WO2010010462A1 - Method for producing a solar cell having a two-stage doping - Google Patents

Method for producing a solar cell having a two-stage doping Download PDF

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Publication number
WO2010010462A1
WO2010010462A1 PCT/IB2009/006367 IB2009006367W WO2010010462A1 WO 2010010462 A1 WO2010010462 A1 WO 2010010462A1 IB 2009006367 W IB2009006367 W IB 2009006367W WO 2010010462 A1 WO2010010462 A1 WO 2010010462A1
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Prior art keywords
etching
solar cell
areas
cell substrate
sacrificial structures
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PCT/IB2009/006367
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English (en)
French (fr)
Inventor
Jens KRÜMBERG
Ihor Melnyk
Eva-Maria Holbig
Michael Schmidt
Steffen Keller
Peter Fath
Reinhold Schlosser
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Gp Solar Gmbh
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Priority to CN2009801293897A priority Critical patent/CN102124572A/zh
Priority to EP09786068A priority patent/EP2311103A1/en
Priority to US13/055,754 priority patent/US20110186116A1/en
Publication of WO2010010462A1 publication Critical patent/WO2010010462A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/06Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
    • H01L31/068Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • Efficiency enhancement can therefore be reached by forming the emitter by means of a two-stage doping such that a heavy dop- ing and consequently a heavily doped emitter is available in the areas to be electrically contacted, whereas in the remaining areas a weak doping, as compared to the heavily doped emitter area, is available.
  • a heavily or highly doped area of an emitter should be understood as meaning an emitter area with an emitter sheet resistance of less than about 70 ⁇ /sq, so that it can be electrically contacted by means of industrially applied screen printing technology.
  • a weakly doped area of an emitter should be understood in the present case as meaning a doping which leads to a sheet .resistance of usually more than 70 ⁇ /sq.
  • a solar cell substrate may comprise a two-stage volume doping or a back surface field of a solar cell may be realised as two-stage doping.
  • the term ⁇ weak' doping, or ⁇ weakly' doped areas respectively has always to be understood in comparison to the related heavily doped area of the same kind; in case of a weakly doped area of an emitter, consequently, in comparison to a heavily doped area of the emitter, but not in relation to a heavily doped back surface field, for example.
  • areas with varying levels of doping can be present in the case of one solar cell, which areas can in principle in each case be embodied as two- or multi-stage doping.
  • an emitter, a back surface field or the volume doping of the solar cell substrate can be embodied as two- or multi-staged.
  • the sheet resistances mentioned above to delimit a heavily do- ped area of an emitter from a weakly doped area of an emitter can therefore not simply be transferred to other two-stage do- pings.
  • the boundary thereof between the heavily and weakly doped area can deviate from this. If one assumes, for example, a solar cell with a volume area, which is doped in two-stages, of the solar cell substrate and a two-stage emitter, the sheet resistance of the heavily doped volume area of the solar cell substrate would be very much higher than the sheet resistance of the weakly doped area of the emitter.
  • the sheet resistances in the case of two-stage back surface fields and their relationship to one another are to be considered separately from the sheet resistances of other doped areas.
  • the values for the sheet resistances can vary in the case of two-stage back surface fields.
  • sheet resistances of less than ap- proximately 60 ⁇ /sq under the areas to be contacted and of more than approximately 60 ⁇ /sq between the areas to be contacted have proved to be effective.
  • Methods for producing a two-stage emitter which is also re- ferred to as a selective emitter, are known from the prior art, in the case of which, after a large-area, heavy emitter diffusion, the areas of the emitter to be heavily doped are masked with an etch-resistant coating, generally a polymer compound, and the unmasked areas are etched back. After the end of the etching process, the masking is removed. A heavily doped emitter area is thus present in the previously masked areas, whereas heavily doped areas of the solar cell substrate were etched away in the areas which have been etched back so that only a weak doping remains in these areas.
