WO2009096226A1 - 流体機械 - Google Patents
流体機械 Download PDFInfo
- Publication number
- WO2009096226A1 WO2009096226A1 PCT/JP2009/050391 JP2009050391W WO2009096226A1 WO 2009096226 A1 WO2009096226 A1 WO 2009096226A1 JP 2009050391 W JP2009050391 W JP 2009050391W WO 2009096226 A1 WO2009096226 A1 WO 2009096226A1
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- WIPO (PCT)
- Prior art keywords
- impeller
- casing
- fluid machine
- wall surface
- groove
- Prior art date
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- 239000012530 fluid Substances 0.000 title claims abstract description 86
- 230000002093 peripheral effect Effects 0.000 claims description 40
- 238000004891 communication Methods 0.000 claims description 7
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- 230000002159 abnormal effect Effects 0.000 description 1
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- 230000015572 biosynthetic process Effects 0.000 description 1
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- 239000000446 fuel Substances 0.000 description 1
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D5/00—Pumps with circumferential or transverse flow
- F04D5/002—Regenerative pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D1/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
- F04D29/2238—Special flow patterns
- F04D29/2255—Special flow patterns flow-channels with a special cross-section contour, e.g. ejecting, throttling or diffusing effect
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
- F04D29/24—Vanes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D5/00—Pumps with circumferential or transverse flow
- F04D5/001—Shear force pumps
Definitions
- the present invention relates to a rotary type fluid machine, and more particularly, to a fluid machine such as a centrifugal pump that pumps fluid by rotation of an impeller.
- a rotary type pump represented by an axial flow pump, a mixed flow pump and a centrifugal pump, and a reciprocating type (volume type) pump represented by a plunger pump, etc.
- the former type (turbo type) pump has a characteristic that it can be suitably operated in a low head / high flow rate operation region having a high specific speed.
- the latter type (volume type) pump has a characteristic that it can be suitably operated in a high head / low flow operating region with a very low specific speed.
- a vortex pump (cascade pump) is known as a pump that can be operated in an intermediate operation range between a turbo pump and a positive displacement pump (operation range where the specific speed is about 30). *
- Patent Documents 1 to 3 propose a turbomachine having a structure formed on the inner wall surface of the casing in the direction of the pressure gradient. This groove is known in the industry as the so-called “J Groove”.
- J Groove Japanese Patent Application Laid-Open No. 2004-132209
- the present inventors also locally form a short groove or recess in the rear outer peripheral zone of the impeller (impeller) of the centrifugal pump so that the fluid discharged outward from the impeller re-enters the groove. The phenomenon is confirmed.
- a short groove in the outer peripheral area of the back surface can be used as an effective means for eliminating the above-described instability characteristics.
- FIG. 18A is a cross-sectional view schematically showing the configuration of this centrifugal pump.
- the groove 102 of the impeller 101 is formed in the outer peripheral band 104 of the impeller 101.
- the centrifugal pump has a suction port 105 at the center in the radial direction.
- the groove 102 extends radially inward from the outer peripheral edge 103 of the impeller 101, but does not reach the suction port 105.
- a flow restricting portion 106 is formed between the groove 102 and the suction port 105.
- the stationary wall surface 107 of the pump casing is close to the circular surface 108 of the impeller.
- the impeller 101 rotates around the axis line XX to pump the fluid to be fed a.
- FIG. 18B is a cross-sectional view schematically showing the configuration of this centrifugal pump.
- the centrifugal pump has a suction port 115 at the center in the radial direction.
- a small number of grooves 112 extend from the area of the inlet 115 to the outer peripheral edge 113 of the impeller 111.
- a large number of spiral grooves 119 forming a hydrodynamic bearing are formed in the outer peripheral zone 114 of the impeller 111.
- the depth h of the spiral groove 119 is about 10 to 100 ⁇ m.
- the side wall surface 117 of the pump casing is close to the circular surface 118 of the impeller.
- the dimension v of the gap formed between the side wall surface 117 and the circular surface 118 is also about 10 to 100 ⁇ m.
- Japanese Patent No. 3888880 Japanese Patent Laid-Open No. 2003-13898 JP 2004-132209 A JP 2002-227795 A JP 2004-353564 A
- turbo pump such as a centrifugal pump.
- the efficiency of the pump is extremely lowered. For this reason, the turbo pump cannot be operated practically and effectively in the extremely low specific speed region.
- a centrifugal pump intended to operate efficiently in an extremely low specific speed region is described in the aforementioned Japanese Patent Application Laid-Open No. 2002-227795.
- this pump has a structure in which the groove 102 and the suction port 105 are separated by a flow rate limiting unit 106.
- the efficiency of the pump is extremely reduced as the pump flow rate increases.
- vibrations and noises due to cavitation and the like are likely to occur. Therefore, in the pump described in Japanese Patent Laid-Open No. 2002-227795, the pump flow rate is increased as desired. It is not possible.
