WO2008067725A1 - Procédé de fabrication pour une application d'un adhésif multicouche et un flocage multicolore, et appareil spécifiquement conçu pour celui-ci - Google Patents

Procédé de fabrication pour une application d'un adhésif multicouche et un flocage multicolore, et appareil spécifiquement conçu pour celui-ci Download PDF

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Publication number
WO2008067725A1
WO2008067725A1 PCT/CN2007/003416 CN2007003416W WO2008067725A1 WO 2008067725 A1 WO2008067725 A1 WO 2008067725A1 CN 2007003416 W CN2007003416 W CN 2007003416W WO 2008067725 A1 WO2008067725 A1 WO 2008067725A1
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WO
WIPO (PCT)
Prior art keywords
flocking
color separation
drying
color
transmission mechanism
Prior art date
Application number
PCT/CN2007/003416
Other languages
English (en)
French (fr)
Inventor
Kaixing Xie
Original Assignee
Kaixing Xie
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kaixing Xie filed Critical Kaixing Xie
Priority to EP07845778A priority Critical patent/EP2103359A4/en
Priority to US12/448,079 priority patent/US20090304946A1/en
Publication of WO2008067725A1 publication Critical patent/WO2008067725A1/zh

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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06Q—DECORATING TEXTILES
    • D06Q1/00—Decorating textiles
    • D06Q1/10—Decorating textiles by treatment with, or fixation of, a particulate material, e.g. mica, glass beads
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/16—Processes for the non-uniform application of treating agents, e.g. one-sided treatment; Differential treatment
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P7/00—Dyeing or printing processes combined with mechanical treatment
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06Q—DECORATING TEXTILES
    • D06Q1/00—Decorating textiles
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06Q—DECORATING TEXTILES
    • D06Q1/00—Decorating textiles
    • D06Q1/12—Decorating textiles by transferring a chemical agent or a metallic or non-metallic material in particulate or other form, from a solid temporary carrier to the textile
    • D06Q1/14—Decorating textiles by transferring a chemical agent or a metallic or non-metallic material in particulate or other form, from a solid temporary carrier to the textile by transferring fibres, or adhesives for fibres, to the textile
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/007—Processes for applying liquids or other fluent materials using an electrostatic field
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/16—Flocking otherwise than by spraying

