WO2010082433A1 - 反応装置及び反応装置の製造方法 - Google Patents
反応装置及び反応装置の製造方法 Download PDFInfo
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- WO2010082433A1 WO2010082433A1 PCT/JP2009/071307 JP2009071307W WO2010082433A1 WO 2010082433 A1 WO2010082433 A1 WO 2010082433A1 JP 2009071307 W JP2009071307 W JP 2009071307W WO 2010082433 A1 WO2010082433 A1 WO 2010082433A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0093—Microreactors, e.g. miniaturised or microfabricated reactors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B1/00—Devices without movable or flexible elements, e.g. microcapillary devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81C—PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
- B81C3/00—Assembling of devices or systems from individually processed components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00781—Aspects relating to microreactors
- B01J2219/00783—Laminate assemblies, i.e. the reactor comprising a stack of plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00781—Aspects relating to microreactors
- B01J2219/00851—Additional features
- B01J2219/00858—Aspects relating to the size of the reactor
- B01J2219/0086—Dimensions of the flow channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00781—Aspects relating to microreactors
- B01J2219/00851—Additional features
- B01J2219/00858—Aspects relating to the size of the reactor
- B01J2219/00862—Dimensions of the reaction cavity itself
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00781—Aspects relating to microreactors
- B01J2219/00873—Heat exchange
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00781—Aspects relating to microreactors
- B01J2219/00889—Mixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00781—Aspects relating to microreactors
- B01J2219/00891—Feeding or evacuation
Definitions
- the present invention relates to a reaction apparatus and a method for producing the reaction apparatus.
- a desired reaction product has been produced by reacting both reactants with each other while flowing the first reactant and the second reactant in contact with each other.
- a reactor disclosed in Patent Document 1 below is used for the production of such a product.
- FIGS. 10 and 11 show examples of the reaction apparatus disclosed in Patent Document 1, respectively.
- the reaction apparatus shown in FIG. 10 includes a flow channel structure 102 in which a flow channel through which a reactant is circulated is provided.
- the flow path in the flow path structure 102 flows through the first introduction path 104 into which the first reactant is introduced, the second introduction path 106 into which the second reactant is introduced, and the respective introduction paths 104 and 106. It is constituted by a joint channel 108 for joining both the reactants, and a reaction channel 110 for reacting the two reactants joined in the joint channel 108 while circulating them.
- the flow path structure 102 includes a substrate 112 and a pair of sealing plates 114 and 116 integrated with the substrate 112 with the substrate 112 interposed therebetween.
- a first introduction groove 118 constituting the first introduction path 104 and a reaction groove 120 constituting the reaction path 110 are formed on one surface of the substrate 112, and the first surface is formed on the other surface of the substrate 112.
- a second introduction groove 122 that constitutes the two introduction path 106 is formed.
- the joining hole 124 constituting the joining channel 108 connects the grooves 118, 122, 120 between the downstream ends of the introduction grooves 118, 122 and the upstream ends of the reaction grooves 120. It penetrates from one side of 4 to the other side.
- the first reactant flows smoothly and linearly due to the bottom surface of the first introduction groove 118 and the bottom surface of the reaction groove 120 being flush with each other, while the first of the substrates 112. Due to the formation of the second introduction groove 122 on the surface opposite to the surface on which the first introduction groove 118 and the reaction groove 120 are formed, the second reaction with respect to the linearly flowing first reactant is performed. The agent joins from the middle. For this reason, it is relatively difficult to sufficiently mix the second reactant with the first reactant, and as a result, it is difficult to improve the uniformity of mixing of the two reactants.
- the first reactant passes from the one surface side of the substrate 112 to the other through the first introduction channel 104 to the reaction channel 110 through the combined channel 108.
- the second reactant is connected to the other surface of the substrate 112 along the path from the second introduction path 106 to the reaction path 110 through the combined flow path 108 while flowing to the downstream side. If it is configured to be bent so that it flows from one side to the other while moving from one side to the other, the reactants merge while moving in the direction of approaching each other, and as a result, the uniformity of mixing of both reactants It is possible to increase.
- the grooves 112 corresponding to the first introduction path 104, the second introduction path 106, the reaction path 110, and the combined flow path 108 are formed in the substrate 112.
- the sealing plates 114 and 116 are positioned with respect to the substrate 112 so that the protruding portions of the sealing plates 114 and 116 fit into the portions corresponding to the reaction path 110 of the substrate 112 thus etched. It is necessary to join them together, and the joining process of the sealing plates 114 and 116 and the substrate 112 becomes complicated. Therefore, this configuration has a problem that the manufacturing process of the reaction apparatus becomes complicated.
- An object of the present invention is to provide a reaction apparatus and a reaction apparatus manufacturing method that solve the above-described problems.
- Another object of the present invention is to prevent the manufacturing process of the reaction apparatus from becoming complicated while improving the uniformity of mixing of the reactants in the reaction apparatus.
- a reaction apparatus is a reaction apparatus for reacting a first reactant and a second reactant while circulating them, a first introduction path through which the first reactant is introduced, and the first A second introduction path through which the two reactants are introduced, the first introduction path connected to the downstream side of the first introduction path and the downstream side of the second introduction path, and flowing through the first introduction path and the second introduction path
- a flow path structure having a flow path inside, the flow path structure having a substrate, a first sealing member bonded to the surface in a state of covering one surface of the substrate, Second bonded to the other surface of the substrate while covering the other surface
- a first introduction groove that forms the first introduction path and a reaction groove that forms the reaction path are formed on one surface of the substrate,
- a second introduction groove that constitutes the second introduction path is formed on the other surface of the substrate,
- a method for producing a reaction device is a method for producing a reaction device comprising a flow channel structure in which a flow channel for circulating a first reactant and a second reactant is provided.
