WO2010015136A1 - 电脑金属外观键盘及其制成方法 - Google Patents

电脑金属外观键盘及其制成方法 Download PDF

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Publication number
WO2010015136A1
WO2010015136A1 PCT/CN2008/073765 CN2008073765W WO2010015136A1 WO 2010015136 A1 WO2010015136 A1 WO 2010015136A1 CN 2008073765 W CN2008073765 W CN 2008073765W WO 2010015136 A1 WO2010015136 A1 WO 2010015136A1
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Prior art keywords
button
metal
tray
aluminum
plastic body
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PCT/CN2008/073765
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English (en)
French (fr)
Inventor
何宗保
Original Assignee
珠海保霖塑料制品有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 珠海保霖塑料制品有限公司 filed Critical 珠海保霖塑料制品有限公司
Priority to US13/057,474 priority Critical patent/US8907820B2/en
Priority to EP08876703.3A priority patent/EP2323014A4/en
Priority to JP2011521423A priority patent/JP5357967B2/ja
Publication of WO2010015136A1 publication Critical patent/WO2010015136A1/zh

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Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/02Input arrangements using manually operated switches, e.g. using keyboards or dials
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/02Input arrangements using manually operated switches, e.g. using keyboards or dials
    • G06F3/0202Constructional details or processes of manufacture of the input device

Definitions

  • the present invention relates to a computer keyboard manufacturing technology, and more particularly to a low-cost, simple-process computer-metal appearance keyboard and a method of fabricating the same.
  • a keyboard is a commonly used computer peripheral that includes both a plastic-looking keyboard and a metal-looking keyboard.
  • most of the metal appearance keyboard components on the market mainly include metal panels, buttons, button holders, circuit boards, button metal trays, plastic or metal bases, etc., by assembling the above components, and finally producing a finished metal appearance keyboard.
  • the component assembly scheme for the metal appearance keyboard is to use a laser splicing technique to join and assemble different metal parts.
  • the component panel and the metal tray are joined together by laser splicing technology
  • the middle interlayer is provided with a circuit board and a button
  • the assembled key panel assembly can be glued to the keyboard base by the double sided adhesive tape.
  • the above-mentioned metal appearance keyboard is assembled by laser splicing technology, and each keyboard has to be connected.
  • the technical problem to be solved by the present invention is to provide a computer metal appearance keyboard and a manufacturing method thereof, so as to reduce the process cost of the metal appearance keyboard and improve the manufacturing process efficiency.
  • the present invention adopts the following technical solutions:
  • a metal appearance keyboard assembly comprising: An aluminum metal panel, the aluminum metal panel comprising nanopores formed after being processed according to a nano-molding technique T;
  • a plastic body formed by injection molding according to a nano-molding technique is further disposed on the aluminum metal panel, and one side of the plastic body is closely bonded to the nano-micro hole and pasted on the bottom surface of the aluminum metal panel, and the other side is distributed by injection molding. a plastic nail that protrudes from the surface of the plastic body;
  • the button metal tray is provided with a fine hole corresponding to the position of the glue pin, and the glue pin penetrates through the fine hole of the button tray, and hardens and buckles the button metal tray after hot solution.
  • the button metal tray uses a thin aluminum sheet.
  • the thickness of the glue pin is equivalent to the pore diameter.
  • a metal appearance keyboard includes a metal panel, a button, a button bracket, a button metal tray, a circuit board, and a base, wherein the metal panel is an aluminum metal panel, and the aluminum metal panel surface comprises a nano-die casting Nano-micropores formed after the treatment of the technology T;
  • a plastic body formed by injection molding according to a nano-molding technique is further disposed on the aluminum metal panel, and the plastic body is closely bonded to the nano-micropores on the bottom surface of the aluminum metal, and the other surface is formed by injection molding. a plastic nail protruding from the surface of the plastic body;
  • the button metal tray is provided with a fine hole corresponding to the position of the glue pin, and the glue pin penetrates through the fine hole of the button tray, and hardens and buckles the button metal tray after hot solution.
  • the button metal tray uses a thin aluminum sheet.
  • the thickness of the glue pin is equivalent to the pore diameter.
