WO2009066827A1 - Bille de polystyrène expansible et son procédé de préparation - Google Patents
Bille de polystyrène expansible et son procédé de préparation Download PDFInfo
- Publication number
- WO2009066827A1 WO2009066827A1 PCT/KR2007/006321 KR2007006321W WO2009066827A1 WO 2009066827 A1 WO2009066827 A1 WO 2009066827A1 KR 2007006321 W KR2007006321 W KR 2007006321W WO 2009066827 A1 WO2009066827 A1 WO 2009066827A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- styrene
- expandable polystyrene
- based polymer
- expanded vermiculite
- vermiculite powder
- Prior art date
Links
- 239000011324 bead Substances 0.000 title claims abstract description 85
- 229920006248 expandable polystyrene Polymers 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 37
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 139
- 239000010455 vermiculite Substances 0.000 claims abstract description 68
- 229910052902 vermiculite Inorganic materials 0.000 claims abstract description 68
- 235000019354 vermiculite Nutrition 0.000 claims abstract description 68
- 229920000642 polymer Polymers 0.000 claims abstract description 67
- 239000000843 powder Substances 0.000 claims abstract description 60
- 239000008187 granular material Substances 0.000 claims abstract description 37
- 239000004604 Blowing Agent Substances 0.000 claims abstract description 32
- 238000010557 suspension polymerization reaction Methods 0.000 claims description 39
- 239000003063 flame retardant Substances 0.000 claims description 38
- 239000002245 particle Substances 0.000 claims description 34
- 239000011256 inorganic filler Substances 0.000 claims description 23
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 23
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 21
- 238000013329 compounding Methods 0.000 claims description 6
- 239000012431 aqueous reaction media Substances 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000012757 flame retardant agent Substances 0.000 abstract description 5
- 239000004793 Polystyrene Substances 0.000 description 20
- 229920002223 polystyrene Polymers 0.000 description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 15
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 15
- 239000010439 graphite Substances 0.000 description 15
- 229910002804 graphite Inorganic materials 0.000 description 15
- 239000004794 expanded polystyrene Substances 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 12
- 239000008240 homogeneous mixture Substances 0.000 description 12
- DEIGXXQKDWULML-UHFFFAOYSA-N 1,2,5,6,9,10-hexabromocyclododecane Chemical compound BrC1CCC(Br)C(Br)CCC(Br)C(Br)CCC1Br DEIGXXQKDWULML-UHFFFAOYSA-N 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- 239000003999 initiator Substances 0.000 description 8
- 238000000465 moulding Methods 0.000 description 8
- FIYMNUNPPYABMU-UHFFFAOYSA-N 2-benzyl-5-chloro-1h-indole Chemical compound C=1C2=CC(Cl)=CC=C2NC=1CC1=CC=CC=C1 FIYMNUNPPYABMU-UHFFFAOYSA-N 0.000 description 7
- 238000009413 insulation Methods 0.000 description 7
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 6
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 6
- 229910021641 deionized water Inorganic materials 0.000 description 6
- 229910052698 phosphorus Inorganic materials 0.000 description 6
- 239000011574 phosphorus Substances 0.000 description 6
- 239000011541 reaction mixture Substances 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000725 suspension Substances 0.000 description 5
- 239000000454 talc Substances 0.000 description 5
- 229910052623 talc Inorganic materials 0.000 description 5
- OWICEWMBIBPFAH-UHFFFAOYSA-N (3-diphenoxyphosphoryloxyphenyl) diphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=C(OP(=O)(OC=2C=CC=CC=2)OC=2C=CC=CC=2)C=CC=1)(=O)OC1=CC=CC=C1 OWICEWMBIBPFAH-UHFFFAOYSA-N 0.000 description 4
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 4
- -1 alkyl styrenes Chemical class 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000005342 ion exchange Methods 0.000 description 4
- 239000000123 paper Substances 0.000 description 4
- 229920006327 polystyrene foam Polymers 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 230000001747 exhibiting effect Effects 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 150000002978 peroxides Chemical class 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- 239000006087 Silane Coupling Agent Substances 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 239000002667 nucleating agent Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- XMNDMAQKWSQVOV-UHFFFAOYSA-N (2-methylphenyl) diphenyl phosphate Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C=CC=CC=1)OC1=CC=CC=C1 XMNDMAQKWSQVOV-UHFFFAOYSA-N 0.000 description 1