- the present invention (1) solves the above-mentioned problems (problems such as ensuring extreme part machining accuracy or precision, forming strict and narrow clearances, increasing the number of parts, etc.) common to positive displacement or vortex flow type fluid machines.
- the speed of the fluid machine can be increased and the flow rate can be increased by increasing the rotational speed of the rotary drive shaft, and (3) it can be operated practically and effectively in the extremely low specific speed range.
- An object of the present invention is to provide a rotary type fluid machine capable of performing
- the present invention includes an impeller integrally connected to a rotary drive shaft, a casing that houses the impeller, and a suction port that is disposed so as to face the radial center of the impeller.
- a rotary fluid machine On the side surface of the impeller positioned on the suction port side, a plurality of grooves extending at an angular interval from the radial center portion of the impeller to the radial direction are formed, and the grooves are radially inward of the suction port.
- the gap between the side surface of the impeller and the side wall surface of the casing has an impeller diameter (d 2 ) ⁇ a dimension (q) of 0.002 or more or a dimension (q) of 0.4 mm or more
- the groove has a depth (h 2 ) of impeller diameter (d 2 ) ⁇ 0.002 or more, or a depth (h) of 0.4 mm or more.
- the present invention provides a rotary type having an impeller integrally connected to a rotary drive shaft, a casing that houses the impeller, and a suction port that is disposed so as to face the radial center portion of the impeller.
- the fluid machine of A number of grooves are formed on both sides of the impeller to cause recirculation vortices in the vicinity of the outer edge of the impeller when the impeller rotates, and the grooves on each surface extend from the radially inner region of the inlet to the outer side of the impeller.
- a fluid machine is provided that extends at an angular interval toward a peripheral edge and opens to an outer peripheral surface of an impeller.
- a fluid communication hole that communicates a gap on both sides of the impeller formed between each surface of the impeller and the side wall surface of the casing passes through the radial center portion of the impeller.
- the present invention provides a rotation having an impeller integrally connected to a rotary drive shaft, a casing that houses the impeller, and a suction port that is disposed so as to face the radial center portion of the impeller.
- Type fluid machine A plurality of grooves are formed on the side surface of the impeller located on the suction port side to generate a recirculation vortex near the outer edge of the impeller when the impeller rotates, and the grooves are regions radially inward of the suction port. Extends from the outer periphery of the impeller at an angular interval and opens on the outer peripheral surface of the impeller.
- the casing comprises a circular casing having a front side wall surface, a rear side wall surface and an annular inner peripheral wall surface, and forming a circular casing inner region centering on a rotation axis of the impeller,
- the recirculation vortex (R) is a radially outward flow (F) formed inside the groove, and a radially inward flow (E) formed near the side wall surface of the casing,
- a fluid machine is provided which is formed by a recirculation flow (G) diverted from a radially inward flow (E) and recirculated into the groove.
- a strong flow (F) toward the outer periphery of the impeller is generated in and near the groove.
- a strong flow (E) directed radially inward is formed near the stationary wall surface (side wall surface) of the casing facing the side surface of the impeller.
- a strong recirculation vortex (R) is generated near the outer edge of the impeller.
- the formation of such a recirculation vortex increases the fluid velocity in the flow path in the casing, and greatly increases the head of the fluid machine. Therefore, the rotary type fluid machine having this configuration can be operated effectively and practically in an extremely low specific speed region.
- the fluid machine having the above-described structure has a structure in which the fluid is urged radially outward by the centrifugal force of the rotating impeller. Can be planned. This makes it possible to reduce the size of a fluid machine that could not be realized with a displacement pump or a vortex pump for reasons of the device structure.
- the fluid machine having the above structure is a rotary fluid machine having a simple structure, and the clearance between the impeller and the stationary wall surface (side wall surface) of the casing can be set relatively large. Therefore, according to the present invention, it is not necessary to strictly limit the clearance to a narrow size like a positive displacement pump or a vortex flow pump. Problems such as ensuring machining accuracy or precision, forming a strict and narrow clearance, and increasing the number of parts are eliminated.
- the fluid machine of the present invention is not configured using the above-described flow rate restricting unit (Japanese Patent Laid-Open No. 2002-227795), and therefore, it is possible to reduce vibrations and noise caused by an extreme reduction in efficiency that occurs when the flow rate is increased, cavitation, etc. There is no problem. Therefore, according to the fluid machine of the present invention, as described above, the flow rate can be increased by increasing the rotational speed of the rotary drive shaft.
- the fluid machine of the present invention is not configured using the above-described hydrodynamic bearing (Japanese Patent Laid-Open No. 2004-353564) using the groove on the outer periphery of the impeller, the radially inward flow (E) and A gap forming a recirculation flow (G) is formed between the side surface of the impeller and the side wall surface of the casing.
- a recirculation vortex (R) is generated near the outer edge of the impeller when the impeller rotates.
- the recirculation vortex greatly increases the lift of the fluid machine as described above.
- the “many” grooves mean at least 10 grooves, and the “central part” or “central part” of the impeller has an impeller having a diameter of 1 ⁇ 2 or less of the impeller diameter. It is a center area
- the fluid machine of the present invention the following effects can be obtained.
