WO2009081766A1 - 電動機および回転電機用ロータ - Google Patents
電動機および回転電機用ロータ Download PDFInfo
- Publication number
- WO2009081766A1 WO2009081766A1 PCT/JP2008/072657 JP2008072657W WO2009081766A1 WO 2009081766 A1 WO2009081766 A1 WO 2009081766A1 JP 2008072657 W JP2008072657 W JP 2008072657W WO 2009081766 A1 WO2009081766 A1 WO 2009081766A1
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- WIPO (PCT)
- Prior art keywords
- rotor
- permanent magnet
- permanent magnets
- circumferential direction
- magnetic
- Prior art date
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- 230000006698 induction Effects 0.000 claims abstract description 170
- 230000004907 flux Effects 0.000 claims description 56
- 230000002093 peripheral effect Effects 0.000 claims description 38
- 125000006850 spacer group Chemical group 0.000 claims description 24
- 230000005347 demagnetization Effects 0.000 claims description 16
- 239000000696 magnetic material Substances 0.000 claims description 16
- 238000005452 bending Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 229910000576 Laminated steel Inorganic materials 0.000 description 4
- 238000003491 array Methods 0.000 description 3
- 230000005674 electromagnetic induction Effects 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 230000005415 magnetization Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K16/00—Machines with more than one rotor or stator
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K16/00—Machines with more than one rotor or stator
- H02K16/02—Machines with one stator and two or more rotors
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/12—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
- H02K21/14—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures
- H02K21/16—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures having annular armature cores with salient poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/11—Structural association with clutches, brakes, gears, pulleys or mechanical starters with dynamo-electric clutches
Definitions
- the present invention includes an annular stator arranged so as to surround an axis, a first rotor rotatable around the axis, and a second rotor arranged between the stator and the first rotor and rotatable around the axis. It is related with the electric motor provided with.
- the present invention also relates to a rotor for a rotating electrical machine and an electric motor using the rotor for the rotating electrical machine.
- This electric motor has an inner rotor, a stator, and an outer rotor.
- the inner rotor has a cylindrical shape in which a plurality of permanent magnets slightly extending in the radial direction are arranged in the circumferential direction, and the stator surrounds a plurality of armatures.
- the outer rotor is formed in a cylindrical shape by winding a coil around a core in which a plurality of rings are stacked, so that no power is supplied to the coil. It has become.
- the inner rotor, the stator, and the outer rotor are provided in order from the inside and are relatively rotatable.
- the inner rotor rotates in synchronization with the rotating magnetic field because the magnetic pole of the permanent magnet of the inner rotor attracts and repels the magnetic pole of the stator.
- the outer rotor rotates without being synchronized with the rotating magnetic field by electromagnetic induction.
- the rotor of the permanent magnet type electric motor includes a first permanent magnet group and a second permanent magnet group that are adjacent to each other in the axial direction, and the first and second permanent magnet groups are magnetized on the outer peripheral surface of the rotor, respectively.
- a plurality of permanent magnets having different directions are alternately arranged, and the magnetization directions of the permanent magnets of the first permanent magnet group and the permanent magnets of the second permanent magnet group adjacent in the axial direction are different. This is known from Patent Document 2 below.
- the rotor of the stepping motor includes first to fourth rotor portions juxtaposed in the axial direction, and each rotor portion includes a plurality of permanent magnets whose polarities are alternately reversed in the circumferential direction.
- the polarity of the permanent magnet of the second rotor part is shifted by 1/2 pitch in the circumferential direction
- the polarity of the permanent magnet of the third rotor part and the fourth rotor part is shifted by 1/2 pitch in the circumferential direction
- Patent Document 3 below discloses that the polarities of the permanent magnets of the first and second rotor portions and the polarities of the permanent magnets of the third and fourth rotor portions are shifted by a quarter pitch in the circumferential direction (see FIG. 12).
- the electric motor described in Patent Document 1 has a problem that high efficiency cannot be obtained because it functions as an induction machine instead of a synchronous machine because the outer rotor is rotated by electromagnetic induction. Since the outer rotor is rotated by electromagnetic induction, the outer rotor generates heat due to the induced current generated in the outer rotor coil and the eddy current generated in the core of the outer rotor. Therefore, it is necessary to cool the outer rotor. It was.
- This electric motor includes an annular stator arranged so as to surround the axis, an inner rotor rotatable around the axis, and an outer rotor arranged between the stator and the inner rotor and rotatable around the axis.
- the stator includes a plurality of first armatures, a first armature row that generates a first rotating magnetic field that rotates along the circumferential direction, and a plurality of second armatures that are circumferentially configured. And a second armature row that generates a second rotating magnetic field that rotates along with the inner rotor.
- the inner rotor includes a first permanent magnet row composed of a plurality of first permanent magnets and a plurality of second permanent magnets.
- a second permanent magnet array composed of magnets is juxtaposed, and the outer rotor has a first induction magnetic pole array composed of a plurality of first induction magnetic poles made of soft magnetic material and a plurality of soft magnetic materials made of soft magnetic material.
- the second induction magnetic pole The two induction magnetic pole rows are arranged side by side in the axial direction, and the first armature row and the first permanent magnet row are opposed to both sides in the radial direction of the first induction magnetic pole row, respectively, and both radial sides of the second induction magnetic pole row are arranged.
- the second armature array and the second permanent magnet array are opposed to each other.
- the phase of the first armature row and the phase of the second armature row of the stator are shifted by a half pitch (for an electrical angle of 90 °).
- the stator has a complicated structure.
- the permanent magnet of the rotor of the electric motor is used to transfer magnetic flux between the stator's opposing stator and the two adjacent permanent magnets among the plurality of permanent magnets provided in the rotor are different.
- the magnetic flux is short-circuited between the polar magnetic poles, there is a problem that the magnetic flux transferred between the permanent magnet of the rotor and the stator armature is reduced and the torque generated by the motor is reduced.
- the present invention has been made in view of the above circumstances, and a first object thereof is to simplify the structure of a stator of an electric motor including an armature array that generates a rotating magnetic field.
- the second object of the present invention is to improve the performance of the rotating electrical machine by suppressing the short circuit of the surface magnetic flux between the plurality of permanent magnets provided in the rotor for the rotating electrical machine.
- an annular stator arranged to surround an axis, a first rotor rotatable around an axis, the stator, and the stator
- An electric motor including a second rotor disposed between first rotors and rotatable about an axis, wherein the stator includes a plurality of first armatures disposed in a circumferential direction, and supplies power
- a first armature row that generates a first rotating magnetic field that rotates along the circumferential direction by magnetic poles generated in the plurality of first armatures, and a plurality of second electric machines that are arranged in the circumferential direction.
- a second armature array that is composed of a child and generates a second rotating magnetic field that rotates along the circumferential direction by magnetic poles generated in the plurality of second armatures as power is supplied is juxtaposed in the axial direction.
- the first rotor has a predetermined pitch in the circumferential direction.
- a plurality of first permanent magnet rows configured by arranging a plurality of first permanent magnets so as to have magnetic poles having different polarities, and a plurality of magnetic poles having alternately different polarities at the predetermined pitch in the circumferential direction
- a second permanent magnet array configured by arranging second permanent magnets is juxtaposed in the axial direction, and the second rotor includes a plurality of soft magnetic bodies arranged at the predetermined pitch in the circumferential direction.
- An axial direction includes a first induction magnetic pole array composed of first induction magnetic poles and a second induction magnetic pole array composed of a plurality of second induction magnetic poles made of a soft magnetic material arranged at the predetermined pitch in the circumferential direction.
- the first armature row and the first permanent magnet row face each other on both sides in the radial direction of the first induction magnetic pole row, and the second armature row on the both sides in the radial direction of the second induction magnetic pole row.
- the armature row and the second permanent magnet row face each other, and the stator of the stator
- the phase of the polarity of one rotating magnetic field and the phase of the polarity of the second rotating magnetic field are made to coincide with each other, and the phase of the first induction magnetic pole and the phase of the second induction magnetic pole of the second rotor are mutually in the circumferential direction.
- a motor is proposed, which is shifted by half of a predetermined pitch, and the phase of the magnetic pole of the first permanent magnet row and the phase of the second permanent magnet row of the first rotor are shifted in the circumferential direction by the predetermined pitch. Is done.