- the flow path includes a first introduction path through which the first reactant is introduced, a second introduction path through which the second reactant is introduced, a downstream side of the first introduction path, and the second introduction path. Connected to the downstream side of the passage, and joined to the downstream side of the combined passage for joining the first reactant flowing through the first introduction passage and the second reactant flowing through the second introduction passage.
- a structure forming step of forming the flow path structure so as to have a reaction path for causing the reactants combined in the combined flow path to flow and react with each other comprising: The first introduction groove constituting the first introduction path on one surface of A first introduction groove forming step formed by etching; a reaction groove forming step of forming a reaction groove constituting the reaction path on one surface of the substrate by etching; and the second introduction channel formed on the other surface of the substrate.
- a merge hole forming step for forming the downstream end and the upstream end of the reaction groove so as to penetrate the substrate, and one of the substrates to cover the one surface.
- the first introduction groove forming step includes forming a first introduction groove connecting portion for etching at least one portion of the substrate to a first depth to form at least a portion of the first introduction groove connected to the junction hole.
- the reaction groove forming step includes a step of etching one surface of the substrate to a second depth larger than the first depth to form at least a portion of the reaction groove connected to the junction hole. Including a groove connecting portion forming step.
- FIG. 2 is an exploded perspective view of a first flow path structure and a second flow path structure that constitute the flow path device of the reaction apparatus shown in FIG. 1. It is the figure which showed schematically the positional relationship with the group of the 1st introduction path in the 1st flow path structure, the group of the 2nd introduction path, the group of the combined flow path, and the group of the reaction path. It is a top view of one side of the substrate which constitutes the 1st channel structure. It is a top view of the other surface of the board
- FIG. 7 is a partial cross-sectional view of the first flow path structure along the line VII-VII in FIG. 6.
- FIG. 7 is a partial cross-sectional view of the first flow path structure along the line VIII-VIII in FIG. 6.
- FIG. 7 is a partial cross-sectional view of the first flow path structure along the line IX-IX in FIG. 6. It is sectional drawing along the flow path of the flow-path structure of the reaction apparatus by a conventional example. It is sectional drawing along the flow path of the flow-path structure of the reaction apparatus by another conventional example.
- the reaction apparatus includes a flow path device S as shown in FIG.
- the flow path device S includes a first flow path structure 1a having a plurality of flow paths 2 through which a reactant flows and a second flow path structure having a plurality of heat medium paths through which a heat medium flows.
- a plurality of bodies 1b are alternately stacked.
- the first flow path structure 1a is included in the concept of the flow path structure of the present invention.
- the reaction apparatus according to the present embodiment is generally called a microreactor, and this reaction apparatus is provided with a first reactant and a plurality of minute flow paths 2 provided in the first flow path structure 1a.
- a desired reaction product is produced by reacting the second reactants while circulating them.
- the first flow path structure 1 a is configured by a substrate 4, a first sealing member 6, and a second sealing member 8.
- the substrate 4, the first sealing member 6, and the second sealing member 8 are each formed of a rectangular flat plate.
- the first sealing member 6 is bonded to the surface of the substrate 4 while covering one surface.
- the second sealing member 8 is bonded to that surface in a state of covering the other surface of the substrate 4. That is, the first flow path structure is obtained by integrating the sealing members 6, 8 and the substrate 4 in a state where the substrate 4 is sandwiched between the first sealing member 6 and the second sealing member 8. 1a is configured.
- each flow path 2 includes a first introduction path 10, a second introduction path 12, a combined flow path 14 (see FIG. 6), and a reaction path 16 (see FIG. 6).
- the first introduction path 10 is a portion where the first reactant is introduced.
- the second introduction path 12 is a portion where the second reactant is introduced.
- the combined flow path 14 is connected to the downstream side of the first introduction path 10 and the downstream side of the second introduction path 12.
- the joint channel 14 is a part for joining the first reactant flowing through the first introduction passage 10 and the second reactant flowing through the second introduction passage 12.
- the reaction path 16 is connected to the downstream side of the combined flow path 14.
- the reaction path 16 is a part for allowing the reactants merged in the combined flow path 14 to react with each other while flowing.
- the first flow path structure 1a from the group consisting of the first introduction path 10 of each flow path 2, the group consisting of the second introduction path 12 of each flow path 2, and the combined flow path 14 of each flow path 2. And a group consisting of the reaction paths 16 of the respective flow paths 2 are arranged in a positional relationship as shown in FIG.
- Each first introduction path 10 has an introduction port 10a at one end in the width direction of the first flow path structure 1a.
- Each first introduction path 10 extends linearly from the introduction port 10a in the width direction of the first flow path structure 1a, then bends 90 °, and straight in the longitudinal direction of the first flow path structure 1a. Extended.
- a first reactant supply unit 50a (see FIG. 1) is connected to the introduction port 10a of each first introduction path 10. The first reactant is distributed and introduced to each first introduction path 10 from the first reactant supply section 50a.
- each first introduction path 10 has a different flow path length.
- the first introduction paths 10 are arranged in parallel in the width direction of the first flow path structure 1a at equal intervals, and the first introduction paths 10 are bent at positions where the first introduction paths 10 are bent.