  • an etch-resistant coating generally a polymer compound
  • etch- resistant polymers or polymer compounds used in these methods as masking are indeed easy to handle in the course of the solar cell production process, but their disposal after removal of the masking is complex and as a result costly. This applies in the same way to the solvents used to remove the masking.
  • the polymer compounds and solvents used furthermore require complex protection measures during manufacture, for example, explosion protection.
  • the same outlay is required for the formation of other two-stage dopings, for example, of a two-stage back surface field.
  • the object of the present invention is therefore to provide a method by means of which a solar cell with a two-stage doping can be produced with little outlay. This object is achieved by a method with the features of Claim 1.
  • the invention is based on the concept of protecting the doped areas in which heavily doped areas of the two-stage doping should be formed from an etching medium after a heavy doping of at least a part of a solar cell substrate by applying sacrificial structures on the areas to be protected which are at least partly etched during subsequent etching back of unprotected doped areas of the solar cell substrate by means of the etching medium.
  • etching back should be understood as meaning etching in the case of which the etched object is not entirely removed. Therefore, only a part of the unprotected doped areas of the solar cell substrate is removed in the case of etching back. There remain unprotected areas which are doped as before, but the doping substance concentration is lower as a result of the etching back.
  • the sacrificial structures are materials which are attacked, i.e. etched, during etching back by a used etching medium.
  • the manner in which the sacrificial structures are etched during etching back is irrelevant.
  • the etching of the sacrificial structures can comprise a superficial removal of material or even only a roughening of the surface or a selec- tive etching.
  • the protective effect of the sacrificial structures lies in, during etching back, attacking, i.e. etching, them first and not the doped areas on which they are arranged.
  • the sacrificial structures must be formed in different forms.
  • the sacrificial structures are, for example, attacked to a similar degree by the etching medium used as unprotected areas of the solar cell substrate, the sacrificial structures should be formed in a greater thickness than in the case of a material selection for etching medium and sacrificial structures, in which the sacri- ficial structures are attacked to a significantly lesser extent by the etching medium used than the unprotected areas of the solar cell substrate. It is important to protect the areas located below the sacrificial structures from the influence of the etching medium for sufficiently long such that the desired difference in the doping substance concentration is adjusted in the protected and unprotected doped areas of the solar cell substrate, i.e. the heavily doped areas have a doping which is heavier to the desired extent than the areas of the solar cell substrate which have a weaker doping as a result of the ab- sence of protection.
  • the sacrificial structures are formed from substantially inorganic materials.
  • their content of inorganic sub- stances is configured such that the formed sacrificial structures can be etched or dissolved by means of inorganic etching media or solvents.
  • This can thus in principle also encompass organic substances provided that these do not require the use of inorganic solvents.
  • the applied materials can thus, for example, contain organic components which facilitate the application of materials on the solar cell substrate. These can either remain in the ultimately formed sacrificial structure provided that the described behaviour with regard to etching media and solvents is ensured. Alternatively, they can be expelled prior to etching back in a stabilising step.
  • pastes can thus contain organic components which facilitate an application of the materials for formation of the sacrificial structures by means of printing of the paste, par- ticularly by means of screen printing. However, these are then degasified, burnt or reduced in another manner in a tempering or sintering step prior to etching back.
  • inorganic materials are used to a large extent in semi- conductor technology, in the field of solar cell production in particular silicon, the inorganic technologies required already exist and are tried-and-tested, in particular technologies for the application and removal of inorganic materials. Developed and tried-and-tested devices are also available for industrial production.
  • a glass is preferably provided as the sacrificial structure, for example, silicon dioxide.
  • This can be applied in the form of a paste with organic additives, which enable screen or spray printing of this paste, on the solar cell substrate and the sacrificial structure can be formed in a subsequent sintering step.
  • substantially inorganic materials for example, borax glass can be used as an alternative or in addition to silicon dioxide.
  • the sacrificial structures are formed from a material which has a substance which melts at low temperatures such that the sacrificial structure can be melted onto the solar cell substrate by heating.