- the annular stator arranged to surround the axis, the first rotor rotatable around the axis, and the axis arranged between the stator and the first rotor.
- the stator includes a plurality of armatures arranged in a circumferential direction, and the magnetic poles generated in the plurality of armatures when electric power is supplied.
- the first rotor includes a plurality of first permanent magnets having magnetic poles having different polarities alternately at a predetermined pitch in the circumferential direction.
- a second permanent magnet array configured by arranging a plurality of second permanent magnets so as to have magnetic poles having different polarities alternately at the predetermined pitch in the circumferential direction.
- the second rotor is arranged at a predetermined pitch in the circumferential direction, and a first induction magnetic pole row composed of a plurality of soft magnetic first induction magnetic poles arranged at the predetermined pitch in the circumferential direction.
- a second induction magnetic pole array composed of a plurality of second induction magnetic poles made of a soft magnetic material is juxtaposed in the axial direction, and the armature array and the first inductance are respectively arranged on both radial sides of the first induction magnetic pole array.
- the permanent magnet rows are opposed to each other, and the armature row and the second permanent magnet row are opposed to both sides in the radial direction of the second induction magnetic pole row, respectively, and the phase of the first induction magnetic pole and the second induction of the second rotor are opposed to each other.
- the phases of the magnetic poles are shifted from each other by half of the predetermined pitch in the circumferential direction, and the phases of the magnetic poles of the first permanent magnet row and the second permanent magnet row of the first rotor are shifted in the circumferential direction by the predetermined pitch.
- a plurality of slits extending linearly in the axial direction are formed in the cylindrical rotor body of the second rotor.
- An electric motor is proposed in which the first and second induction magnetic poles are fitted in each slit.
- a magnetic pole array in which a plurality of main permanent magnets are arranged in an axial direction so that magnetic poles having different polarities are alternately arranged in the circumferential direction is provided.
- the main permanent magnets that face each other in the axial direction of the two adjacent magnetic pole rows A rotor for a rotating electrical machine is proposed, characterized in that a secondary permanent magnet is provided between them, and the polarity of the secondary permanent magnet is arranged so as to suppress a short circuit of surface magnetic flux between the primary permanent magnets facing each other.
- the demagnetization resistance of the secondary permanent magnet is set larger than the demagnetization resistance of the main permanent magnet.
- Rotors are proposed.
- the rotor for a rotating electrical machine is characterized in that the sub permanent magnet is protruded toward the stator side with respect to the main permanent magnet. Is proposed.
- the sub-permanent is formed on the outer periphery of a weak magnetic spacer disposed between the plurality of magnetic pole rows.
- a rotor for a rotating electrical machine characterized by supporting a magnet is proposed.
- the auxiliary permanent magnet in addition to the seventh feature, includes an inner peripheral surface and an outer peripheral surface extending in a circumferential direction with respect to an axis, and a pair of members extending in a radial direction with respect to the axis.
- a rotor for a rotating electrical machine is proposed in which a permanent magnet support hole is formed, and the sub permanent magnet has at least the pair of inclined surfaces in contact with a pair of radial load support portions around the sub permanent magnet support hole. Is done.
- the spacer includes a bridge portion connecting the pair of radial load support portions, and the bridge portion is an outer periphery of the sub permanent magnet.
- a rotor for a rotating electrical machine is proposed, which is opposed to a surface through a gap.
- a plurality of magnetic pole rows in which a plurality of main permanent magnets are arranged side by side in the axial direction so that magnetic poles having different polarities are alternately arranged in the circumferential direction are adjacent to each other in the axial direction.
- a sub permanent magnet is provided between the main permanent magnets facing each other in the circumferential direction, and the polarity of the sub permanent magnet is changed,
- a rotor for a rotating electrical machine is proposed, which is arranged so as to suppress a short circuit of a surface magnetic flux between the main permanent magnets facing each other.
- the demagnetization resistance of the secondary permanent magnet is set larger than the demagnetization strength of the main permanent magnet.
- Rotors are proposed.
- the sub-permanent magnet protrudes closer to the stator than the main permanent magnet. Is proposed.
- an electric motor comprising the rotor for a rotating electrical machine having any one of the fourth to twelfth features as a first rotor, wherein the motor is provided between the first rotor and the stator.
- the stator includes a second rotor, and the stator includes a plurality of armatures arranged in the circumferential direction, and rotates along the circumferential direction by magnetic poles generated in the plurality of armatures when electric power is supplied.
- a rotating magnetic field is generated, and the first rotor has a first permanent magnet row configured by arranging a plurality of first permanent magnets so as to have magnetic poles having different polarities alternately at a predetermined pitch in the circumferential direction;
- a second permanent magnet array formed by arranging a plurality of second permanent magnets so as to have magnetic poles of different polarities alternately at the predetermined pitch in the circumferential direction is arranged in parallel in the axial direction, and the second rotor is , Soft magnets arranged at the predetermined pitch in the circumferential direction
- a first induction magnetic pole array composed of a plurality of first induction magnetic poles made of metal, and a second induction magnetic pole array composed of a plurality of second induction magnetic poles made of a soft magnetic material arranged at a predetermined pitch in the circumferential direction Are arranged side by side in the axial direction, the armature row of the stator and the first permanent magnet row are opposed to both sides in the radial direction of the first induction magnetic
- stator armature row and the second permanent magnet row face each other, and the phase of the first induction magnetic pole and the phase of the second induction magnetic pole of the second rotor are shifted from each other by half of the predetermined pitch in the circumferential direction.
- a motor is proposed in which the phase of the magnetic poles of the first permanent magnet row of the first rotor and the phase of the magnetic poles of the second permanent magnet row are shifted in the circumferential direction by the predetermined pitch.
- the outer rotor 13 of the embodiment corresponds to the second rotor of the present invention
- the inner rotor 14 of the embodiment corresponds to the first rotor of the present invention
- the first and second stators 12L, 12L, 12R corresponds to the stator of the present invention
- the first and second armatures 21L and 21R of the embodiment correspond to the armature of the present invention
- the first and second induction magnetic poles 38L and 38R of the embodiment correspond to the main armature.
- the first and second sub permanent magnets 40L and 40R of the embodiment correspond to the sub permanent magnet of the present invention
- the first and second main permanent magnets 52L and 52R of the embodiment are This corresponds to the main permanent magnet of the present invention.
- an electric motor includes an annular stator that generates first and second rotating magnetic fields by first and second armature rows arranged to surround an axis, and first and second A first rotor having first and second permanent magnet arrays composed of two permanent magnets and rotatable about an axis, and disposed between the stator and the first rotor, and composed of first and second induction magnetic poles. And a second rotor having first and second induction magnetic pole rows and rotatable about an axis, and a first armature row and a first permanent magnet row on both radial sides of the first induction magnetic pole row, respectively.
- the second armature row and the second permanent magnet row are opposed to the both sides in the radial direction of the second induction magnetic pole row, respectively, so that the first and second currents are controlled by controlling the energization of the first and second armatures.
- the phases of the first and second induction magnetic poles of the second rotor are shifted from each other by a half of a predetermined pitch, and the phases of the magnetic poles of the first and second permanent magnet rows of the first rotor are shifted from each other by a predetermined pitch.
- the phases of the first and second rotating magnetic fields of the stator can be made to coincide with each other, whereby the first and second armature rows can be arranged in the same phase, and the structure of the stator is simplified.
- the electric motor includes an annular stator that generates a rotating magnetic field by an armature array arranged so as to surround an axis, and first and second permanent magnet arrays each including a permanent magnet. And a first rotor that is rotatable about an axis, and is arranged between the stator and the first rotor, and has first and second induction magnetic pole rows composed of first and second induction magnetic poles, And a second rotor that is rotatable, the armature row and the first permanent magnet row are respectively opposed to both sides in the radial direction of the first induction magnetic pole row, and the armature is respectively provided on both sides in the radial direction of the second induction magnetic row row.
- the armature, the first and second permanent magnets, and the first and second induction magnetic poles are passed by controlling the energization to the armature and rotating the rotating magnetic field.
- a magnetic path is formed, and one of the first rotor and the second rotor is There can rotate both.
