette body 10.
  • the configuration of the present embodiment has great technical value.
  • a structure with a small occupied space can be realized in opening and closing the bottom opening 14. That is, in the case of the wire cassette 1100 shown in FIG. 10, an occupied space (a space in the horizontal direction 54) for moving the bottom cover 120 is required. In the case of the wire cassette 1200 shown in FIG. 11, a large space is required below the cassette body 110 to move the bottom cover 121, which also hinders the operation of the roller conveyor. *
  • the bottom plate 20 of the wire cassette 100 is either in a state of being placed on the support rod 30 or in a state of closing the bottom opening 14.
  • the periphery of the bottom surface of the wire cassette 100 can be simplified. Therefore, according to the configuration of the present embodiment, a structure with a small occupied space can be realized.
  • the bottom opening 14 of the cassette body 10 is preferably completely closed by the bottom plate pressing portion 22, the sealing member 24, and the bottom plate 20, but there is a portion that is not slightly closed. Even so, if it has a structure in which outside air (air) does not easily enter the inside of the cassette body 10, it alone has technical value. Further, even if the sealing member 24 is removed and the bottom plate pressing portion 22 and the bottom plate 20 are used to block the bottom surface opening portion 14, since the intrusion of outside air is suppressed, there is sufficient technical significance.
  • the bottom plate 20 can suppress the intrusion of outside air by pressing the upper surface of the peripheral portion of the bottom plate 20, for example, at a plurality of locations.
  • the bottom plate pressing portion 22 extends from the inner wall of the cassette body portion 10, but the bottom plate pressing portion 22 does not necessarily have to be in direct contact with the inner wall of the cassette body portion 10. That is, the bottom plate pressing portion 22 may be provided on the inner wall of the cassette main body portion 10 via another member between the inner wall of the cassette main body portion 10 and a part of the bottom plate pressing portion 22. Moreover, when the material (for example, resin) with a high friction degree is used for at least the surface of the sealing member 24, the effect which suppresses that the baseplate 20 slip
  • this embodiment demonstrated the structural example of the wire cassette which can accommodate the board
  • the technique of this embodiment is not restricted to a wire cassette
  • the present invention can be applied to a storage cassette (for example, a storage cassette in a shelf-hanging form).
  • the support rod 30 that supports the lower surface of the bottom plate 20 is not limited to the configuration arranged on the mounting table 32 shown in FIG.
  • a replacement rod 30a on the upper surface of the lifting arm 35 and to support the bottom plate 20 with the replacement rod 30a.
  • the bottom surface 20 can be brought into contact with the sealing member 24 by the holding rod 30 a while supporting the cassette body 10 with the lifting arm 35, thereby closing the bottom opening 14.
  • the portion that supports the lower surface of the bottom plate 20 can be constructed by the replacement rod 30a of the lifting arm 35 by omitting the replacement rod 30 arranged on the mounting base 32.
  • the raising structure for providing the recess 33 under the cassette body 10 is not limited to the structure of the mounting table 32 having the recess 33 shown in FIG. 2, and a height for providing the recess 33 is ensured. You may make it the structure which provided the member in the cassette main-body part 10 side.
  • release a bottom face simply can be provided.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
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Abstract

A structure for a cassette enables the bottom face to be easily opened and closed. A cassette (100) for containing a substrate (40), comprising a cassette body (10) in which the substrate (40) is disposed, a cassette opening (12) which is formed in a side face of the cassette body (10), a bottom face opening (14) which is formed in the bottom face of the cassette body (10), a bottom plate (20) which closes the bottom face opening (14), supporting bars (30) which support the lower surface of the bottom plate (20), and a bottom plate pressing section (22) which presses the upper surface of the peripheral edge of the bottom plate (20) which is supported by the supporting bars (30).

Description

カセットcassette
本発明は、基板を収納するカセットに関し、特に、フラットパネルディスプレイ(例えば、液晶パネル)の製造方法に用いる薄型の基板(例えば、ガラス基板)を収納するカセットに関する。



なお、本出願は2009年5月20日に出願された日本国特許出願2009-121567号に基づく優先権を主張しており、その出願の全内容は本明細書中に参照として組み入れられている。
The present invention relates to a cassette for storing a substrate, and more particularly to a cassette for storing a thin substrate (for example, a glass substrate) used in a method for manufacturing a flat panel display (for example, a liquid crystal panel).



This application claims priority based on Japanese Patent Application No. 2009-121567 filed on May 20, 2009, the entire contents of which are incorporated herein by reference. .
液晶表示装置の構成部品である液晶パネルは、一対のガラス基板を所定のギャップを確保した状態で対向させた構造を有している。液晶パネルの大型化・量産化に伴って、液晶パネル用のガラス基板は年々大型化している。このような次世代の大型液晶ガラス基板を搬送する基板搬送システムでは、液晶ガラス基板を多段収納する収納カセットが用いられる(例えば、特許文献1~3など)。  A liquid crystal panel, which is a component of a liquid crystal display device, has a structure in which a pair of glass substrates are opposed to each other with a predetermined gap secured. With the increase in size and mass production of liquid crystal panels, glass substrates for liquid crystal panels are becoming larger year by year. Such a next-generation large-sized liquid crystal glass substrate transport system uses a storage cassette for storing liquid crystal glass substrates in multiple stages (for example, Patent Documents 1 to 3). *
ガラス基板を収納した収納カセットは、クリーンルーム内の製造工程において液晶パネル製造装置の載置部から別の製造装置の載置部へガラス基板を搬送したり保管したりするのに用いられる。また、収納カセットは、液晶パネル製造装置の載置部とカセット保管庫の保管部との間でガラス基板を搬送・保管したりすることにも用いられる。  The storage cassette storing the glass substrate is used for transporting and storing the glass substrate from the mounting portion of the liquid crystal panel manufacturing apparatus to the mounting portion of another manufacturing apparatus in the manufacturing process in the clean room. The storage cassette is also used for transporting and storing a glass substrate between a placement unit of a liquid crystal panel manufacturing apparatus and a storage unit of a cassette storage. *
クリーンルーム内の雰囲気は十分な空気清浄度が確保されているが、収納カセットの搬送・保管時に作業者や床面などから飛散したゴミなどの異物が基板表面に付着したり、基板処理時の有機ガスなどのミストがクリーンルーム内を浮遊して基板表面に付着することがある。そして、異物やミストが付着したまま、基板をプロセス処理すると液晶パネルの品質が低下するおそれがある。そのため、ガラス基板は、収納カセットの中で遮蔽された状態にして、異物などが付着しないよう搬送・保管を行うようにされている。 The atmosphere in the clean room has sufficient air cleanliness, but foreign substances such as dust scattered from the operator and floor surface when transporting and storing the storage cassette adhere to the substrate surface, and organics during substrate processing A mist such as gas may float in the clean room and adhere to the substrate surface. If the substrate is processed with foreign matter or mist attached, the quality of the liquid crystal panel may be deteriorated. For this reason, the glass substrate is transported and stored in a state where it is shielded in the storage cassette so that no foreign matter adheres.
特開平9-115997号公報JP-A-9-115997 特開2005-142480号公報JP 2005-142480 A 特開2005-145628号公報JP 2005-145628 A
近年のガラス基板の大型化に伴って、棚片の張り出し形式の収納カセットでは、ガラス基板を支持する棚片の面積が小さいために、大型のガラス基板を収納する場合には、その重量によってガラス基板に歪みが発生する場合がある。したがって、そのような形式の収納カセットでは、大型のガラス基板に使用することができない。  Along with the recent increase in the size of glass substrates, the shelf-type storage cassette has a small area for supporting the glass substrate. The substrate may be distorted. Therefore, such a storage cassette cannot be used for a large glass substrate. *
そこで、最近では、大型のガラス基板を収納・搬送する場合、そのような歪みを抑制する上で、収納カセットの内壁に前後並列してワイヤーを多段的に配置したワイヤーカセットが用いられることがある。  Therefore, recently, when storing and transporting a large glass substrate, in order to suppress such distortion, a wire cassette in which wires are arranged in multiple stages in parallel with the inner wall of the storage cassette may be used. . *
しかしながら、ワイヤーカセットを用いてガラス基板を収納・搬送する場合、ワイヤーカセットの下面には、ローラーコンベアを挿入するための開口部があり、それゆえに、密閉性が確保されていない。ガラス基板を収容したワイヤーカセットを常にクリーンルームに置いておく場合には、ワイヤーカセットの下面が密閉していない点の問題は少ないが、ガラス基板を搬送する点でいえば、常時、クリーンルーム中だけでワイヤーカセットを用いることができない場合もある。そのような状況の中、ワイヤーカセットの底面の開口を簡単に密閉できる構造は技術的に大きな価値を提供することができる。  However, when a glass substrate is stored and transported using a wire cassette, there is an opening for inserting a roller conveyor on the lower surface of the wire cassette, and thus sealing is not ensured. When a wire cassette containing a glass substrate is always placed in a clean room, there is little problem that the bottom surface of the wire cassette is not sealed, but in terms of transporting the glass substrate, it is always only in the clean room. In some cases, a wire cassette cannot be used. Under such circumstances, a structure that can easily seal the opening at the bottom of the wire cassette can provide great technical value. *
本発明はかかる点に鑑みてなされたものであり、その主な目的は、底面を簡便に密閉できるカセット構造を提供することにある。 This invention is made | formed in view of this point, The main objective is to provide the cassette structure which can seal a bottom face simply.
本発明に係るカセットは、基板を収納するカセットであり、内部に基板が配置されるカセット本体部と、前記カセット本体部の側面に形成され、前記基板が出し入れされるカセット開口部と、前記カセット本体部の底面に形成された底面開口部と、前記底面開口部を塞ぐ底板と、前記底板の下面を支えるつっかえ棒と、前記つっかえ棒で支えられている前記底板の周縁部の上面を押さえる底板押さえ部とを備える。