  • this must take place at as low a temperature as possible since otherwise, on the one hand, a deterioration in the doping profile in the solar cell substrate can occur, on the other hand there is the risk of introduction of contamination into the solar cell substrate, which can both have a negative effect on the level of efficiency of the manufactured solar cell.
  • the material used should therefore be capable of being melted on at a temperature below 800 0 C, preferably below 600 0 C.
  • One preferred embodiment variant of the invention provides that a paste is applied as the material for the formation of the sacrificial structures. This is preferably carried out by means of a printing method which is known per se such as screen, web or spray printing and enables a simple and precise application of the sacrificial structures. Technologies al- ready used and tried-and-tested in solar cell manufacture can furthermore be used.
  • the sacrificial structures are treated thermally prior to the step of etching back, preferably tempered, sintered or melted.
  • this has different advantages.
  • an organic component of the paste can be degasified, burnt or otherwise reduced, for example, as ex- plained above, by tempering.
  • the thermal treatment can furthermore serve to stabilise the sacrificial structures such that these are more resistant to an etching medium which is used.
  • the adherence of the sacrificial structures to the areas to be protected can be formed or improved.
  • a closed glass body When using a glass, for example, silicon dioxide, as a result of the thermal treatment, a closed glass body can be formed locally on the areas to be protected with a closed surface and at the same time can be connected to the solar cell substrate by means of fusing with the solar cell substrate, for example, a silicon solar cell substrate.
  • a glass for example, silicon dioxide
  • both an etching plasma and an etching solution can be .used as the etching medium for the etching back of un- protected doped areas.
  • An etching solution which contains nitric acid and hydrofluoric acid is preferably used.
  • This etch ⁇ ing solution is tried-and-tested particularly in the case of silicon solar cell substrates and also etches, , for example, a sacrificial structure formed from glass which contains -silicon dioxide.
  • the uniform removal of the solar cell substrate required is determined and ensured by conditions which can be adjusted by process technology such as temperature, concentration, flow rate and composition as well as water content.
  • One configuration variant of the invention provides that etching back is terminated before the sacrificial structures are entirely etched off at least at points. This prevents areas located below the sacrificial structures from being attacked.
  • the remaining sacrificial structures are thus advantageously removed in a subsequent method step.
  • sacrifi ⁇ cial structures which contain silicon dioxide
  • this can, for example, be carried out with the help of a hydrofluoric acid solution.
  • remaining sacrificial structure residues which contain glass are removed with an etching solution which contains 1% to 10% hydrofluoric acid.
  • the sacrificial structure residues are subjected to such an etching solution for a period in the range between 1 and 10 minutes, wherein the etching solution is at a temperature in the range between 20 and 80°C.
  • Such a further etching step for removal of the remaining sacrificial structure residues can be easily integrated into an automatic production line, which is often referred to as inline capability, and is tried-and- tested particularly in the case of silicon solar cell sub- strates and sacrificial structures which contain glass.
  • the sacrificial structures are entirely removed during etching back. Since the etching medium only reaches the areas to be heavily doped when the sacrificial structures have already been removed, a two-stage doping nevertheless takes place since the unprotected areas were already exposed to the etching medium from the very start and are therefore etched back to a greater extent. A two-stage doping is thus also apparent here.
  • the separate method step of removal of the sacrificial structure residues is, however, advantageously omitted.
  • One particularly preferred embodiment variant of the invention provides that, for the purpose of etching back, at least in unprotected doped areas of the solar cell substrate, a porous layer is formed from the material of the solar cell substrate and is subsequently removed.
  • the porous layer is preferably- formed by etching, particularly preferably by wet chemical etching of at least parts of the solar cell substrate. If, for example, a solar cell substrate composed of silicon is used, porous silicon is accordingly formed at least on the later high-ohm areas of a two-stage doping, therefore on those areas which are not protected by sacrificial structures. As described, this is preferably carried out by wet chemical etch- ing.
  • the porous silicon is therefore formed from the silicon material of the solar cell substrate.