- the problems common to the displacement type or vortex type fluid machinery problems such as ensuring extreme part machining accuracy or precision, forming a strict and narrow clearance, increasing the number of parts, etc.
- the speed of the fluid machine can be increased and the flow rate can be increased by increasing the rotational speed of the rotary drive shaft.
- FIG. 1 is a longitudinal sectional view, an II sectional view and a partially enlarged sectional view showing an embodiment of a centrifugal pump to which the present invention is applied. It is the front view and sectional drawing which show the structure of two types of impellers.
- FIG. 3 is a perspective view and a partially enlarged sectional view of the impeller shown in FIG. 2. It is a perspective view which shows the external appearance of the front side of the impeller shown to FIG. 3 (A).
- FIG. 3 is a front perspective view and a rear perspective view conceptually showing an overall configuration of a pump mechanism including the impeller shown in FIG. 2. It is a partial expanded sectional view of the centrifugal pump which shows the positional relationship of two types of impellers and a casing.
- the fluid machine of the present invention is a centrifugal pump that operates in a very low specific speed region with a specific speed of 70 or less.
- the grooves are evenly disposed on the entire side wall surface of the impeller with a uniform angular interval, and the angular interval (k) of the grooves is set to an angle of 10 degrees or less.
- a large number of grooves extending in the radial direction from the central portion of the impeller gather at the central portion of the impeller.
- the boundary between adjacent grooves is lost, and the adjacent grooves are integrated.
- a large number of grooves are continuously circular or annular in the center of the impeller. That is, when the number of grooves is increased, the grooves form a circular or annular recess or recess at the center of the impeller.
- the diameter (d 1 ) of the recess or recess is larger than the diameter (d 0 ) of the suction port, and the suction port is entirely surrounded by the contour of the recess or recess.
- the groove is a straight groove extending linearly outward from the center portion of the impeller, or curved from the center portion of the impeller or spirally radially outward. It consists of an extended curved or spiral groove.
- the straight groove is a concept including not only a radial groove extending radially outward from the rotation center but also a straight groove extending in a direction inclined at a predetermined angle with respect to the radial direction.
- channel or a spiral groove are not necessarily limited to what inclines in the rotation direction back of an impeller, You may incline in the rotation direction front.
- the dimension (q) of the gap is preferably an impeller diameter (d 2 ) ⁇ 0.005 or more, or a dimension of 1.0 mm or more, more preferably an impeller diameter (d 2 ) ⁇ 0.015 or more or
- the dimension is set to 3.0 mm or more.
- the groove depth (h) is set to impeller diameter (d 2 ) ⁇ 0.03 or less or 6.0 mm or less
- the groove width (w) is set to impeller diameter (d 2).
- ) ⁇ 0.2 or less or 40 mm or less more preferably, impeller diameter (d 2 ) ⁇ 0.10 or less or 20 mm or less).
- a short groove or recess (hereinafter referred to as a short groove) extending outward in the radial direction and opening in the outer peripheral surface is further formed in a land portion between adjacent grooves.
- the short groove is arranged in the outer peripheral portion, and the outer end of the short groove opens to the outer peripheral surface of the impeller like the groove.
- the groove is formed on both sides of the impeller, and the impeller has communication means for fluidly communicating the flow passages in the casing formed on both sides of the impeller.
- the communication means includes a through hole penetrating the central portion of the impeller in the rotation axis direction. For example, a plurality of circular through holes are bored at equal angular intervals in the radial center of the impeller.
- the thickness (T) of the central portion of the impeller is set to a dimension larger than the thickness (T ′) of the outer peripheral portion of the impeller, and the thickness of the impeller is directed radially outward. Gradually decrease.
- FIG. 1 is a longitudinal sectional view, an II sectional view and a partially enlarged sectional view showing an embodiment of a centrifugal pump to which the present invention is applied.
- a centrifugal pump 1 constituting a rotating fluid machine is shown in FIG.
- the pump 1 includes a rotary drive shaft 2, a circular casing 3, an inflow pipe (suction pipe) 4, and an impeller (impeller) 10 that are arranged concentrically about the rotation axis XX.
- the impeller 10 is concentrically accommodated in the casing 3 and is integrally connected to the rotary drive shaft 2 constituting the main shaft of the pump 1.
- the rotary drive shaft 2 passes through the bearing 6 and is rotatably supported by the bearing 6.
- the rotary drive shaft 2 is connected to a drive source (not shown) such as an electric motor.
- the front side wall surface 31, the rear side wall surface 32, and the annular inner peripheral wall surface 33 of the casing 3 form a circular (cylindrical or columnar) casing inner region (diameter D, thickness S) centered on the rotation axis XX. To do.
- the liquid flow path 7 is formed on both sides (front side and rear side) of the impeller 10 arranged in the casing inner region.
- the inflow pipe 4 is connected to the casing 3 concentrically with the rotation axis XX.
- a liquid supply pipe 8 (indicated by a virtual line) is connected to the inflow pipe 4.