  • a metal appearance keyboard assembly manufacturing method comprising:
  • the aluminum metal panel after the T treatment is injection-molded to form a plastic body closely adhered to the aluminum metal panel, so that one side of the plastic body is closely bonded to the nanometer micropores and adhered to the bottom surface of the aluminum metal, and the other side is distributed.
  • the small hole that penetrates the corresponding position on the button tray is thermally dissolved to use a soldering iron having the same area as the aluminum metal panel, and is heated on the glue nail to soften the nail.
  • the button metal tray adopts a thin aluminum sheet, and the thickness of the glue nail is equivalent to the pore diameter.
  • a metal appearance keyboard manufacturing method comprising:
  • the keyboard component comprises: an aluminum metal panel, a button, a button bracket, a button metal tray, a circuit board, a reinforcing weight plate and a base, wherein
  • the button is made by injection molding or stamping; the button bracket is made by two injection molding and fitting;
  • the aluminum metal panel is made by the following steps:
  • the ⁇ -treated aluminum metal panel is injection-molded to form a plastic body closely adhered to the aluminum metal panel, so that one side of the plastic body is closely bonded to the nano-micropores and adhered to the aluminum metal bottom surface, and the other surface is distributed.
  • the button metal tray is formed by stamping, wherein the button metal tray is stamped to form a fine hole corresponding to the glue nail distribution position;
  • the base is formed by injection molding; Assembling keyboard parts
  • the button and the button bracket are locked and assembled by a mechanical structure
  • the case bracket is locked and assembled by the mechanical structure between the aluminum metal panel and the button metal tray assembly;
  • the present invention has the following beneficial effects:
  • the aluminum metal panel in the keyboard of the present invention comprises nanopores formed by the nano-molding technology T; a plastic body formed by injection molding according to the nano-molding technique is further disposed on the bottom surface of the aluminum metal panel, the plastic The body side is closely bonded to the nano micropores and adhered to the bottom surface of the aluminum metal, and the other side is provided with the plastic nail formed by the injection molding to protrude the surface of the plastic body; the button metal tray is provided with fine holes corresponding to the position of the plastic nail distribution, the glue The nail penetrates through the pores of the button tray, hardens after hot solution and holds the button metal tray.
  • the heat-dissolving of the panel with the button tray can greatly reduce the production cost and improve the manufacturing process efficiency.
  • FIG. 1 is a schematic structural view of a metal appearance keyboard assembly according to an embodiment of the present invention
  • FIG. 2 is a schematic structural view of a computer metal appearance keyboard according to an embodiment of the present invention.
  • the principle of the present invention is to improve the processing technology of the existing metal keyboard and the structure of the metal keyboard, and form a positioning and fixing structure on the aluminum metal panel structure by using the surface bonding technology of two different materials through nano-die casting technology (NMT).
  • NMT nano-die casting technology
  • hot melt technology to fix the aluminum metal panel to the button On the metal tray, there is a new assembly solution for the keyboard assembly, which is described in detail below.
  • the metal appearance keyboard assembly mainly includes: an aluminum metal panel 11 and a plastic bonded to the aluminum metal panel 11 Body 12 and button metal tray 13, wherein
  • the aluminum metal panel 1 comprises nanopores formed after nano-die casting technology (MT) T treatment;
  • the plastic body 12 is formed by injection molding on the aluminum metal panel 11 according to a nano-molding technique, wherein one side of the plastic body 12 is closely bonded to the nano-micropores and adhered to the bottom surface of the aluminum metal panel 11.
  • the other side of the plastic body 12 in the embodiment is further provided with a plastic nail 121 which is formed by injection molding and protrudes from the surface of the plastic body.
  • the plastic body 2 formed by injection molding in the present invention may be connected to The plastic body formed together, that is, a plastic layer formed on the aluminum metal panel, may also be a plurality of individual plastic bodies 12 formed by injection molding.
  • the plastic body formed by injection molding in this embodiment may be in accordance with a keyboard button.