ある好適な実施形態において、前記つっかえ棒は、前記底面開口部の下方に位置する置台に配置されている。



ある好適な実施形態において、前記底板押さえ部と前記底板との間の隙間を密閉する密閉部材が形成されている。



ある好適な実施形態において、前記密閉部材は、前記底面押さえ部の下面に形成された弾力性部材である。



ある好適な実施形態において、前記底面押さえ部は、前記カセット本体部の内壁を一周するように形成されている。



ある好適な実施形態において、前記つっかえ棒は、複数本設けられており、前記底板の下方領域で、前記つっかえ棒の間のスペースには、前記カセット本体部を昇降する昇降アームが挿入される。



ある好適な実施形態において、前記カセット本体部の内部には、複数のワイヤーが配列されており、前記基板は、ガラス基板であり、前記ガラス基板は、前記ワイヤーによって支持され、前記底面開口部には、前記ガラス基板を移動させる基板搬送装置が挿入される。
The cassette according to the present invention is a cassette for storing a substrate, a cassette main body portion in which the substrate is disposed, a cassette opening formed on a side surface of the cassette main body portion, in which the substrate is taken in and out, and the cassette A bottom opening formed on the bottom surface of the main body, a bottom plate that closes the bottom opening, a support rod that supports the bottom surface of the bottom plate, and a bottom plate that holds down the top surface of the peripheral edge of the bottom plate supported by the replacement rod A holding part.



In a preferred embodiment, the support rod is disposed on a pedestal located below the bottom opening.



In a preferred embodiment, a sealing member that seals a gap between the bottom plate pressing portion and the bottom plate is formed.



In a preferred embodiment, the sealing member is a resilient member formed on the lower surface of the bottom surface pressing portion.



In a preferred embodiment, the bottom surface pressing portion is formed so as to go around the inner wall of the cassette body portion.



In a preferred embodiment, a plurality of the support rods are provided, and an elevating arm for raising and lowering the cassette body is inserted in a space between the support rods in a lower region of the bottom plate.