- the liquid supply pipe 8 communicates with a liquid supply source (not shown).
- the discharge pipe 5 is connected to the casing 3 in the tangential direction.
- a liquid delivery pipe 9 (indicated by a virtual line) is connected to the discharge pipe 5.
- the liquid delivery pipe 9 communicates with an arbitrary device or piping system (not shown).
- the centrifugal pump 1 sucks a liquid (water or the like) from the liquid supply source into the casing 3 by the action of the centrifugal force of the rotating impeller 10.
- a liquid water or the like
- the liquid of the liquid supply source flows into the liquid flow path 7 through the pipe lines 4 and 8 under the suction pressure of the centrifugal pump 1.
- the liquid in the liquid flow path 7 is discharged outward from the outer periphery of the impeller by the action of the centrifugal force of the rotating impeller 10, flows out into the discharge pipe 5 as shown by the arrow b in FIG. Sent to equipment or piping system.
- FIG. 2, 3 and 4 are a front view, a cross-sectional view and a perspective view showing the structure of the impeller
- FIG. 5 is a perspective view conceptually showing a configuration of a pump mechanism provided with the impeller.
- FIG. 2A, 2B, and 3A show a front view, a cross-sectional view, and a perspective view of the impeller 10 shown in FIG. 2C and 3B show the structure of an impeller 10 ′ according to a modification of the impeller 10.
- the impeller 10 includes a central portion 11 (with a diameter d 1 ) having a boss portion 13 and a balance hole 14 and an annular outer portion 12 (with a diameter d 2 -d 1 ) excluding the central portion 11.
- a number of radial grooves 15 and outer edge short grooves 16 are formed in the annular outer portion 12.
- the radiation grooves 15 are arranged at a uniform angular interval k.
- the outer end portions of the radiation groove 15 and the outer edge short groove 16 are opened in the outer peripheral surface 18 of the impeller 10.
- 3C and 3D show a cross section of the radiation groove 15.
- the groove 15 is formed of a recess or a recess continuously extending in the radial direction of the impeller 10, and forms a radial channel flow path on the surface of the impeller 10.
- land portions 17 are formed between the grooves 15.
- the width of the land portion 17 is larger than the width w of the groove 15, and the outer edge short groove 16 is formed in the land portion 17 in the outer peripheral band of the impeller 10 (FIG. 3D). .
- the boss 13 is fitted to the rotary drive shaft 2 and is integrally connected to the rotary drive shaft 2.
- the balance holes 14 constituting the communication means are formed in the central portion 11 at equal intervals in the circumferential direction (in this example, an angular interval of 60 degrees), and penetrate the central portion 11.
- the regions on both sides of the impeller 10 (the liquid flow path 7) through which the liquid flows are in fluid communication via the balance hole 14.
- the multiple radiating grooves 15 are annularly continuous in the central region of the impeller, and the central portion 11 of the impeller 10 is entirely within the plane of the impeller 10 so as to be continuous with the groove bottom 15 a of the radiating groove 15.
- a receding circular or annular side surface 11a is formed. That is, the circular or annular recess or recess formed in the central portion 11 of the impeller 10 is a set of the radiation grooves 15.
- the part of the independent radiating groove 15 (the part outside the side surface 11a) has a length of 1 ⁇ 2 or more of the radius of the impeller.
- the radial grooves 15 and the outer edge short grooves 16 have the same width 1 (w) and depth (h), and are alternately arranged in the circumferential direction in the outer peripheral band of the impeller 10.
- the impeller 10 has a uniform thickness dimension T in the central portion 11.
- the thickness of the annular outer portion 12 gradually decreases radially outward, and the outer peripheral edge of the annular outer portion 12 has a minimum dimension T ′.
- FIG. 2C is a partially broken sectional view showing only one side of the impeller 10 ′.
- the annular outer portion 12 of the impeller 10 ′ shown in FIGS. 2C and 3B has a uniform thickness T as a whole.
- the impeller 10 ' has a radial ridge 19 to which an annular side plate (not shown) can be attached. By fixing the annular side plate to the raised portion 19, the impeller 10 ′ can be further transformed into a closed type impeller.
- the other structure of the impeller 10 ′ is substantially the same as the above-described impeller 10.
- 16 and 17 are perspective views (outer appearance photographs) showing the outer appearance of the impeller 10 'shown in FIGS. 2C and 3B.
- FIG. 6 is a partially enlarged sectional view of the centrifugal pumps 1, 1 ′ showing the positional relationship between the impellers 10, 10 ′ and the casing 3.
- the meridian channel cross section (channel 7) defined between the impeller 10 and the inner wall surfaces 31 and 32 of the casing 3 is It has a shape that expands outward in the radial direction due to a dimensional difference between the thickness T and the thickness T ′ of the outer peripheral surface 18, and the channel dimensions (channel widths N, M ) Expands at the outer edge of the impeller 10.
- the meridian flow path cross section (flow path 7) having a uniform dimension (flow path width N, M) is provided in the impeller 10 ′ and the casing 3. It is formed between the wall surfaces 31 and 32.