  • the distribution position is correspondingly attached to the aluminum metal panel, so as to facilitate the stable combination of the plastic body and the metal button tray, and the glue nails 121 can also be distributed according to the distribution position of the buttons, and evenly distributed;
  • the button metal tray 13 is provided with a fine hole corresponding to the position of the glue pin, and the plastic nail 121 penetrates through the fine hole of the button metal tray 13, and hardens and buckles the button metal tray 13 after being thermally dissolved.
  • the button metal tray in the embodiment may be a thin aluminum sheet, and other metal sheets may be used in practice, and the overall effect of the present invention is not affected, and details are not described herein again.
  • the thickness of the glue nail is preferably equivalent to the pore diameter of the pores, and is slightly higher than the surface of the button metal tray after passing through the pores.
  • the aluminum metal panel is subjected to T treatment to form nanopores.
  • the aluminum metal panel may be formed by stamping an aluminum metal sheet, and then subjected to nano-molding technology. Processing, the surface of the aluminum metal panel is chemically roughened to form nanopores;
  • the T-treated aluminum metal panel is injection molded to form a plastic body closely adhered to the aluminum metal panel, gp, and the aluminum metal panel is placed in a plastic mold for injection molding, thereby making the plastic body side and the body
  • the nano micropores are tightly bonded and adhered to the bottom surface of the aluminum metal, and the other side is provided with a plastic nail formed by injection molding to protrude the surface of the plastic body;
  • the plastic nails distributed on the plastic body are inserted into the corresponding holes on the button metal tray; then the pores penetrating into the corresponding positions on the button metal tray are thermally dissolved and hardened to buckle the
  • the hot hole that penetrates the corresponding position on the button tray can be heated by using a soldering iron with the same area as the aluminum metal panel, and the rubber nail is pressed and heated until the rubber nail is softened, and then Harden it.
  • FIG 2 there is shown a block diagram of a metal appearance keyboard to which the above keyboard assembly is applied in accordance with an embodiment of the present invention.
  • the metal appearance keyboard of the embodiment includes a metal panel and a button metal tray assembly 1, a button 2, a button holder 3, a circuit board 4, and a base 5, wherein the metal panel 1 is an aluminum metal panel, and the aluminum
  • the specific structure of the metal panel and the button metal tray assembly 1 can adopt the component structure of the above FIG. 1 , which can effectively improve the manufacturing efficiency of the keyboard and reduce the processing cost of the keyboard, which will not be described herein.
  • the method of manufacturing the metal appearance keyboard of the present invention described above will be described in detail below.
  • the keyboard component in the embodiment may include: an aluminum metal panel, a button, a button bracket, a button metal tray, a circuit board, a reinforcing weight plate and a base, wherein
  • the button can be made by injection molding or stamping; and the button holder can be formed by two injection molding and fitting, for example, the button holder is injection molded and assembled by PA material in two parts, in practice Other plastics can also be used, and will not be described here;
  • the aluminum metal panel can be made by the following steps:
  • the button metal tray in the embodiment can be formed by stamping, wherein the button metal tray can be punched to form a fine hole corresponding to the position of the glue pin;
  • the plastic nails distributed on the plastic body are inserted into the corresponding holes on the button metal tray; then the pores penetrating into the corresponding positions on the button metal tray are thermally dissolved and hardened to buckle the button metal
  • the trays form an aluminum metal panel and a button metal tray assembly.