In a preferred embodiment, a plurality of wires are arranged inside the cassette body, the substrate is a glass substrate, the glass substrate is supported by the wires, and is formed in the bottom opening. The substrate transfer device for moving the glass substrate is inserted.
本発明に係るカセットによれば、カセット本体部の底面に形成された底面開口部と、底面開口部を塞ぐ底板と、底板の下面を支えるつっかえ棒と、底板の周縁部の上面を押さえる底板押さえ部と、密閉部材とを備えているので、底面を簡便に密閉および開放できるカセット構造を提供することができる。 According to the cassette of the present invention, the bottom surface opening formed on the bottom surface of the cassette body, the bottom plate that closes the bottom surface opening, the support rod that supports the bottom surface of the bottom plate, and the bottom plate presser that presses the top surface of the peripheral edge of the bottom plate The cassette structure that can easily seal and open the bottom surface can be provided.
本発明の実施形態に係るワイヤーカセット100の斜視図である。It is a perspective view of the wire cassette 100 which concerns on embodiment of this invention. 本発明の実施形態に係るワイヤーカセット100の側面構成を示す断面図である。It is sectional drawing which shows the side structure of the wire cassette 100 which concerns on embodiment of this invention. 密閉部材24を含む底板押さえ部22と底板20の周辺を拡大した図である。FIG. 4 is an enlarged view of the periphery of the bottom plate pressing portion 22 including the sealing member 24 and the bottom plate 20. (a)および(b)は、それぞれ、底板押さえ部22の周辺を示す斜視図である。(A) And (b) is a perspective view which shows the periphery of the baseplate pressing part 22, respectively. ワイヤーカセット100の底面開口部14を開放するステップを説明する断面図である。It is sectional drawing explaining the step which open | releases the bottom face opening part 14 of the wire cassette 100. FIG. カセット本体部10を密閉状態にして搬送するステップを説明する断面図である。It is sectional drawing explaining the step which conveys the cassette main-body part 10 in a sealed state. カセット本体部10を密閉状態にして搬送するステップを説明する断面図である。It is sectional drawing explaining the step which conveys the cassette main-body part 10 in a sealed state. ワイヤーカセット100から基板40を搬出するステップを説明するための断面図である。It is sectional drawing for demonstrating the step which carries the board | substrate 40 out of the wire cassette 100. FIG. ワイヤーカセット100から基板40を搬出するステップを説明するための断面図である。It is sectional drawing for demonstrating the step which carries the board | substrate 40 out of the wire cassette 100. FIG. 比較例のワイヤーカセット1100の断面図である。It is sectional drawing of the wire cassette 1100 of a comparative example. 比較例のワイヤーカセット1200の断面図である。It is sectional drawing of the wire cassette 1200 of a comparative example. ワイヤーカセット100の改変例の側面構成を示す断面図である。It is sectional drawing which shows the side surface structure of the modification of the wire cassette.
以下、図面を参照しながら、本発明の実施の形態を説明する。以下の図面においては、説明の簡潔化のため、実質的に同一の機能を有する構成要素を同一の参照符号で示す。なお、本発明は以下の実施形態に限定されない。  Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following drawings, components having substantially the same function are denoted by the same reference numerals for the sake of brevity. In addition, this invention is not limited to the following embodiment. *
まず、図1から図4を参照しながら、本発明の実施形態に係るワイヤーカセット100について説明する。  First, the wire cassette 100 which concerns on embodiment of this invention is demonstrated, referring FIGS. 1-4. *
図1は、本実施形態のワイヤーカセット100の全体構成を模式的に示す斜視図である。本実施形態のワイヤーカセット100は、ワイヤーによって基板40を支持することによって、基板40を収納することができる収納カセットである。なお、図1においては、ワイヤーは図示していない。また、矢印50は重力方向(鉛直方向)を表している。  FIG. 1 is a perspective view schematically showing the overall configuration of the wire cassette 100 of the present embodiment. The wire cassette 100 of the present embodiment is a storage cassette that can store the substrate 40 by supporting the substrate 40 with a wire. In FIG. 1, the wire is not shown. An arrow 50 indicates the direction of gravity (vertical direction). *
本実施形態の基板40は、例えば、液晶パネル用のガラス基板である。このガラス基板40は、液晶パネルの寸法に切り出す前のマザーガラスであってもよいし、切り出した後の液晶パネルのサイズのガラスであってもよい。さらに、ガラス基板40は、薄膜トランジスタ(TFT)が作製されるアレイ基板(またはその作製途中のもの)であってもよいし、カラーフィルタ(CF)が形成されるCF基板(またはその作製途中のもの)であってもよい。 The board | substrate 40 of this embodiment is a glass substrate for liquid crystal panels, for example. The glass substrate 40 may be a mother glass before being cut out to the dimensions of the liquid crystal panel, or may be a glass having the size of the liquid crystal panel after being cut out. Further, the glass substrate 40 may be an array substrate on which a thin film transistor (TFT) is manufactured (or a product in the middle of manufacturing), or a CF substrate on which a color filter (CF) is formed (or a device in the middle of manufacturing thereof). ).
また、基板40は、ガラス基板の他、ウェハのような他の薄板であっても構わない。加えて、液晶パネル用の基板40に限らず、PDP、有機ELパネル、その他フラットパネルディスプレイを製作する上での薄型の基板(ガラスに限らず、シート状のものでワイヤーカセットに保管され得るもの)であってもよい。  The substrate 40 may be another thin plate such as a wafer in addition to a glass substrate. In addition, it is not limited to the liquid crystal panel substrate 40, but a thin substrate for manufacturing a PDP, an organic EL panel, and other flat panel displays (not limited to glass, but in a sheet form that can be stored in a wire cassette ). *
本実施形態のワイヤーカセット100は、カセット本体部10と、カセット本体部10の側面に形成されたカセット開口部12と、カセット本体部10の底面に形成された底面開口部14と、底面開口部14を塞ぐ底板20とから構成されている。カセット本体部10の内部には、基板40を配置することができる。また、カセット開口部12からは、基板40を出し入れすることができる。なお、カセット開口部12には、その開口を塞ぐパネル(不図示)を配置することができる。  The wire cassette 100 of the present embodiment includes a cassette body 10, a cassette opening 12 formed on the side surface of the cassette body 10, a bottom opening 14 formed on the bottom surface of the cassette body 10, and a bottom opening. 14 and a bottom plate 20 that closes 14. A substrate 40 can be disposed inside the cassette body 10. Further, the substrate 40 can be taken in and out from the cassette opening 12. Note that a panel (not shown) for closing the opening can be disposed in the cassette opening 12. *
カセット本体部10の下部には、底面開口部14を塞ぐ底板20が設けられている。底板20の下方には、底板20の下面を支えるつっかえ棒30が配置されている。また、つっかえ棒30で支えられている底板20の周縁部の上面は、カセット本体部10の内壁に形成された底板押さえ部22によって押さえられている。なお、図1に示していないが、底板押さえ部22と底板20との間には、その隙間を塞ぐ密閉部材(24)が設けられている。  A bottom plate 20 that closes the bottom opening 14 is provided at the bottom of the cassette body 10. Below the bottom plate 20, a replacement rod 30 that supports the lower surface of the bottom plate 20 is disposed. Further, the upper surface of the peripheral portion of the bottom plate 20 supported by the refill rod 30 is pressed by a bottom plate pressing portion 22 formed on the inner wall of the cassette main body portion 10. Although not shown in FIG. 1, a sealing member (24) that closes the gap is provided between the bottom plate pressing portion 22 and the bottom plate 20. *
図2は、本実施形態のワイヤーカセット100の側面構成を模式的に示す断面図である。図2に示した例では、カセット本体部10の内部には、基板40を支持するワイヤー60が配列されている。具体的には、一枚の基板40を複数本のワイヤー60で支持し、その複数本のワイヤー60が多段に配列されている。ワイヤー60が多段に配列されていることによって、カセット本体部10の内部にガラス基板40を多段に収納することができる。  FIG. 2 is a cross-sectional view schematically showing a side configuration of the wire cassette 100 of the present embodiment. In the example shown in FIG. 2, wires 60 that support the substrate 40 are arranged inside the cassette body 10. Specifically, one substrate 40 is supported by a plurality of wires 60, and the plurality of wires 60 are arranged in multiple stages. By arranging the wires 60 in multiple stages, the glass substrates 40 can be accommodated in multiple stages inside the cassette body 10. *
この例では、基板40を4段収納しているが、基板40の収納の枚数は、ワイヤー60の段数に対応し、その段数は適宜好適なものを設定することができる。また、ワイヤー60は、カセット本体部10の内部の対向する壁面(内壁)の間に張られており、その張力で基板40を支持している。  In this example, four stages of substrates 40 are accommodated, but the number of substrates 40 accommodated corresponds to the number of stages of the wires 60, and the number of stages can be set as appropriate. The wire 60 is stretched between opposing wall surfaces (inner walls) inside the cassette body 10 and supports the substrate 40 with the tension. *