- the dimensions p and q of the gap between the side surfaces of the impellers 10 and 10 ′ and the inner wall surfaces 31 and 32 of the casing are set to at least the impeller diameter (d 2 ) ⁇ 0.002 or more and 0.4 mm or more, Preferably, the impeller diameter (d 2 ) ⁇ 0.005 or more and 1.0 mm or more, more preferably the impeller diameter (d 2 ) ⁇ 0.015 or more, or 3.0 mm or more. Is done.
- the depth (h) of the groove is set to an impeller diameter (d 2 ) ⁇ 0.002 or more and 0.4 mm or more.
- the depth (h) of the groove is impeller diameter (d 2 ) ⁇ 0.005 or more and 1.0 mm or more, impeller diameter (d 2 ) ⁇ 0.03 or less and 6.0 mm.
- the following dimensions are set.
- the width (w) of the groove is such that the impeller diameter (d 2 ) ⁇ 0.2 or less and 40 mm or less, preferably the impeller diameter (d 2 ) ⁇ 0.10 or less and 20 mm or less. Set to dimension.
- the front and rear inner wall surfaces (stationary wall surfaces) 31 and 32 of the casing 3 are separated from the front and rear side surfaces of the impellers 10 and 10 ′, and the clearance between the casing 3 and the impellers 10 and 10 ′ is
- the narrow clearance allowed between the casing and the piston (or between the casing and the impeller) in a positive displacement pump, a vortex pump, or the like is quite different and has considerably large dimensions p and q.
- FIG. 7 is a cross-sectional view conceptually showing the flow of the liquid in the pump 1 provided with the impeller 10, and the flow of the liquid formed inside and near the radiation groove 15 is indicated by arrows.
- a strong flow F directed outward in the radial direction is generated inside and in the vicinity of the radial groove 15 due to the centrifugal force of the rotating impeller 10.
- the flow F turns inward in the radial direction between the outer peripheral edge of the impeller 10 and the annular inner peripheral wall surface 33 of the casing 3 (turning flow C), and is in the vicinity of the stationary wall surfaces 31 and 32 as a flow E in the radial direction. Reverse flow. For this reason, a strong flow E directed radially inward is formed in the vicinity of the stationary wall surfaces 31 and 32.
- a recirculation flow G is formed which is diverted from the radially inner flow E and recirculated into the groove 15.
- a strong recirculation vortex R is formed by the action of such flows C, E, F, and G.
- the recirculation vortex R pressurizes the pressure in the annular flow path (circumferential flow path) outside the impeller 10 substantially uniformly over the entire circumference.
- Such a recirculation vortex R is a vortex having a novel property that is not formed by a conventional pump, and this vortex greatly increases the head of the fluid machine.
- the specific speed of the casing of the centrifugal pump 1 is decreased in a region where the specific speed is lower, the centrifugal pump 1 exhibits higher efficiency.
- FIG. 9 shows a centrifugal pump 1 having an impeller 10 (Example 1), a centrifugal pump 1 ′ having an impeller 10 ′ (Example 2), and a centrifugal pump having a closed impeller (Comparative Example 1). It is a diagram which shows each pump performance.
- the impeller of Comparative Example 1 has a configuration in which a circular side plate (not shown) is attached to the raised portion 19 of the impeller 10 'and the design of the impeller 10' is changed to a closed shape.
- each centrifugal pump of Examples 1, 2 and Comparative Example 1 includes the same circular casing.
- Example 1 when Example 1 is compared with Example 2, the centrifugal pump 1 of Example 1 exhibits a relatively high head. This is considered due to the fact that the mixing loss is lower in the centrifugal pump 1 of the first embodiment than in the centrifugal pump 1 ′ of the second embodiment.
- FIG. 10 is a diagram and a sectional view showing the influence of the clearance between the impeller 10 ′ and the casing 3.
- the present inventors used an impeller 10 ′ as shown in FIG. 10 (B) and conducted an experiment to consider the influence of the clearance between the impeller 10 ′ and the stationary wall surfaces 31 and 32 of the casing 3. .
- the measurement result is shown in FIG. Note that the numerical value in parentheses in FIG. 10A is a dimension value of the distance c.
- FIG. 11A is a diagram showing the relationship between the length of the radiating groove 15 and the pump performance
- FIG. 11B is a perspective view showing an impeller 10 ′′ according to a comparative example.
- FIG. 11B an impeller 10 ′′ having only the outer edge short groove 16 is shown as a comparative example 2.
- the impeller 10 ′′ includes all the radiating grooves 15 of the impeller 10 ′ (Example 2) as the outer edge.
- the short groove 16 is replaced.
- the inventors measured the pump performance by incorporating the impeller 10 ′′ shown in FIG. 11B into a circular casing. As a result, the impeller 10 ′′ having only a short outer edge short groove 16 (ie, a long radiation groove 15). 11)), it has been found that the lift is greatly reduced as shown in FIG. 11A.