- the phases of the first and second induction magnetic poles of the second rotor are shifted from each other by a half of a predetermined pitch, and the phases of the magnetic poles of the first and second permanent magnet rows of the first rotor are shifted from each other by a predetermined pitch.
- the polarity of the rotating magnetic field of the stator with respect to the first induction magnetic pole and the first permanent magnet can be matched with the polarity of the rotating magnetic field of the stator with respect to the second induction magnetic pole and the second permanent magnet. It is possible to reduce the number of the stator by one, and the structure of the stator can be simplified.
- the first and second induction magnetic poles are fitted into the plurality of slits provided in the rotor body of the second rotor so as to extend in the axial direction. Assembling of the two induction magnetic poles becomes easy.
- the rotor for a rotating electrical machine has a plurality of magnetic pole rows in which a plurality of main permanent magnets are arranged in parallel so that magnetic poles having different polarities are alternately arranged in the circumferential direction.
- the main permanent magnets that are opposed to each other in the direction of the magnetic pole rows that are adjacent to each other in the direction are configured to have different polarities, and the secondary permanent magnets provided between the main permanent magnets that face each other in the axial direction of the two adjacent magnetic pole rows.
- the polarity is arranged so as to suppress the short circuit of the surface magnetic flux between the main permanent magnets facing each other, the short circuit of the surface magnetic flux between the main permanent magnets is suppressed by the magnetic flux of the sub permanent magnet, and due to the short circuit of the surface magnetic flux The performance degradation of the rotating electrical machine can be minimized.
- the demagnetization resistance of the secondary permanent magnet is set larger than the demagnetization resistance of the main permanent magnet, it is possible to suppress the secondary permanent magnet from being demagnetized by the magnetic flux in the main permanent magnet.
- the effect of suppressing the short circuit of the surface magnetic flux by the sub permanent magnet can be sufficiently exhibited.
- the secondary permanent magnet protrudes to the stator side relative to the primary permanent magnet, the secondary permanent magnet protrudes into the short circuit path of the surface magnetic flux between the primary permanent magnets facing each other, The effect of suppressing the short circuit of the surface magnetic flux by the sub permanent magnet can be effectively exhibited.
- the auxiliary permanent magnet is supported on the outer peripheral portion of the weak magnetic spacer arranged between the plurality of magnetic pole rows, compared to the case where the spacer is formed of laminated steel plates.
- the effect of preventing the short circuit of the magnetic flux between the plurality of magnetic pole rows by the sub permanent magnet can be further enhanced by the spacer.
- the secondary permanent magnet supported by the secondary permanent magnet support hole formed in the outer peripheral portion of the spacer has at least one pair of inclined surfaces in a pair of radial directions around the secondary permanent magnet support hole. Since it contacts the load support portion, the secondary permanent magnet can be positioned in the circumferential direction when the centrifugal force accompanying the rotation of the rotor for the rotating electrical machine acts on the secondary permanent magnet.
- the spacer includes a bridge portion that connects the pair of radial load support portions, and the bridge portion faces the outer peripheral surface of the secondary permanent magnet with a gap therebetween.
- the bridge portion can effectively prevent stress due to centrifugal force from concentrating on the directional load support portion and lowering the durability.
- the secondary permanent magnet has a radial gap between the outer peripheral surface of the secondary permanent magnet and the permanent magnet support hole in order to obtain an effect of preventing a short circuit of the magnetic flux between the plurality of magnetic pole rows by the magnetic flux in the axial direction.
- the magnetic flux short-circuit prevention effect is not affected.
- the rotor for a rotating electrical machine has a plurality of magnetic pole rows in which a plurality of main permanent magnets are arranged side by side so that magnetic poles having different polarities are alternately arranged in the circumferential direction.
- the polarity of the main permanent magnets facing each other in the magnetic pole rows adjacent to each other in the direction is different, and the polarity of the sub permanent magnets provided between the main permanent magnets facing each other in the circumferential direction is opposed to each other.
- the short circuit of the surface magnetic flux between the main permanent magnets is suppressed by the magnetic flux of the sub permanent magnet, and the performance degradation of the rotating electrical machine due to the short circuit of the surface magnetic flux is reduced. Can be minimized.
- the demagnetization resistance of the secondary permanent magnet is set larger than the demagnetization resistance of the main permanent magnet, it is possible to suppress the secondary permanent magnet from being demagnetized by the magnetic flux. The effect of suppressing the short circuit of the surface magnetic flux by the sub permanent magnet can be sufficiently exhibited.
- the secondary permanent magnet protrudes to the stator side relative to the primary permanent magnet, the secondary permanent magnet protrudes into the short circuit path of the surface magnetic flux between the primary permanent magnets facing each other, The effect of suppressing the short circuit of the surface magnetic flux by the sub permanent magnet can be effectively exhibited.
- the electric motor includes a stator that generates a rotating magnetic field by an armature array, and a first rotor having first and second permanent magnet arrays configured by first and second permanent magnets. And a second rotor having first and second induction magnetic pole rows arranged between the stator and the first rotor and configured by first and second induction magnetic poles, and both radial sides of the first induction magnetic pole row Since the armature row and the first permanent magnet row are made to face each other, and the armature row and the second permanent magnet row are made to face on both sides in the radial direction of the second induction magnetic pole row, respectively, the energization to the armature is controlled and rotated.
- FIG. 1 is a front view of the electric motor corresponding to the view taken along line 1-1 of FIG. 2 as viewed in the axial direction.
- (First embodiment) 2 is a cross-sectional view taken along line 2-2 of FIG.
- (First embodiment) 3 is a cross-sectional view taken along line 3-3 of FIG.
- (First embodiment) 4 is a cross-sectional view taken along line 4-4 of FIG.
- FIG. 5 is a view taken along line 5-5 in FIG.
- First embodiment 6 is a view taken along line 6-6 in FIG.
- FIG. 7 is an exploded perspective view of the electric motor.
- FIG. 8 is an exploded perspective view of the inner rotor.
- FIG. 9 is an enlarged view of 9 parts in FIG.
- FIG. 10 is a schematic diagram in which the electric motor is developed in the circumferential direction.
- FIG. 11 is a diagram for explaining the operation when the inner rotor is fixed.
- FIG. 12 is an operation explanatory diagram 2 when the inner rotor is fixed.
- FIG. 13 is an operation explanatory diagram 3 when the inner rotor is fixed.
- FIG. 14 is a diagram for explaining the operation when the outer rotor is fixed.
- FIG. 15 is a second operation explanatory diagram when the outer rotor is fixed.
- FIG. 16 corresponds to FIG.
- FIG. 17 corresponds to FIG.
- FIG. 18 corresponds to FIG.
- FIG. 19 is a cross-sectional view taken along line 19-19 of FIG. (Fourth embodiment) 20 is a cross-sectional view taken along line 20-20 in FIG. (Fourth embodiment)
- FIG. 21 is a view taken along line 21-21 in FIG. (Fourth embodiment) 22 is a view taken along the line 22-22 in FIG. (Fourth embodiment) 23 is a cross-sectional view taken along line 23-23 in FIG. (Fourth embodiment)
- FIG. 24 is an exploded perspective view of the electric motor.
- FIG. 25 is an exploded perspective view of the inner rotor.
- FIG. 26 is an enlarged view of part 26 in FIG. (Fourth embodiment)
- FIG. 27 corresponds to FIG.
- FIG. 28 corresponds to FIG. (Sixth embodiment)
- FIG. 29 is a sectional view taken along line 29-29 in FIG. (Sixth embodiment)
- FIG. 30 corresponds to FIG. (Seventh embodiment)
- FIG. 31 is an enlarged view of the main part of the spacer. (Eighth embodiment)
- the electric motor M of the present embodiment includes a casing 11 having a short octagonal cylindrical shape in the direction of the axis L, and annular first and second stators 12 ⁇ / b> L fixed to the inner periphery of the casing 11.
- 12R a cylindrical outer rotor 13 that is housed in the first and second stators 12L, 12R and rotates about the axis L
- a cylindrical outer rotor 13 that is housed in the outer rotor 13 and rotates about the axis L
- the outer rotor 13 and the inner rotor 14 are rotatable relative to the fixed first and second stators 12L and 12R, and the outer rotor 13 and the inner rotor 14 are mutually connected. Relative rotation is possible.