  • the base in the embodiment can be formed by injection molding; assembling the keyboard component
  • the button and the button bracket can be locked and assembled by a mechanical structure
  • the aluminum metal panel and the button metal tray assembly and the circuit board can be adhered by double-sided adhesive tape.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Push-Button Switches (AREA)
  • Manufacture Of Switches (AREA)
  • Input From Keyboards Or The Like (AREA)

Description

技术领域 本发明涉及电脑键盘制造技术, 更具体的说, 本发明涉及一种低成本、 工艺简单的电脑金属外观键盘及其制成方法。 背景技术 键盘是常用的电脑外设, 既包括塑料材质外观的键盘, 也包括金属外观 的键盘。 目前市场上大部份金属外观键盘的组成部件主要包括金属面板、 按 键、 按键支架, 线路板, 按键金属托盘, 塑料或金属底座等, 通过将上述组 成部件进行组装, 最终生产出金属外观键盘成品。 目前对金属外观键盘的部件组装方案是利用激光悍接技术将不同的金属 部件接合组装。 例如通过激光悍接技术将部件面板和金属托盘接合在一起, 中间夹层装有线路板及按键, 而组装好的按键面板组件可利用双面胶纸与键 盘底座粘死。 但上述采用激光悍接技术接合组装的金属外观键盘, 每个键盘须悍接约
100 - 200个悍点, 对工艺成本要求较高而制成工艺效率不高。
发明内容 本发明解决的技术问题是提供一种电脑金属外观键盘及其制成方法, 以 降低金属外观键盘制成的工艺成本, 提高制成工艺效率。 为解决上述技术问题, 本发明采用如下的技术方案:
一种金属外观键盘组件, 其包括: 铝质金属面板, 所述铝质金属面板包括按照纳米模铸技术 T处理后形成 的纳米微孔;
在所述铝质金属面板上还设置有按照纳米模铸技术注塑形成的塑胶体, 所述塑胶体一面与所述纳米微孔紧密结合粘贴在铝质金属面板底面上, 另一 面分布有注塑形成的、 突出塑胶体表面的胶钉;
按键金属托盘对应胶钉分布位置设置有细孔, 所述胶钉贯穿按键托盘的 细孔, 在热溶后硬化并扣住按键金属托盘。
优选地, 所述按键金属托盘采用薄铝片。 优选地, 所述胶钉粗细与细孔孔径相当。
一种金属外观键盘, 包括有金属面板、 按键、 按键支架、 按键金属托盘、 线路软板及底座, 其中, 所述金属面板为铝质金属面板, 所述铝质金属面板 表面包括按照纳米模铸技术 T处理后形成的纳米微孔;
在所述铝质金属面板上还设置有按照纳米模铸技术注塑形成的塑胶体, 所述塑胶体一面与所述纳米微孔紧密结合粘贴在铝质金属底面上, 另一面分 布有注塑形成的、 突出塑胶体表面的胶钉;
按键金属托盘对应胶钉分布位置设置有细孔, 所述胶钉贯穿按键托盘的 细孔, 在热溶后硬化并扣住按键金属托盘。
优选地, 所述按键金属托盘采用薄铝片。
优选地, 所述胶钉粗细与细孔孔径相当。
一种金属外观键盘组件制造方法, 其包括:
对铝质金属面板进行 τ处理形成纳米微孔;
对 T处理后的铝质金属面板进行注塑形成与该铝质金属面板紧密粘贴的 塑胶体, 使所述塑胶体一面与所述纳米微孔紧密结合粘贴在铝质金属底面上, 另一面分布有注塑形成的、 突出塑胶体表面的胶钉;