- the first introduction path 10 arranged at the position of the first introduction path 10 is longer than the first introduction path 10 arranged inward.
- the entire pressure loss of each first introduction path 10 is set to an equal value by appropriately setting the equivalent diameter of each part according to the flow path length. Yes.
- each first introduction path 10 has a semicircular cross-sectional shape in a cross section perpendicular to the flow direction of the first reactant as shown in FIG.
- each first introduction path 10 includes portions having different equivalent diameters due to different widths.
- the first introduction path 10 having a larger flow path length has a larger pressure loss than the first introduction path 10 having a smaller flow path length, but by appropriately setting the equivalent diameter of each part of the first introduction path 10, The difference in pressure loss due to the difference in flow path length is eliminated, and the pressure loss in each first introduction path 10 is equalized.
- a portion having a small equivalent diameter in the first introduction path 10 has a large pressure loss
- a portion having a large equivalent diameter has a small pressure loss.
- the larger the length, the larger the equivalent diameter portion, that is, the larger width portion, and the smaller equivalent diameter portion, that is, the smaller width portion is reduced to equalize the overall pressure loss of each first introduction path 10. Yes. And since the pressure loss of each 1st introduction path 10 is equalized, the flow of the 1st reactant distributed and distributed to each 1st introduction path 10 from the above-mentioned reactant supply part is made uniform.
- Each second introduction path 12 has an introduction port 12a at one end in the longitudinal direction of the first flow path structure 1a.
- Each second introduction path 12 extends linearly from the introduction port 12a in the longitudinal direction of the first flow path structure 1a.
- Each of the second introduction paths 12 is arranged side by side in the thickness direction of the first flow path structure 1a and a portion of the corresponding first introduction path 10 that extends in the longitudinal direction of the first flow path structure 1a. They are arranged parallel to each other.
- a second reactant supply unit 50b (see FIG. 1) is connected to the introduction port 12a of each second introduction path 12. The second reactant is distributed and introduced to each second introduction path 12 from the second reactant supply section 50b.
- the second introduction paths 12 are arranged in parallel at equal intervals in the width direction of the first flow path structure 1a. As shown in FIG. 7, each second introduction path 12 has a semicircular cross-sectional shape in a cross section orthogonal to the flow direction of the second reactant. Each second introduction path 12 has a constant width over its entire length and a constant equivalent diameter over its entire length. Each second introduction path 12 has the same flow path length and the same equivalent diameter. Thereby, the pressure loss of the whole of each 2nd introduction way 12 is equalized. Due to the equalization of the pressure loss in each second introduction path 12, the flow rate of the second reactant flowing from the reactant supply part to each second introduction path 12 is made uniform.
- Each joint channel 14 is connected to the downstream side of the corresponding first introduction path 10 and the downstream side of the corresponding second introduction path 12.
- Each joint channel 14 extends linearly in the same direction as the portion of the first introduction channel 10 that extends in the longitudinal direction of the first channel structure 1 a and the second introduction channel 12. That is, in this combined flow path 14, the portion of the corresponding first introduction path 10 that extends in the longitudinal direction of the first flow path structure 1 a and the corresponding second introduction path 12 merge from the same direction.
- the merge channel 14 merges the first reactant flowing through the first introduction channel 10 and the second reactant flowing through the second introduction channel 12 while flowing in the longitudinal direction of the first channel structure 1a. As shown in FIG.
- each joint channel 14 has a cross-sectional shape in which two semicircles are connected to each other in the vicinity of the top of the arc in a cross section orthogonal to the longitudinal direction. Further, each combined flow path 14 has an equivalent diameter larger than the equivalent diameter of the first introduction path 10 and the equivalent diameter of the second introduction path 12.
- Each reaction path 16 is connected to the downstream side of the corresponding combined flow path 14 and extends linearly in the same direction as the combined flow path 14.
- Each of the reaction paths 16 causes the first reactant and the second reactant merged in the merge channel 14 to react with each other while flowing in the longitudinal direction of the first channel structure 1a.
- Each reaction path 16 is provided on one surface side of the substrate 4 in the first flow path structure 1a.
- the reaction paths 16 are arranged in parallel at equal intervals in the width direction of the first flow path structure 1a.
- Each reaction path 16 has a semicircular cross-sectional shape in a cross section orthogonal to its longitudinal direction, as shown in FIG.
- Each reaction path 16 has a constant width over its entire length and a constant equivalent diameter over its entire length.
- Each reaction path 16 has the same flow path length and the same equivalent diameter. Thereby, the pressure loss of each reaction path 16 is equal.
- each first introduction groove 18 that constitutes each first introduction path 10 each second introduction groove 20 that constitutes each second introduction path 12, and each junction hole 22 that constitutes each junction path 14.
- Each reaction groove 24 constituting each reaction path 16 is formed in the substrate 4.
- each flow path 2 in the 1st flow path structure 1a is formed only by the sealing members 6 and 8 covering the opening part of each groove
- first introduction grooves 18 are formed in parallel and in parallel on one surface of the substrate 4.
- Each first introduction path 10 is formed by sealing the opening of each first introduction groove 18 provided on one surface of the substrate 4 by the first sealing member 6. Accordingly, the first introduction paths 10 are arranged in parallel and in parallel with one surface side of the substrate 4 in the first flow path structure 1a.
- Each first introduction groove 18 has a first introduction groove connection portion 18a connected to a merging hole 22 described later.