  • the porous layer is preferably removed by means of an alkaline etching solution, preferably with an etching solution which contains potassium hydroxide, sodium hydroxide and/or ammonium hydroxide. It has been shown that a particularly homogeneous etching back, in particular of silicon solar cell substrates, is possible with these etching solutions. Therein, the etching back of porous layers with the cited etching solutions deliv- ers more homogeneous etching results than the use of the cited etching solutions without prior formation of a porous layer.
  • one preferred configuration variant of the invention provides that the sacrificial structure residues are removed together with the porous layer. A separate method step for removal of the sacrificial structure residues is thus omitted.
  • an emitter or a back surface field is embodied as two-stage doping. Such a two-stage emitter is often referred to ' as a selective emitter, a two-stage back surface field as a back surface field.
  • a solar cell substrate composed of silicon is used, preferably a crystalline and particularly preferably a multi- crystalline silicon solar cell substrate.
  • solar cell substrates composed of silicon are used, it has proved to be expedient to use materials which contain glass in the form of a silicon compound for formation of the sacrificial structures.
  • materials which contain silicon dioxide or materials which contain silicate glass can be used.
  • the 1% to 10% strength hydrofluoric acid solution described above and the further etching step also described above for removal of the sacrificial structure residues has proved to be par- ticularly expedient in this case. It has furthermore been shown that a porous silicon layer can be easily removed with the alkaline etching solutions mentioned above.
  • a solar cell with a degree of efficiency which is typical of solar cells with two-stage doping, in particular a two-stage emitter, can be produced with little outlay with the method according to the invention.
  • solar cells with a two-stage emitter and/or a two-stage back surface field can be produced with little outlay.
  • Figure 1 shows a schematic representation -of a first exemplary embodiment of the method according to the invention.
  • Figure 2 shows a second exemplary embodiment of the method according to the invention, in which a porous layer is formed, in a schematic representation.
  • Figure 3 shows a schematic representation of a third exemplary embodiment of the method according to the invention, in which, in turn, a porous layer is formed.
  • Figure 4 shows a solar cell with two-stage dopings according to the prior art in a schematic representation.
  • FIG. 1 shows in a schematic representation a first exemplary embodiment of the method according to the invention.
  • the starting point for this is a solar cell substrate 1, which is provided at its front side with a texturing 5.
  • the front side is the large-surface side of solar cell substrate 1, which is exposed to incident light when using the solar cell.
  • Such a texturing 5 increases the degree of efficiency as a result of a reduction in the reflection of the incident light on the surface of the finished solar cell, but is not absolutely essential. It illustrates in the present case however that the method according to the invention can be used, among other things, on textured solar cell substrates.
  • the front side of the solar cell substrate is firstly heavily doped 50 so that a doped area 3 is formed.
  • a heavy doping can, for example, be carried out by inwards diffusion of a doping substance from the gas phase, in particular a POCl 3 - or a BBr 3 diffusion.
  • any other doping technology which is known per se can also be used.
  • sacrificial structures 7 are applied and sintered 52 on areas 8 to be protected. This can be carried out, for example, by screen printing of a paste which contains glass, in particular a paste which contains silicon dioxide, which is subsequently sintered in order to expel organic solvents and apply a glass structure onto the solar cell substrate, when necessary this glass layer can also be melted onto solar cell substrate 1.
  • Applied sacrificial structures 7 cover areas 8 to be protected and thus prevent an etching medium from coming into contact with said areas 8 to be protected.
  • said areas 8 to be protected are those areas in which heavily doped areas of a two-stage doping should be formed.
  • Unprotected doped areas 17 are subsequently etched back 54. As can be inferred from the representation from Figure 1, however, not only unprotected doped areas 17 are etched back, ra- ther sacrificial structures 7 also experience a removal of material so that only sacrificial structure residues 13 remain from these. The areas located under sacrificial structures 7 and protected by them do not, however, experience any removal of material. As a result, the heavy doping initially formed is still present there and forms highly doped area 9 of the two- stage doping. As a result of the etching back, the doping substance concentration is, however, lower in unprotected doped areas 17 so that weakly doped areas 11 of the two-stage doping are present here.