なお、カセット本体部10の底面に形成された底面開口部14には、基板40を出し入れするローラーコンベア(不図示)が挿入される。ローラーコンベアは、ワイヤー60の間から基板40に接触して、そして、基板40をカセット開口部12から払い出す機能を有している。そして、底面開口部14には、その開口を塞ぐ底板20が設けられている。なお、基板40をカセット本体部10から払い出すための基板搬送装置としては、ローラーコンベアの他、例えば、基板40を空気で浮上させて移動させることが可能な構造を有するエア浮上コンベアを用いることもできる。  A roller conveyor (not shown) for taking in and out the substrate 40 is inserted into the bottom opening 14 formed on the bottom surface of the cassette body 10. The roller conveyor has a function of contacting the substrate 40 from between the wires 60 and discharging the substrate 40 from the cassette opening 12. The bottom opening 14 is provided with a bottom plate 20 that closes the opening. In addition, as a board | substrate conveyance apparatus for paying out the board | substrate 40 from the cassette main-body part 10, the air floating conveyor which has the structure which can float and move the board | substrate 40 with air other than a roller conveyor is used, for example. You can also. *
つっかえ棒30は、地上から延びた棒状部材である。つっかえ棒30の先端が、底板20を支え、つっかえ棒30の根本は地面側に固定されている。つっかえ棒30は、底板20を安定に支えるために複数本設けられており、一例では、底板20の下方領域に行列状に配列される。なお、底板20を適切に支えることができるのであれば、つっかえ棒30の配列は、その間隔が均等なものだけでなく、不均等なものであってもよい。  The replacement rod 30 is a rod-shaped member extending from the ground. The tip of the support rod 30 supports the bottom plate 20, and the base of the support rod 30 is fixed to the ground side. A plurality of support rods 30 are provided to stably support the bottom plate 20. In one example, the support rods 30 are arranged in a matrix in a lower region of the bottom plate 20. In addition, as long as the bottom plate 20 can be supported appropriately, the arrangement of the replacement rods 30 may be not only uniform but also unequal. *
本実施形態では、つっかえ棒30は、底面開口部14の下方に位置する置台32に配置されている。置台32は、例えば、製造工場内に設置されたワイヤーカセット用の台座、または、ワイヤーカセットを搬送する搬送ビークルの荷台である。本実施形態の置台32には、凹部33が形成されており、その底面34Aから、つっかえ棒30は垂直方向に延びている。つまり、つっかえ棒30の高さは、置台32の凹部底面34Aを基準にして、底板押さえ部22の底面が位置する高さ(または、密閉部材24が位置する高さ)に対応して決められる。また、凹部33が位置していない置台32の上面34Bには、カセット本体部10の下端15が載っている。  In the present embodiment, the support rod 30 is disposed on a mounting table 32 positioned below the bottom opening 14. The pedestal 32 is, for example, a pedestal for a wire cassette installed in a manufacturing factory or a loading platform for a transport vehicle that transports the wire cassette. A recess 33 is formed in the mounting table 32 of the present embodiment, and the support rod 30 extends in the vertical direction from the bottom surface 34A. That is, the height of the support rod 30 is determined corresponding to the height at which the bottom surface of the bottom plate pressing portion 22 is positioned (or the height at which the sealing member 24 is positioned) with reference to the concave bottom surface 34A of the mounting base 32. . Further, the lower end 15 of the cassette body 10 is placed on the upper surface 34B of the mounting table 32 where the recess 33 is not located. *
つっかえ棒30は、例えば、金属材料からなる。また、つっかえ棒30の形状は、例えば、円柱であり、その直径は、例えば10mm程度である。ただし、つっかえ棒30の形状は限定されず、底板20を適切に支えられるのであれば、他の形状(例えば、角柱)であってもよい。つっかえ棒30の先端は、底板20の底面を傷つけないように丸くすることができるし、樹脂などの干渉材料を取り付けてもよい。なお、ここでは、液晶パネル用のガラス基板40の寸法が3m×3m程度の場合を想定したときのものを例として示しているが、各寸法は条件にあわせて適宜改変可能である。  The filling rod 30 is made of, for example, a metal material. Moreover, the shape of the holding rod 30 is a cylinder, for example, and the diameter is about 10 mm, for example. However, the shape of the support rod 30 is not limited, and may be another shape (for example, a prism) as long as the bottom plate 20 can be appropriately supported. The tip of the filling rod 30 can be rounded so as not to damage the bottom surface of the bottom plate 20, or an interference material such as resin may be attached. In addition, although the thing when the dimension of the glass substrate 40 for liquid crystal panels assumes the case where it is about 3 m x 3 m is shown as an example here, each dimension can be suitably changed according to conditions. *
また、底板20は、カセット本体部10の内壁に設けられた底板押さえ部22によって押さえられている。底板押さえ部22と底板20との間の隙間を塞ぐ密閉部材24が形成されている。本実施形態の構成では、底板押さえ部22の下面に、密閉部材24が形成されているが、底板20の上面に、密閉部材24を形成してもよい。  Further, the bottom plate 20 is pressed by a bottom plate pressing portion 22 provided on the inner wall of the cassette body 10. A sealing member 24 that closes the gap between the bottom plate pressing portion 22 and the bottom plate 20 is formed. In the configuration of the present embodiment, the sealing member 24 is formed on the lower surface of the bottom plate pressing portion 22, but the sealing member 24 may be formed on the upper surface of the bottom plate 20. *
図3は、密閉部材24を含む底板押さえ部22と底板20の周辺を拡大した図である。図3に示すように、底板20は、つっかえ棒30によって下から押し上げられ、一方、密閉部材24を介して底板押さえ部22によって受けとめられる。つっかえ棒30の押し上げによって生じる歪みは、密閉部材24によって吸収され、それによって、底板押さえ部22と底板20との間の隙間を塞ぐことができる。密閉部材24は、クッション性のある弾力性部材(例えば、ゴム、樹脂、エラストマー)であることが好ましい。  FIG. 3 is an enlarged view of the periphery of the bottom plate pressing portion 22 including the sealing member 24 and the bottom plate 20. As shown in FIG. 3, the bottom plate 20 is pushed up from below by the support rod 30, and is received by the bottom plate pressing portion 22 through the sealing member 24. The distortion caused by pushing up the support rod 30 is absorbed by the sealing member 24, thereby closing the gap between the bottom plate pressing portion 22 and the bottom plate 20. The sealing member 24 is preferably a cushioning elastic member (for example, rubber, resin, elastomer). *
また、底板押さえ部22と底板20との間の隙間を塞ぐことができるのであれば、密閉部材24は、底板押さえ部22と独立した部材として形成されていなくてもよい。例えば、密閉部材24は、底板押さえ部22の少なくとも底面を覆うように被覆されたコーティング部材として存在してもよい。また、密閉部材24は、底板20の周縁部の上面を少なくとも覆うコーティング部として存在してもよい。なお、底板20の周縁部は、底板押さえ部22の下方に位置する領域である。  Further, the sealing member 24 may not be formed as a member independent of the bottom plate pressing portion 22 as long as the gap between the bottom plate pressing portion 22 and the bottom plate 20 can be closed. For example, the sealing member 24 may exist as a coating member coated so as to cover at least the bottom surface of the bottom plate pressing portion 22. Further, the sealing member 24 may exist as a coating portion that covers at least the upper surface of the peripheral edge of the bottom plate 20. The peripheral portion of the bottom plate 20 is a region located below the bottom plate pressing portion 22. *
図4(a)は、底板押さえ部22の一部を拡大した斜視図である。底板押さえ部22は、カセット本体部10の内壁10aから中央向きに延びている。底板押さえ部22は、例えば、金属から構成されており、一例ではカセット本体部10の一部の材料と同じ材料から構成されていてもよい。図4(a)に示した例では、底板押さえ部22の幅W1は、50mm~60mm程度であり、底板押さえ部22の厚さT1は、2mm~3mm程度である。  FIG. 4A is an enlarged perspective view of a part of the bottom plate pressing portion 22. The bottom plate pressing portion 22 extends from the inner wall 10a of the cassette body 10 toward the center. The bottom plate pressing portion 22 is made of, for example, a metal, and may be made of the same material as a part of the material of the cassette body 10 in one example. In the example shown in FIG. 4A, the width W1 of the bottom plate pressing portion 22 is about 50 mm to 60 mm, and the thickness T1 of the bottom plate pressing portion 22 is about 2 mm to 3 mm. *
底板押さえ部22の下面の一部には、密閉部材24が形成されている。この例では、密閉部材24は、短冊状の細長く延びる線状部材であり、例えば、密閉部材24の断面は矩形である。密閉部材24の幅W2は、20mm程度であり、密閉部材24の厚さT2は、5mm程度である。なお、密閉部材24の断面は矩形に限らず、底板押さえ部22と底板20との間の隙間を塞ぐことができるのであれば、略半円形(半円形、半楕円系、半長円形)であっても、台形であっても構わない。  A sealing member 24 is formed on a part of the lower surface of the bottom plate pressing portion 22. In this example, the sealing member 24 is a strip-like elongated linear member. For example, the sealing member 24 has a rectangular cross section. The width W2 of the sealing member 24 is about 20 mm, and the thickness T2 of the sealing member 24 is about 5 mm. The cross section of the sealing member 24 is not limited to a rectangle, and may be substantially semicircular (semicircular, semielliptical, semielliptical) as long as the gap between the bottom plate pressing portion 22 and the bottom plate 20 can be closed. It may be trapezoidal. *