- the first introduction groove connecting portion 18a has a depth d1 (see FIG. 6). This depth d1 is included in the concept of the first depth of the present invention.
- Each first introduction groove 18 has a uniform depth d1 over its entire length.
- the first introduction groove connecting portion 18a has a semicircular cross-sectional shape in a cross section orthogonal to the flow direction of the first reactant.
- the portion of the first introduction groove 18 other than the first introduction groove connection portion 18a corresponding to each portion having a different equivalent diameter of the first introduction path 10 is formed with a constant depth d1. , Formed with different widths.
- each second introduction path 12 is formed by sealing the opening of each second introduction groove 20 provided on the other surface of the substrate 4 by the second sealing member 8. Accordingly, the second introduction paths 12 are arranged in parallel and in parallel on the other surface side of the substrate 4 in the first flow path structure 1a.
- Each second introduction groove 20 has a second introduction groove connection portion 20a connected to a merging hole 22 described later.
- the second introduction groove connecting portion 20a has a depth d3 (see FIG. 6). This depth d3 is included in the concept of the third depth of the present invention.
- This depth d3 is larger than the difference between the thickness of the substrate 4 and the depth d2 of the reaction groove 24 described later, and from the difference between the thickness of the substrate 4 and the depth d1 of the first introduction groove 18. Even a small depth is set.
- Each of the second introduction grooves 20 has a uniform depth d3 over the entire length thereof.
- the second introduction groove 20 has a semicircular cross-sectional shape in a cross section orthogonal to the flow direction of the second reactant.
- Each joint channel 14 is formed by sealing both openings of each junction hole 22 provided in the substrate 4. That is, the substrate 4 has a plurality of junction holes 22 formed in parallel in the width direction of the substrate 4. Each merging hole 22 is formed between a corresponding introduction groove 18 and 20 of each of the first introduction grooves 18 and each of the second introduction grooves 20 and a reaction groove 24 described later corresponding to the introduction grooves 18 and 20. It penetrates from one side of 4 to the other side. Each merging hole 22 is provided so as to connect the downstream end of the corresponding introduction groove 18, 20 and the upstream end of the corresponding reaction groove 24.
- each joint channel 14 is formed by sealing the opening by the second sealing member 8.
- each merging hole 22 has a cross-sectional shape corresponding to the cross-sectional shape of the merging channel 14. That is, each merging hole 22 has a cross-sectional shape in which two semicircles are coupled to each other in the vicinity of the top of the arc in a cross section orthogonal to the longitudinal direction.
- a plurality of reaction grooves 24 are formed in parallel and in parallel on one surface of the substrate 4.
- Each reaction path 16 is formed by sealing the opening of each reaction groove 24 provided on one surface of the substrate 4 with the first sealing member 6.
- Each reaction groove 24 has a reaction groove connection portion 24 a connected to the junction hole 22.
- the reaction groove connecting portion 24a has a depth d2 (see FIG. 6). This depth d2 is included in the concept of the second depth of the present invention.
- the depth d2 is larger than the depth d1 of the first introduction groove 18 and is equal to the depth d3 of the second introduction groove 20.
- the depth d2 and the depth d3 are set to such a depth that the sum of them is larger than the thickness of the substrate 4.
- Each reaction groove 24 has a uniform depth d3 over its entire length.
- the reaction groove 24 has a semicircular cross-sectional shape in a cross section orthogonal to the longitudinal direction.
- the depth d2 of the reaction groove connection portion 24a is larger than the depth d1 of the first introduction groove 18, so that the bottom surface of the reaction groove connection portion 24a is more than the bottom surface of the first introduction groove connection portion 18a. Is also located on the other surface side of the substrate 4. Thus, a step is formed between the bottom surface of the first introduction groove connection portion 18a and the bottom surface of the reaction groove connection portion 24a. As described above, since the step is formed between the bottom surface of the first introduction groove connection portion 18a and the bottom surface of the reaction groove connection portion 24a, the first reactant is separated from the first introduction groove connection portion 18a.
- the substrate 4 flows from one surface side to the other surface side while flowing to the downstream side.
- the second introduction groove 20 is formed on the other surface of the substrate 4 and the reaction groove 24 is formed on one surface of the substrate 4.
- the path to the reaction groove 24 via the path is bent, and the second reactant flowing through this path flows downstream from the other surface side of the substrate 4 while moving from the other surface side.
- the second flow path structure 1b has a plurality of heat medium flow paths (not shown) through which the heat medium flows as described above.
- the plurality of heat medium flow paths are arranged at equal intervals in the width direction of the second flow path structure 1b in the second flow path structure 1b.
- Each heat medium flow path has an unillustrated inlet on the surface of the flow path device S located on the opposite side of the surface where the inlet 12a of the second inlet path 12 is provided. Then, each heat medium flow path linearly extends in the width direction of the second flow path structure 1b from the introduction port, and then bends by 90 ° to be linear in the longitudinal direction of the second flow path structure 1b. It extends.
- the part extending in the longitudinal direction of the second flow path structure 1b is the part of each first introduction path 10 extending in the longitudinal direction of the first flow path structure 1a and each reaction path 16 It is arranged at the corresponding position.
- the second flow path structure 1b is composed of a heat medium flow path substrate 26 and a sealing member 28.
- the heat medium flow path substrate 26 and the sealing member 28 are rectangular flat plates having the same shape as the substrate 4, the first sealing member 6, and the second sealing member 8 constituting the first flow path structure 1 a.