- FIG. 12 is a diagram of the pump performance showing the influence of the double-sided arrangement and the single-sided arrangement of the radiation groove 15, and
- FIG. 13 is a diagram of the pump performance showing the influence of the presence or absence of the balance hole 14.
- the inventors of the present invention operate the centrifugal pump 1 including the impeller 10 according to the first embodiment and the centrifugal pump including the impeller formed by filling the radial groove 15 and the outer edge short groove 16 on the rear side surface of the impeller 10. Pump performance was measured.
- the former impeller hereinafter referred to as “double-sided grooved impeller”
- double-sided grooved impeller includes the radiating groove 15 and the outer edge short groove 16 on both sides
- the latter impeller hereinafter referred to as “single-sided grooved impeller” is a radiating groove.
- 15 and the outer edge short groove 16 are provided only on the front side surface.
- These impellers are provided with six balance holes 14 as shown in FIG.
- the present inventors also have a single-sided grooved impeller in which three balance holes 14 are buried (single-sided grooved impeller having three balance holes 14) and a single-sided grooved impeller in which all balance holes 14 are buried.
- the pump performance was further measured for a centrifugal pump using (a single-sided grooved impeller without any balance hole 14).
- FIG. 13 shows a change in pump performance that occurs when the balance hole 14 is eliminated in the centrifugal pump 1 provided with the impeller 10 of the first embodiment.
- FIG. 14 is a diagram showing the relationship between the Reynolds number (Re number) of the liquid obtained from the impeller peripheral speed by CFD and the pump head and efficiency.
- the centrifugal pumps 1, 1 ′ equipped with the impellers 10, 10 ′ have an advantage that the number of rotations (rotation speed) can be relatively easily increased because the structure is extremely simple.
- FIG. 14 shows the changes in lift and efficiency of the closed centrifugal pumps and centrifugal pumps 1, 1 ′ associated with an increase in Reynolds number. As shown in FIG. 14, the closed centrifugal pump and the centrifugal pumps 1, 1 ′ both improve the lift and increase the efficiency as the rotational speed increases (Raillenoz number increases). Accordingly, it is considered that the centrifugal pumps 1 and 1 'are suitable for speeding up.
- FIG. 15 is a schematic front view of an impeller showing a modification of the groove.
- the impeller 10, 10 ′ includes a radial groove 15 and an outer edge short groove 16 that extend radially outward about the rotation axis XX.
- a curved groove (or spiral groove) 15 ′ as shown in FIG. 5 and an outer edge short groove 16 ′ that is similarly curved may be formed in the impellers 10, 10 ′.
- outer edge short groove 16 shown in FIGS. 1 to 7 may be omitted as shown in FIG.
- linear grooves 15 ′′ extending in a direction inclined at a predetermined angle with respect to the radial direction may be formed in the impellers 10 and 10 ′.
- outer edge short grooves 16 ′′ may be formed between the grooves 15 ′′.
- the present invention is applied to a centrifugal pump, but the present invention may be applied to a rotary type (turbo type) compressor.
- the grooves are arranged at equal angular intervals, but the grooves can be arranged at irregular intervals.
- a rectangular cross-section groove having a uniform cross section (shape, width and depth) over the entire length is illustrated, but the cross section (shape, width and depth) of the groove is gradually changed.
- the present invention can be suitably applied to rotary fluid machines such as a centrifugal pump and a centrifugal compressor.
- a rotary type fluid machine that can be practically operated in a very low specific speed region with a high head and a small flow rate, which conventionally had to use a vortex pump or the like.
- a rotary type fluid machine can be operated at high speed without an excessive increase in noise due to an increase in rotational speed. This enables the design of a small fluid machine that can be practically operated in the extremely low specific speed region.
- the fluid machine of the present invention can be used for a piping system of ultrahigh pressure or high head, the raw material or fuel transfer system of a chemical plant, the hydraulic circuit of a machine tool, the liquid transport system of a semiconductor manufacturing apparatus, the seawater of a seawater desalination plant -It can be used in various piping systems or systems such as water supply piping systems and fluid transport systems for CO 2 underground storage facilities.
