WO2010084984A1 - 横型回転式乾燥機 - Google Patents
横型回転式乾燥機 Download PDFInfo
- Publication number
- WO2010084984A1 WO2010084984A1 PCT/JP2010/050919 JP2010050919W WO2010084984A1 WO 2010084984 A1 WO2010084984 A1 WO 2010084984A1 JP 2010050919 W JP2010050919 W JP 2010050919W WO 2010084984 A1 WO2010084984 A1 WO 2010084984A1
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- WIPO (PCT)
- Prior art keywords
- rotating cylinder
- dried
- discharge port
- end side
- carrier gas
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
- F26B11/026—Arrangements for charging or discharging the materials to be dried, e.g. discharging by reversing drum rotation, using spiral-type inserts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/30—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotary or oscillating containers; with movement performed by rotary floors
- F26B17/32—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotary or oscillating containers; with movement performed by rotary floors the movement being in a horizontal or slightly inclined plane
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
- F26B11/028—Arrangements for the supply or exhaust of gaseous drying medium for direct heat transfer, e.g. perforated tubes, annular passages, burner arrangements, dust separation, combined direct and indirect heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
- F26B9/08—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers including agitating devices, e.g. pneumatic recirculation arrangements
Definitions
- the present invention relates to a horizontal rotary dryer that can perform both drying and classification.
- the steam tube dryer includes a rotating cylinder 110 that is rotatable about an axis, and rotates the rotating cylinder 110 so that an object to be dried inserted from one end side of the rotating cylinder 110 is the other end side.
- the rotary cylinder 110 is dried by heating steam as external heat for drying.
- the rotating cylinder 110 has a length of, for example, 10 m to 30 m, and is heated by supplying steam heated as a heat medium between both end plates in the rotating cylinder 110.
- Many heated tubes 111 extend along the axial direction.
- a gas blowing port 113 for blowing carrier gas is provided at the end of the rotating cylinder 110, and communicates with the discharge port 112 on the other end side along with the evaporated gas generated in the rotating cylinder 110.
- the carrier gas is discharged from the gas discharge port 122 provided.
- a first object of the present invention is to provide a horizontal rotary dryer having a classification function.
- the second problem is to increase the efficiency of contact of the object to be dried with the heating tube, to increase the dispersion efficiency of the object to be dried, and to improve the classification efficiency.
- a rotating cylinder that has a supply port for the object to be dried on one end side and a discharge port for the object to be dried on the other end side, and that is rotatable about the axial direction, and a heating unit that heats the inside of the rotating cylinder, the rotation
- a horizontal rotary dryer that is heated and dried by the heating means
- a gas blowing port capable of blowing carrier gas is provided on one end side of the rotating cylinder
- a gas discharge port capable of discharging the carrier gas is provided on the other end side of the rotating cylinder
- a plurality of the discharge ports are formed in the circumferential direction, and an exhaust hood is provided to cover the entire other end side end portion of the rotating cylinder,
- a fixed discharge port for the object to be dried is formed in the lower part of the exhaust hood
- a plurality of scraping plate groups provided at intervals in the circumferential direction for scraping up the object to be dried together with the rotation of the rotating cylinder are provided on the other side of the rotating cylinder.
- a horizontal rotary dryer characterized in that a plurality of end rotary dryers are provided along the longitudinal direction.
- the material to be dried dried by the heating means is dropped and discharged through the discharge port by gravity when the rotating cylinder is mainly rotated and the discharge port of the material to be dried is positioned on the lower side. Further, the carrier gas blown from the gas blow-in port is discharged through the gas discharge port.
- the small particles are accompanied by the carrier gas and are discharged from the discharge port. Among the small particles, the relatively large-diameter particles start to descend at that time because the rising energy reaches the limit due to the gravity. On the other hand, fine particles having a relatively small diameter among small particles are accompanied by the carrier gas and exhausted to the outside from the exhaust port of the carrier gas.
- the large particle size of the material to be dried is discharged from the discharge port at the lower portion of the exhaust hood through the discharge port of the rotating cylinder, while the small particle size of the material to be dried is discharged through the discharge port of the rotating tube.
- Exhausted from the exhaust port at the top of the exhaust hood it is possible to classify the material to be dried into a large particle size and a small particle size.
- even in the conventional STD since a very small amount of fine particles are discharged to the outside along with the carrier gas, it cannot be said that the above classification phenomenon occurs.
- the material to be dried flows in the so-called kiln action in the rotating cylinder, and the position is updated as the rotating cylinder rotates. It will be less. Therefore, according to the present invention, when a plurality of groups of scraping plates that extend from the inner wall of the rotating cylinder to the center side and scrape the material to be dried along with the rotation of the rotating cylinder are provided at intervals in the circumferential direction, the scraping board Since the carrier gas passes through the place where it falls, many fine particles can be accompanied by the carrier gas, and the amount of classification in the exhaust hood can be increased. In addition, there is a secondary advantage that the contact efficiency between the object to be dried and the heating tube is further increased by the group of scraping plates, and the drying efficiency is increased.
- the base end of the scraping plate of at least the most downstream scraping plate group in the scraping plate group is located at a position close to the downstream edge of the discharge port on the basis of the rotation direction of the rotating tube, and the inner wall of the rotating tube.