在按键金属托盘对应胶钉分布位置设置细孔; 将塑胶体上分布的胶钉贯穿入按键金属托盘上对应位置的细孔; 对贯穿入按键金属托盘上对应位置的细孔进行热溶后硬化, 以扣住所述 按键金属托盘。
优选地, 所述对穿入按键托盘上对应位置的小孔进行热溶为采用与铝质 金属面板面积同大的烙铁, 在胶钉上施压加热至胶钉软化。
优选地, 所述按键金属托盘采用薄铝片, 且所述胶钉粗细与细孔孔径相 当。
一种金属外观键盘制成方法, 其包括:
制成键盘部件
所述键盘部件包括: 铝质金属面板、 按键、 按键支架、 按键金属托盘、 线路板、 加固增重钢板及底座, 其中
所述按键通过注塑或冲压制成; 所述按键支架通过两次注塑成型及嵌合 后制成;
所述铝质金属面板通过下述工序制成:
对制造面板的铝片进行冲压;
对冲压后的铝质金属面板进行 T处理形成纳米微孔;
对 τ处理后的铝质金属面板进行注塑形成与该铝质金属面板紧密粘贴的 塑胶体, 使所述塑胶体一面与所述纳米微孔紧密结合粘贴在铝质金属底面上, 另一面分布有注塑形成的、 突出塑胶体表面的胶钉;
所述按键金属托盘通过冲压制成, 其中在所述按键金属托盘对应胶钉分 布位置冲压形成细孔;
将塑胶体上分布的胶钉贯穿入按键金属托盘上对应位置的细孔; 对贯穿入按键金属托盘上对应位置的细孔进行热溶后硬化, 以扣住所述 按键金属托盘, 形成铝金属面板和按键金属托盘组件。
所述底座通过注胶成型; 组装键盘部件
其中所述按键与所述按键支架之间通过机械结构锁定, 组装;
所述案件支架与铝金属面板和按键金属托盘组件之间通过机械结构锁 定, 组装;
所述铝金属面板和按键金属托盘组件与线路板之间通过双面胶纸沾合; 所述加固、 增重钢板与底座之间通过双面胶纸沾合。 与现有技术相比, 本发明具有以下有益效果:
本发明的键盘中铝质金属面板包括按照纳米模铸技术 T处理后形成的纳 米微孔; 在所述铝质金属面板底面上还设置有按照纳米模铸技术注塑形成的 塑胶体, 所述塑胶体一面与所述纳米微孔紧密结合粘贴在铝质金属底面上, 另一面分布有注塑形成的、 突出塑胶体表面的胶钉; 按键金属托盘对应胶钉 分布位置设置有细孔, 所述胶钉贯穿按键托盘的细孔, 在热溶后硬化并扣住 按键金属托盘。 所述通过塑料热溶把面板跟按键托盘接合, 可极大的降低生 产成本且提高制成工艺效率。
附图说明 图 1是本发明具体实施例金属外观键盘组件的一种结构示意图; 图 2是本发明具体实施例电脑金属外观键盘的一种结构示意图。
具体实施方式 本发明原理在于改进现有金属键盘的加工工艺和金属键盘的结构, 通过 纳米模铸技术 (NMT), 利用两种不同物料的表面结合技术在铝质金属面板结 构上形成定位固定结构, 另外, 结合热溶胶技术将铝质金属面板固定在按键 金属托盘上, 是一种新的键盘组件的制成组装解决方案, 下面详细说明。
参考图 1, 该图是本发明具体实施例金属外观键盘组件的一种结构示意 图, 本实施例中, 金属外观键盘组件主要包括: 铝质金属面板 11、 结合在铝 质金属面板 11上的塑胶体 12以及按键金属托盘 13, 其中
铝质金属面板 11, 所述铝质金属面板 1包括按照纳米模铸技术 ( MT) T处理后形成的纳米微孔;
塑胶体 12, 所述塑胶体 12为按照纳米模铸技术在所述铝质金属面板 11 注塑形成, 其中该塑胶体 12的一面与所述纳米微孔紧密结合粘贴在铝质金属 面板 11底面上, 另外, 本实施例中所述塑胶体 12的另一面还分布有注塑形 成的、 突出塑胶体表面的胶钉 121, 需要说明的, 本发明中注塑形成的塑胶体 2, 既可以是连接在一起形成的塑胶体, 即在铝质金属面板上形成的一层塑胶 层, 也可以是注塑形成的多个单独的塑胶体 12, 另外, 本实施例中注塑形成 的塑胶体可按照键盘按键的分布位置相应粘贴在铝质金属面板上, 以便方便 塑胶体与金属按键托盘的稳固结合, 胶钉 121也可按照按键的分布位置分布, 均匀分布设置;