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Abstract
Description
・インペラとケーシングとの間の狭小間隙は、塵、粉塵等の影響を受け易い。
・振動・騒音が比較的大きい。
・全体的に部品点数が多く、摺動作用を受ける部品の数も比較的多い。
・高速化が困難であり、流量増大及び小型化を達成し難い。
吸入口側に位置するインペラの側面には、インペラの径方向中心部から径方向外方に角度間隔を隔てて延びる多数の溝が形成され、該溝は、前記吸入口の径方向内方の領域からインペラの外周縁に向かって延びて、インペラの外周面に開口しており、
前記インペラの側面と前記ケーシングの側壁面との間の間隙は、インペラ直径(d2)×0.002以上の寸法(q)又は0.4mm以上の寸法(q)を有し、
前記溝は、インペラ直径(d2)×0.002以上の寸法の深さ(h)又は0.4mm以上の深さ(h)を有し、前記インペラの回転時にインペラの外縁部近傍に再循環渦を生じさせることを特徴とする流体機械を提供する。
前記インペラの回転時にインペラの外縁部近傍に再循環渦を生じさせる多数の溝がインペラの両側の面に形成され、各面の溝は、前記吸入口の径方向内方の領域からインペラの外周縁に向かって角度間隔を隔てて延び、インペラの外周面に開口することを特徴とする流体機械を提供する。
好ましくは、インペラの各面とケーシングの側壁面との間に夫々形成されたインペラの両側の間隙を相互連通させる流体連通穴が、インペラの径方向中心部を貫通する。
吸入口側に位置する前記インペラの側面には、インペラの回転時にインペラの外縁部近傍に再循環渦を生じさせる多数の溝が形成され、該溝は、前記吸入口の径方向内方の領域からインペラの外周縁に向かって角度間隔を隔てて延び、インペラの外周面に開口しており、
前記ケーシングは、前側壁面、後側壁面及び環状内周壁面を有し、前記インペラの回転軸線を中心とした円形のケーシング内領域を形成する円形ケーシングからなり、
前記再循環渦(R)は、前記溝の内部に形成される径方向外方の流れ(F)と、前記ケーシングの側壁面の近傍に形成される径方向内方の流れ(E)と、径方向内方の流れ(E)から分流して前記溝の中に再循環する再循環流(G)とによって形成されることを特徴とする流体機械を提供する。
(1)容積形又は渦流形の流体機械に共通する課題(極端な部品加工精度又は精密性の確保、厳密且つ狭小なクリアランスの形成、部品点数の増大等の問題)を解消することができる。
(2)回転駆動軸の回転数増大によって流体機械の高速化及び流量増大を図ることができる。
(3)極低比速度領域において実用的且つ有効に運転することができる。
2 回転駆動軸
3 ケーシング
4 流入管
5 吐出管
6 軸受
7 ケーシング内液体流路(メリディアン流路断面)
8 液体供給管
9 液体送出管
10,10’ インペラ(羽根車)
11 中心部分
12 環状外側部分
13 ボス部
14 バランスホール(貫通穴)
15 放射溝
16 外縁溝(短溝)
17 陸部
18 外周面
X-X 回転軸線
・中心部分11の直径d1=90mm
・インペラ10の直径(外径)d2=202mm
・放射溝15のみを形成した領域の直径d3=160mm
・溝の幅w=2mm
・溝の深さh=3mm
・放射溝15の本数=90本(各側)
・外縁短溝16の本数=90本(各側)
・角度間隔k=4°
Claims (20)
- 回転駆動軸に一体的に連結されたインペラと、インペラを収容するケーシングと、インペラの径方向中心部と対向するように配置された吸入口とを有する回転形式の流体機械において、
吸入口側に位置するインペラの側面には、インペラの径方向中心部から径方向外方に角度間隔を隔てて延びる多数の溝が形成され、該溝は、前記吸入口の径方向内方の領域からインペラの外周縁に向かって延びて、インペラの外周面に開口しており、
前記インペラの側面と前記ケーシングの側壁面との間の間隙は、インペラ直径(d2)×0.002以上の寸法(q)又は0.4mm以上の寸法(q)を有し、
前記溝は、インペラ直径(d2)×0.002以上の寸法の深さ(h)又は0.4mm以上の深さ(h)を有し、前記インペラの回転時にインペラの外縁部近傍に再循環渦を生じさせることを特徴とする流体機械。 - 前記溝は、前記インペラの中心部から径方向外方に直線的に延び又は湾曲して延びることを特徴とする請求項1に記載の流体機械。
- 前記溝は、前記インペラの径方向中心部において集合し、該中心部に円形又は環状の窪み又は凹所を形成することを特徴とする請求項1又は2に記載の流体機械。
- 前記窪み又は凹所の直径(d1)は、前記吸入口の直径(d0)よりも大きく、前記吸入口は、前記窪み又は凹所の外形輪郭に全体的に包囲されることを特徴とする請求項3に記載の流体機械。
- 前記間隙の寸法(q)は、インペラ直径(d2)×0.015以上の寸法又は3.0mm以上の寸法に設定されることを特徴とする請求項1乃至4のいずれか1項に記載の流体機械。
- 前記インペラの中心部から径方向外方に延びる多数の前記溝が、前記吸入口と反対の側に位置するインペラの側面に更に形成されることを特徴とする請求項1乃至5のいずれか1項に記載の流体機械。
- 前記インペラの両側に形成された前記間隙を流体連通させる連通手段が、インペラの径方向中心部に設けられることを特徴とする請求項6に記載の流体機械。
- 前記溝の深さ(h)は、インペラ直径(d2)×0.03以下の寸法又は6.0mm以下の寸法に設定され、前記溝の幅(w)は、インペラ直径(d2)×0.20以下の寸法又は40mm以下の寸法に設定されることを特徴とする請求項1乃至7のいずれか1項に記載の流体機械。