- a rotating cylinder that has a supply port for the object to be dried on one end side and a discharge port for the object to be dried on the other end side, and that is rotatable about the axial direction, and a heating unit that heats the inside of the rotating cylinder, the rotation
- a horizontal rotary dryer that is heated and dried by the heating means
- a gas blowing port capable of blowing carrier gas is provided on one end side of the rotating cylinder
- a gas discharge port capable of discharging the carrier gas is provided on the other end side of the rotating cylinder
- a plurality of the discharge ports are formed in the circumferential direction, and an exhaust hood is provided to cover the entire other end side end portion of the rotating cylinder,
- a fixed discharge port for the object to be dried is formed in a lower part of the exhaust hood, and an exhaust port for the carrier gas is formed in an upper part
- the scraping plate group provided in the circumferential direction is a plurality of scraping plates extending from the inner wall of the rotating cylinder toward the center side and scraping up an object to be dried along with the rotation of the rotating cylinder.
- the distance L between the outer surface of the rotating cylinder and the carrier gas exhaust port is defined as the inner diameter D of the rotating cylinder.
- L> 0.3D was set. That is, in this claim, it is conceivable that the distance L between the outer surface of the rotating cylinder and the exhaust port for the carrier gas is L> 0.3D with respect to the inner diameter D of the rotating cylinder.
- the conventional STD does not have the space (sedimentation) region, and therefore does not substantially perform the classification function.
- the separation distance L In the relationship between the separation distance L and the inner diameter D of the rotating cylinder, if the separation distance L is short, the space (sedimentation) region cannot be sufficiently secured, and the target classification function is not sufficient. If the separation distance L is excessively long, not only the apparatus becomes excessive, but also the amount of particles accompanying the carrier gas decreases, and the target classification function is not sufficient from this viewpoint.
- the relationship between the separation distance L and the inner diameter D of the rotating cylinder is obtained from the size of STD that is used practically, the type of material to be dried, the required classification ability, and the like.
- a dispersion plate that receives the material to be dried discharged from the discharge port and guides it to the discharge port is provided below the other end portion of the rotating cylinder, and gas is introduced into the exhaust hood from the outside through the dispersion plate.
- the large particle size of the material to be dried is dropped and discharged through the discharge port due to gravity when the rotating cylinder is rotated and the discharge port of the material to be dried is located on the lower side.
- a small particle size is physically entrained between particles having a large particle size without being accompanied by a carrier gas.
- a dispersion plate that receives the material to be dried discharged from the discharge port and guides it to the discharge port is provided below the end of the other end of the rotating cylinder, and when gas is blown into the exhaust hood from the outside through the dispersion plate
- the large particle size component does not soar or the soaring height is small, whereas the small particle size component soars and has high entrainment, and is accompanied by the carrier gas, so classification is possible.
- the equipment cost can be reduced, and the handling complexity due to the installation of a classification device can be relieved.
- the contact efficiency of the object to be dried with the heating tube it is possible to increase the dispersion efficiency of the object to be dried and to improve the classification efficiency.
- FIG. 2 is a partially enlarged view of FIG. 1, in which an exhaust hood is omitted. It is a figure which shows the XX arrow shown by FIG. 2nd Embodiment of the horizontal rotary dryer which is a horizontal rotary dryer which concerns on this invention is shown, and it is a figure corresponding to FIG. It is a figure which shows the example of the conventional horizontal rotary dryer. It is a figure corresponding to Drawing 3 and showing a motion of a thing to be dried in an exhaust hood typically. It is a figure corresponding to Drawing 4 and showing a motion of a thing to be dried in an exhaust hood typically.
- FIG. 1 to 3 show a horizontal rotary dryer according to the present invention.
- This horizontal rotary dryer has a cylindrical rotating cylinder 10 and is installed such that its axis is slightly inclined with respect to the ground, and one end thereof is positioned higher than the other end.
- Two support units 20 and a motor unit 30 are installed on the lower side of the rotating cylinder 10 so as to support the rotating cylinder 10.
- the rotating cylinder 10 is rotated around its own axis by the motor unit 30. It is possible to turn freely.
- the rotating cylinder 10 is configured to rotate in the direction of the arrow R shown in FIG. 3, and the rotating speed is, for example, less than a peripheral speed of 1 m / s.
- a plurality of steam tubes 11 are arranged in the circumferential direction and the radial direction so as to form a concentric circle about the axis of the rotating cylinder 10.
- a plurality of discharge ports 50 are formed through the peripheral wall on one end side of the rotating cylinder 10 which is the other end side of the rotating cylinder in the present invention.
- the discharge ports 50 are arranged in two rows along the axial direction of the rotary cylinder 10 and are spaced apart from each other. These discharge ports 50 are all the same shape.
- scraping plates 61 are installed inside the rotating cylinder 10 so as to extend from the inner wall of the rotating cylinder 10 toward the axial center of the rotating cylinder 10. ing. These scraping plates 61 are arranged along the axial direction so as to form three rows (the scraping plate row indicated by reference numeral 60 in FIG. 1) in the illustrated example. These scraping plate groups 60 are composed of, for example, four scraping plates 61 that are spaced apart from each other at equal intervals.
- the scraping plate 61 is made of a thick metal, and its tip is slightly bent toward the downstream side in the rotation direction R of the rotary cylinder 10 to form a bowl shape.
- the extension length of the scraping plate 61 is set to 1/10 to 3/10 of the diameter of the rotary cylinder 10.
- each scraping plate 61 passes through the end portion of the discharge port 50 located on the downstream side with respect to the rotation direction R of the rotating cylinder 10 and is in the axial direction of the rotating cylinder 10. It is arranged so as to extend from the vicinity of a straight line parallel to the. That is, as shown in FIG. 3, the discharge port 50 does not exist near the downstream side of the scraping plate 61, and the inner wall of the rotating cylinder 10 exists.