- AWYVETCHVQGXMB-UHFFFAOYSA-N (3-hydroxyphenyl) diphenyl phosphate Chemical compound OC1=CC=CC(OP(=O)(OC=2C=CC=CC=2)OC=2C=CC=CC=2)=C1 AWYVETCHVQGXMB-UHFFFAOYSA-N 0.000 description 1
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical class C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 241000545744 Hirudinea Species 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000005662 Paraffin oil Substances 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 241000276425 Xiphophorus maculatus Species 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 150000008360 acrylonitriles Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052626 biotite Inorganic materials 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000002734 clay mineral Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004320 controlled atmosphere Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- XZTWHWHGBBCSMX-UHFFFAOYSA-J dimagnesium;phosphonato phosphate Chemical compound [Mg+2].[Mg+2].[O-]P([O-])(=O)OP([O-])([O-])=O XZTWHWHGBBCSMX-UHFFFAOYSA-J 0.000 description 1
- OXDOANYFRLHSML-UHFFFAOYSA-N dimethoxyphosphorylbenzene Chemical compound COP(=O)(OC)C1=CC=CC=C1 OXDOANYFRLHSML-UHFFFAOYSA-N 0.000 description 1
- VONWDASPFIQPDY-UHFFFAOYSA-N dimethyl methylphosphonate Chemical compound COP(C)(=O)OC VONWDASPFIQPDY-UHFFFAOYSA-N 0.000 description 1
- ASMQGLCHMVWBQR-UHFFFAOYSA-M diphenyl phosphate Chemical compound C=1C=CC=CC=1OP(=O)([O-])OC1=CC=CC=C1 ASMQGLCHMVWBQR-UHFFFAOYSA-M 0.000 description 1
- BLCTWBJQROOONQ-UHFFFAOYSA-N ethenyl prop-2-enoate Chemical class C=COC(=O)C=C BLCTWBJQROOONQ-UHFFFAOYSA-N 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 229940110728 nitrogen / oxygen Drugs 0.000 description 1
- WGOROJDSDNILMB-UHFFFAOYSA-N octatriacontanediamide Chemical compound NC(=O)CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC(N)=O WGOROJDSDNILMB-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229910052628 phlogopite Inorganic materials 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- XFZRQAZGUOTJCS-UHFFFAOYSA-N phosphoric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OP(O)(O)=O.NC1=NC(N)=NC(N)=N1 XFZRQAZGUOTJCS-UHFFFAOYSA-N 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- 230000000644 propagated effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/16—Making expandable particles
- C08J9/18—Making expandable particles by impregnating polymer particles with the blowing agent
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0066—Use of inorganic compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/16—Making expandable particles
- C08J9/20—Making expandable particles by suspension polymerisation in the presence of the blowing agent
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2325/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
- C08J2325/02—Homopolymers or copolymers of hydrocarbons
- C08J2325/04—Homopolymers or copolymers of styrene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
Definitions
- This invention relates to an expandable polystyrene bead and a method for preparing the same. More particulary, this invention relates to an expandable polystyrene bead having improved flame retardancy and a method for preparing the same.
- Moulded parts made of expanded polystyrene are, due to its excellent thermal insulation properties, used widely as a building material, etc. Moulded parts made of expanded polystyrene can be obtained by expanding and moulding a plurality of expandable polystyrene beads. Conventional "moulded parts made of expanded polystyrene", although exhibiting the excellent thermal insulation properties and the easiness of construction, have poor flame retardancy. Thus, conventional "moulded parts made of expanded polystyrene" are much difficult to use more widely as a building material.
- USP 6,444,714 discloses a process for preparing particulate expandable styrene polymer bead-shaped particles by polymerizing styrene, optionally together with at least one comonomer, in aqueous suspension, which comprises carrying out the polymerization in the presence of from 5 to 50% by weight, based on the monomers, of expanded graphite, and at least one aliphatic hydrocarbon blowing agent having 4 to 6 carbon atoms is added prior to, during, or after the polymerization, thereby providing expandable styrene bead-shaped particles having an average diameter of 0. 2-2.0 mm.