また、図示した例では、密閉部材24の形成位置は、底板押さえ部22の下面の中央(幅W1の半分の箇所)よりも内側にされているが、密閉部材24は、底板押さえ部22の中央の位置に形成されていてもよいし、あるいは、底板押さえ部22の中央の位置よりも外側(内壁10a側)に形成されていてもよい。また、底板押さえ部22の下面の全面(またはほぼ全面)に、密閉部材24を形成することも可能である。  In the illustrated example, the sealing member 24 is formed on the inner side of the center of the lower surface of the bottom plate pressing portion 22 (a half of the width W1). It may be formed at the center position, or may be formed on the outer side (inner wall 10a side) than the center position of the bottom plate pressing portion 22. It is also possible to form the sealing member 24 on the entire lower surface of the bottom plate pressing portion 22 (or almost the entire surface). *
本実施形態の底板押さえ部22は、カセット本体部10の内壁10aを一周するように形成されている。この例では、短冊状の細長く延びる密閉部材24も、同様に一周するように形成されている。したがって、図4(b)に示すように、底板押さえ部22の下面に、密閉部材24を介して底板20を押し付けると、底板20によって底面開口部14を塞ぐことができ、加えて、密閉部材24によって底板押さえ部22と底板20との間の隙間を塞ぐことができる。このようにして、本実施形態の構成により、カセット本体部10の内部と外気(エア)とを遮ることができる。  The bottom plate pressing portion 22 of the present embodiment is formed so as to go around the inner wall 10 a of the cassette body 10. In this example, the strip-shaped elongate sealing member 24 is also formed so as to make one round. Therefore, as shown in FIG. 4B, when the bottom plate 20 is pressed against the lower surface of the bottom plate pressing portion 22 via the sealing member 24, the bottom opening 14 can be closed by the bottom plate 20, and in addition, the sealing member 24 can close the gap between the bottom plate pressing portion 22 and the bottom plate 20. Thus, the structure of this embodiment can block the inside of the cassette body 10 and the outside air (air). *
なお、図4(b)に示す例では、底板20は、金属(例えば、アルミニウム)から構成されており、一例では、カセット本体部10の一部(及び/又は底板押さえ部22)の材料と同じ材料から構成されていてもよい。また底板20の厚さT3は、例えば、2mm~3mm程度である。なお、底板20に発生するたわみが大きい場合には、底板20の上部の少なくとも一部に(例えば、底板20の周縁領域以外の部分に)、補強材(例えば、L字アングル)を設けることも可能である。  In the example shown in FIG. 4B, the bottom plate 20 is made of metal (for example, aluminum). In one example, the material of the part (and / or the bottom plate pressing portion 22) of the cassette body 10 is used. You may be comprised from the same material. The thickness T3 of the bottom plate 20 is, for example, about 2 mm to 3 mm. In addition, when the deflection | deviation which generate | occur | produces in the baseplate 20 is large, a reinforcing material (for example, L-shaped angle) may be provided in at least one part (for example, parts other than the peripheral area | region of the baseplate 20) of the baseplate 20. Is possible. *
本実施形態の構成において、底板20は、底板押さえ部22の密閉部材24に押し付けられているが、底板20と密閉
部材24とは、互いに、接着などによる一体化はされていない。具体的には、底板20は、カセット本体部10の重みに基づく底板押さえ部22の下方に働く力と、地上(置台32)側から延びるつっかえ棒30の上方に働く力とによって固定されているにすぎない。したがって、底板20は、カセット本体部10を上方に持ち上げれば、つっかえ棒30の上に載置されたままとなり、それゆえ、簡単に、カセット本体部10の底面開口部14は開放されることになる。 
In the configuration of the present embodiment, the bottom plate 20 is pressed against the sealing member 24 of the bottom plate pressing portion 22, but the bottom plate 20 and the sealing member 24 are not integrated with each other by bonding or the like. Specifically, the bottom plate 20 is fixed by a force acting below the bottom plate pressing portion 22 based on the weight of the cassette body portion 10 and a force acting above the replacement rod 30 extending from the ground (mounting base 32) side. Only. Therefore, when the cassette body 10 is lifted upward, the bottom plate 20 remains placed on the support rod 30. Therefore, the bottom opening 14 of the cassette body 10 is easily opened. become.
本実施形態のカセット本体部10は、箱形形状を有している。例えば、カセット本体部10の辺の部分をフレーム構造で作製して、カセット本体部10の面の部分をパネル構造で作製することができる。その場合、フレーム構造の部分は、金属(例えば、アルミ、鉄、ステンレスなど)から構成され、パネル構造の部分は、樹脂板、金属板(例えば、アルミ板)などから構成され得る。  The cassette body 10 of the present embodiment has a box shape. For example, the side part of the cassette body 10 can be made with a frame structure, and the surface part of the cassette body 10 can be made with a panel structure. In that case, the frame structure portion may be made of metal (for example, aluminum, iron, stainless steel, etc.), and the panel structure portion may be made of a resin plate, a metal plate (for example, aluminum plate), or the like. *
図1及び図2に示した構成例では、カセット本体部10の骨格はフレーム構造を有しており、そして、カセット本体部10の側面(左面・右面)11Aおよび上面11Bはパネル構造(例えば、金属板)によって覆われている。この例では、カセット開口部12は、カセット本体部10の前面に形成されているが、前面に加えて後面に形成してもよい。カセット本体部10の前面と後面との両方にカセット開口部12を形成した場合には、前後の両方から基板40を出し入れすることが可能となる。  In the configuration example shown in FIGS. 1 and 2, the skeleton of the cassette body 10 has a frame structure, and the side surface (left surface / right surface) 11A and the upper surface 11B of the cassette body 10 have a panel structure (for example, Metal plate). In this example, the cassette opening 12 is formed on the front surface of the cassette body 10, but may be formed on the rear surface in addition to the front surface. When the cassette opening 12 is formed on both the front surface and the rear surface of the cassette body 10, the substrate 40 can be taken in and out from both the front and rear. *
なお、必ずしも、カセット開口部12以外のカセット本体部10の側面のすべてにパネルを設けなくてもよい。例えば、カセット本体部10の側面にパネルがない形態において、底板20が設けられている構成であっても、カセット本体部10を載せたカセット搬送車が走行したときのエア(ダスト)の巻き上がりを抑制する効果が得られる。  Note that it is not always necessary to provide a panel on all of the side surfaces of the cassette body 10 other than the cassette opening 12. For example, even in a configuration in which the bottom plate 20 is provided in a form in which there is no panel on the side surface of the cassette body 10, air (dust) rolls up when the cassette transport vehicle carrying the cassette body 10 travels. The effect which suppresses is acquired. *
カセット本体部10の側面に形成されたカセット開口部12には、その開口を塞ぐための閉塞板を設けることができる。なお、カセット開口部12を塞ぐことができる構成であれば、閉塞板は、種々の構成をとることができる。加えて、上述したように、閉塞板を設けない構成でも、本実施形態の底板20を設けたことによる効果を得ることができる。  The cassette opening 12 formed on the side surface of the cassette body 10 can be provided with a closing plate for closing the opening. As long as the cassette opening 12 can be closed, the closing plate can take various configurations. In addition, as described above, even when the closing plate is not provided, the effect obtained by providing the bottom plate 20 of the present embodiment can be obtained. *
次に、図5を参照しながら、本実施形態のワイヤーカセット100から底板20を外して底面開口部14を開放するステップについて説明する。  Next, the step of removing the bottom plate 20 from the wire cassette 100 of the present embodiment and opening the bottom opening 14 will be described with reference to FIG. *
まず、図2に示した状態から、カセット本体部10を上昇させる。底板20は、カセット本体部10(特に、底板押さえ部22及び密閉部材24)と一体になっているわけでないので、図5に示すように、底板20は底面開口部14から外れて、底面開口部14は密閉状態から開放状態になる。カセット本体部10は、例えば、別途設置された昇降装置によって上昇することができる。  First, the cassette body 10 is raised from the state shown in FIG. Since the bottom plate 20 is not integrated with the cassette body 10 (particularly, the bottom plate holding portion 22 and the sealing member 24), the bottom plate 20 is detached from the bottom opening 14 as shown in FIG. The part 14 changes from the sealed state to the open state. The cassette body 10 can be raised by, for example, a separately installed lifting device. *
次に、図6及び図7を参照しながら、カセット本体部10の底面開口部14に実質的に底板20を残したままワイヤーカセット100を搬送するステップについて説明する。  Next, the step of transporting the wire cassette 100 while leaving the bottom plate 20 substantially in the bottom opening 14 of the cassette body 10 will be described with reference to FIGS. 6 and 7. *