- the scraping plate group 60 is disposed between the discharge port 50 and a supply port 41 described later in the rotary cylinder 10, and is located in the rotary cylinder 10 than the discharge port 50. It does not exist on one end side. More specifically, the scraping plate group 60 is disposed in a portion near the discharge port 50 between the discharge port 50 and the supply port 41.
- to-be-dried material W supplied in the rotary cylinder 10 is stirred to the other end side of the rotary cylinder 10 which is one end side of the rotary cylinder in the present invention rather than the scraping plate group 60 in the rotary cylinder 10.
- Stirring means 65 is installed.
- the stirring means 65 is separated from the scraping plate group 60 arranged on the most other end side in the rotary cylinder 10.
- the stirring means 65 is not particularly limited, and examples thereof include a known stud type and a reverse blade. Among these, it is particularly preferable to select the reverse blades because of the effect of fine particle separation and the reason of STD structure limitation.
- an exhaust hood 55 capable of exhausting the carrier gas is installed on one end side of the rotary cylinder 10 so as to cover the discharge port 50.
- the exhaust hood 55 is formed of a thick metal, and as shown in FIG. 3, the upper portion 55u is slightly wider than the intermediate portion 55c, while the lower portion 55d is narrowed. It has the shape
- the inside of the upper portion 55u is a settling chamber 90 that is a space filled with air.
- the exhaust hood 55 is fixed to the ground by means (not shown) so as not to rotate with the rotation of the rotary cylinder 10.
- a tubular exhaust port 56 opens upward, and this exhaust port 56 is connected to a dust collecting means (not shown).
- the distance L between the outer surface of the rotating cylinder 10 and the carrier gas exhaust port 56 is L> 0.3D with respect to the inner diameter D of the rotating cylinder 10, and more preferably 0.8D ⁇ L ⁇ 4.0D. In particular, it is preferable that 1.0D ⁇ L ⁇ 2.5D. If it is 0.8 D or less, the classification function cannot be sufficiently exhibited, and the material to be dried having a large particle size is also discharged together with the carrier gas to the dust collecting means, increasing the load on the dust collecting means. On the other hand, if it is 4.0D or more, a space greater than the separation distance necessary for classification is provided, which is not economical.
- a tubular discharge port 57 which is a fixed discharge port, is opened downward on the lower side of the lower portion 55d, and the discharge port 57 is dried and discharged to be dried W. Is connected to a belt conveyor or the like capable of transporting.
- a second classifying means 58 is provided in the lower portion 55 d inside the exhaust hood 55.
- the second classifying means 58 is covered with a dispersion plate 58a whose upper part is a fine mesh.
- the second classifying means 58a is inclined downward toward the discharge port 57 and forms a drop chute.
- Dispersed gas blowing means (not shown) for supplying the classification gas to the second classification means 58 is provided, and the supplied classification gas supplied with the gas necessary for dispersion passes through the dispersion plate 58a. , And supplied to the exhaust hood 55 in accordance with the arrow N.
- an inert gas for example, nitrogen gas, argon gas, or the like can be used as the classification gas, and may be selected depending on the characteristics of the object to be processed. For example, if it is a to-be-processed object, such as coal, it is suitable to use the said inert gas.
- the large particle size does not rise or the rise height decreases, whereas the small particle size rises. It is expensive and comes with carrier gas, so classification is possible. Further, compared with the case where the dispersion plate 58a is horizontal, the large particle size can be quickly dropped to the discharge port 57 via the drop chute, so that the large particle size and the small particle size are separated. High efficiency.
- a steam supply pipe 70 and a drain pipe 71 into the steam tube 11 are provided at one end of the rotary cylinder 10.
- a screw feeder 42 having a screw inside and having a cylindrical shape is installed so as to be fitted into the rotating cylinder 10.
- driving means 43 such as a motor for rotating a screw provided inside the screw feeder 42.
- a supply port 41 that can be opened and closed by an upper lid is opened above the screw feeder 42, and the supply port 41 communicates with the inside of the screw feeder 42.
- the material to be dried W to be dried by the horizontal rotary dryer according to the present embodiment is supplied into the screw feeder 42 from the supply port 41, and the screw installed in the screw feeder 42 is rotated by the driving means 43. As a result, it is supplied to the inside of the rotary cylinder 10. Further, in the vicinity of the screw feeder 42, gas blowing means (suction device not shown) for blowing air into the inside as a carrier gas from a supply port 41 which is also a gas blowing port is provided, and the air sucked by this suction device Is sprayed into the inside of the rotary cylinder 10 toward the other end side of the rotary cylinder 10.
- suction device suction device not shown
- the material to be dried W is first supplied to the supply port 41 according to the arrow A as shown in FIG.
- the to-be-dried object W supplied from the supply port 41 is inserted into the rotating cylinder 10 by the screw feeder 42 and is dried while contacting the steam tube 11 heated by the supplied steam. Go down to the side.
- the carrier gas sucked from the supply port 41 by the suction device provided on the other end side of the rotary cylinder 10 passes through the rotary cylinder 10 and is discharged from the discharge port 50 which is also a gas discharge port. Discharged outside.
- the carrier gas is discharged from the discharge port 50 along with the fine particles dispersed in the rotary cylinder 10 by the scraping plate 61.
- the carrier gas discharged from the discharge port 50 is exhausted from the exhaust hood 55 through the exhaust port 56 together with the fine particles according to the arrow C.
- the classification gas is supplied so as to be blown upward of the exhaust hood 55 by the dispersed gas blowing means.