- the sealing member 28 is also used as the second sealing member 8.
- the sealing member 28 is bonded to the surface of the heat medium passage substrate 26 in a state of covering the surface.
- Each heat medium flow path is formed by sealing an opening of a groove 32 (see FIG. 2) formed on the surface of the heat medium flow path substrate 26 with a sealing member 28.
- the heat medium supply part 50c (refer FIG. 1) is connected to the inlet of each heat medium flow path.
- the heat medium is distributed and introduced to each heat medium flow path from the heat medium supply unit 50c.
- heat exchange between the heat medium flowing through each heat medium flow path and the first and second reactants flowing through each reaction path 16 of the first flow path structure 1a is performed.
- the reaction between the first reactant and the second reactant is promoted.
- each flow path 2 is the said 1st introduction path 10, the said 2nd introduction path 12,
- the first flow path structure 1 a is formed so as to include the combined flow path 14 and the reaction path 16.
- Part 22a is formed by photoetching, and the other surface of the substrate 4 among the plurality of second introduction grooves 20 and the plurality of junction holes 22 is formed on the other surface of the substrate 4.
- a portion 22b is formed by photoetching.
- the two surfaces of the substrate 4 are leveled and cleaned, and then a photoresist is applied to both surfaces of the substrate 4.
- a photoresist is applied to both surfaces of the substrate 4.
- exposure is performed on a region other than the formation regions of the first introduction grooves 18, the reaction grooves 24, and the merge holes 22 through a photomask.
- exposure is performed on regions other than the formation regions of the second introduction grooves 20 and the junction holes 22 through another photomask.
- the unexposed photoresist is removed from both surfaces of the substrate 4 to expose the respective formation regions of the first introduction grooves 18, the second introduction grooves 20, the reaction grooves 24, and the junction holes 22.
- the covering material is removed to expose the formation region of each first introduction groove 18, and then the etching is restarted.
- the formation region of each first introduction groove 18, the formation region of each reaction groove 24, and the formation region of each junction hole 22 are etched from the one surface side of the substrate 4 by the depth d1.
- the formation region of each second introduction groove 20 and the formation region of each junction hole 22 are etched by the same depth from the other surface side of the substrate 4.
- each merging hole 22 is formed using etching for forming each reaction groove 24 and etching for forming each second introduction groove 20. Thereafter, the substrate 4 is washed and the resist film is removed.
- the plurality of groove portions 32 are formed in the heat medium flow path substrate 26 constituting the second flow path structure 1b. Specifically, the plurality of groove portions 32 are formed on one surface of the heat medium passage substrate 26 by photo etching similar to the above.
- the flow path device S is manufactured by stacking them and integrating them by diffusion bonding.
- the first reactant is introduced from the first reactant supply unit 50a into the first introduction path 10 of each channel 2, and the second reactant is supplied from the second reactant supply unit 50b to each flow. Introduce into the second introduction path 12 of the path 2.
- the first reactant flows while being distributed at a uniform flow rate to each first introduction path 10 due to equalization of the overall pressure loss of each first introduction path 10.
- the second reactant flows while being distributed at a uniform flow rate to each second introduction path 12 due to equalization of the overall pressure loss of each second introduction path 12.
- the first reactant that has passed through the first introduction path 10 and the second reactant that has passed through the second introduction path 12 flow into the merge path 14 while moving in directions approaching each other, and are uniformly joined.
- the combined reactants flow into the reaction path 16 from the combined flow path 14 and react with each other while flowing in the reaction path 16 downstream. Thereby, a predetermined reaction product is produced.
- the bottom surface of the reaction groove connection portion 24a is provided at a position closer to the other surface of the substrate 4 than the bottom surface of the first introduction groove connection portion 18a.
- the first reactant and the second reactant can be mixed with higher uniformity than when the bottom surface and the bottom surface of the first introduction groove connecting portion 18a are flush with each other. That is, in the present embodiment, the first reactant is added to the substrate 4 because the bottom surface of the reaction groove connection portion 24a is provided at a position closer to the other surface of the substrate 4 than the bottom surface of the first introduction groove connection portion 18a. It flows downstream while moving from one surface side to the other surface side.
- the second introduction groove 20 is formed on the other surface of the substrate 4 and the reaction groove 24 is formed on one surface of the substrate 4.
- the path from the first through the junction hole 22 to the reaction groove 24 is bent.
- the second reactant flowing in this path flows downstream from the other surface side of the substrate 4 while moving from the other surface side.
- the first reactant and the second reactant are joined while moving in the directions approaching each other and flow downstream, so that the bottom surface of the reaction groove connecting portion 24a and the first introduction groove connecting portion Compared with the case where the bottom surface of 18a is formed flush with the first reactant that flows smoothly in a straight line, the first reactant and the second reactant Is well mixed.
- the uniformity of mixing of both reactants can be improved.
- the first introduction groove 18, the second introduction groove 20, the reaction groove 24, and the merge hole 22 are formed in the substrate 4, and the first introduction groove in which the first sealing member 6 is formed in the substrate 4. 18, the opening of the reaction groove 24, and one opening of the joining hole 22, and the opening of the second introduction groove 20 and the joining hole 22 of the second sealing member 8 formed in the substrate 4.
- the first introduction path 10, the second introduction path 12, the combined flow path 14, and the reaction path 16 are formed only by covering the other opening. Therefore, in this embodiment, as the etching process, it is only necessary to perform an etching process for forming the first introduction groove 18, the second introduction groove 20, the reaction groove 24 and the junction hole 22 in the substrate 4.