- the casing 11 includes a bottomed octagonal cylindrical main body portion 15 and an octagonal plate-like lid portion 17 fixed to the opening of the main body portion 15 with a plurality of bolts 16.
- a plurality of openings 15a... 17a for ventilation are formed in the main body 15 and the lid 17.
- the first and second stators 12L and 12R are obtained by superimposing the same structure with the phases aligned in the circumferential direction.
- the structure will be described taking the stator 12L as an example.
- the first stator 12L includes a plurality of (in the embodiment, 24) first armatures 21L ... around which coils 20 are wound around an outer periphery of a core 18 made of laminated steel plates via an insulator 19.
- the first armatures 21L are integrated by a ring-shaped holder 22 in a state of being coupled in the circumferential direction so as to form an annular shape as a whole.
- a flange 22a protruding in a radial direction from one end in the axis L direction of the holder 22 is fixed to a step portion 15b (see FIG. 2) on the inner surface of the main body portion 15 of the casing 11 with a plurality of bolts 23.
- the second stator 12R includes 24 second armatures 21R..., And the flange 22a of the holder 22 is a step 15c (see FIG. 15) on the inner surface of the main body 15 of the casing 11. 2) with a plurality of bolts 24.
- the phases in the circumferential direction of the first stator 12L and the second stator 12R coincide (see FIGS. 3 and 4).
- the outer rotor 13 includes a rotor body 31 that is formed of a weak magnetic material in a cylindrical shape, and a disk shape that is formed of a weak magnetic material and has openings at both ends of the rotor body 31.
- a second outer rotor shaft 36 that is rotatably supported by the main body portion 15 of the casing 11 by the ball bearing 35 and projects on the axis L from the center of the other rotor cover 33 is the lid portion 17 of the casing 11 by the ball bearing 37. Is supported rotatably.
- a first outer rotor shaft 34 serving as an output shaft of the outer rotor 13 extends through the main body portion 15 of the casing 11 to the outside.
- the weak magnetic material is a material that is not attracted to the magnet, and includes, for example, resin and wood in addition to aluminum and the like, and is sometimes called a nonmagnetic material.
- a plurality of (20 in the embodiment) slits 31 a extending in parallel with the axis L are formed on one end surface in the axis L direction of the rotor body 31 of the outer rotor 13. Are formed so as to communicate with the inside and outside in the radial direction, and a plurality of (20 in the embodiment) slits 31b extending in parallel to the axis L are provided on the other end surface in the axis L direction of the rotor body 31 in the radial direction. It is formed so as to communicate with the inside and outside.
- the one slit 31a ... and the other slit 31b ... are out of phase so that they are alternately arranged.
- the first induction magnetic poles 38L made of soft magnetic material are inserted and embedded in the direction of the axis L in one slit 31a, and the second induction magnetic poles 38R made of soft magnetic material are axially inserted in the other slit 31b. It is inserted and embedded in the L direction, and is held in the slits 31a..., 31b.
- the first and second induction magnetic poles 38L, 38R,... Are made of steel plates laminated in the direction of the axis L.
- the first and second induction magnetic poles 38L, 38R, ... are fitted and held in a plurality of slits 38a, 38b, ... provided in the rotor body 31 so as to extend in the axis L direction. 1. Assembling of the second induction magnetic poles 38L,. In addition, the first and second induction magnetic poles 38L, 38R, ... are engaged with the slits 31a, ..., 31b ... (see FIG. 9), so that they do not fall out of the rotor body 31 in the radial direction.
- a first resolver 42 for detecting the rotational position of the outer rotor 13 is provided so as to surround the second outer rotor shaft 36 of the outer rotor 13.
- the first resolver 42 includes a resolver rotor 43 fixed to the outer periphery of the second outer rotor shaft 36 and a resolver stator 44 fixed to the lid portion 17 of the casing 11 so as to surround the resolver rotor 43.
- the inner rotor 14 includes a rotor body 45 formed in a cylindrical shape, and an inner rotor shaft 47 that passes through a hub 45a of the rotor body 45 and is fixed by bolts 46.
- annular first and second rotor cores 48 ⁇ / b> L and 48 ⁇ / b> R that are made of laminated steel plates and are fitted to the outer periphery of the rotor body 45, and an annular spacer 49 that is fitted to the outer periphery of the rotor body 45.
- One end of the inner rotor shaft 47 is rotatably supported by the ball bearing 50 inside the first outer rotor shaft 34 on the axis L, and the other end of the inner rotor shaft 47 is placed inside the second outer rotor shaft 36 by a ball bearing. While being rotatably supported by 51, it passes through the second outer rotor shaft 36 and the lid portion 17 of the casing 11 and extends outside the casing 11 as an output shaft of the inner rotor 14.
- the first and second rotor cores 48L and 48R fitted to the outer periphery of the rotor body 45 have the same structure, and a plurality (20 in the embodiment) of permanent magnet support holes 48a. 3 and FIG. 4), and first and second permanent magnets 52L... 52R are press-fitted in the direction of the axis L.
- the polarities of the adjacent first permanent magnets 52L of the first rotor core 48L are alternately reversed
- the polarities of the adjacent second permanent magnets 52R of the second rotor core 48R are alternately reversed
- the circumferential direction phase and polarity of the 48L first permanent magnets 52L ... and the circumferential direction phase and polarity of the second permanent magnets 52R ... of the second rotor core 48R are mutually offset so as to be shifted by 180 ° in electrical angle. They match (see FIGS. 3 and 4).
- a weak magnetic spacer 49 is fitted in the center of the outer circumference of the rotor body 45 in the axis L direction, and a pair of inner permanent magnet support plates 53 that prevent the first and second permanent magnets 52L, 52R,. , 53 are fitted to each other, the first and second rotor cores 48L, 48R are fitted to the outer sides thereof, and the first and second permanent magnets 52L, 52R,. Magnet support plates 54 and 54 are respectively fitted, and a pair of stopper rings 55 and 55 are fixed to the outside by press-fitting.
- a second resolver 56 for detecting the rotational position of the inner rotor 14 is provided so as to surround the inner rotor shaft 47.
- the second resolver 56 includes a resolver rotor 57 fixed to the outer periphery of the inner rotor shaft 47 and a resolver stator 58 fixed to the lid portion 17 of the casing 11 so as to surround the resolver rotor 57.
- the first armature of the first stator 12L is formed on the outer peripheral surface of the first induction magnetic pole 38L ... exposed on the outer peripheral surface of the outer rotor 13 through a slight air gap ⁇ .
- the outer peripheral surface of the first rotor core 48L of the inner rotor 14 is opposed to the inner peripheral surface of the first induction magnetic pole 38L ... exposed to the inner peripheral surface of the outer rotor 13 through a slight air gap ⁇ .
- the faces are opposite.
- the inner peripheral surface of the second armature 21R of the second stator 12R is opposed to the outer peripheral surface of the second induction magnetic poles 38R exposed on the outer peripheral surface of the outer rotor 13 through a slight air gap ⁇ .
- the outer peripheral surface of the second rotor core 48R of the inner rotor 14 faces the inner peripheral surface of the second induction magnetic poles 38R... Exposed on the inner peripheral surface of the outer rotor 13 with a slight air gap ⁇ .
- FIG. 10 schematically shows a state where the electric motor M is developed in the circumferential direction.
- the first and second permanent magnets 52L, 52R,... Of the inner rotor 14 are respectively shown on the left and right sides of FIG.
- the first and second permanent magnets 52L, 52R,... are arranged with N and S poles alternately at a predetermined pitch P in the circumferential direction (vertical direction in FIG. 10), and in the axis L direction (left and right in FIG. 10).
- P in the circumferential direction
- axis L direction left and right in FIG. 10
- virtual permanent magnets 21 corresponding to the first and second armatures 21L, 21R,... Of the first and second stators 12L, 12R are arranged at a predetermined pitch P in the circumferential direction.
- the number of first and second armatures 21L, 21R,... Of the first and second stators 12L, 12R is 24, and the first and second permanent magnets 52L, 52R of the inner rotor 14 are each. Since the number of... Is 20, each, the pitch of the first and second armatures 21L, 21R,... Does not coincide with the pitch P of the first, second permanent magnets 52L, 52R,. .