- USP 6,444,714 also discloses a particulate, expandable styrene polymer bead-shaped particle which comprises a styrene polymer comprising a polymer of styrene and optionally at least one comonomer, from 5 to 50% by weight, based on the styrene polymer, of expanded graphite as uniformly distributed flame retardant, and at least one aliphatic hydrocarbon blowing agent having 4 to 6 carbon atoms, wherein the expanded graphite has an average particle size of from 20 to 100 ⁇ m, and the styrene polymer bead-shaped particles have an average diameter of 0.2-2.0 mm. Disclosure of Invention Technical Problem
- the present invention provides an expandable polystyrene bead which can be used to obtain "moulded-parts-made-of-expanded- polystyrene" exhibiting improved flame retardancy and excellent thermal insulation properties, and a method for preparing the same.
- the present invention provides a novel expandable polystyrene bead containing a new flame retardant agent which has not been used in conventional expandable polystyrene beads, and a method for preparing the same.
- the present invention provides an expandable polystyrene bead comprising:
- the present invention provides a first method for preparing expandable polystyrene beads, which comprises:
- the present invention provides a second method for preparing expandable polystyrene beads, which comprises:
- the expandable polystyrene bead of the present invention comprises:
- the styrene-based polymer granule can be polystyrene.
- the styrene-based polymer granule can be a copolymer of styrene monomer and at least one comonomer.
- the comonomer for example, at least one chemical compound selected from the group consisting of ethylenically unsaturated monomers, alkyl styrenes, divinyl benzenes, acrylonitriles, ⁇ -methyl styrene, methyl methacrylate and vinyl acrylates can be used.
- the styrene-based polymer granule has a quality that, after expansion, its overall foam density can be about 5 g/£ to about 20 g/£. In that case, the expanded styrene-based polymer granule can exhibit more excellent thermal insulation properties.
- the styrene-based polymer which has a quality that, after expansion, its overall foam density can be about 5 gll to about 20 gll , for example, polystyrene having a weight- average molecular weight of about 100,000 to about 400,000 can be used.
- the styrene-based polymer granule can have an average particle size of about 0.3 to about 3.0 mm.
- the styrene-based polymer granule can have a shape such as spherical or oval.
- the blowing agent which is contained in the styrene-based polymer granule, serves as a role of triggering the expansion of the styrene-based polymer granule in expanding processes.
- the blowing agent for example, aliphatic hydrocarbons having 4 to 6 carbon atoms can be used.
- the content of the blowing agent can be, for example, about 3 to about 8 parts by weight based on 100 parts by weight of the styrene-based polymer granule.
- the content of the blowing agent is determined such that the styrene -based polymer granule after expansion has an overall foam density of about 5 gll to about 20 gll.
- the expanded vermiculite powder is dispersed in the styrene-based polymer granule.
- the particle size of the expanded vermiculite powder When the particle size of the expanded vermiculite powder is too small, its water- absorbing and ion-exchanging properties can be overly low. Thereby, it can be difficult to achieve a satisfactory level of insulation, flame retardancy and self-extinguishing. Further, in processes for expanding/molding the expandable polystyrene beads, contraction of molded products can be occurred, thereby, lowering mechanical strength and dimensional stability of the molded products.
- the stability of the reacting suspension can be lowered.
- the prepared expandable polystyrene beads can have too high a water content. Thereby, processes for expanding/molding the expandable polystyrene beads can not proceed smoothly.
- the vermiculite particle can not be well intruded into the inside of th e polystyrene bead, thereby, making holes in the polystyrene bead.
- the polystyrene bead can not contain a proper quantity of the blowing agent.
- the shape of the polystyrene bead can become non-round.
- the expandable polystyrene bead can not be well expanded. Even if it is expanded, its processability, mechanical strength and dimensional stability are subjected to be lowered.
- the particle size of the expanded vermiculite powder is preferably about 30 to about
- the particle size of the prepared styrene-based polymer granule becomes too small. Cr, the prepared styrene-based polymer granule can have a needle-like shape with high aspect ratio. In the worst case, the suspension polymerization itself can fail. Further, during processes for expanding and molding, the melt-adhesiveness between the expanded styrene-based polymer beads can be overly lowered.
- the polystyrene foam molded-products can be subjected to contraction due to the poor melt-adhesion, thereby, not maintaining their designed normal shapes; further, aggregation of the expanded vermiculite particles can be caused, thereby, the polystyrene foam molded-products can have overly bad qualities.