Definitions

  • the invention relates to a preparation method of fractional sizing and color separation flocking and a special equipment thereof.
  • the utility model patent application can well complete the printing process of the flocked flocking fabric and the flocking adhesive production process, and can be directly disposed in the existing continuous flocking production line. Above, but if it is required to locate the color separation flocking in the flocking flower position, the utility model patent application cannot be completed.
  • the positional color separation flocking in the flocking flower position refers to a pattern composed of different colors of fluff in a flocked flower type combination according to design requirements at various prescribed portions of the flower pattern. For example, it consists of several flower patterns in a flower type combination.
  • one of the flowers is composed of green fluff, one flower is composed of red fluff, and the other flowers are composed of several other color fluff; Or some of the petals in a flower pattern are green, some petals are red, and the rest are other colors.
  • the above-mentioned varieties of this type belong to the positional color separation flocking in the flowering flower position. It is not yet possible for the prior art to carry out continuous mechanized production on a continuous flocking line.
  • the object of the present invention is to provide a method for preparing fractional sizing and color separation flocking and a special device thereof.
  • the method and the special equipment thereof can not only carry out the flocking adhesive and the color separation flocking in the flocking flower position, but also can be directly disposed on the existing continuous flocking production line, making the production difficult.
  • the mechanized continuous production of multiple sets of color flocking positioning color separation flocking fabrics has become a reality.
  • the invention discloses a method for preparing fractional sizing and color separation flocking, which is characterized by the following steps: (1) a plurality of color blocks and positions of different colors according to the color separation flocking fabric are waiting for The area on the base fabric corresponding to several times of sizing and flocking; (2) after each aligning and coloring flocking, followed by drying and air-cooling treatment, as a color flocking Production preparation unit; (3) In the horizontal direction of the base fabric transmission mechanism to be printed, according to the number of color blocks of different colors, a plurality of sets of alignment gluing, color separation flocking, drying and air cooling equipment are sequentially arranged.
  • the production unit of the last color block only sets the matching gluing equipment, and the rest of the flocking, drying and air-cooling equipment adopts the existing conventional flocking production line; (4) by to be printed
  • the base fabric transmission mechanism drives the base fabric to be printed to travel in the horizontal direction, and performs the first alignment aligning when the first gluing equipment station is in place; the first alignment is performed when the first color separation flocking station is reached.
  • the special equipment for preparing the fractional sizing and color separation flocking of the invention comprises the base fabric transmission mechanism, characterized in that: a plurality of components are sequentially spliced and flocked and baked on the transmission mechanism.
  • Dry air-cooling equipment, the fractional sizing flocking drying air-cooling device is a round-line flocking adhesive device, a color separation flocking device, a hot air drying device and an air cooling device which are sequentially arranged along the transmission mechanism.
  • the final end of the transmission mechanism is provided with a final set of round flocking adhesive devices.
  • the main feature of the production of the invention is that the coloring and flocking of the coloring is not only accurate for the flower position, but also the boundary of the multi-color flocking flower cloth product at the intersection of different color blocks is clearly clear, and the invention can realize high quality and high work efficiency.
  • the production of high-difficult products with positioned color separation flocking fabrics has been completed, which meets the needs of domestic and foreign markets, and its benefits are considerable.
  • FIG. 1 is a schematic view showing the construction of a cloth end production apparatus according to an embodiment of the present invention.
  • FIG. 2 is a schematic structural view of a cloth end production apparatus according to an embodiment of the present invention.
  • Figure 3 is a schematic view showing the construction of the color separation flocking apparatus of the present invention.
  • FIG. 4 is a schematic view showing the construction of a second cloth end production apparatus according to an embodiment of the present invention.
  • FIG. 5 is a schematic structural view of a cloth end production apparatus according to Embodiment 2 of the present invention.
  • the invention discloses a method for preparing fractional sizing and color separation flocking, which is characterized in that: (1) a plurality of different color patches and positions according to the color separation flocking fabric product are to be printed. The area of the base fabric corresponding to several times of sizing and flocking; (2) after each alignment and color separation flocking, followed by drying and air cooling treatment, as a color flocking Production preparation unit; (3) correspondingly, according to the number of color blocks of different colors in the horizontal direction of the base fabric transmission mechanism to be printed, a plurality of sets of alignment gluing, color separation flocking, drying and air cooling equipment are arranged.
  • the production unit of the last color block only sets the matching gluing equipment, and the rest of the flocking, drying and air-cooling equipment adopts the existing conventional flocking production line; (4) from the base to be printed
  • the cloth transmission mechanism drives the base fabric to be printed to travel in the horizontal direction, and the first alignment glue is applied to the first gluing equipment station; the first alignment is performed when the first color separation flocking station is used.
  • the above-mentioned alignment gluing equipment that is, the round web flocking adhesive device, can be directly replaced by a rotary screen printing device.
  • a special device for preparing a graded sizing and color separation flocking according to a first embodiment of the present invention comprising a base fabric transmission mechanism to be printed, characterized in that:
  • the transmission mechanism is arranged in sequence with a plurality of sub-glued flocking and drying air-cooling devices, and the fractional vulcanized flocking and drying air-cooling device is a circular flocking adhesive device arranged in sequence along the transmission mechanism.
  • the color separation flocking device, the hot air drying device and the air cooling device are provided with a final set of round flocking adhesive device at the cloth discharging end.
  • the base fabric transmission mechanism to be printed includes front and rear transmission wheels and a rubber annular guide belt.
  • the rubber endless belt has a thickness of 2mm-4mm, a width of L6m-3.8m, and a circumference of 60m-120m.
  • the first to nth groups and even the last set of round flocking adhesive devices each group consisting of 1 to 2 Round wire flocking adhesive device.