- the flow velocity is 5 to 10 m / s. This flow rate is appropriately adjusted according to the area of the discharge port 50 and the suction speed of the carrier gas.
- the objects to be dried W those having a large particle diameter and a heavy weight fall in the sedimentation chamber 90, and therefore fall naturally from the discharge port 50 according to the arrow G without being discharged from the discharge port 50 by the carrier gas.
- the to-be-dried object W that naturally falls from the discharge port 50 is discharged from the discharge port 57 according to the arrow E.
- the discharge port 50 is discharged by the carrier gas, the large particles (coarse particles) that are heavy and cannot reach the exhaust port 56 together with the carrier gas fall downward according to the arrow F by the inertia, and the arrow E is discharged from the discharge port 57 together with other objects to be dried W according to E.
- the scraping plate 61 is provided in the rotary cylinder 10, so that the fine particles contained in the material to be dried W are dispersed in the space in the rotary cylinder 10. Therefore, the fine particles can be put on the carrier gas and discharged from the discharge port 56 together with the carrier gas. As a result, the fine particles contained in the material to be dried W can be classified.
- each scraping plate 61 passes from the end of the discharge port 50 located on the downstream side with respect to the rotation direction R of the rotating cylinder 10 and from the vicinity of a straight line that is parallel to the axial direction of the rotating cylinder 10. Since it is arranged so as to extend, the material W to be dried placed on the scraping plate 61 is located immediately downstream of the discharge port 50. Then, it becomes possible to prevent the material to be dried W on the scraping plate 61 from directly entering the discharge port 50, and the material to be dried W in a state where fine particles are mixed is discharged from the discharge port 50. There is no end.
- the material to be dried W that moves in the rotating cylinder 10 has a portion where the scraping plate 61 exists. It passes through the part which is not so alternately. If it does so, since it will come to scrape the to-be-dried object W in multiple times, scraping efficiency will improve.
- the scraping plate 61 is intermittently positioned so as to be spaced apart from each other at equal intervals along the circumferential direction of the rotating cylinder 10, the material to be dried W can be efficiently scraped.
- the scraping plate group 60 which is a group of scraping plates 61 that extend from the inner wall of the rotating barrel 10 to the center side and scrapes the material to be dried W with the rotation of the rotating barrel 10, is spaced in the circumferential direction. If a plurality of them are provided, the carrier gas passes through the place where it falls from the scraping plate 61, so that many fine particles can be accompanied by the carrier gas, and the classification amount in the exhaust hood 55 can be increased.
- the scraping plate group 60 which is a group of the scraping plates 61, further increases the contact efficiency between the material to be dried W and the steam tube 11 that is the heating tube, and has a secondary advantage of increasing the drying efficiency.
- the scraping plate 61 of at least the most downstream scraping plate group 60 in the scraping plate group 60 is close to the downstream edge of the discharge port 50 on the basis of the rotation direction of the rotary cylinder 10. In this position, the base end of the scraping plate 61 is located, and is in a positional relationship extending from the inner wall of the rotating cylinder 10 toward the center.
- the base end of the scraping plate 61 is provided at a position close to the downstream side edge of the discharge port 50 on the basis of the rotation direction of the rotary cylinder 10, when the object to be dried W is held and scraped up with rotation. It is possible to hold and dry a large amount of the object to be dried W with the next discharge port 50 downstream in the rotation direction of the rotary cylinder 10. As a result, compared to the kiln action, the object to be dried W is more finely stirred, and the classification effect of the object to be dried W can be enhanced.
- the scraping plate 61 extends from the base end toward the center of the rotating cylinder 10, and the extending distal end portion is formed to warp backward with reference to the rotation direction of the rotating cylinder 10. . Therefore, when the object to be dried W is held and scraped up with the rotation, the object to be dried W can be held and scraped up with the next discharge port 50 downstream in the rotation direction of the rotary cylinder 10. As a result, the classification ratio can be increased.
- the agitating means 65 for agitating the material to be dried W supplied in the rotating cylinder 10 is installed on the other end side of the rotating cylinder 10 with respect to the raking board group 60, the raking board 61 is to be dried.
- the material to be dried W is stirred before the material W is scraped up, and the fine particles contained in the material to be dried W can be washed out. Therefore, it is possible to more efficiently diffuse the fine particles by the scraping plate 61.
- the distance L between the outer surface of the rotating cylinder 10 and the carrier gas exhaust port 56 is set to L> 0.3D with respect to the inner diameter D of the rotating cylinder.
- the small particles are accompanied by the carrier gas and discharged from the discharge port 50, but the relatively large diameter particles among the small particles reach the limit early due to their gravity, so that they are lowered at that time.
- a space (sedimentation) area is set to start, and classification is performed in that area. As a result, it is possible to classify particles with relatively small diameters among the small particles that are exhausted to the outside through the carrier gas exhaust port 56 while being accompanied by the carrier gas.
- the separation distance L in the relationship between the separation distance L and the inner diameter D of the rotating cylinder 10, if the separation distance L is short, the space (sedimentation) region cannot be sufficiently secured, and the target classification function is not sufficient. Become. On the other hand, if the separation distance L is excessively long, not only the apparatus becomes excessive, but also the amount of particles accompanying the carrier gas decreases, and the intended classification function is not sufficient from this viewpoint.
- the relationship between the separation distance L and the inner diameter D of the rotating cylinder 10 is obtained by various simulations such as the size of STD that is used practically, the type of material to be dried, and the required classification ability. .