- the content of the expanded vermiculite powder is preferably about 0.1 to about 50 parts by weight based on 100 parts by weight of the styrene-based polymer granule, more preferably about 1 to about 12 parts by weight based on 100 parts by weight of the styrene-based polymer granule.
- expandable polystyrene bead of the present invention can further comprise an auxiliary flame retardant.
- the auxiliary flame retardant can be used to more improve the flame retardancy effect of the expanded vermiculite powder.
- auxiliary flame retardant for example, phosphorus-based flame retardants, bromine-based flame retardants, expanded graphite or combinations thereof can be used.
- the phosphorus-based flame retardants include, for example, inorganic- or organic- phosphates, phosphites and phosphonates; red phosphorus; and combinations thereof. More specifically, the phosphorus-based flame retardants include, for example, diphenyl phosphate, triphenyl phosphate, diphenyl cresyl phosphate, ammonium poljphosphate, resorcinol diphenyl phosphate, melamine phosphate, dimethyl phenylphosphonate, dimethyl methylphosphonate, and combinations thereof.
- the bromine-based flame retardants include, for example,
- HBCD hexabromocyclododecane
- DBDPO decabromo diphenyloxide
- the improvement effect on flame retardancy can be slight.
- the content of the auxiliary flame retardant is too high, in the process for preparing the expandable polystyrene beads based on the suspension polymerization in the presence of the expanded vermiculite powder, the stability of the reacting suspension can be lowered. Further, during processes for expanding and molding, the melt-adhesiveness between the expanded styrene-based polymer beads can be lowered.
- the content of the auxiliary flame retardant is preferably about 0.1 to about 30 parts by weight based on 100 parts by weight of the styrene-based polymer granule, more preferably about 1 to about 10 parts by weight based on 100 parts by weight of the styrene-based polymer granule.
- Another embodiment of the expandable polystyrene bead of the present invention can further comprise an inorganic filler.
- the inorganic filler can be used to more improve mechanical strength and dimensional stability of the molded polystyrene foam products.
- the inorganic filler for example, talc, aluminum hydroxide, magnesium hydroxide, calcium carbonate, graphite, metal powders (e.g. spherical or platy aluminium powder), metallic oxide powders (e.g. silicone oxides), or combinations thereof can be used.
- metal powders e.g. spherical or platy aluminium powder
- metallic oxide powders e.g. silicone oxides
- the content of the inorganic filler is preferably about 0.1 to about 30 parts by weight based on 100 parts by weight of the styrene-based polymer granule, more preferably about 1 to about 10 parts by weight based on 100 parts by weight of the styrene-based polymer granule.
- the expandable polystyrene bead of the present invention can be prepared by, for example, a suspension polymerization method or a compounding method.
- the first method of the present invention for preparing expandable polystyrene beads comprises:
- the expanded vermiculite powder which is dispersed in the aqueous reaction medium is impregnated into the styrene- based polymer granules.
- peroxide initiators include, for example, BPC(benzoy]peroxide), TBP(t-butylperoxide),
- the suspension stabilizers include, for example, magnesium pyrophosphate and calcium phosphate.
- the chain transfer agents include, for example, toluene, ethyl benzene and ⁇ -methyl styrene dimer.
- the nucleating agents include, for example, polyethylene wax, Fisher Trosch wax and ethylene-bis- stearic amide.
- the plasticizers include, for example, ethyl benzene, toluene, mineral oil and paraffin oil.
- the expanded vermiculite powder can be also used after being surface-treated with, for example, silane coupling agents, phosphorus-based surface-treating agents, or thermoplastic polymer solutions (e.g. styrene-based polymers, (meth)acrylate-based polymers, vinyl acetate-based polymers or polyvinyl chloride).
- styrene-based polymers e.g. styrene-based polymers, (meth)acrylate-based polymers, vinyl acetate-based polymers or polyvinyl chloride.
- the prepared expandable polystyrene beads can comprise the auxiliary flame retardant and/or the inorganic filler as well as the vermiculite powder.
- the auxiliary flame retardant and/or the inorganic filler can also be used after being surface-treated with, for example, silane coupling agents, phosphorus-based surface-treating agents, or thermoplastic polymer solutions (e.g. styrene-based polymers, (meth)acrylate -based polymers, vinyl acetate-based polymers or polyvinyl chloride).
- the second method of the present invention for preparing expandable polystyrene beads comprises:
- the second method of the present invention is based on usual methods for compounding plastic materials, it is not described in more detail here.