按键金属托盘 13对应胶钉分布位置设置有细孔, 所述胶钉 121贯穿按键 金属托盘 13的细孔, 在热溶后硬化并扣住按键金属托盘 13。
需要说明的, 本实施例中所述按键金属托盘可采用薄铝片, 实际中也可 采用其他的金属片, 并不影响本发明的整体效果, 这里不再赘述。 另外, 本实施例中所述胶钉粗细最好与细孔孔径相当, 且贯穿细孔后略 高出按键金属托盘表面。
下面说明上述金属外观键盘组件的制成方法, 具体包括:
首先, 对铝质金属面板进行 T处理形成纳米微孔, 具体实现时, 所述铝 质金属面板可选择铝质金属片通过冲压形成,然后进行纳米模铸技术处理的 T 处理, 即将铝质金属面板表面通过化学粗化, 形成纳米微孔;
然后, 对 T处理后的铝质金属面板进行注塑形成与该铝质金属面板紧密 粘贴的塑胶体, gp, 将铝质金属面板放于塑料模具内进行注塑, 从而使所述 塑胶体一面与所述纳米微孔紧密结合粘贴在铝质金属底面上, 另一面分布有 注塑形成的、 突出塑胶体表面的胶钉;
另外, 本发明中在按键金属托盘对应胶钉分布位置上也需要设置细孔, 所述细孔孔径大小与胶钉粗细相当;
再次, 装配在一起时, 将塑胶体上分布的胶钉贯穿入按键金属托盘上对 应位置的细孔; 然后对贯穿入按键金属托盘上对应位置的细孔进行热溶后硬 化, 以扣住所述按键金属托盘, 具体实现时, 例如, 对穿入按键托盘上对应 位置的小孔进行热溶可以采用与铝质金属面板面积同大的烙铁, 在胶钉上施 压加热至胶钉软化, 然后硬化即可。 参考图 2,该图是本发明具体实施例应用上述键盘组件的金属外观键盘的 一种结构示意图。
本实施例中的金属外观键盘, 其包括有金属面板与按键金属托盘组件 1、 按键 2、 按键支架 3、 线路板 4及底座 5, 其中, 所述金属面板 1为铝质金属 面板, 且铝质金属面板与按键金属托盘组件 1的具体结构可采用上述图 1的 组件结构, 可有效提高键盘的制成效率, 减少键盘加工成本, 这里不再赘述。 下面详细说明上述本发明金属外观键盘制成方法。
其中一个具体的实施例如下:
首先, 制成键盘部件
本实施例中所述键盘部件可包括: 铝质金属面板、 按键、 按键支架、 按 键金属托盘、 线路板、 加固增重钢板及底座, 其中 本实施例中所述按键可通过注塑或冲压制成; 而所述按键支架可通过两 次注塑成型及嵌合后制成, 例如, 按键支架通过 PA料两次注塑成型及嵌合, 实际中也可以采用其他的塑料, 这里不再赘述;
而所述铝质金属面板可通过下述工序制成:
1 ) 对制造面板的铝片进行冲压;
2 ) 对冲压后的铝质金属面板进行 T处理形成纳米微孔;
3 )对 T处理后的铝质金属面板进行注塑形成与该铝质金属面板紧密粘贴 的塑胶体, 使所述塑胶体一面与所述纳米微孔紧密结合粘贴在铝质金属底面 上, 另一面分布有注塑形成的、 突出塑胶体表面的胶钉;
另外, 本实施例中所述按键金属托盘可通过冲压制成, 其中在所述按键 金属托盘对应胶钉分布位置可冲压形成细孔;
装配在一起时, 将塑胶体上分布的胶钉贯穿入按键金属托盘上对应位置 的细孔; 然后对贯穿入按键金属托盘上对应位置的细孔进行热溶后硬化, 以 扣住所述按键金属托盘, 从而形成铝金属面板和按键金属托盘组件。
另外, 本实施例中所述底座可通过注胶成型; 组装键盘部件
本实施例中按照下述方式组装:
1 ) 所述按键与所述按键支架之间可通过机械结构锁定, 组装;
2)所述案件支架与铝金属面板和按键金属托盘组件之间可通过机械结构 锁定, 组装;
3)所述铝金属面板和按键金属托盘组件与线路板之间可通过双面胶纸沾 合.