- the inside of the upper portion 55u is a settling chamber 90 that is a space filled with air, the coarse particles entrained in the carrier gas together with the particles are dropped by the inertia in the settling chamber 90, and the discharge port 57 is discharged.
- Dispersed gas blowing means for blowing classification gas toward the upper side is provided below the discharge port 50, so that particles that naturally fall from the discharge port 50 can be raised toward the exhaust port 56. As a result, the removal rate of the fine particles can be improved.
- the large particle size of the material to be dried W is dropped and discharged through the discharge port 50 by gravity when the rotary cylinder 10 is rotated and the discharge port 50 is positioned on the lower side.
- a dispersion plate 58a that receives the material to be dried W discharged from the discharge port 50 and guides it to the discharge port 57 is provided below the end portion on the other end side of the rotary cylinder 10, and the exhaust hood passes from the outside through the distribution plate 58a.
- the large particle size can be quickly dropped to the discharge port 57 via the dropping chute, so that the large particle size and the small particle size are separated. High efficiency.
- FIG. 6 the conceptual diagram of the modification of the horizontal rotary dryer which concerns on this embodiment is shown in FIG. 6, and this modification is demonstrated below. That is, in the above description, the four scraping plates 61 are provided inside the rotary cylinder 10, whereas in the present modification example, as shown in FIG. Twelve scraper plates 61 extending toward the axis are arranged at an equal pitch. For this reason, in this modification, since the number of the scraping plates 61 is increased, the scraping effect by the scraping plates 61 is increased, and the fine particles contained in the material to be dried W are more efficiently contained in the rotary cylinder 10. scatter.
- FIG. 4 shows a second embodiment of the horizontal rotary dryer according to the present invention.
- the horizontal rotary dryer according to this embodiment is different from the horizontal rotary dryer according to the first embodiment in that the position of the second classifying means 58 in the exhaust hood 55 is different. More specifically, in the horizontal rotary dryer according to the present embodiment, the discharge port 57 does not open downward but opens toward the side. Below the discharge port 57, a second classifying means 58 is provided, and a dispersion plate 58a is provided horizontally.
- the horizontal rotary dryer according to the present embodiment can be provided with the discharge port 57 on the side of the exhaust hood 55 by being configured as described above. Therefore, it is not necessary to have a sufficient space for forming the exhaust port 57 below the exhaust hood 55.
