WO2009060950A1 - 貴金属担持粉末の製造方法、貴金属担持粉末及び排気ガス浄化用触媒 - Google Patents

貴金属担持粉末の製造方法、貴金属担持粉末及び排気ガス浄化用触媒 Download PDF

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Publication number
WO2009060950A1
WO2009060950A1 PCT/JP2008/070336 JP2008070336W WO2009060950A1 WO 2009060950 A1 WO2009060950 A1 WO 2009060950A1 JP 2008070336 W JP2008070336 W JP 2008070336W WO 2009060950 A1 WO2009060950 A1 WO 2009060950A1
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Prior art keywords
noble metal
loaded powder
exhaust gas
gas purification
loaded
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PCT/JP2008/070336
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English (en)
French (fr)
Inventor
Fumihiro Uchikawa
Yoshiaki Hiramoto
Haruhiko Shibayama
Keita Manyu
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Nissan Motor Co., Ltd.
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Application filed by Nissan Motor Co., Ltd. filed Critical Nissan Motor Co., Ltd.
Priority to CN2008801147449A priority Critical patent/CN101848764B/zh
Priority to US12/740,445 priority patent/US8324127B2/en
Priority to EP08846710.5A priority patent/EP2213372B1/en
Publication of WO2009060950A1 publication Critical patent/WO2009060950A1/ja
Priority to US13/571,921 priority patent/US8518846B2/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0027Powdering
    • B01J37/0045Drying a slurry, e.g. spray drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/944Simultaneously removing carbon monoxide, hydrocarbons or carbon making use of oxidation catalysts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/42Platinum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/63Platinum group metals with rare earths or actinides
    • B01J35/393
    • B01J35/647
    • B01J35/651
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/024Multiple impregnation or coating
    • B01J37/0248Coatings comprising impregnated particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/34Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
    • B01J37/341Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation
    • B01J37/343Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation of ultrasonic wave energy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/10Noble metals or compounds thereof
    • B01D2255/102Platinum group metals
    • B01D2255/1021Platinum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/206Rare earth metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/209Other metals
    • B01D2255/2092Aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/90Physical characteristics of catalysts
    • B01D2255/92Dimensions
    • B01D2255/9202Linear dimensions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01D2255/90Physical characteristics of catalysts
    • B01D2255/92Dimensions
    • B01D2255/9205Porosity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/702Hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
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    • B01D2258/014Stoichiometric gasoline engines
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/64Platinum group metals with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/656Manganese, technetium or rhenium
    • B01J23/6562Manganese
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/66Silver or gold
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • B01J23/8933Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/894Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals also combined with metals, or metal oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with rare earths or actinides
    • B01J35/40
    • B01J35/60

Abstract

 本発明では、貴金属担持粉末粒子(3)とバインダー(4)とを液中で混合してスラリを形成し(ステップS1)、このスラリに振動を付加して貴金属担持粉末粒子(3)を分散させた後(ステップS2)、この貴金属担持粉末粒子(3)が分散した状態のままスラリを噴霧乾燥させることにより(ステップS3)、貴金属担持粉末(1)を製造する。このような方法で製造された貴金属担持粉末(1)には、排気ガスが流通する細孔が適切に形成されるため、排気ガス浄化性能を向上させることができる。
PCT/JP2008/070336 2007-11-08 2008-11-07 貴金属担持粉末の製造方法、貴金属担持粉末及び排気ガス浄化用触媒 WO2009060950A1 (ja)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN2008801147449A CN101848764B (zh) 2007-11-08 2008-11-07 贵金属负载粉末的制造方法、贵金属负载粉末以及废气净化用催化剂
US12/740,445 US8324127B2 (en) 2007-11-08 2008-11-07 Method of producing noble metal-supported powder, noble metal-supported powder and exhaust gas purifying catalyst
EP08846710.5A EP2213372B1 (en) 2007-11-08 2008-11-07 Method of producing noble metal-supported powder, noble metal-supported powder and exhaust gas purifying catalyst
US13/571,921 US8518846B2 (en) 2007-11-08 2012-08-10 Method of producing noble metal-supported powder, noble metal-supported powder and exhaust gas purifying catalyst

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2007290743 2007-11-08
JP2007-290743 2007-11-08
JP2008-283480 2008-11-04
JP2008283480A JP4888470B2 (ja) 2007-11-08 2008-11-04 貴金属担持粉末の製造方法及び排気ガス浄化用触媒

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US12/740,445 A-371-Of-International US8324127B2 (en) 2007-11-08 2008-11-07 Method of producing noble metal-supported powder, noble metal-supported powder and exhaust gas purifying catalyst
US13/571,921 Division US8518846B2 (en) 2007-11-08 2012-08-10 Method of producing noble metal-supported powder, noble metal-supported powder and exhaust gas purifying catalyst

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WO2009060950A1 true WO2009060950A1 (ja) 2009-05-14

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US (2) US8324127B2 (ja)
EP (1) EP2213372B1 (ja)
JP (1) JP4888470B2 (ja)
CN (2) CN103272587A (ja)
WO (1) WO2009060950A1 (ja)

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JP6426650B2 (ja) * 2016-04-12 2018-11-21 トヨタ自動車株式会社 排ガス浄化用触媒
JP7378295B2 (ja) * 2016-07-22 2023-11-13 ジョンソン、マッセイ、パブリック、リミテッド、カンパニー フィルター基材のための触媒結合剤
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See also references of EP2213372A4

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US8324127B2 (en) 2012-12-04
JP2009131839A (ja) 2009-06-18
US20120302430A1 (en) 2012-11-29
EP2213372A4 (en) 2014-07-23
EP2213372A1 (en) 2010-08-04
CN101848764B (zh) 2013-08-28
EP2213372B1 (en) 2020-03-25
US8518846B2 (en) 2013-08-27
JP4888470B2 (ja) 2012-02-29
CN103272587A (zh) 2013-09-04
CN101848764A (zh) 2010-09-29
US20100261602A1 (en) 2010-10-14

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