  • Solar cell substrate 1 from Figure 1 could, for example, be a silicon solar cell substrate in which sacrificial structures composed of silicon dioxide were formed.
  • et- ching back was carried out using a silicon-etching solution and could, for example, advantageously be carried out using an etching solution which contains nitric acid and hydrofluoric acid. This would also remove the sacrificial structures formed from silicon dioxide as represented in Figure 1.
  • the amount of material which is to be removed from the unprotected areas is based on the desired doping profile. In practice, an etching removal of approximately 10 to 200 nm has- proved to be expedient .
  • sacrificial structure residues 13 are removed 56 in the exemplary embodiment of Figure 1.
  • This can be carried out, among other things, with a solution which contains hydrofluoric acid in the example of a silicon solar cell substrate described in the previous paragraph.
  • a 1% to 10% strength hydrofluoric acid solution to which at least the sacrificial structures are exposed for approximately 1 to 10 minutes at a temperature of approximately 20 to 80 0 C has proved to be expedient for this purpose.
  • the entire solar cell substrate can also be exposed to this solution without disproportionate impairment of the heavy, new and also the weakly doped areas 11 of the two-stage doping.
  • the further method step of removal 56 of sacrificial structure residues 13 can be easily integrated into production lines. The so-called inline capability of this further etching step is thus provided.
  • contacts 15 are furthermore applied 58 on heavily doped areas 9 of the two- stage doping which is formed from heavily doped areas 9 and weakly doped areas 11.
  • additional surface treatment steps can obviously be carried out.
  • a passivation of two-stage doping 9, 11 or in the case of corresponding formation of selective emitter .9, 11 can be carried out by means of a passivation layer and/or an anti-reflection coating can be applied.
  • a silicon dioxide layer could be considered as a passivation layer
  • an anti-reflection coating could, for example, be achieved by means of a silicon nitrate deposition.
  • Contacts 15 can, for example, be applied in a manner known per se by printing on pastes which contain metal. For this purpose, in principle all conventional printing methods are pos- sible, in particular screen, stamp or spray printing. In principle, contacts 15 can also be applied in a different manner, for example, by vapour deposition, but this is generally associated with increased production outlay.
  • FIG. 2 illustrates in a schematic representation a further' exemplary embodiment of the method according to the invention.
  • a solar call substrate 1 is firstly heavily doped 50 and as a result a doped area 3 is formed.
  • a solar cell substrate 1 without texturing is used here. Such texturing could, however, be easily provided.
  • sacrificial structures 7 are firstly ap- plied 52 on the solar cell substrate and, where necessary, treated thermally, in particular sintered 52.
  • a porous layer 19 is firstly formed 62 from solar cell substrate material. This can, for example, be carried out by etching of said areas 17.
  • a wet chemical etching solution into which the solar cell substrate is at least partially dipped is preferably used for formation of porous layer 19 composed of solar cell substrate material.
  • the upper side of the solar cell substrate was exposed to such an etching solution.
  • porous layer 19 was formed in unprotected doped areas 17.
  • sacrificial structures 7 were also attacked by this wet chemical etching solu- tion for formation of porous layer 19. This results in etching damage 21 on sacrificial structures 7.
  • the type of said etching damage 21 to sacrificial structures depends on the material selection for the sacrificial struc- tures and on the composition of the etching solution for formation of porous layer 19. For example, a uniform, large-area removal of sacrificial structures 7 can take place, while porous layers 19 are formed in unprotected doped areas 17 of solar cell substrate 1. It is also conceivable that the etching solution used forms porous layers both in unprotected doped areas 17 and etching damage 21 to the sacrificial structures are of a porous nature. This would in particular be the case if sacrificial structures 7 are formed from the same material as solar cell substrate 1. The etching speed on sacrificial structures 7 and unprotected doped areas 17, which can differ from one another, also depends on the selection of material.
  • porous layer 19 is removed 64.
  • a removal on the sacrificial structures simultaneously takes place such that only sacrificial structure residues 23 remain.