- the members 6 and 8 may not be etched.
- both the sealing members 6, 8 are simply joined to the substrate 4, and the openings of the grooves 18, 20, 24 and the joining holes 22 formed in the substrate 4 are defined as the sealing members 6, 6. Since the flow path 2 is formed simply by covering with 8, it is not necessary to perform a complicated operation of joining both the sealing members 6 and 8 to the substrate 4 while aligning them. For this reason, in this embodiment, it can prevent that the manufacturing process of a reaction apparatus becomes complicated. Therefore, in this embodiment, it is possible to prevent the manufacturing process of the reaction apparatus from becoming complicated while improving the uniformity of mixing of the reactants in the reaction apparatus.
- the formation region of the merge hole 22 is etched from one surface of the substrate 4 to the depth d2 simultaneously with the formation of the reaction groove 24, and the merge hole 22 is formed simultaneously with the formation of the second introduction groove 20.
- Etching the region from the other surface of the substrate 4 to a depth d3, a portion 22a etched from one surface of the substrate 4 to a depth d2, and a portion 22b etched from the other surface of the substrate 4 to a depth d3; Are joined and the merging hole 22 penetrates.
- the merge hole 22 can be formed using the etching for forming the reaction groove 24 and the etching for forming the second introduction groove 20.
- first introduction path 10 the second introduction path 12, the combined flow path 14, and the reaction path 16 may be provided in the first flow path structure 1a with shapes and / or arrangements other than those described above.
- each first introduction path 10 may be provided so as to extend linearly in the longitudinal direction of the first flow path structure 1a.
- each second introduction path 12 may be provided in a bent shape like each first introduction path 10.
- the depth d3 of the second introduction groove 20 constituting the second introduction path 12 may be smaller than the depth d1 of the first introduction groove 18.
- reaction apparatus does not necessarily include the plurality of first flow path structures 1a and the plurality of second flow path structures 1b stacked as described above, but a single first flow path structure. Only 1a may be provided.
- only the single flow path 2 may be provided in the first flow path structure 1a.
- each first introduction path 10 (each first introduction groove 18) may extend in different directions.
- each second introduction path 12 (each second introduction groove 20) may extend in a different direction.
- each reaction path 16 (each reaction groove 24) may extend in a different direction.
- the portion having the semicircular cross-sectional shape in each of the first introduction groove 18, the second introduction groove 20, and the reaction groove 24 is a straight portion parallel to the substrate 4 at the bottom portion thereof. And having a cross-sectional shape in which arc-shaped portions are connected to both sides of the linear portion.
- the case where the depth d2 of the reaction groove 24 and the depth d3 of the second introduction groove 20 are equal has been described as an example.
- the depth d2 of the reaction groove 24 and the depth of the second reaction groove 20 are described.
- the sum of the depth d3 and the thickness of the substrate 4 is larger, the depth d2 and the depth d3 may be different.
- the first introduction groove 18, the second introduction groove 20, the reaction groove 24, and the merge hole 22 are formed in the substrate 4 by the following etching process.
- the exposed areas of the both sides of the substrate 4 other than the respective formation areas of the first introduction grooves 18, the second introduction grooves 20, the reaction grooves 24, and the junction holes 22 are exposed. Make it covered with resist.
- the formation region of the first introduction groove 18 on one surface of the substrate 4 and the formation region of the second introduction groove 20 on the other surface of the substrate 4 are respectively covered with a covering material such as a masking tape. Etching of both sides of 4 is performed simultaneously. At this time, the exposed formation region of each reaction groove 24 and the formation region of each merging hole 22 are separated from one surface of the substrate 4 by a depth corresponding to the difference between the depth d2 and the depth d3 (d2 ⁇ When the etching is performed up to d3) and the formation region of each junction hole 22 is etched to the same depth from the other surface of the substrate 4, the covering material covering the formation region of the second introduction groove 20 is removed.
- a covering material such as a masking tape.
- each reaction groove 24 and the formation region of each merging hole 22 are formed on one surface side of the substrate 4 by a depth (d3-d1) corresponding to the difference between the depth d3 and the depth d1.
- the formation region of each second introduction groove 20 and the formation region of each merge hole 22 are etched by the same depth from the other surface side of the substrate 4.
- the covering material covering the formation region of the first introduction groove 18 is removed.
- each of the first introduction groove 18 formation region, each reaction groove 24 formation region, and each merge hole 22 formation region is etched from the one surface side of the substrate 4 by the depth d1.
- the formation region of the second introduction groove 20 and the formation region of each joining hole 22 are etched from the other surface side of the substrate 4 by the same depth.
- each first introduction groove 18 having a depth d1 is formed from one surface of the substrate 4.
- Each reaction groove 24 of d2 is formed.
- each 2nd introduction groove 20 of depth d3 is formed from the other side of substrate 4.
- the formation region of each junction hole 22 is etched from one surface side of the substrate 4 to the same depth d2 as the reaction groove 24 and from the other surface side of the substrate 4 to the same depth as the second introduction groove 20. Etching is performed up to d3.
- the portion etched from one surface of the substrate 4 to the depth d2 and the portion etched from the other surface of the substrate 4 to the depth d3 are connected to each other and the joining holes 22 penetrate. That is, also in this configuration, each merging hole 22 is formed by using etching for forming each reaction groove 24 and etching for forming each second introduction groove 20.