- 前記インペラの中心部は、該インペラの外周部の厚さ(T')よりも大きい厚さ(T)を有することを特徴とする請求項1乃至8のいずれか1項に記載の流体機械。
- 前記ケーシングは、前側壁面、後側壁面及び環状内周壁面を有し、前記インペラの回転軸線を中心とした円形のケーシング内領域を形成する円形ケーシングからなり、
被圧送流体の吸引流路が前記吸入口に接続され、
前記ケーシング内の流体をケーシング内流路の圧力下にケーシング外に送出する吐出流路が前記環状内周壁面に接続されることを特徴とする請求項1乃至9のいずれか1項に記載の流体機械。 - 前記再循環渦(R)は、前記溝の内部に形成される径方向外方の流れ(F)と、前記ケーシングの側壁面の近傍に形成される径方向内方の流れ(E)と、径方向内方の流れ(E)から分流して前記溝の中に再循環する再循環流(G)とによって形成されることを特徴とする請求項1乃至10に記載の流体機械。
- 径方向外方の前記流れ(F)は、前記インペラの外周縁と前記ケーシングの環状内周壁面(33)との間で径方向内方に転向し、径方向内方の前記流れ(C,E)として前記側壁面の近傍を逆流することを特徴とする請求項11に記載の流体機械。
- 回転駆動軸に一体的に連結されたインペラと、インペラを収容するケーシングと、インペラの径方向中心部と対向するように配置された吸入口とを有する回転形式の流体機械において、
前記インペラの回転時にインペラの外縁部近傍に再循環渦を生じさせる多数の溝がインペラの両側の面に形成され、各面の溝は、前記吸入口の径方向内方の領域からインペラの外周縁に向かって角度間隔を隔てて延び、インペラの外周面に開口していることを特徴とする流体機械。 - 前記インペラの各面と前記ケーシングの側壁面との間に夫々形成されたインペラの両側の間隙を相互連通させる流体連通穴が、前記インペラの径方向中心部を貫通することを特徴とする請求項13に記載の流体機械。
- 前記溝は、前記インペラの径方向中心部において集合して、該中心部に円形又は環状の窪み又は凹所を形成し、前記連通穴は、前記窪み又は凹所に配置されることを特徴とする請求項13又は14に記載の流体機械。
- 前記ケーシングは、前側壁面、後側壁面及び環状内周壁面を有し、前記インペラの回転軸線を中心とした円形のケーシング内領域を形成する円形ケーシングからなり、
被圧送流体の吸引流路が前記吸入口に接続され、
前記ケーシング内の流体をケーシング内流路の圧力下にケーシング外に送出する吐出流路が前記環状内周壁面に接続されることを特徴とする請求項13乃至15のいずれか1項に記載の流体機械。 - 回転駆動軸に一体的に連結されたインペラと、インペラを収容するケーシングと、インペラの径方向中心部と対向するように配置された吸入口とを有する回転形式の流体機械において、
吸入口側に位置する前記インペラの側面には、インペラの回転時にインペラの外縁部近傍に再循環渦を生じさせる多数の溝が形成され、該溝は、前記吸入口の径方向内方の領域からインペラの外周縁に向かって角度間隔を隔てて延び、インペラの外周面に開口しており、
前記ケーシングは、前側壁面、後側壁面及び環状内周壁面を有し、前記インペラの回転軸線を中心とした円形のケーシング内領域を形成する円形ケーシングからなり、
前記再循環渦(R)は、前記溝の内部に形成される径方向外方の流れ(F)と、前記ケーシングの側壁面の近傍に形成される径方向内方の流れ(E)と、径方向内方の流れ(E)から分流して前記溝の中に再循環する再循環流(G)とによって形成されることを特徴とする流体機械。 - 径方向外方の前記流れ(F)は、前記インペラの外周縁と前記ケーシングの環状内周壁面(33)との間で径方向内方に転向し、径方向内方の前記流れ(C,E)として前記側壁面の近傍を逆流することを特徴とする請求項17に記載の流体機械。
- 前記溝は、均一な角度間隔(k)を隔てて前記インペラの側壁面全体に均等に配置され、前記角度間隔は、10度以下の角度に設定されることを特徴とする請求項1乃至18のいずれか1項に記載の流体機械。
- 前記流体機械は、比速度70以下の極低比速度領域で作動する遠心ポンプであることを特徴とする請求項1乃至19のいずれか1項に記載の流体機械。
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US12/735,600 US8469654B2 (en) | 2008-01-31 | 2009-01-14 | Fluid machine |
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CN106593885B (zh) * | 2016-11-22 | 2019-05-24 | 北京控制工程研究所 | 一种空间超低比转速离心泵水力模型 |
Also Published As
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EP2258950A1 (en) | 2010-12-08 |
US20100322771A1 (en) | 2010-12-23 |
CN101925748B (zh) | 2013-01-02 |
CN101925748A (zh) | 2010-12-22 |
US8469654B2 (en) | 2013-06-25 |
JP5339565B2 (ja) | 2013-11-13 |
JPWO2009096226A1 (ja) | 2011-05-26 |
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