まず、図6に示すように、底板20の下方でつっかえ棒30の間にあるスペース37に、カセット本体部10を昇降する昇降アーム35を挿入する。なお、図1には、カセット本体部10の下部には昇降アーム35を挿入するためのアーム挿入開口部31が形成されており、ワイヤーカセット100の構成によっては、そのようなアーム挿入開口部31を適宜設けることも可能である。  First, as shown in FIG. 6, a lifting arm 35 that lifts and lowers the cassette body 10 is inserted into a space 37 below the bottom plate 20 and between the support rods 30. In FIG. 1, an arm insertion opening 31 for inserting the elevating arm 35 is formed in the lower part of the cassette body 10. Depending on the configuration of the wire cassette 100, such an arm insertion opening 31 is formed. Can be provided as appropriate. *
次に、図7に示すように、カセット本体部10の下端15を昇降アーム35で支えながら、昇降アーム35を上昇させると、底板20は、つっかえ棒30から離れて、底板20が底面開口部14を実質的に塞いだ状態でカセット本体部10を上昇させることができる。また、昇降アーム35が水平方向(前後・左右)にも移動可能な構成にされている場合は、昇降アーム35によって、実質的に底板20で塞いだ状態のままカセット本体部10を水平方向にも搬送することができる。  Next, as shown in FIG. 7, when the elevating arm 35 is raised while supporting the lower end 15 of the cassette body 10 with the elevating arm 35, the bottom plate 20 moves away from the holding rod 30, and the bottom plate 20 is opened to the bottom opening. The cassette body 10 can be raised with 14 being substantially closed. In addition, when the lifting arm 35 is configured to be movable in the horizontal direction (front / rear / left / right), the cassette body 10 is moved horizontally in the state where the lifting arm 35 is substantially closed by the bottom plate 20. Can also be transported. *
昇降アーム35によって上に持ち上げられたカセット本体部10を、つっかえ棒30が形成された置台32の上に置けば、底板20で塞いだ状態でカセット本体部10を保管することができる。昇降アーム35の構造または数は、カセット本体部10を安定して昇降または搬送できるものであればよい。また、つっかえ棒30の間にあるスペース37(つっかえ棒30の間のスペース)は、昇降アーム35が挿入できる空間があればよいので、広いものでも狭いものであってもよい。  If the cassette body 10 lifted up by the elevating arm 35 is placed on the table 32 on which the replacement rod 30 is formed, the cassette body 10 can be stored in a state of being closed by the bottom plate 20. The structure or number of the raising / lowering arm 35 should just be what can raise / lower or convey the cassette main-body part 10 stably. The space 37 between the support rods 30 (the space between the support rods 30) may be wide or narrow as long as there is a space in which the lifting arm 35 can be inserted. *
次に、図8及び図9を参照しながら、本実施形態のワイヤーカセット100から基板40を搬出するステップについて説明する。  Next, the step of carrying out the substrate 40 from the wire cassette 100 of this embodiment will be described with reference to FIGS. *
図8に示すように、底面開口部14を開放した状態でカセット本体部10を下方させて、ローラーコンベア61を底面開口部14内に挿入させる。なお、カセット本体部10を固定し、ローラーコンベア61を上方させることによって底面開口部14内に挿入させることもできる。なお、本実施形態では、基板搬送装置として、ローラーコンベア61を例示したが、これに限らず他の装置(例えば、エア浮上コンベア)を用いることも可能である。  As shown in FIG. 8, the cassette body 10 is moved downward with the bottom opening 14 opened, and the roller conveyor 61 is inserted into the bottom opening 14. The cassette body 10 can be fixed and the roller conveyor 61 can be moved upward to be inserted into the bottom opening 14. In the present embodiment, the roller conveyor 61 is exemplified as the substrate transfer device. However, the present invention is not limited to this, and other devices (for example, an air levitation conveyor) may be used. *
次に、図9に示すように、ローラーコンベア61を上昇させて、ワイヤー60の間に通して、ローラーコンベア61と基板40とを接触させ、次いで、ローラーコンベア61によって基板40を持ち上げる。次いで、基板40とワイヤー60とを離した状態で、ローラーコンベア61のローラ部を回転させて、基板40を水平方向に移動させる。それにより、基板40は、カセット開口部12から払い出され、ワイヤーカセット100の外に位置する搬送装置64の上に移動する。その後は、基板40は必要な工程に供されたり、必要な場所に保管されたりする。  Next, as shown in FIG. 9, the roller conveyor 61 is raised and passed between the wires 60, the roller conveyor 61 and the substrate 40 are brought into contact with each other, and then the substrate 40 is lifted by the roller conveyor 61. Next, in a state where the substrate 40 and the wire 60 are separated, the roller portion of the roller conveyor 61 is rotated to move the substrate 40 in the horizontal direction. As a result, the substrate 40 is paid out from the cassette opening 12 and moves onto the transfer device 64 located outside the wire cassette 100. Thereafter, the substrate 40 is subjected to a necessary process or stored in a necessary place. *
一番下の段の基板40の払い出しが終了すると、次に、その上の基板40の払い出しが実行される。具体的には、ローラーコンベア61を更に上昇させて、ワイヤー60の間に通し、そのローラーコンベア61のローラ部を回転させて、基板40(下から2番目の基板40)をカセット開口部12から払い出しする。この工程を順次繰り返して、全ての段の基板40の払い出しを完了する。  When the payout of the lowermost substrate 40 is completed, the payout of the upper substrate 40 is then executed. Specifically, the roller conveyor 61 is further raised, passed between the wires 60, the roller portion of the roller conveyor 61 is rotated, and the substrate 40 (second substrate 40 from the bottom) is removed from the cassette opening 12. Pay out. This process is sequentially repeated to complete the dispensing of the substrates 40 at all stages. *
本実施形態のワイヤーカセット100によれば、カセット本体部10の底面に形成された底面開口部14と、底面開口部14を塞ぐ底板20と、底板20の下面を支えるつっかえ棒30と、底板20の周縁部の上面を押さえる底板押さえ部22及び密閉部材24とを備えているので、底面開口部14を簡便に密閉および開放できるワイヤーカセット構造を実現することができる。 According to the wire cassette 100 of the present embodiment, the bottom opening 14 formed on the bottom surface of the cassette body 10, the bottom plate 20 that closes the bottom opening 14, the replacement rod 30 that supports the bottom surface of the bottom plate 20, and the bottom plate 20. Since the bottom plate pressing portion 22 and the sealing member 24 for pressing the upper surface of the peripheral edge portion of the wire cassette structure are provided, a wire cassette structure capable of easily sealing and opening the bottom surface opening portion 14 can be realized.
このような簡便な構造によって底面開口部14の密閉および開放ができると、ワイヤーカセット100を常にクリーンルームに置いておかなくても、必要に応じて、底面開口部14を底板20で密閉して、ワイヤーカセット100をクリーンルームの外に移動させることができる。これにより、基板40をクリーンルームの外でも搬送・保管することが容易になり、クリーンルームについての工場(例えば、液晶パネル製造工場)の設備コストを大幅に低減させることが可能となる。  If the bottom opening 14 can be sealed and opened with such a simple structure, the bottom opening 14 is sealed with the bottom plate 20 as needed, even if the wire cassette 100 is not always placed in a clean room. The wire cassette 100 can be moved out of the clean room. Thereby, it becomes easy to transport and store the substrate 40 outside the clean room, and it is possible to greatly reduce the equipment cost of a factory (for example, a liquid crystal panel manufacturing factory) for the clean room. *
ここで、本実施形態のワイヤーカセット100と、他のワイヤーカセット(比較例)とを比較して検討してみる。本実施形態における底面開口部14を底板20で塞ぐ構成以外には、次のようなものも考えることができる。  Here, the wire cassette 100 of this embodiment and the other wire cassette (comparative example) are compared and examined. In addition to the configuration in which the bottom opening 14 is closed by the bottom plate 20 in the present embodiment, the following can also be considered. *
図10は、摺動部125を備えたスライド式構造の底面カバー120を備えたワイヤーカセット1100(比較例)を示している。なお、図10に示したワイヤーカセット1100では、基板40が出し入れされるカセット開口部112を前面カバー115で覆っている。  FIG. 10 shows a wire cassette 1100 (comparative example) including a bottom cover 120 having a sliding structure including a sliding portion 125. In the wire cassette 1100 shown in FIG. 10, the cassette opening 112 in which the substrate 40 is taken in and out is covered with the front cover 115. *
カセット本体部110の底面開口部114には、スライド構造(摺動部)125が設けられている。そして、底面開口部114を塞ぐ底面カバー120は、スライド構造125で摺動しながら水平動作(矢印54)を行う。この場合、基板40が収納されているカセット本体部110の内部の近傍において、そのスライド構造125がダスト発生源となる。したがって、これではクリーンルームでの使用に適さない。  A slide structure (sliding portion) 125 is provided in the bottom opening 114 of the cassette body 110. The bottom cover 120 that closes the bottom opening 114 performs a horizontal operation (arrow 54) while sliding on the slide structure 125. In this case, the slide structure 125 becomes a dust generation source in the vicinity of the inside of the cassette body 110 in which the substrate 40 is stored. Therefore, this is not suitable for use in a clean room. *
また、図11は、底面カバー121が扉開閉構造127を有する形態のワイヤーカセット1200を示している。図11に示した扉開閉構造127を持ったワイヤーカセット1100の場合、底面カバー121の開閉において回動スペース(56)を確保しておく必要があり、それゆえに、多くの占有面積が必要なカセットとなってしまう。したがって、この構成では、占有面積の小さい開閉構造を有するワイヤーカセットにはならない。  FIG. 11 shows a wire cassette 1200 in which the bottom cover 121 has a door opening / closing structure 127. In the case of the wire cassette 1100 having the door opening / closing structure 127 shown in FIG. 11, it is necessary to secure a rotation space (56) for opening and closing the bottom cover 121, and therefore a cassette that requires a large occupation area. End up. Therefore, with this configuration, the wire cassette does not have an opening / closing structure with a small occupation area. *