- FIG. 7 the conceptual diagram of the modification of the horizontal rotary dryer which concerns on this embodiment is shown in FIG. 7, and this modification is demonstrated below. That is, in the above description, the four scraping plates 61 are provided inside the rotary cylinder 10, whereas in the present modification example, as shown in FIG. Twelve scraper plates 61 extending toward the axis are arranged at an equal pitch. For this reason, in this modification, not only the effect of providing the discharge port 57 on the side of the exhaust hood 55 is obtained, but also the number of the scraping plates 61 is increased, so that the scraping effect by the scraping plate 61 is increased. As a result, the fine particles contained in the material to be dried W are more efficiently dispersed in the rotary cylinder 10.
- the number of the scraping plates 61 per scraping plate group 60 is not limited to four and is not particularly limited, but ensures a scraping capacity. Therefore, the number is preferably 4-6.
- the number of discharge ports 50 per line is not particularly limited, but is preferably 10 to 17 in consideration of reduction of pressure loss, dispersion of fine particles, mechanical strength of the rotating cylinder 10 and the like.
- the present invention is not limited to the drying of coal, but can be widely applied to industries that require drying and classification, such as drying and classification of food in the food industry, and drying classification of chemical products in the chemical industry.
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Abstract
Description
ところで、従来より、石炭の乾燥には、横型回転式乾燥機や流動層乾燥機が用いられている。横型回転式乾燥機は、流動層乾燥機に比して、消費電力が小さく設備コストの点でも有利とされている。
他方、回転筒内において被乾燥物は、いわゆるキルンアクションの形態で、回転筒の回転に伴って流動し、位置の更新が図られるが、加熱管との接触効率をより高めるために、特許文献2のような掻き上げ板を設けることが知られている。
したがって、本発明の第1の課題は、分級機能を備える横型回転乾燥機を提供しようとすることにある。
第2の課題は、被乾燥物の加熱管との接触効率をより高めつつ、被乾燥物の分散効率をたかめ、ひいては分級効率の向上を図ることにある。
〔請求項1記載の発明〕
一端側に被乾燥物の供給口、他端側に被乾燥物の排出口を有し、軸心方向回りに回転自在な回転筒と、回転筒内部を加熱する加熱手段とを備え、前記回転筒の供給口から装入した被乾燥物を排出口から排出する過程で、前記加熱手段により加熱乾燥する横型回転式乾燥機であって、
前記回転筒の一端側に、キャリアガスを吹き込み可能なガス吹き込み口を設け、
前記回転筒の他端側に、前記キャリアガスを排出可能なガス排出口を設け、
前記回転筒の他端側端部に、その周方向に前記排出口を複数形成すると共に、前記回転筒の他端側端部全体を覆って排気フードを設け、
前記排気フードの下部に前記被乾燥物の固定排出口を、上部に前記キャリアガスの排気口を形成し、
前記回転筒の内壁から中心側に延出する掻上板を、回転筒の回転と共に被乾燥物を掻き上げる周方向に間隔をおいて複数設けられた掻上板群が、前記回転筒の他端側に長手方向に沿って複数設けられていることを特徴とする横型回転乾燥機。
加熱手段による乾燥された被乾燥物は、主に回転筒が回転し、被乾燥物の排出口が下側に位置するとき重力により排出口を通して落下・排出される。また、ガス吹き込み口から吹き込まれたキャリアガスは、ガス排出口を通して排出される。小粒子は、キャリアガスに同伴し、排出口から排出されるが、小粒子のうち比較的大径の粒子は、その重力により上昇エネルギーが早期に限界に達するので、その時点で下降し始める。一方、小粒子のうち比較的小径の微粒子はキャリアガスに同伴されてキャリアガスの排気口から外部に排気される。
もっとも、従来のSTDにおいても、ごく微量の微粒子はキャリアガスに同伴して外部に排出されるから、上記の分級現象が生じているとも言えなくはない。
そこで、本発明に従って、回転筒の内壁から中心側に延出する、回転筒の回転と共に被乾燥物を掻き上げる掻上板の群を、周方向に間隔をおいて複数設けると、掻上板から落下する個所にキャリアガスが通り抜けるので、多くの微粒子をキャリアガスに同伴させることができ、排気フードでの分級量を多くすることができる。しかも、掻上板の群によって、被乾燥物と加熱管との接触効率がより高められ、乾燥効率が高まる副次的な利点もある。
前記掻上板群うち少なくとも最下流の掻上板群の掻上板の基端は、回転筒の回転方向を基準として、前記排出口の下流側縁に近接した位置に有り、回転筒の内壁から中心側に延出する位置関係にある請求項1に記載の横型回転乾燥機。
回転筒の回転方向を基準として、前記排出口の下流側縁に近接した位置に、掻上板群のうち少なくとも最下流の掻上板群の掻上板の基端を配置すると、回転に伴って掻上板が被乾燥物を抱いて掻き上げるとき、回転筒の回転方向下流の次の排出口との間で多くの被乾燥物を抱いて掻き上げることができる。その結果、分級割合を高めることができる。
前記掻上板は基端から回転筒中心側に延出し、延出する先端部が、回転筒の回転方向を基準として、後方に反り返るように形成されている請求項1または2記載の横型回転乾燥機。
この形態も回転に伴って被乾燥物を抱いて掻き上げるとき、回転筒の回転方向下流の次の排出口との間で多くの被乾燥物を抱いて掻き上げることができる。その結果、分級割合を高めることができる。
一端側に被乾燥物の供給口、他端側に被乾燥物の排出口を有し、軸心方向回りに回転自在な回転筒と、回転筒内部を加熱する加熱手段とを備え、前記回転筒の供給口から装入した被乾燥物を排出口から排出する過程で、前記加熱手段により加熱乾燥する横型回転式乾燥機であって、
前記回転筒の一端側に、キャリアガスを吹き込み可能なガス吹き込み口を設け、
前記回転筒の他端側に、前記キャリアガスを排出可能なガス排出口を設け、
前記回転筒の他端側端部に、その周方向に前記排出口を複数形成すると共に、前記回転筒の他端側端部全体を覆って排気フードを設け、