- first and second armatures 21L,..., 21R each form a rotating magnetic field
- the first and second armatures 21L,. It can be replaced with 20 virtual permanent magnets 21.
- the first and second armatures 21L, 21R,... are referred to as first, second virtual magnetic poles 21L, 21R,.
- the polarities of the first and second virtual magnetic poles 21L, 21R,... Of the virtual permanent magnets 21 ... adjacent to each other in the circumferential direction are alternately reversed, and the first virtual magnetic poles 21L ...
- the two virtual magnetic poles 21R have the same polarity and are aligned in the axial direction L.
- the first and second induction magnetic poles 38L, 38R,... Of the outer rotor 13 are arranged between the first and second permanent magnets 52L, 52R, and the virtual permanent magnets 21,.
- the first and second induction magnetic poles 38L, 38R,... Are arranged at a pitch P in the circumferential direction, and the first induction magnetic poles 38L, ... and the second induction magnetic poles 38R, ... are displaced by half the pitch P in the circumferential direction. ing.
- the first and second stators 12L and 12R (first and second virtual magnetic poles 21L... 21R%) With the inner rotor 14 (first and second permanent magnets 52L... 52R%) Fixed in a non-rotatable state. )
- the virtual permanent magnets 21 rotate downward in the figure relative to the first and second permanent magnets 52L ... 52R ..., whereby the first and second induction magnetic poles 38L ... 38R ... rotate downward in the figure. .
- the first induction magnetic poles 38L are aligned and opposed to the first virtual magnetic poles 21L of the first permanent magnets 52L.
- the virtual permanent magnets 21 are rotated downward in the figure from the state where the second induction magnetic poles 38R are shifted by a half pitch P / 2 with respect to the two virtual magnetic poles 21R and the second permanent magnets 52R.
- the polarities of the first virtual magnetic poles 21L ... of the virtual permanent magnets 21 ... are different from the polarities of the first permanent magnets 52L ... opposite thereto, and the second virtual magnetic poles 21R of the virtual permanent magnets 21 ...
- the polarity of... Is the same as the polarity of the second permanent magnet 52R.
- the first induction magnetic poles 38L are arranged between the first permanent magnets 52L ... and the first virtual magnetic poles 21L ... of the virtual permanent magnets 21 ..., the first induction magnetic poles 38L ... are arranged as the first permanent magnets 52L ...
- the first magnetic lines G1 are generated between the first permanent magnets 52L, the first induction magnetic poles 38L, and the first virtual magnetic poles 21L.
- the second induction magnetic poles 38R are disposed between the second virtual magnetic poles 21R and the second permanent magnets 52R
- the second induction magnetic poles 38R are the second virtual magnetic poles 21R and the second permanent magnets 52R.
- second magnetic lines of force G2 are generated between the second virtual magnetic poles 21R, second induction magnetic poles 38R, and second permanent magnets 52R.
- the first magnetic lines of force G1 are generated so as to connect the first permanent magnets 52L, the first induction magnetic poles 38L, and the first virtual magnetic poles 21L, and the second magnetic lines of force G2 are circular.
- Each of the two second permanent magnets 52R Adjacent to each other in the circumferential direction so as to connect each of the two second virtual magnetic poles 21R... Adjacent to each other in the circumferential direction and the second induction magnetic pole 38R. It is generated so as to connect the second induction magnetic poles 38R.
- the first magnetic lines of force G1 are linear, no magnetic force that rotates in the circumferential direction acts on the first induction magnetic poles 38L.
- the bending degree and the total magnetic flux amount of the two second magnetic lines G2 between each of the two second virtual magnetic poles 21R ... and the second induction magnetic poles 38R ... adjacent to each other in the circumferential direction are equal to each other, and similarly in the circumferential direction.
- the bending degree and the total magnetic flux amount of the two second magnetic lines of force G2 between the two adjacent second permanent magnets 52R and the second induction magnetic poles 38R are also equal and balanced. Therefore, a magnetic force that rotates in the circumferential direction does not act on the second induction magnetic poles 38R.
- a magnetic circuit as shown in FIG. 13B is configured by the first and second magnetic lines of force G1, G2.
- the degree of bending of the first magnetic field lines G1 is small, the total magnetic flux amount is large, so that a relatively strong magnetic force acts on the first induction magnetic poles 38L.
- the first induction magnetic poles 38L are driven with a relatively large driving force in the rotation direction of the virtual permanent magnets 21, that is, the magnetic field rotation direction, and as a result, the outer rotor 13 rotates in the magnetic field rotation direction.
- the degree of bending of the second magnetic lines of force G2 is large, the total magnetic flux amount is small, so that a relatively weak magnetic force acts on the second induction magnetic poles 38R, so that the second induction magnetic poles 38R are relatively in the magnetic field rotation direction.
- the outer rotor 13 rotates in the direction of magnetic field rotation.
- the first induction magnetic pole 38L. ... and the second induction magnetic poles 38R are driven in the direction of magnetic field rotation by the magnetic force caused by the first and second magnetic lines of force G1, G2, respectively.
- the outer rotor 13 rotates in the direction of magnetic field rotation.
- the magnetic force acting on the first induction magnetic poles 38L is gradually weakened by decreasing the total magnetic flux amount although the bending degree of the first magnetic lines of force G1 is increased, and the first induction magnetic poles 38L are magnetically rotated.
- the driving force for driving in the direction gradually decreases.
- the magnetic force acting on the second induction magnetic poles 38R is gradually increased as the total magnetic flux amount is increased although the degree of bending of the second magnetic lines G2 is reduced, and the second induction magnetic poles 38R in the magnetic field rotation direction.
- the driving force to drive gradually increases.
- the virtual permanent magnet 21 rotates from the position shown in FIG. 12 (E) to the position shown in FIG. 12 (F), the second magnetic line of force G2 is bent and the total magnetic flux amount is close to the maximum. As a result, the strongest magnetic force acts on the second induction magnetic poles 38R, and the driving force acting on the second induction magnetic poles 38R is maximized. Thereafter, as shown in FIG. 12 (G), the virtual permanent magnet 21 is rotated by the pitch P from the initial position of FIG. 11 (A), whereby the first, second virtual magnetic poles 21L,. When 21R rotates to a position opposite to the first and second permanent magnets 52L, 52R, respectively, the state shown in FIG. 11A is reversed from side to side, and the outer rotor 13 is moved in the circumferential direction only at that moment. The rotating magnetic force stops working.
- the first and second induction magnetic poles 38L, 38R,... are driven in the magnetic field rotation direction by the magnetic force caused by the first and second magnetic lines G1, G2.
- the rotor 13 rotates in the magnetic field rotation direction.
- the magnetic force acting on the first induction magnetic poles 38L As the total amount of magnetic flux increases, the strength increases and the driving force acting on the first induction magnetic poles 38L increases.
- the magnetic force acting on the second induction magnetic poles 38R... Is weakened by decreasing the total magnetic flux amount, although the bending degree of the second magnetic lines G2 is increased, and the driving force acting on the second induction magnetic poles 38R. Becomes smaller.
- the first induction magnetic poles 38L are opposed to the first permanent magnets 52L, and the second induction magnetic poles 38R are adjacent to each other two second permanent magnets 52R. ..,
- the first and second rotating magnetic fields are rotated downward in the figure.
- the polarities of the first virtual magnetic poles 21L ... are made different from the polarities of the first permanent magnets 52L ... facing each other, and the polarities of the second virtual magnetic poles 21R ... The same as the polarity of the two permanent magnets 52R.
- the second permanent magnets 52R are driven together with the first permanent magnets 52L in the rotation direction of the virtual permanent magnets 21, that is, in the direction opposite to the magnetic field rotation direction (upward in FIG. 14). Rotate toward the position shown in As a result, the inner rotor 14 rotates in the direction opposite to the magnetic field rotation direction.
- FIG.14 (D) Rotate toward the position shown in As described above, as the second permanent magnets 52R approach the second induction magnetic poles 38R ..., the degree of bending of the second magnetic lines G2 between the second induction magnetic poles 38R ... and the second permanent magnets 52R ... becomes small. However, as the virtual permanent magnets 21 further approach the second induction magnetic poles 38R, the total magnetic flux amount of the second magnetic lines of force G2 increases. As a result, in this case as well, a magnetic force is applied to the second permanent magnets 52R... So as to bring them closer to the second induction magnetic poles 38R, thereby causing the second permanent magnets 52R. .. And the magnetic field rotation direction.