- the second method of the present invention can easily accomplish the expanded vermiculite powder content range which is hard to easily obtain in the first method of the present invention based on suspension polymerization.
- Other embodiment of the second method of the present invention can comprise compounding styrene-based polymer with expanded vermiculite powder and a blowing agent, optionally in the further presence of an auxiliary flame retardant and/or an inorganic filler, then extruding and cutting the compounded mixture of styrene-based polymer, expanded vermiculite powder and a blowing agent.
- a blowing agent optionally in the further presence of an auxiliary flame retardant and/or an inorganic filler
- Expanded vermiculite which is used as a main flame retardant in the expandable polystyrene bead of the present invention, is a kind of intercalated layered clay mineral. Expanded vermiculite typically means hydrous mica modified from phlogopite or biotite.
- the chemical formula of vermiculite is M (Mg, Fe) (Si Al )0 x 6 1-x x 2
- vermiculite contains 3 kinds of water: absorbed water, interlayer water and crystal water. It is known that : vermiculite can be fully hydrated at room temperature; between its layers, there exist two water layers and a trace of exchangeable ions; its interlayer distance is 14.2A. When heated, vermiculite expands like a leech by exfoliation-and-expansion phenomena due to pressure of water vapor generated in its crystal structure.
- Vermiculite can expand about 6-fold to about 20-fold according to heating conditions and its quality. Expanded vermiculite, which exhibits low specific gravity and excellent thermal and acoustical insulation properties, is used as a thermal insulation material, an aggregate for light weight concrete and a sound-absorbing material. Besides, it is used as a filler for paper, plastic and paint, a mineral diluent, and a packing material.
- expanded vermiculite has ever been used as neither a flame retardant nor an inorganic filler in making expandable polystyrene beads. Nevertheless, in the present invention, it has been found that moulded parts made from expandable polystyrene beads which contain expanded vermiculite powder exhibit excellent flame retardancy. Besides, it has been found that expanded vermiculite powder does not deteriorate expansion properties of expandable polystyrene beads nor other physical properties of expanded polystyrene beads. Further, since expanded vermiculite is much cheaper than conventional flame retardants such as expanded graphite, the present invention can realize a very economical preparation of expandable polystyrene beads with high flame retardancy. Best Mode for Carrying out the Invention
- expandable polystyrene beads were prepared by the suspension polymerization in the presence of expanded vermiculite powder. Expanded vermiculite powder having density of 64-160 kg/m , particle size of 40-50 ⁇ m, acidity of 6-9, melting point of 1200 ⁇ 1320°C and ion exchange capacity of 50-150 g/meq was used.
- reaction temperature was elevated to 100 0 C.
- 2.5 kg of normal pentane as a blowing agent was slowly added for 1 hour.
- the reaction temperature was elevated to 120 0 C and the suspension polymerization was further performed for 2 hours.
- the reaction mixture was cooled to 30 0 C, and the remaining water was removed.
- expandable polystyrene beads having a particle size range of 0.3 mm to 3.0 mm were obtained.
- expandable polystyrene beads were prepared by the suspension polymerization in the presence of expanded vermiculite powder and auxiliary flame retardants.
- Expanded vermiculite powder having density of 64-160 kg/m , particle size of 40-50 ⁇ m, acidity of 6-9, melting point of 1200 ⁇ 1320°C and ion exchange capacity of 50-150 g/meq was used.
- auxiliary flame retardants red phosphorus (particle size: 7-20 ⁇ m), RDP(resorcinol bis(diphenyl phosphate)), HBCD, expanded graphite (density: 2.2 g/cm3, particle size: 180-200 ⁇ m, expansion ratio: 50-80 fold) were used.
- reaction temperature was elevated to 100 0 C.
- 2.5 kg of normal pentane as a blowing agent was slowly added for 1 hour.
- the reaction temperature was elevated to 120 0 C and the suspension polymerization was further performed for 2 hours.
- the reaction mixture was cooled to 30 0 C, and the remaining water was removed. Thereby, expandable polystyrene beads having a particle size range of 0.3 mm to 3.0 mm were obtained.
- expandable polystyrene beads were prepared by the suspension polymerization in the presence of expanded vermiculite powder, auxiliary flame retardants and inorganic fillers.