前記排気フードの下部に前記被乾燥物の固定排出口を、上部に前記キャリアガスの排気口を形成し
前記回転筒の外面と前記キャリアガスの排気口との離間距離Lを、前記回転筒の内径Dに対し、L>0.3Dとしたことを特徴とする横型回転式乾燥機。
本請求項も請求項1とほぼ同様な作用効果を奏する。但し、請求項1では、回転筒の内壁から中心側に延出する掻上板を、回転筒の回転と共に被乾燥物を掻き上げる周方向に間隔をおいて複数設けられた掻上板群が、回転筒の他端側に長手方向に沿って複数設けたとしたのに替えて、本請求項では、回転筒の外面と前記キャリアガスの排気口との離間距離Lを、回転筒の内径Dに対し、L>0.3Dとした。
つまり、本請求項では、回転筒の外面とキャリアガスの排気口との離間距離Lを、回転筒の内径Dに対し、L>0.3Dとすることが考えられるが、より望ましくは0.8D<L<4.0D(特には1.0D<L<2.5D)とすることも考えられる。小粒子は、キャリアガスに同伴し、排出口から排出されるが、小粒子のうち比較的大径の粒子は、その重力により上昇エネルギーが早期に限界に達するので、その時点で下降し始める空間(沈降)領域を上記数値範囲のように確保し、その領域で分級するようにしたものである。
前記回転筒の他端側端部の下側に、前記排出口から排出される被乾燥物を受け、前記排出口へと導く分散板を設け、外部から前記分散板を通して排気フード内にガスを吹き込む分散ガス吹き込み手段を設けた請求項4記載の横型回転式乾燥機。
前述のように、被乾燥物の大粒径分は、主に回転筒が回転し、被乾燥物の排出口が下側に位置するとき重力により排出口を通して落下・排出されるが、その際に、キャリアガスに同伴されずに、小粒径分が大粒径分の粒子間などに物理的に同伴するものがある。しかるに、回転筒の他端側端部の下側に、排出口から排出される被乾燥物を受け、排出口へと導く分散板を設け、外部から分散板を通して排気フード内にガスを吹き込むと、大粒径分は舞い上がらない又は舞い上がり高さが小さいのに対し、小粒径分は舞い上がり高さが高く、キャリアガスに同伴するようになるので、分級が可能である。
前記分散板は、前記被乾燥物の排出口へ下り傾斜した落下シュートを形成している請求項5記載の横型回転式乾燥機。
分散板が水平の場合に比較して、大粒径分を、落下シュートを介して速やかに排出口へ落下させることができるので、大粒径分と小粒径分との分離効率が高いものとなる。
〔第1実施形態〕
図1乃至図3は、本発明に係る横型回転式乾燥機を示している。この横型回転式乾燥機は、円筒状の回転筒10を有し、その軸心が地面に対して若干傾くようにして設置されており、その一端が他端よりも高く位置している。回転筒10の下側には、2台の支持ユニット20とモーターユニット30が回転筒10を支持するようにして設置されており、回転筒10は、モーターユニット30によって、自身の軸心方向回りに回動自在とされている。この回転筒10は、図3に示される矢印R方向に回動するようになっており、回動する速度は、たとえば周速1m/s未満となっている。
なお、分級用ガスとして、空気や不活性ガス(たとえば窒素ガス、アルゴンガス)等を用いることができ、被処理物の特性により選択すればよい。例えば石炭など発火性を有する被処理物であれば、上記不活性ガスを用いることが適している。
この一方、回転筒10の他端には、内部にスクリューを備え、円筒状とされたスクリューフィーダ42が、回転筒10に嵌め込まれるようにして設置されている。このスクリューフィーダ42の一端には、スクリューフィーダ42内部に設けられたスクリューを回動させるモータ等の駆動手段43を備えている。また、スクリューフィーダ42の上部には、上部の蓋によって開閉自在とされた供給口41が開口しており、この供給口41とスクリューフィーダ42の内部は連通している。
本実施形態に係る横型回転式乾燥機で被乾燥物Wを乾燥するには、図1に示すように、まず矢印Aに従って被乾燥物Wを供給口41に供給する。供給口41から供給された被乾燥物Wは、スクリューフィーダ42によって回転筒10内に装入され、供給された蒸気によって過熱されたスチームチューブ11に接触して乾燥されつつ、回転筒10の一端側に向かって下る。
なお、キャリアガスは、排出口50から排出される際に、たとえば流速が5~10m/sとなっている。この流速は、排出口50の面積とキャリアガスの吸引速度によって適宜調整される。
本実施形態に係る横型回転式乾燥機のように、掻上板61が回転筒10内に設けられていることによって、被乾燥物Wに含有される微粒子が回転筒10内の空間に分散するため、この微粒子をキャリアガスに乗せて、キャリアガスと共に排出口56から排出することができる。その結果、被乾燥物Wに含まれる微粒子を分級することができる。
しかも、掻上板61の群である掻上板群60によって、被乾燥物Wと加熱管であるスチームチューブ11との接触効率がより高められ、乾燥効率が高まる副次的な利点もある。
従って、回転に伴って被乾燥物Wを抱いて掻き上げるとき、回転筒10の回転方向下流の次の排出口50との間で多くの被乾燥物Wを抱いて掻き上げることができる。その結果、分級割合を高めることができる。
つまり、小粒子は、キャリアガスに同伴し、排出口50から排出されるが、小粒子のうち比較的大径の粒子は、その重力により上昇エネルギーが早期に限界に達するので、その時点で下降し始める空間(沈降)領域を確保し、その領域で分級するようにしたものである。
これによって、キャリアガスに同伴したままキャリアガスの排気口56から外部に排気される、小粒子のうち比較的小径の微粒子との分級が可能となるものである。
他方、離間距離Lが過度に長いと、装置が過大となるばかりでなく、キャリアガスに同伴する粒子量が少なくなり、この観点から目的の分級機能が十分でないものとなる。
なお、上記の離間距離Lと回転筒10の内径Dとの関係は、実用的に使用されているSTDのサイズ、被乾燥物種類、必要な分級能力などの各種のシミュレーションによって得たものである。
しかるに、回転筒10の他端側端部の下側に、排出口50から排出される被乾燥物Wを受け、排出口57へと導く分散板58aを設け、外部から分散板58aを通して排気フード55内にガスを吹き込むと、大粒径分は舞い上がらない又は舞い上がり高さが小さいのに対し、小粒径分は舞い上がり高さが高く、キャリアガスに同伴するようになるので、分級が可能である。
つまり、上記の説明では4枚の掻上板61を回転筒10の内部に有しているのに対して、図6に示すように本変形例では、回転筒10の内壁から回転筒10の軸心に向かって延出する掻上板61が等ピッチで12枚配置されている。
この為、本変形例では、掻上板61の数がより多くなったことから、掻上板61による掻き上げ効果が高まり、被乾燥物Wに含まれる微粒子が回転筒10内により効率的に分散する。
〔第2実施形態〕
図4に示されるのは、本発明に係る横型回転式乾燥機の第2実施形態を示している。
本実施形態に係る横型回転式乾燥機は、排気フード55内に第2の分級手段58の位置が異なる点で第1実施形態に係る横型回転式乾燥機と異なる。さらに詳説すると、本実施形態に係る横型回転式乾燥機は、排出口57が下側に向かって開口しておらず、サイドに向かって開口している。この排出口57の下側には、第2の分級手段58が設けられており、分散板58aが水平に設けられている。
つまり、上記の説明では4枚の掻上板61を回転筒10の内部に有しているのに対して、図7に示すように本変形例では、回転筒10の内壁から回転筒10の軸心に向かって延出する掻上板61が等ピッチで12枚配置されている。