- the first permanent magnetic lines G1 between the first permanent magnets 52L ... and the first induction magnetic poles 38L ... A magnetic force is applied to the magnets 52L to bring them close to the first induction magnetic poles 38L.
- the magnetic force caused by the first magnetic field line G1 is weaker than the magnetic force caused by the second magnetic field line G2 because the degree of bending of the first magnetic field line G1 is smaller than that of the second magnetic field line G2.
- the second permanent magnets 52R are driven together with the first permanent magnets 52L in a direction opposite to the magnetic field rotation direction by the magnetic force corresponding to the difference between the two magnetic forces.
- the distance between the first permanent magnets 52L ... and the first induction magnetic poles 38L ... and the distance between the second induction magnetic poles 38R ... and the second permanent magnets 52R ... are substantially equal to each other, the total magnetic flux amount and the degree of bending of the first magnetic lines G1 between the first permanent magnets 52L ... and the first induction magnetic poles 38L ... are the second induction magnetic poles 38R ... and the second permanent magnets 52R.
- the total magnetic flux amount and the degree of bending of the first magnetic lines G1 between the first permanent magnets 52L ... and the first induction magnetic poles 38L ... are the second induction magnetic poles 38R ... and the second permanent magnets 52R.
- the first and second permanent magnets 52L, 52R,... are temporarily not driven when the magnetic forces caused by the first and second magnetic lines G1, G2 are substantially balanced with each other.
- the virtual permanent magnets 21 When the virtual permanent magnets 21 are slightly rotated from the position shown in FIG. 15G, the first magnetic lines G1 between the first permanent magnets 52L and the first induction magnetic poles 38L are reversed from the above. The resulting magnetic force acts on the first permanent magnets 52L, so as to be close to the first induction magnetic poles 38L, so that the first permanent magnets 52L ... together with the second permanent magnets 52R ... Driven in the reverse direction, the inner rotor 14 rotates in the direction opposite to the magnetic field rotation direction. When the virtual permanent magnets 21 are further rotated, the magnetic force resulting from the first magnetic lines G1 between the first permanent magnets 52L and the first induction magnetic poles 38L, the second induction magnetic poles 38R and the second permanent magnets 52R.
- the first permanent magnets 52L are driven together with the second permanent magnets 52R in a direction opposite to the magnetic field rotation direction by a magnetic force corresponding to a difference in magnetic force caused by the second magnetic field lines G2 between the first permanent magnet 52L and the second permanent magnet 52R. After that, when the magnetic force caused by the second magnetic field lines G2 hardly acts so as to bring the second permanent magnets 52R to the second induction magnetic poles 38R ..., the first permanent magnets 52L are caused by the magnetic force caused by the first magnetic field lines G1. Are driven together with the second permanent magnets 52R.
- the magnetic force caused by the first magnetic field lines G1 between the first permanent magnets 52L and the first induction magnetic poles 38L, and the second induction magnetic poles 38R is applied to the first and second permanent magnets 52L, 52R, that is, the inner rotor. 14, the inner rotor 14 rotates in the direction opposite to the magnetic field rotation direction.
- the magnetic force that is, the driving force acts alternately on the inner rotor 14 as described above, the torque of the inner rotor 14 becomes substantially constant.
- the inner rotor 14 rotates in reverse at the same speed as the first and second rotating magnetic fields.
- the first and second induction magnetic poles 38L,..., 38R... Are intermediate between the first permanent magnets 52L and the first virtual magnetic poles 21L due to the magnetic force caused by the first and second magnetic lines of force G1 and G2.
- the magnetization states of the first and second induction magnetic poles 38L,..., 38R,... Can be rotated without causing slippage, and function as a synchronous machine.
- the first virtual magnetic poles 21L, the first permanent magnets 52L, and the first induction magnetic poles 38L are set to have the same number, the second virtual magnetic poles 21R, the second permanent magnets 52R, and the second induction magnetic poles. 38R is set to be equal to each other, the torque of the electric motor M can be sufficiently obtained when either the inner rotor 14 or the outer rotor 13 is driven.
- the polarities of the first and second rotating magnetic fields of the first and second stators 12L and 12R are shifted from each other by the pitch P, and the first and second stators of the outer rotor 13 are shifted.
- the phases of the two induction magnetic poles 38L,..., 38R,... By half of the pitch P the phases of the magnetic poles of the first and second permanent magnets 52L,. This makes it easy to support the first and second permanent magnets 52L to 52R with respect to the inner rotor 14 and simplifies the structure of the inner rotor 14.
- the polarities of the first armatures 21L of the first stator 12A and the polarities of the second armatures 21R of the second stator 12B are adjacent to each other in the axis L direction.
- the first and second armatures 21L, 12B of the first and second stators 12A, 12B adjacent to each other in the direction of the axis L are replaced by one electric element 21. Is.
- the first armature 21L and the second armature 21R of the first embodiment are integrated into the armature 21 so that the first stator 12A and the second stator 12B are combined into one stator. 12 can be summarized.
- the electric motor M can exhibit the same functions as those of the first embodiment while reducing the number of parts and further simplifying the structure.
- the first permanent magnet 52L or the second permanent magnet 52R constituting one magnetic pole of the inner rotor 14 is divided into two parts. In this case, in order for two permanent magnets to form one magnetic pole, the two permanent magnets must have the same polarity.
- the first and second rotor cores 48L, 48R fitted to the outer periphery of the rotor body 45 have the same structure, and a plurality of (20 in the embodiment) main permanent magnet support holes 48a... (Refer to FIG. 19 and FIG. 20), and the first and second main permanent magnets 52L,... 52R, which are substantially the same as those of the first to third embodiments.
- Two main permanent magnets 52L, 52R, ... are inserted in the direction of the axis L.
- the first and second main permanent magnets 52L,..., 52R are arranged so that the N pole and the S pole face radially inward and outward, and the polarities of the adjacent first main permanent magnets 52L of the first rotor core 48L are alternating.
- the polarities of the adjacent second main permanent magnets 52R of the second rotor core 48R are alternately reversed, and the circumferential phase of the first main permanent magnets 52L of the first rotor core 48L and The polarity and the phase and polarity in the circumferential direction of the second main permanent magnets 52R of the second rotor core 48R are shifted by 180 ° in electrical angle (see FIGS. 19 and 20). That is, if the polarity of the magnetic poles on the outer peripheral surface side of the first main permanent magnet 52L and the second main permanent magnet 52R adjacent in the direction of the axis L of the first rotor core 48L and the second rotor core 48R is one, The other is the S pole (see FIG. 23).
- the same number (20 in the embodiment) of sub-permanent magnet support holes 49a (see FIG. 21) as the first and second main permanent magnets 52L,. are formed, and the secondary permanent magnets 39 are inserted in the direction of the axis L.
- Each sub permanent magnet 39 is sandwiched between first and second main permanent magnets 52L and 52R located on both sides in the axis L direction, and the N pole and the S pole are directed in the axis L direction.
- the N pole of the secondary permanent magnet 39 faces the N pole of one outer peripheral surface of the first and second main permanent magnets 52L and 52R, and the S pole of the secondary permanent magnet 39 is the first and second main permanent magnets 52L and 52R.
- the magnetic pole of the sub permanent magnet 39 is arranged in a direction to prevent the magnetic flux from being short-circuited between the first and second main permanent magnets 52L and 52R. Therefore, the directions of the magnetic poles of the secondary permanent magnets 39 adjacent to each other in the circumferential direction are alternately reversed.
- secondary permanent magnet support holes 48b ... are formed between main permanent magnet support holes 48a ... adjacent to each other in the circumferential direction of the first rotor core 48L, and the first secondary permanent magnets 40L ... are inserted therein.
- the N and S poles of the first sub permanent magnets 40L are oriented in the circumferential direction, and the N poles of the first sub permanent magnet 40L are opposed to the N poles of the outer peripheral surface of the main permanent magnet 52L adjacent in the circumferential direction.