- Expanded vermiculite powder having density of 64-160 kg/m , particle size of 40-50 ⁇ m, acidity of 6-9, melting point of 1200 ⁇ 1320°C and ion exchange capacity of 50-150 g/meq was used.
- auxiliary flame retardants red phosphorus (particle size: 7-20 ⁇ m), RDP(resorcinol bis(diphenyl phosphate)), HBCD, expanded graphite (density: 2.2 g/cm3, particle size: 180-200 ⁇ m, expansion ratio: 50-80 fold) were used.
- talc particle size: 1-3 ⁇ m
- aluminum hydroxide particle size: 1-3 ⁇ m
- reaction temperature was elevated to 100 0 C.
- 2.5 kg of normal pentane as a blowing agent was slowly added for 1 hour.
- the reaction temperature was elevated to 120 0 C and the suspension polymerization was further performed for 2 hours.
- the reaction mixture was cooled to 30 0 C, and the remaining water was removed. Thereby, expandable polystyrene beads having a particle size range of 0.3 mm to 3.0 mm were obtained.
- N3M((l,l-Di(tert-buty ⁇ eroxy)-3,3,5-trimethyl cyclohexane)) and 30 g of Al 17 (tert- Butylperoxy 2-ethylhexyl carbonate) as initiators were added into a polystyrene solution which had been obtained from 3 kg of polystyrene beads (Dongbu HiTek F551) dissolved in 27 kg of styrene monomer, and stirred until a homogeneous mixture resulted. Subsequently, the homogeneous mixture was further added into the CSTR. Then, under 200 rpm stirring, the suspension polymerization was performed at 90 0 C for 5 hours.
- reaction temperature was elevated to 100 0 C.
- 2.5 kg of normal pentane as a blowing agent was slowly added for 1 hour.
- the reaction temperature was elevated to 120 0 C and the suspension polymerization was further performed for 2 hours.
- the reaction mixture was cooled to 30 0 C, and the remaining water was removed. Thereby, expandable polystyrene beads having a particle size range of 0.3 mm to 3.0 mm were obtained.
- reaction temperature was elevated to 100 0 C.
- 2.5 kg of normal pentane as a blowing agent was slowly added for 1 hour.
- the reaction temperature was elevated to 120 0 C and the suspension polymerization was further performed for 2 hours.
- the reaction mixture was cooled to 30 0 C, and the remaining water was removed. Thereby, expandable polystyrene beads having a particle size range of 0.3 mm to 3.0 mm were obtained.
- reaction temperature was elevated to 100 0 C.
- 2.5 kg of normal pentane as a blowing agent was slowly added for 1 hour.
- the reaction temperature was elevated to 120 0 C and the suspension polymerization was further performed for 2 hours.
- the reaction mixture was cooled to 30 0 C, and the remaining water was removed. Thereby, expandable polystyrene beads having a particle size range of 0.3 mm to 3.0 mm were obtained.
- Example 1 polystyrene+blowing agent+expanded vermiculite powder
- Comparative example 1 polystyrene+blowing agent
- Example 2 and 3 which use expanded vermiculite powder exhibit a higher ONI index and a shorter PA III index, compared to Comparative example 2 and 3 which don't use expanded vermiculite powder.
- expandable polystyrene beads of the present invention and the methods for preparing the same of the present invention can be usefully used to obtain expanded polystyrene moulded products exhibiting improved flame retardancy and excellent thermal insulation properties.