  • Heavily doped areas 9 are still present under said sacrificial structure residues 23 as a result of the protection by sacrificial structures 7.
  • only a weak doping is still present in unprotected doped areas 17 as a result of the material removal such that resultant weakly doped areas 11, together with heavily- doped areas 9, form the desired two-stage doping.
  • sacrificial structure residues 23 are furthermore removed 56 with the help of a further etching step.
  • this can furthermore be followed by additional known method steps, for example, the application of a surface- passivation layer or of an anti-reflection coating.
  • contacts 15 are applied 58 onto heavily doped areas 9 of two-stage doping 9, 11.
  • FIG. 3 illustrates a further exemplary embodiment of the me- thod according to the invention.
  • the starting point is once again a solar cell substrate 1 without texturing, which, however, can be easily provided.
  • solar cell substrate 1 is firstly heavily doped 50 on the front side.
  • heavily doped area 3 can also extend across the entire surface of the solar cell substrate. In this case, however, it would have to be overcompensated or par- tially removed at a later time at suitable points by means of an inwards diffusion of doping substance of the opposite type.
  • sacrificial structures 7 are furthermore applied on solar cell substrate 1. Furthermore, in turn, a porous layer 19 is formed 72 for the purpose of etching back of unprotected doped areas 17.
  • the material selection is made in the exemplary embodiment shown such that the etching medium used to form porous layer 19, in particular an etching solution, etches sacrificial structures 7 over a large area so that these are removed during the formation of porous layer 19.
  • this could be achieved, for example, by using silicon di- oxide as the sacrificial structure and using an etching solution which contains hydrofluoric acid for formation of porous layer 19.
  • the etching duration and the thickness of sacrificial structures 7 thus determine whether, on termination of the etching procedure for formation 72 of porous layer 19, residues of sacrificial structures 7 are still present or not. In the exemplary embodiment shown in Figure 3, this is not the case. Sacrificial structures 7 were entirely removed by the etching medium used for formation 72 of porous layer 19. As a result, areas 25 previously protected by sacrificial structures 7 have been etched. In other words, a porous layer was formed here which, however, is significantly thinner than porous layer 19 in unprotected doped areas 17.
  • etched, previously protected doped areas 25 are also removed in the course of subsequent removal 74 of porous layer 19. Since these are, however, significantly thinner than porous layers 19 in unprotected doped areas 17, a smaller re- moval of material takes place here, which is ultimately due to the fact that etching media, in particular etching solutions, are used which etch porous layers 19, 25 faster than areas in which solar cell substrate 1 is still solidly present.
  • Alka- line etching solutions in particular those which contain potassium hydroxide, sodium hydroxide and/or ammonium hydroxide, are tried-and-tested as such etching solutions, particularly in the case of silicon solar cell substrates.
  • the solar cell substrate is otherwise processed further in a manner which is known per se to form a solar cell.
  • the further method steps, for example, for formation of a backward contact, are, however, known to the person skilled in the art, so it is not necessary to describe them at this point.
  • the method according to the invention can be advantageously- used for the manufacture of solar cells with selective emitters or two-stage back surface fields.
  • FIG. 4 shows a solar cell 80 according to the prior art, which has both a selective emitter as well as a two-stage back surface field.
  • selective emitter 82, 84 is formed from heavily doped emitter areas 82 and weakly doped emitter areas 84.
  • two-stage back surface field 86, 88 is formed from heavily doped areas 86 of the back surface field and weakly doped areas 88 of the back surface field.
  • Respective heavily doped areas 82, 86 are provided with contacts 90.

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PCT/IB2009/006367 2008-07-25 2009-07-27 Method for producing a solar cell having a two-stage doping WO2010010462A1 (en)

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CN2009801293897A CN102124572A (zh) 2008-07-25 2009-07-27 用于制造具有两级掺杂的太阳能电池的方法
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CN102124572A (zh) 2011-07-13
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DE102008052660A1 (de) 2010-03-04
KR20110019769A (ko) 2011-02-28

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