- the S pole of the first sub permanent magnet 40L is opposed to the S pole of the outer peripheral surface of the main permanent magnet 52L adjacent in the circumferential direction (see FIG. 26). That is, a short circuit of the surface magnetic flux between the main permanent magnets 52L adjacent in the circumferential direction is prevented by the first sub permanent magnet 40L.
- the second rotor core 48R is provided with second sub-permanent magnets 40R ... similarly to the first sub-permanent magnets 40L ... of the first rotor core 48L.
- the demagnetization resistance of the secondary permanent magnets 39 and the first and second secondary permanent magnets 40L, 40R,... Is set higher than the demagnetization resistance of the first and second main permanent magnets 52L, 52R,.
- the reason is that when exposed to reverse magnetic fluxes generated by the first and second main permanent magnets 52L, 52R, ..., the magnetic forces of the sub permanent magnets 39 ... and the first, second sub permanent magnets 40L, 40R, ... May be reduced, but the demagnetization resistance of the first and second main permanent magnets 52L... 52R.
- demagnetization resistance of the secondary permanent magnets 39 and the first and second secondary permanent magnets 40L, 40R, ... can be prevented.
- a weak magnetic spacer 49 provided with the secondary permanent magnet 39 is fitted in the center of the outer periphery of the rotor body 45 in the axis L direction, and the first and second rotor core rotor cores 48L and 48R are fitted on the outer sides thereof,
- a pair of support plates 54 and 54 for retaining the first and second main permanent magnets 52L, 52R, and the first and second sub permanent magnets 40L, 40R, respectively, are fitted on the outside, and on the outside thereof.
- a pair of stopper rings 55 and 55 are fixed by press-fitting.
- the spacer 49 that supports the sub-permanent magnets 39 is made of a weak magnetic material, so that it is not only cheaper than the case where it is made of a laminated steel plate, but the first rotor core 48L of the inner rotor 14 Short-circuiting of the surface magnetic flux between the first main permanent magnets 52L and the second main permanent magnets 52R of the second rotor core 48R can be more reliably prevented.
- the polarities of the first armatures 21L of the first stator 12A and the polarities of the second armatures 21R of the second stator 12B are adjacent to each other in the axis L direction.
- the first and second armatures 21L, 12B of the first and second stators 12A, 12B adjacent to each other in the direction of the axis L are replaced by one electric element 21. Is.
- the first armature 21L and the second armature 21R of the fourth embodiment are integrated into the armature 21 so that the first stator 12A and the second stator 12B are combined into one stator. 12 can be summarized.
- the electric motor M can exhibit the same functions as those in the fourth embodiment while reducing the number of parts and further simplifying the structure.
- the radially outer ends of the sub permanent magnets 39 supported by the spacer 49 are the first and second main permanent magnets 52L supported by the first and second rotor cores 48L and 48R. .., 52R protrudes radially outward from the radially outer end.
- the short circuit of the surface magnetic flux between 1st, 2nd main permanent magnet 52L ..., 52R ... adjacent to the axis line L direction can be blocked
- each of the first main permanent magnet 52L or the second main permanent magnet 52R constituting one magnetic pole of the inner rotor 14 is divided into two.
- each sub-permanent magnet 39 has an inner circumferential surface a that extends in the circumferential direction (strictly speaking, a straight line instead of an arc) with respect to the axis L, an outer circumferential surface b that extends in the circumferential direction with respect to the axis L, and an axis L.
- the spacer 49 has a pair of radial load support portions 49b and 49b facing the pair of inclined surfaces d and d of the secondary permanent magnet 39, and a space between the pair of radial load support portions 49b and 49b in the circumferential direction.
- a band-shaped bridge portion 49 c to be connected is provided, and the gap ⁇ is formed between the bridge portion 49 c and the outer peripheral surface b of the sub permanent magnet 39.
- the centrifugal force is applied from the pair of inclined surfaces d and d of the secondary permanent magnet 39 to the pair of radial directions of the spacer 49.
- the sub permanent magnet 39 can be positioned in the circumferential direction by the action of the pair of inclined surfaces d and d.
- the pair of radial load support portions 49b and 49b are connected to each other by the bridge portion 49c, the rigidity is increased and the sub permanent magnet 39 can be reliably supported.
- a gap ⁇ is formed between the bridge portion 49c of the spacer 49 and the outer peripheral surface b of the auxiliary permanent magnet 39, a radial shear load does not act on the bridge portion 49c, and the tensile force in the circumferential direction is increased. Only the load acts, and even if the bridge portion 49c is thin, stress concentration of the radial load support portions 49b and 49b can be effectively prevented.
- the secondary permanent magnet 39 is short-circuited by surface magnetic flux between the first main permanent magnet 52L of the first rotor core 48L of the inner rotor 14 and the second main permanent magnet 52R of the second rotor core 48R by magnetic flux in the direction of the axis L. Therefore, even if the gap ⁇ exists outside the outer peripheral surface b of the secondary permanent magnet 39 in the radial direction, it does not affect the effect of preventing the surface magnetic flux from being short-circuited.