- one surface of the substrate 4 may be etched to the depth d ⁇ b> 1 to form at least the first introduction groove connecting portion 18 a among the first introduction grooves 18.
- One of these surfaces may be etched to a depth d2 to form at least the reaction groove connecting portion 24a in the reaction groove 24.
- the other surface of the substrate 4 may be etched to the depth d3 to form at least the second introduction groove connecting portion 20a in the second introduction groove 20.
- the portion of the first introduction groove 18 other than the first introduction groove connection portion 18a may be formed to a depth different from the depth d1, and the portion of the reaction groove 24 other than the reaction groove connection portion 24a is The depth may be different from the depth d2, and further, the portion of the second introduction groove 20 other than the second introduction groove connection portion 20a may be formed to a depth different from the depth d3.
- the junction hole 22 is formed by using the etching for forming the reaction groove connection portion 24a in the reaction groove 24 and the etching for forming the second introduction groove connection portion 20a in the second introduction groove 20. What is necessary is just to form.
- the reaction apparatus is a reaction apparatus that reacts the first reactant and the second reactant while circulating the first reactant, the first introduction path through which the first reactant is introduced, A second introduction path through which the second reactant is introduced, and the first reactant and the second that are connected to the downstream side of the first introduction path and the downstream side of the second introduction path and flow through the first introduction path.
- a first introduction groove that forms the first introduction path and a reaction groove that forms the reaction path are formed on one surface of the substrate.
- a second introduction groove that constitutes the second introduction path is formed on the other surface of the substrate, and a confluence hole that constitutes the junction path is formed in the substrate. And between the second introduction groove and the reaction groove so as to penetrate from the one surface of the substrate to the other surface so as to connect the downstream end portion of the introduction groove and the upstream end portion of the reaction groove.
- the depth of the portion connected to the merge hole in the reaction groove is larger than the depth of the portion connected to the merge hole in the first introduction groove.
- this reaction apparatus is a method for manufacturing a reaction apparatus comprising a flow path structure in which a flow path for circulating the first reactant and the second reactant is provided, wherein the flow path is A first introduction path through which the first reactant is introduced, a second introduction path through which the second reactant is introduced, a downstream side of the first introduction path and a downstream side of the second introduction path, A joining channel for joining the first reactant flowing through the first introduction channel and the second reactant flowing through the second introduction channel, and a downstream side of the joining channel, are joined in the joining channel.
- a structure forming step of forming the flow path structure so as to have a reaction path for allowing the reactants to react with each other while circulating both of the reactants.
- Etching the first introduction groove constituting one introduction path A first introduction groove forming step, a reaction groove formation step for forming a reaction groove constituting the reaction path on one surface of the substrate by etching, and a second introduction path on the other surface of the substrate.
- a second introduction groove forming step for forming the second introduction groove by etching, and connecting the downstream end portions of the first introduction groove and the second introduction groove to each other by connecting the joining holes constituting the joining flow path.
- the other side to cover the other side A second sealing step of sealing the opening portion on the other surface side of each of the second introduction groove and the merging hole by joining a second sealing member to the first introduction groove
- the forming step includes a first introduction groove connecting portion forming step of etching one surface of the substrate to a first depth to form at least a portion connected to the junction hole in the first introduction groove, and the reaction groove
- the forming step includes a reaction groove connecting portion forming step of etching one surface of the substrate to a second depth larger than the first depth to form at least a portion of the reaction groove connected to the merge hole. It can be manufactured by a method for manufacturing a
- the bottom surface of the portion of the reaction groove connected to the merge hole is provided at a position closer to the other surface of the substrate than the bottom surface of the portion of the first introduction groove connected to the merge hole.
- the uniformity of the first and second reactants is higher than when the bottom surface of the reaction groove connected to the merge hole and the bottom surface of the first introduction groove connected to the merge hole are flush with each other. Mixing is possible. That is, in this configuration, the bottom surface of the portion connected to the merge hole in the reaction groove is provided closer to the other surface of the substrate than the bottom surface of the portion connected to the merge hole in the first introduction groove.
- One reactant flows downstream while moving from one side of the substrate toward the other side.
- the second introduction groove is formed on the other surface of the substrate and the reaction groove is formed on one surface of the substrate, so that reaction occurs from the second introduction groove through the junction hole.
- the path to the groove is bent. For this reason, the second reactant flowing in this path flows downstream from the other surface side of the substrate while moving from the other surface side.
- the first reactant and the second reactant are joined while moving in the direction approaching each other, and flow downstream, so that the bottom surface of the portion connected to the junction hole in the reaction groove and the first introduction Compared to the conventional configuration in which the bottom surface of the portion of the groove connected to the merge hole is flush with the first reactant that flows smoothly in a straight line, compared to the conventional configuration in which the second reactant merges from the middle.
- the first reactant and the second reactant are mixed well. As a result, the uniformity of mixing of both reactants can be improved.
- the first introduction groove, the second introduction groove, the reaction groove, and the merge hole are formed in the substrate, and the opening of the first introduction groove, the reaction groove opening, in which the first sealing member is formed in the substrate.
- the first introduction path, the second opening only by covering the opening of the second introduction groove formed on the substrate and the other opening of the joining hole.
- An introduction channel, a combined channel, and a reaction channel are formed. Therefore, in this configuration, as the etching process, it is only necessary to perform the etching process for forming the first introduction groove, the second introduction groove, the reaction groove, and the joining hole in the substrate, and the both sealing members are etched. It does not have to be.