4)所述加固、 增重钢板与底座之间通过双面胶纸沾合。 以上所述是本发明的优选实施方式, 应当指出, 对于本技术领域的普通

Claims

权 利 要 求
1、 一种金属外观键盘, 包括有金属面板、 按键、 按键支架、 按键金属托 盘、 线路板及底座, 其特征在于, 所述金属面板为铝质金属面板, 所述铝质 金属面板包括按照纳米模铸技术 τ处理后形成的纳米微孔;
在所述铝质金属面板底面上还设置有按照纳米模铸技术注塑形成的塑胶 体, 所述塑胶体一面与所述纳米微孔紧密结合粘贴在铝质金属底面上, 另一 面分布有注塑形成的、 突出塑胶体表面的胶钉;
按键金属托盘对应胶钉分布位置设置有细孔, 所述胶钉贯穿按键托盘的 细孔, 在热溶后硬化并扣住按键金属托盘。
2、 根据权利要求 1所述的金属外观键盘, 其特征在于, 所述按键金属托 盘采用薄铝片。
3、 根据权利要求 1所述的金属外观键盘, 其特征在于, 其特征在于, 所 述胶钉粗细与细孔孔径相当。
4、 一种金属外观键盘组件, 其特征在于, 包括:
铝质金属面板, 所述铝质金属面板底面包括按照纳米模铸技术 T处理后 形成的纳米微孔;
在所述铝质金属面板底面上还设置有按照纳米模铸技术注塑形成的塑胶 体, 所述塑胶体一面与所述纳米微孔紧密结合粘贴在铝质金属底面上, 另一 面分布有注塑形成的、 突出塑胶体表面的胶钉;
按键金属托盘对应胶钉分布位置设置有细孔, 所述胶钉贯穿按键托盘的 细孔, 在热溶后硬化并扣住按键金属托盘。
5、 根据权利要求 4所述的键盘组件, 其特征在于, 所述按键金属托盘采
6、 根据权利要求 4所述的键盘组件, 其特征在于, 所述胶钉粗细与细孔 孔径相当。
7、 一种金属外观键盘组件制造方法, 其特征在于, 包括:
对铝质金属面板进行 T处理形成纳米微孔;
对 T处理后的铝质金属面板进行注塑形成与该铝质金属面板紧密粘贴的 塑胶体, 使所述塑胶体一面与所述纳米微孔紧密结合粘贴在铝质金属底面上, 另一面分布有注塑形成的、 突出塑胶体表面的胶钉;
在按键金属托盘对应胶钉分布位置设置细孔;
将塑胶体上分布的胶钉贯穿入按键金属托盘上对应位置的细孔; 对贯穿入按键金属托盘上对应位置的细孔进行热溶后硬化, 以扣住所述 按键金属托盘。
8、 根据权利要求 7所述的键盘组件制造方法, 其特征在于, 所述对穿入 按键托盘上对应位置的小孔进行热溶为采用与铝质金属面板面积同大的烙 铁, 在胶钉上施压加热至胶钉软化。
9、 根据权利要求 7所述的键盘组件制造方法, 其特征在于, 所述按键金 属托盘采用薄铝片, 且所述胶钉粗细与细孔孔径相当。
10、 一种金属外观键盘制成方法, 其特征在于, 包括:
制成键盘部件 所述按键通过注塑或冲压制成; 所述按键支架通过两次注塑成型及嵌合 后制成;
所述铝质金属面板通过下述工序制成:
对制造面板的铝片进行冲压;
对冲压后的铝质金属面板进行 τ处理形成纳米微孔;
对 T处理后的铝质金属面板进行注塑形成与该铝质金属面板紧密粘贴的 塑胶体, 使所述塑胶体一面与所述纳米微孔紧密结合粘贴在铝质金属底面上, 另一面分布有注塑形成的、 突出塑胶体表面的胶钉;
所述按键金属托盘通过冲压制成, 其中在所述按键金属托盘对应胶钉分 布位置冲压形成细孔;
将塑胶体上分布的胶钉贯穿入按键金属托盘上对应位置的细孔; 对贯穿入按键金属托盘上对应位置的细孔进行热溶后硬化, 以扣住所述 按键金属托盘, 形成铝金属面板和按键金属托盘组件。
所述底座通过注胶成型;
组装键盘部件
其中所述按键与所述按键支架之间通过机械结构锁定, 组装;
所述案件支架与铝金属面板和按键金属托盘组件之间通过机械结构锁 定, 组装;
所述铝金属面板和按键金属托盘组件与线路板之间通过双面胶纸沾合; 所述加固、 增重钢板与底座之间通过双面胶纸沾合。
PCT/CN2008/073765 2008-08-05 2008-12-26 电脑金属外观键盘及其制成方法 WO2010015136A1 (zh)

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