- armatures 21L, 21R,... are provided on the stators 12L, 12R (or 12) disposed on the radially outer side, and the (main) permanent magnet is disposed on the inner rotor 14 disposed on the radially inner side.
- 52L ..., 52R ... are provided, the positional relationship between the armatures 21L ..., 21R ... (or 21) and the (main) permanent magnets 52L ..., 52R ... may be reversed.
- the motor M of the embodiment has 10 pole pairs, but the number of pole pairs can be selected as appropriate.
- the coils 20 of the stators 12L and 12R (or 12) of the embodiment are concentrated windings, but may be distributed windings.
- the electric motor M is exemplified, but the present invention can be applied to a rotor of an arbitrary rotating electric machine such as a generator.
- the 1st, 2nd (main) permanent magnet 52L ..., 52R ... of embodiment has arrange
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Abstract
Description
12L 第1ステータ(ステータ)
12R 第2ステータ(ステータ)
13 アウターロータ(第2ロータ)
14 インナーロータ(第1ロータ)
21 電機子
21L 第1電機子(電機子)
21R 第2電機子(電機子)
31 ロータボディ
31a スリット
31b スリット
38L 第1誘導磁極(誘導磁極)
38R 第2誘導磁極(誘導磁極)
39 副永久磁石
40L 第1副永久磁石(副永久磁石)
40R 第2副永久磁石(副永久磁石)
49 スペーサ
49a 副永久磁石支持孔
49b 径方向荷重支持部
49c ブリッジ部
52L 第1永久磁石(第1主永久磁石、主永久磁石)
52R 第2永久磁石(第2主永久磁石、主永久磁石)
a 内周面
b 外周面
c 側面
d 傾斜面
L 軸線
P 所定ピッチ
γ 間隙
Claims (13)
- 軸線(L)を囲むように配置された環状のステータ(12L,12R)と、軸線(L)まわりに回転可能な第1ロータ(14)と、前記ステータ(12L,12R)および前記第1ロータ(14)間に配置されて軸線(L)まわりに回転可能な第2ロータ(13)とを備えた電動機であって、
前記ステータ(12L,12R)は、円周方向に配置された複数の第1電機子(21L)で構成され、電力の供給に伴って該複数の第1電機子(21L)に発生する磁極により、円周方向に沿って回転する第1回転磁界を発生させる第1電機子列と、円周方向に配置された複数の第2電機子(21R)で構成され、電力の供給に伴って該複数の第2電機子(21R)に発生する磁極により、円周方向に沿って回転する第2回転磁界を発生させる第2電機子列とを軸線(L)方向に並置して成り、
前記第1ロータ(14)は、円周方向に所定ピッチ(P)で交互に異なる極性の磁極を有するように複数の第1永久磁石(52L)を配置して構成された第1永久磁石列と、円周方向に前記所定ピッチ(P)で交互に異なる極性の磁極を有するように複数の第2永久磁石(52R)を配置して構成された第2永久磁石列とを軸線(L)方向に並置して成り、
前記第2ロータ(13)は、円周方向に前記所定ピッチ(P)で配置された軟磁性体製の複数の第1誘導磁極(38L)で構成された第1誘導磁極列と、円周方向に前記所定ピッチ(P)で配置された軟磁性体製の複数の第2誘導磁極(38R)で構成された第2誘導磁極列とを軸線(L)方向に並置して成り、
前記第1誘導磁極列の径方向両側にそれぞれ前記第1電機子列および前記第1永久磁石列が対向し、前記第2誘導磁極列の径方向両側にそれぞれ前記第2電機子列および前記第2永久磁石列が対向し、
前記ステータ(12L,12R)の前記第1回転磁界の極性の位相および前記第2回転磁界の極性の位相を相互に一致させ、前記第2ロータ(13)の前記第1誘導磁極(38L)の位相および第2誘導磁極(38R)の位相を相互に円周方向に前記所定ピッチ(P)の半分だけずらし、前記第1ロータ(14)の第1永久磁石列の磁極の位相および第2永久磁石列の磁極の位相を円周方向に前記所定ピッチ(P)だけずらしたことを特徴とする電動機。 - 軸線(L)を囲むように配置された環状のステータ(12)と、軸線(L)まわりに回転可能な第1ロータ(14)と、前記ステータ(12)および前記第1ロータ(14)間に配置されて軸線(L)まわりに回転可能な第2ロータ(13)とを備えた電動機であって、
前記ステータ(12)は、円周方向に配置された複数の電機子(21)で構成され、電力の供給に伴って該複数の電機子(21)に発生する磁極により、円周方向に沿って回転する回転磁界を発生させる電機子列から成り、
前記第1ロータ(14)は、円周方向に所定ピッチ(P)で交互に異なる極性の磁極を有するように複数の第1永久磁石(52L)を配置して構成された第1永久磁石列と、円周方向に前記所定ピッチ(P)で交互に異なる極性の磁極を有するように複数の第2永久磁石(52R)を配置して構成された第2永久磁石列とを軸線(L)方向に並置して成り、
前記第2ロータ(13)は、円周方向に前記所定ピッチ(P)で配置された軟磁性体製の複数の第1誘導磁極(38L)で構成された第1誘導磁極列と、円周方向に前記所定ピッチ(P)で配置された軟磁性体製の複数の第2誘導磁極(38R)で構成された第2誘導磁極列とを軸線(L)方向に並置して成り、
前記第1誘導磁極列の径方向両側にそれぞれ前記電機子列および前記第1永久磁石列が対向し、前記第2誘導磁極列の径方向両側にそれぞれ前記電機子列および前記第2永久磁石列が対向し、
前記第2ロータ(13)の前記第1誘導磁極(38L)の位相および第2誘導磁極(38R)の位相を相互に円周方向に前記所定ピッチ(P)の半分だけずらし、前記第1ロータ(14)の第1永久磁石列の磁極の位相および第2永久磁石列の磁極の位相を円周方向に前記所定ピッチ(P)だけずらしたことを特徴とする電動機。 - 前記第2ロータ(13)の円筒状のロータボディ(31)に軸線(L)方向に直線状に延びる複数のスリット(31a,31b)を形成し、前記各スリット(31a,31b)に前記第1、第2誘導磁極(38L,38R)を嵌合したことを特徴とする、請求項1または請求項2に記載の電動機。
- 極性が異なる磁極が円周方向に交互に並ぶように複数の主永久磁石(52L,52R)を配置した磁極列を軸線(L)方向に複数並置し、軸線(L)方向に隣接する前記磁極列の相互に向かい合う前記主永久磁石(52L,52R)の極性を異ならせた回転電機用ロータにおいて、
隣接する二つの前記磁極列の軸線(L)方向に相互に向かい合う前記主永久磁石(52L,52R)の間に副永久磁石(39)を設け、前記副永久磁石(39)の極性を、相互に向かい合う前記主永久磁石(52L,52R)の間の表面磁束の短絡を抑制するように配置したことを特徴とする回転電機用ロータ。 - 前記副永久磁石(39)の減磁耐力を前記主永久磁石(52L,52R)の減磁耐力よりも大きく設定したことを特徴とする、請求項4に記載の回転電機用ロータ。
- 前記副永久磁石(39)を前記主永久磁石(52L,52R)よりもステータ側に突出させたことを特徴とする、請求項4または請求項5に記載の回転電機用ロータ。
- 前記複数の磁極列の間に配置した弱磁性体製のスペーサ(49)の外周部に前記副永久磁石(39)を支持したことを特徴とする、請求項4~請求項6の何れか1項に記載の回転電機用ロータ。
- 前記副永久磁石(39)は、軸線(L)に関して円周方向に延びる内周面(a)および外周面(b)と、軸線(L)に関して径方向に延びる一対の側面(c)と、前記一対の側面(c)の径方向外端部および前記外周面(b)の円周方向両端部を接続する一対の傾斜面(d)とを備え、
前記スペーサ(49)の外周部には前記副永久磁石(39)が嵌合する副永久磁石支持孔(49a)が形成され、
前記副永久磁石(39)は、少なくとも前記一対の傾斜面(d)が前記副永久磁石支持孔(49a)の周囲の一対の径方向荷重支持部(49b)に接することを特徴とする、請求項7に記載の回転電機用ロータ。 - 前記スペーサ(49)は前記一対の径方向荷重支持部(49b)を接続するブリッジ部(49c)を備え、前記ブリッジ部(49c)は前記副永久磁石(39)の外周面(b)に間隙(γ)を介して対向することを特徴とする、請求項8に記載の回転電機用ロータ。
- 極性が異なる磁極が円周方向に交互に並ぶように複数の主永久磁石(52L,52R)を配置した磁極列を軸線(L)方向に複数並置し、軸線(L)方向に隣接する前記磁極列の相互に向かい合う前記主永久磁石(52L,52R)の極性を異ならせた回転電機用ロータにおいて、
円周方向に相互に向かい合う前記主永久磁石(52L,52R)の間に副永久磁石(40L,40R)を設け、前記副永久磁石(40L,40R)の極性を、相互に向かい合う前記主永久磁石(52L,52R)の間の表面磁束の短絡を抑制するように配置したことを特徴とする回転電機用ロータ。 - 前記副永久磁石(40L,40R)の減磁耐力を前記主永久磁石(52L,52R)の減磁耐力よりも大きく設定したことを特徴とする、請求項10に記載の回転電機用ロータ。
- 前記副永久磁石(40L,40R)を前記主永久磁石(52L,52R)よりもステータ側に突出させたことを特徴とする、請求項10または請求項11に記載の回転電機用ロータ。
- 請求項4~請求項12の何れか1項に記載の回転電機用ロータを第1ロータ(14)として備えた電動機であって、
前記第1ロータ(14)とステータ(12L,12R,12)との間に第2ロータ(13)を備え,
前記ステータ(12L,12R,12)は、円周方向に配置された複数の電機子(21L,21R,21)で構成され、電力の供給に伴って該複数の電機子(21L,21R,21)に発生する磁極により、円周方向に沿って回転する回転磁界を発生させ、
前記第1ロータ(14)は、円周方向に所定ピッチ(P)で交互に異なる極性の磁極を有するように複数の第1永久磁石(52L)を配置して構成された第1永久磁石列と、円周方向に前記所定ピッチ(P)で交互に異なる極性の磁極を有するように複数の第2永久磁石(52R)を配置して構成された第2永久磁石列とを軸線(L)方向に並置して成り、
前記第2ロータ(13)は、円周方向に前記所定ピッチ(P)で配置された軟磁性体製の複数の第1誘導磁極(38L)で構成された第1誘導磁極列と、円周方向に前記所定ピッチ(P)で配置された軟磁性体製の複数の第2誘導磁極(38R)で構成された第2誘導磁極列とを軸線(L)方向に並置して成り、
前記第1誘導磁極列の径方向両側に前記ステータ(12L,12R,12)の電機子列および前記第1永久磁石列が対向し、前記第2誘導磁極列の径方向両側にそれぞれ前記ステータ(12L,12R,12)の電機子列および前記第2永久磁石列が対向し、
前記第2ロータ(13)の前記第1誘導磁極(38L)の位相および第2誘導磁極(38R)の位相を相互に円周方向に前記所定ピッチ(P)の半分だけずらし、前記第1ロータ(14)の第1永久磁石列の磁極の位相および第2永久磁石列の磁極の位相を円周方向に前記所定ピッチ(P)だけずらしたことを特徴とする電動機。
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