- the other surface of the substrate is larger than the difference between the thickness of the substrate and the second depth, and the substrate plate Etching to a third depth smaller than the difference between the thickness and the first depth, and including a second introduction groove connecting portion forming step for forming at least a portion of the second introduction groove connected to the merge hole,
- the joining hole forming step is performed simultaneously with the reaction groove connecting portion forming step, and the first step of etching the forming region of the joining hole in the one surface of the substrate to the second depth, and the second A second step of etching the formation region of the junction hole in the other surface of the substrate to the third depth, and performing the second step in the first step. Etched to the depth of and before It is preferable that the joint hole connected with the portion of etching to said third depth in the second step is penetrated.
- merging hole can be formed using the etching of the reaction groove
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Abstract
Description
前記実施形態をまとめると、以下の通りである。
Claims (3)
- 第1反応剤と第2反応剤を流通させながらそれらを反応させる反応装置であって、
前記第1反応剤が導入される第1導入路と、前記第2反応剤が導入される第2導入路と、前記第1導入路の下流側と前記第2導入路の下流側に繋がり、前記第1導入路を通じて流れる前記第1反応剤と前記第2導入路を通じて流れる前記第2反応剤とを合流させるための合流路と、この合流路の下流側に繋がり、その合流路において合流された両反応剤を流通させながら互いに反応させるための反応路とを有する流路を内部に持つ流路構造体を備え、
前記流路構造体は、基板と、その基板の一方の面を覆った状態でその面に接合されている第1封止部材と、前記基板の他方の面を覆った状態でその面に接合されている第2封止部材とを有し、
前記基板の一方の面には、前記第1導入路を構成する第1導入溝が形成されているとともに、前記反応路を構成する反応溝が形成されている一方、前記基板の他方の面には、前記第2導入路を構成する第2導入溝が形成されており、
前記基板には、前記合流路を構成する合流孔が前記第1導入溝及び前記第2導入溝と前記反応溝との間で当該基板の前記一方の面から前記他方の面へ貫通してそれら導入溝の下流側端部と反応溝の上流側端部とを繋ぐように設けられ、
前記反応溝のうち前記合流孔に繋がる部分の深さは、前記第1導入溝のうち前記合流孔に繋がる部分の深さよりも大きい、反応装置。 - 第1反応剤及び第2反応剤を流通させる流路が内部に設けられた流路構造体を備える反応装置を製造するための方法であって、
前記流路が、前記第1反応剤が導入される第1導入路と、前記第2反応剤が導入される第2導入路と、前記第1導入路の下流側と前記第2導入路の下流側に繋がり、前記第1導入路を通じて流れる前記第1反応剤と前記第2導入路を通じて流れる前記第2反応剤とを合流させるための合流路と、この合流路の下流側に繋がり、その合流路において合流された両反応剤を流通させながら互いに反応させるための反応路とを有するように前記流路構造体を形成する構造体形成工程を備え、
前記構造体形成工程は、基板の一方の面に前記第1導入路を構成する第1導入溝をエッチングによって形成する第1導入溝形成工程と、前記基板の一方の面に前記反応路を構成する反応溝をエッチングによって形成する反応溝形成工程と、前記基板の他方の面に前記第2導入路を構成する第2導入溝をエッチングによって形成する第2導入溝形成工程と、前記合流路を構成する合流孔をエッチングによって前記第1導入溝及び前記第2導入溝の下流側端部同士を繋ぐとともにそれらの下流側端部と前記反応溝の上流側端部とを繋ぐ形状で前記基板を貫通するように形成する合流孔形成工程と、前記基板の前記一方の面を覆うようにその一方の面に第1封止部材を接合することにより、前記第1導入溝、前記反応溝及び前記合流孔のそれぞれの当該一方の面側の開口部を封止する第1封止工程と、前記基板の前記他方の面を覆うようにその他方の面に第2封止部材を接合することにより、前記第2導入溝及び前記合流孔のそれぞれの当該他方の面側の開口部を封止する第2封止工程とを含み、
前記第1導入溝形成工程は、前記基板の一方の面を第1の深さまでエッチングして前記第1導入溝のうち少なくとも前記合流孔に繋がる部分を形成する第1導入溝接続部形成工程を含み、
前記反応溝形成工程は、前記基板の一方の面を前記第1の深さよりも大きい第2の深さまでエッチングして前記反応溝のうち少なくとも前記合流孔に繋がる部分を形成する反応溝接続部形成工程を含む、反応装置の製造方法。 - 請求項2に記載の反応装置の製造方法において、
前記第2導入溝形成工程は、前記基板の他方の面を当該基板の板厚と前記第2の深さとの差よりも大きく、かつ、当該基板の板厚と前記第1の深さとの差よりも小さい第3の深さまでエッチングして前記第2導入溝のうち少なくとも前記合流孔に繋がる部分を形成する第2導入溝接続部形成工程を含み、
前記合流孔形成工程は、前記反応溝接続部形成工程と同時に行われ、前記基板の前記一方の面のうち前記合流孔の形成領域を前記第2の深さまでエッチングする第1工程と、前記第2導入溝接続部形成工程と同時に行われ、前記基板の前記他方の面のうち前記合流孔の形成領域を前記第3の深さまでエッチングする第2工程とを含み、
前記第1工程で前記第2の深さまでエッチングした部分と前記第2工程で前記第3の深さまでエッチングした部分とが繋がって前記合流孔が貫通する、反応装置の製造方法。
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