この為、本変形例では、排出口57を排気フード55のサイドに設けた効果が得られるだけでなく、掻上板61の数がより多くなったことから、掻上板61による掻き上げ効果が高まり、被乾燥物Wに含まれる微粒子が回転筒10内により効率的に分散するという効果が得られる。
本発明に係る横型回転式乾燥機である横型回転式乾燥機では、掻上板群60あたりの掻上板61の枚数は、4枚でなくとも良く特に限定されないが、掻き上げ容量を確保するために4~6枚とされていることが好ましい。
また、排出口50の一列あたりの数は、特に限定されないものの、圧力損失の低減、微粒子の分散、回転筒10の機械強度などを考慮して、10~17個とすることが好ましい。
11 スチームチューブ(加熱手段)
41 供給口
50 排出口
55 排気フード
56 排気口
57 排出口
58a 分散板
60 掻上板群
61 掻上板
65 撹拌手段
Claims (6)
- 一端側に被乾燥物の供給口、他端側に被乾燥物の排出口を有し、軸心方向回りに回転自在な回転筒と、回転筒内部を加熱する加熱手段とを備え、前記回転筒の供給口から装入した被乾燥物を排出口から排出する過程で、前記加熱手段により加熱乾燥する横型回転式乾燥機であって、
前記回転筒の一端側に、キャリアガスを吹き込み可能なガス吹き込み口を設け、
前記回転筒の他端側に、前記キャリアガスを排出可能なガス排出口を設け、
前記回転筒の他端側端部に、その周方向に前記排出口を複数形成すると共に、前記回転筒の他端側端部全体を覆って排気フードを設け、
前記排気フードの下部に前記被乾燥物の固定排出口を、上部に前記キャリアガスの排気口を形成し、
前記回転筒の内壁から中心側に延出する掻上板を、回転筒の回転と共に被乾燥物を掻き上げる周方向に間隔をおいて複数設けられた掻上板群が、前記回転筒の他端側に長手方向に沿って複数設けられていることを特徴とする横型回転乾燥機。 - 前記掻上板群うち少なくとも最下流の掻上板群の掻上板の基端は、回転筒の回転方向を基準として、前記排出口の下流側縁に近接した位置に有り、回転筒の内壁から中心側に延出する位置関係にある請求項1に記載の横型回転乾燥機。
- 前記掻上板は基端から回転筒中心側に延出し、延出する先端部が、回転筒の回転方向を基準として、後方に反り返るように形成されている請求項1または2記載の横型回転乾燥機。
- 一端側に被乾燥物の供給口、他端側に被乾燥物の排出口を有し、軸心方向回りに回転自在な回転筒と、回転筒内部を加熱する加熱手段とを備え、前記回転筒の供給口から装入した被乾燥物を排出口から排出する過程で、前記加熱手段により加熱乾燥する横型回転式乾燥機であって、
前記回転筒の一端側に、キャリアガスを吹き込み可能なガス吹き込み口を設け、
前記回転筒の他端側に、前記キャリアガスを排出可能なガス排出口を設け、
前記回転筒の他端側端部に、その周方向に前記排出口を複数形成すると共に、前記回転筒の他端側端部全体を覆って排気フードを設け、
前記排気フードの下部に前記被乾燥物の固定排出口を、上部に前記キャリアガスの排気口を形成し
前記回転筒の外面と前記キャリアガスの排気口との離間距離Lを、前記回転筒の内径Dに対し、L>0.3Dとしたことを特徴とする横型回転式乾燥機。 - 前記回転筒の他端側端部の下側に、前記排出口から排出される被乾燥物を受け、前記排出口へと導く分散板を設け、外部から前記分散板を通して排気フード内にガスを吹き込む分散ガス吹き込み手段を設けた請求項4記載の横型回転式乾燥機。
- 前記分散板は、前記被乾燥物の排出口へ下り傾斜した落下シュートを形成している請求項5記載の横型回転式乾燥機。
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BRPI1104139A2 (pt) * | 2010-07-22 | 2013-01-15 | Tsukishima Kikai Co | aparelho de secagem e classificaÇço e mÉtodo de secagem e classificaÇço do material a ser tratado |
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- 2010-01-25 BR BRPI1007349-3A patent/BRPI1007349B1/pt active IP Right Grant
- 2010-01-25 KR KR1020177023080A patent/KR20170098333A/ko active Application Filing
- 2010-01-25 CN CN201080004993.XA patent/CN102292610B/zh active Active
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WO2012111378A1 (ja) * | 2011-02-14 | 2012-08-23 | 月島機械株式会社 | 石炭の横型回転式乾燥機、石炭ボイラ設備及び石炭ボイラ設備の運転方法 |
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AU2012218888B2 (en) * | 2011-02-14 | 2016-05-12 | Tsukishima Kikai Co., Ltd. | Horizontal rotary dryer for coal, coal boiler plant, and method for operating coal boiler plant |
US10279287B2 (en) | 2014-01-10 | 2019-05-07 | Tsukishima Kikai Co., Ltd. | Equipment for solid-liquid separation and drying of fine-powder slurry, and method therfor |
EP3153805A4 (en) * | 2014-03-31 | 2018-01-31 | Tsukishima Kikai Co., Ltd. | Method for drying material being processed, and horizontal rotary dryer |
CN104927889A (zh) * | 2015-06-03 | 2015-09-23 | 陕西煤业化工集团神木天元化工有限公司 | 一种煤热解提质一体化成套系统及工艺 |
Also Published As
Publication number | Publication date |
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KR20180132174A (ko) | 2018-12-11 |
BRPI1007349A2 (pt) | 2017-01-10 |
KR20170098333A (ko) | 2017-08-29 |
BRPI1007349B1 (pt) | 2021-01-26 |
CN102292610B (zh) | 2014-05-14 |
CN102292610A (zh) | 2011-12-21 |
KR20110106435A (ko) | 2011-09-28 |
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