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Abstract
La présente invention concerne une nouvelle bille de polystyrène expansible contenant un nouvel agent ignifugeant qui n'a pas été utilisé dans des billes de polystyrène expansible classiques, et son procédé de préparation. La bille de polystyrène expansible selon la présente invention comprend un granulé de polymère à base de styrène ; un agent d'expansion qui est contenu dans le granulé de polymère à base de styrène ; et une poudre de vermiculite expansée qui est dispersée dans le granulé de polymère à base de styrène.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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DE112007003711T DE112007003711T5 (de) | 2007-11-19 | 2007-12-06 | Expandierbares Polystyrolkügelchen und Verfahren um dieses herzustellen |
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KR10-2007-0118165 | 2007-11-19 | ||
KR1020070118165A KR101096797B1 (ko) | 2007-11-19 | 2007-11-19 | 발포성 폴리스티렌 비드 및 그 제조방법 |
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PCT/KR2007/006321 WO2009066827A1 (fr) | 2007-11-19 | 2007-12-06 | Bille de polystyrène expansible et son procédé de préparation |
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KR (1) | KR101096797B1 (fr) |
DE (1) | DE112007003711T5 (fr) |
WO (1) | WO2009066827A1 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104292492A (zh) * | 2014-09-28 | 2015-01-21 | 山东圣泉新材料股份有限公司 | 聚苯乙烯泡沫板的制备方法 |
CN114262461A (zh) * | 2021-12-18 | 2022-04-01 | 秦发伟 | 可发性聚苯乙烯珠粒的制作方法以及使用该珠粒生产泡沫塑料的方法 |
CN116790021A (zh) * | 2023-04-26 | 2023-09-22 | 辽宁丽天新材料有限公司 | 一种环保可发性复合石墨阻燃性聚苯乙烯珠粒的制备工艺 |
Families Citing this family (4)
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KR101339390B1 (ko) * | 2009-12-10 | 2013-12-09 | 주식회사 엘지화학 | 실리콘 및 팽창 질석을 포함하는 발포성 폴리스티렌 비드 및 이의 제조방법 |
KR101332440B1 (ko) * | 2010-12-30 | 2013-11-25 | 제일모직주식회사 | 불연성 발포 폴리스티렌계 중합형 비드 및 그 제조방법 |
KR101385030B1 (ko) * | 2010-12-30 | 2014-04-21 | 제일모직주식회사 | 불연성 발포 폴리스티렌계 비드 및 그 제조방법 |
KR101886435B1 (ko) | 2012-03-08 | 2018-08-07 | 현대자동차주식회사 | 팽창 그라파이트에 팽창 고분자 비드가 충전된 하이브리드 필러를 함유한 고방열 복합재 및 그 제조방법 |
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US5030663A (en) * | 1989-12-26 | 1991-07-09 | Arco Chemical Technology, Inc. | Process for the preparation of fire-retardant expandable thermoplastic beads |
KR20060009234A (ko) * | 2003-03-12 | 2006-01-31 | 페트리테크, 인크. | 구조재료 및 기타 복합재료 및 그의 제조방법 |
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ATE251196T1 (de) | 1998-12-09 | 2003-10-15 | Basf Ag | Verfahren zur herstellung von expandierbaren polystyrolteilchen |
JP4301709B2 (ja) | 2000-08-10 | 2009-07-22 | 株式会社ジェイエスピー | スチレン系発泡性樹脂粒子の製造方法 |
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2007
- 2007-11-19 KR KR1020070118165A patent/KR101096797B1/ko active IP Right Grant
- 2007-12-06 WO PCT/KR2007/006321 patent/WO2009066827A1/fr active Application Filing
- 2007-12-06 DE DE112007003711T patent/DE112007003711T5/de not_active Ceased
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US4447491A (en) * | 1981-06-17 | 1984-05-08 | Imperial Chemical Industries Plc | Network of bonded expanded polystyrene beads having chemically delaminated vermiculite impregnant |
JPS6422938U (fr) * | 1987-07-29 | 1989-02-07 | ||
US5030663A (en) * | 1989-12-26 | 1991-07-09 | Arco Chemical Technology, Inc. | Process for the preparation of fire-retardant expandable thermoplastic beads |
KR20060009234A (ko) * | 2003-03-12 | 2006-01-31 | 페트리테크, 인크. | 구조재료 및 기타 복합재료 및 그의 제조방법 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104292492A (zh) * | 2014-09-28 | 2015-01-21 | 山东圣泉新材料股份有限公司 | 聚苯乙烯泡沫板的制备方法 |
CN114262461A (zh) * | 2021-12-18 | 2022-04-01 | 秦发伟 | 可发性聚苯乙烯珠粒的制作方法以及使用该珠粒生产泡沫塑料的方法 |
CN116790021A (zh) * | 2023-04-26 | 2023-09-22 | 辽宁丽天新材料有限公司 | 一种环保可发性复合石墨阻燃性聚苯乙烯珠粒的制备工艺 |
CN116790021B (zh) * | 2023-04-26 | 2023-11-28 | 辽宁丽天新材料有限公司 | 一种环保可发性可膨胀石墨阻燃性聚苯乙烯珠粒的制备工艺 |
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KR20090051670A (ko) | 2009-05-22 |
DE112007003711T5 (de) | 2012-01-05 |
KR101096797B1 (ko) | 2011-12-22 |
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