以上のように、本実施形態のワイヤーカセット100と比較して、ワイヤーカセット1100および1200は何れも欠点があり、構造上、その欠点を解決するのが困難である。一方、本実施形態のワイヤーカセット100は、そのような欠点を回避することができる。また、比較例のワイヤーカセット1100及び1200では、底面カバー(120、121)を開閉する上で独自の機構(125、127)を取り付けなければならないのに対し、本実施形態のワイヤーカセット100では、そのような独自の機構を取り付けなくても、カセット本体部10の昇降動作によって、カセット本体部10の底面開口部14の開閉を簡便に実行することができる。その点においても、本実施形態の構成は技術的に大きな価値を有する。  As described above, as compared with the wire cassette 100 of the present embodiment, both the wire cassettes 1100 and 1200 have drawbacks, and it is difficult to solve the drawbacks due to the structure. On the other hand, the wire cassette 100 of this embodiment can avoid such a fault. Further, in the wire cassettes 1100 and 1200 of the comparative example, an original mechanism (125, 127) must be attached to open and close the bottom cover (120, 121), whereas in the wire cassette 100 of the present embodiment, Even without attaching such a unique mechanism, the bottom opening 14 of the cassette body 10 can be easily opened and closed by the raising and lowering operation of the cassette body 10. Also in that respect, the configuration of the present embodiment has great technical value. *
さらには、本実施形態のワイヤーカセット100では、底面開口部14の開閉において、占有スペースの小さい構造を実現できている。すなわち、図10に示したワイヤーカセット1100の場合には、底面カバー120を動かすための占有スペース(水平方向54のスペース)が必要となる。そして、図11に示したワイヤーカセット1200の場合には、底面カバー121を動かすためにカセット本体部110の下方に大きなスペースが必要となり、これではローラーコンベアの動作の妨げにもなる。  Furthermore, in the wire cassette 100 of the present embodiment, a structure with a small occupied space can be realized in opening and closing the bottom opening 14. That is, in the case of the wire cassette 1100 shown in FIG. 10, an occupied space (a space in the horizontal direction 54) for moving the bottom cover 120 is required. In the case of the wire cassette 1200 shown in FIG. 11, a large space is required below the cassette body 110 to move the bottom cover 121, which also hinders the operation of the roller conveyor. *
一方、本実施形態のワイヤーカセット100によれば、ワイヤーカセット100の底板20は、つっかえ棒30の上に載置された状態か、あるいは、底面開口部14を塞いだ状態のいずれかであるので、ワイヤーカセット100の底面の周囲をシンプルにすることができる。したがって、本実施形態の構成によれば、占有スペースの小さい構造を実現することができる。  On the other hand, according to the wire cassette 100 of the present embodiment, the bottom plate 20 of the wire cassette 100 is either in a state of being placed on the support rod 30 or in a state of closing the bottom opening 14. The periphery of the bottom surface of the wire cassette 100 can be simplified. Therefore, according to the configuration of the present embodiment, a structure with a small occupied space can be realized. *
以上、本発明を好適な実施形態により説明してきたが、こうした記述は限定事項ではなく、勿論、種々の改変が可能である。  As mentioned above, although this invention was demonstrated by suitable embodiment, such description is not a limitation matter and of course various modifications are possible. *
例えば、カセット本体部10の底面開口部14は、底板押さえ部22及び密閉部材24と底板20によって完全に塞がれていることが好ましいが、一部少しだけ塞がれていない箇所があったとしても、カセット本体部10の内部へ外気(エア)が侵入し難い構造となっていれば、それだけでも技術的価値がある。また、密閉部材24を外して、底板押さえ部22と底板20とによって底面開口部14を塞ぐ形態であっても、外気の侵入は抑制されるので、技術的な意義は十分ある。さらに、底板押さえ部22は、底板20の周縁部の全周にわたって押さえなくても、底板20の周縁部の上面を例えば複数箇所押さえることによって、外気侵入の抑制効果を得ることができる。  For example, the bottom opening 14 of the cassette body 10 is preferably completely closed by the bottom plate pressing portion 22, the sealing member 24, and the bottom plate 20, but there is a portion that is not slightly closed. Even so, if it has a structure in which outside air (air) does not easily enter the inside of the cassette body 10, it alone has technical value. Further, even if the sealing member 24 is removed and the bottom plate pressing portion 22 and the bottom plate 20 are used to block the bottom surface opening portion 14, since the intrusion of outside air is suppressed, there is sufficient technical significance. Furthermore, even if the bottom plate pressing portion 22 does not press the entire periphery of the peripheral portion of the bottom plate 20, the bottom plate 20 can suppress the intrusion of outside air by pressing the upper surface of the peripheral portion of the bottom plate 20, for example, at a plurality of locations. *
また、底板押さえ部22は、カセット本体部10の内壁から延びているが、必ずしも、カセット本体部10の内壁に底板押さえ部22の一部が直接接触している必要はない。すなわち、カセット本体部10の内壁と、底板押さえ部22の一部との間に他の部材を介して、カセット本体部10の内壁に底板押さえ部22が設けられていてもよい。また、密閉部材24の少なくとも表面に摩擦度が高い材料(例えば、樹脂)を用いた場合には、ワイヤーカセット100の搬送の加速や振動に対して底板20がずれることを抑制する効果を得ることもできる。さらに、本実施形態では、複数のワイヤーによって基板40を収納可能なワイヤーカセットの構成例について説明したが、本実施形態の技術
はワイヤーカセットに限らず、ワイヤー以外の手段で基板40を収納する基板収納カセット(例えば、棚片の張り出し形式の収納カセット)に適用可能なものである。 
Further, the bottom plate pressing portion 22 extends from the inner wall of the cassette body portion 10, but the bottom plate pressing portion 22 does not necessarily have to be in direct contact with the inner wall of the cassette body portion 10. That is, the bottom plate pressing portion 22 may be provided on the inner wall of the cassette main body portion 10 via another member between the inner wall of the cassette main body portion 10 and a part of the bottom plate pressing portion 22. Moreover, when the material (for example, resin) with a high friction degree is used for at least the surface of the sealing member 24, the effect which suppresses that the baseplate 20 slip | deviates with respect to acceleration of conveyance of a wire cassette 100 and a vibration is acquired. You can also. Furthermore, although this embodiment demonstrated the structural example of the wire cassette which can accommodate the board | substrate 40 with a some wire, the technique of this embodiment is not restricted to a wire cassette, The board | substrate which accommodates the board | substrate 40 by means other than a wire The present invention can be applied to a storage cassette (for example, a storage cassette in a shelf-hanging form).
加えて、底板20の下面を支えるつっかえ棒30は、図2に示した置台32に配置した構成に限らず、他の構成であってもよい。例えば、図12に示すように、昇降アーム35の上面につっかえ棒30aを配置する構成にして、そのつっかえ棒30aで底板20を支えることも可能である。図12に示した構成の場合、カセット本体部10を昇降アーム35で支えながら、つっかえ棒30aによって底面20を密閉部材24に接触させることができ、それによって底面開口部14を塞ぐことができる。また、底板20の下面を支える部位は、置台32に配置されたつっかえ棒30を省略して、昇降アーム35のつっかえ棒30aによって構築することも可能である。さらに、カセット本体部10の下に凹部33を設けるためのかさ上げ構造としては、図2に示した凹部33を持った置台32の構造に限らず、凹部33を設けるための高さを確保する部材をカセット本体部10の側に設けた構造にしても構わない。 In addition, the support rod 30 that supports the lower surface of the bottom plate 20 is not limited to the configuration arranged on the mounting table 32 shown in FIG. For example, as shown in FIG. 12, it is also possible to arrange a replacement rod 30a on the upper surface of the lifting arm 35 and to support the bottom plate 20 with the replacement rod 30a. In the case of the configuration shown in FIG. 12, the bottom surface 20 can be brought into contact with the sealing member 24 by the holding rod 30 a while supporting the cassette body 10 with the lifting arm 35, thereby closing the bottom opening 14. Further, the portion that supports the lower surface of the bottom plate 20 can be constructed by the replacement rod 30a of the lifting arm 35 by omitting the replacement rod 30 arranged on the mounting base 32. Furthermore, the raising structure for providing the recess 33 under the cassette body 10 is not limited to the structure of the mounting table 32 having the recess 33 shown in FIG. 2, and a height for providing the recess 33 is ensured. You may make it the structure which provided the member in the cassette main-body part 10 side.
本発明によれば、底面を簡便に密閉および開放できるカセット構造を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the cassette structure which can seal and open | release a bottom face simply can be provided.



 10 カセット本体部



 10a 内壁



 12 カセット開口部



 14 底面開口部



 20 底板



 22 底板押さえ部



 24 密閉部材



 30 つっかえ棒



 31 アーム挿入開口部



 32 置台



 35 昇降アーム



 40 基板



 60 ワイヤー



 61 ローラーコンベア



 64 搬送装置



100 ワイヤーカセット



1100、1200 ワイヤーカセット



10 Cassette body



10a inner wall



12 Cassette opening



14 Bottom opening



20 Bottom plate



22 Bottom plate holder



24 Sealing member



30 refill sticks



31 Arm insertion opening



32 table



35 Lifting arm



40 substrates



60 wires



61 Roller conveyor



64 Conveyor



100 wire cassette



1100, 1200 wire cassette

Claims (7)




  1. 基板を収納するカセットであって、



    内部に基板が配置されるカセット本体部と、



    前記カセット本体部の側面に形成され、前記基板が出し入れされるカセット開口部と、



    前記カセット本体部の底面に形成された底面開口部と、



    前記底面開口部を塞ぐ底板と、



    前記底板の下面を支えるつっかえ棒と、



    前記つっかえ棒で支えられている前記底板の周縁部の上面を押さえる底板押さえ部と



    を備える、カセット。



    A cassette for storing substrates,



    A cassette main body in which a substrate is arranged;



    A cassette opening formed on a side surface of the cassette main body, and the substrate is taken in and out;



    A bottom opening formed on the bottom of the cassette body,



    A bottom plate for closing the bottom opening;



    A stick that supports the bottom surface of the bottom plate;



    A bottom plate pressing portion for pressing an upper surface of a peripheral portion of the bottom plate supported by the refilling rod;



    A cassette.
  2. 前記つっかえ棒は、前記底面開口部の下方に位置する置台に配置されている、請求項1に記載のカセット。 The cassette according to claim 1, wherein the replacement rod is disposed on a pedestal located below the bottom opening.
  3. 前記底板押さえ部と前記底板との間の隙間を密閉する密閉部材が形成されている、請求項1または2に記載のカセット。 The cassette according to claim 1 or 2, wherein a sealing member that seals a gap between the bottom plate pressing portion and the bottom plate is formed.
  4. 前記密閉部材は、前記底面押さえ部の下面に形成された弾力性部材である、請求項3に記載のカセット。 The cassette according to claim 3, wherein the sealing member is an elastic member formed on a lower surface of the bottom surface pressing portion.
  5. 前記底面押さえ部は、前記カセット本体部の内壁を一周するように形成されている、請求項1から4の何れか一つに記載のカセット。 The cassette according to any one of claims 1 to 4, wherein the bottom surface pressing portion is formed so as to go around the inner wall of the cassette main body portion.



  6. 前記つっかえ棒は、複数本設けられており、



    前記底板の下方領域で、前記つっかえ棒の間のスペースには、前記カセット本体部を昇降する昇降アームが挿入されることを特徴とする、請求項1から5の何れか一つに記載のカセット。



    A plurality of the sticks are provided,



    The cassette according to any one of claims 1 to 5, wherein an elevating arm for raising and lowering the cassette main body portion is inserted in a space between the replacement rods in a lower region of the bottom plate. .



  7. 前記カセット本体部の内部には、複数のワイヤーが配列されており、



    前記基板は、ガラス基板であり、



    前記ガラス基板は、前記ワイヤーによって支持され、



    前記底面開口部には、前記ガラス基板を移動させる基板搬送装置が挿入される、請求項1から6の何れか一つに記載のカセット。 



    A plurality of wires are arranged inside the cassette body,



    The substrate is a glass substrate;



    The glass substrate is supported by the wire,



    The cassette according to any one of claims 1 to 6, wherein a substrate transfer device for moving the glass substrate is inserted into the bottom opening.
PCT/JP2010/058293 2009-05-20 2010-05-17 Cassette WO2010134491A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6489336A (en) * 1987-09-29 1989-04-03 Nikon Corp Cassette for containing substrate
JPH06132391A (en) * 1992-10-21 1994-05-13 Ebara Corp Wafer container
JP2007258562A (en) * 2006-03-24 2007-10-04 Shin Etsu Polymer Co Ltd Storage case for process tool

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4482655B2 (en) * 2005-04-22 2010-06-16 ゴールド工業株式会社 Gasket for precision substrate storage container
US20070020067A1 (en) * 2005-07-22 2007-01-25 Au Optronics Corporation Storage cassette for large panel glass substrates

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6489336A (en) * 1987-09-29 1989-04-03 Nikon Corp Cassette for containing substrate
JPH06132391A (en) * 1992-10-21 1994-05-13 Ebara Corp Wafer container
JP2007258562A (en) * 2006-03-24 2007-10-04 Shin Etsu Polymer Co Ltd Storage case for process tool

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