  • the first color separation flocking device to the n-th color flocking device each set consisting of a frame and a falling and negative pressure electrode net disposed in the frame and a conveyor belt at the transmission mechanism
  • the lower part is composed of the bottom; the frame is used to support the falling and negative high-voltage electrode nets and is used to close the planting chamber to prevent the fluff from flying everywhere.
  • the width of the frame is transverse to the conveyor frame, and the width is 2.4m-4.6m. , length is 2m ⁇ 4m, height is .2m-3m.
  • the first set of hot air drying device to the ⁇ is used to meet the requirements of the subsequent flocking adhesive and color separation flocking.
  • Group hot air drying device each group consists of 4 sets of 16 sets of far infrared electric heating devices or steam radiators or heat transfer oil radiators and fans and racks.
  • the heating surface width is 1.4m-3.2m, and the length is 5m-20m, the distance between the heater and the plane of the rubber guide tape is 50mm-200mm.
  • the hot air drying device is provided with a lifting mechanism.
  • the lifting mechanism is a lifting working cylinder.
  • the air cooling device is arranged after each set of hot air drying device to meet the requirement of the cloth surface temperature of the subsequent flocking adhesive.
  • the first group of air cooling devices to the nth group air cooling device each group consisting of a fan and a wind hood.
  • the above-described color separation flocking device is composed of a frame, a falling groove at the center of the frame, a negative high-voltage electrode net located at the lower side of the falling groove, and a ground below the conveyor belt of the transmission mechanism.
  • the surface of the tape is coated with many adhesives, fluff and other contaminants, under the flat long circular rubber band. It is necessary to perform multiple brushing and scrubbing, and then dry the water on the belt surface, the first group of brushing brush boxes and the second group of brushing brush boxes, each group consisting of 2-4 hard pig brown hairs
  • the brush, the water spray pipe and the stainless steel casing and the motor are composed of the 2-4 sponge sponges and the water spray pipe and the stainless steel skeleton, and the set of resin scraping water
  • the knife is made up of 1-2 wear-resistant polyurethane resin wiper blades and a stainless steel skeleton.
  • the adhesive tape device on the guide tape is made up of the tree Grease rubber roller, resin scraper, stainless steel casing.
  • a circular screen printing device is arranged on the feeding end of the transmission mechanism, in order to realize the continuity of the flower position printing.
  • the set of rotary screen printing devices consists of 1 to 12 rotary screen printing devices.
  • the second embodiment of the present invention is compatible with the production of two types of products, and the embodiment of the present invention produces a first type of product.
  • the first type of products are positioned color separation flocking products, and the second type is dye printing or paint printing plus positioning color separation flocking products.
  • the process of producing the first type of product is: a cloth flocking adhesive on the cloth, a color separation flocking - hot air drying, a wind cooling, a flocking adhesive, a hot air drying, a wind cooling, the last planting Cashmere adhesive - the original flocking production line of the cloth into the configuration, complete the last flocking, drying, cooling, brushing, winding, producing the positioning color separation flocking fabric products; producing the second type of products The process is: Into a cloth, a round net color printing, a hot air drying, a wind cooling, a flocking adhesive, a coloring flocking, a hot air drying, a wind cooling, the last flocking adhesive, a cloth Enter the configuration of the common flocking production line, complete the last flocking, drying, cooling, bristles, winding, production of dye or paint printing plus positioning color separation flocking fabric products.
  • the base fabric is attached to the upper surface of the rubber guide belt of the transmission mechanism. After being conveyed by the rubber guide belt, the base fabric to be printed continuously reaches the rear end from the front end. When the base fabric to be printed reaches the rear end, the rubber guide is then released. Belt, enter the next process of the configured common flocking production line to complete the whole process of production.
  • the rubber belt is continuously operated in a circular motion with the tensioning transmission wheel, so that the base fabric to be printed is continuously conveyed, so that the entire operation process is carried out at a continuous uninterrupted cloth speed (or vehicle speed).
  • the second embodiment of the invention adopts rotary screen printing and fractional flocking adhesive, color separation flocking, divided drying and cooling.
  • the technical conditions and production factors required for the process make it possible to achieve an advanced high-grade flocking fabric product that achieves continuous mechanized production of multiple sets of color registration printing and multi-color positioning and color separation flocking.
  • the significant advantages of the present invention are as follows: 1. Multi-color matching printing and multi-color positioning and coloring flocking advanced flocking fabric products realize continuous mechanized production; 2.
  • the invention produces This kind of high-grade flocking fabric is a decorative fabric and apparel fabric that is very popular in the domestic and international markets.
  • the continuous mechanized mass production of the invention can meet the needs of consumers at home and abroad.
  • the specific structural features of the second embodiment of the present invention include: a flat long circular rubber band 5 for transporting the base fabric 1 to be aligned in the printing to be aligned, and the grading and color separation flocking is carried out from the feeding side (front end) To the cloth side
  • the cylinder 15 of the device When the vehicle is parked or temporarily stopped, the cylinder 15 of the device immediately raises the entire hot air drying device.
  • the upper surface of the heating belt is separated from the rubber guide belt 5 by 500 mm to 1000 nm.
  • the first group, the second group to the nth group air-cooling device are composed of a fan and a wind hood, and the flat long circular rubber band 5 is installed in an oblong circular ring shape, and is disposed at the front and rear ends of the inner side.
  • the tensioning transmission wheel 14 is respectively tensioned forward and backward and driven in a fixed direction, and the height of the oblong shape is generally 300 mm-600 mm, and the length of the oblong shape is generally 30 m-60 m, and the circumference of the rubber conduction band is generally It is between 60m and 120m, the width is generally 1.6m-3.8m, and the thickness of the rubber tape is generally 2mm-4mm.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coloring (AREA)
  • Treatment Of Fiber Materials (AREA)

Description

分次上胶及分色植絨的制备方法及其专用设备 技术领域
本发明涉及一种分次上胶及分色植绒的制备方法及其专用设备。
技术背景
在现有技术中，本人于 2006年 6月 29日申请的名称为 "印花与上植绒粘合 剂的装置"的实用新型专利申请， 申请号 200620086532.2。 这一实用新型专利申 请能够很好的完成印花加植绒的植绒花布的对花位印花和对花位上植绒粘合剂 生产工序， 并且能直接配置在现有连续性植絨生产线上，但是如果要求在植绒花 位内有定位分色植绒， 该实用新型专利申请就无法完成。所述的植绒花位内有定 位分色植绒是指在一个植绒花型组合内根据设计要求在花型的各个规定部位以 界限分明的不同颜色的绒毛组成的图案。 比如：在一个花型组合内由几朵花型组 成， 按设计要求指定其中某一朵花是绿色绒毛组成， 某一朵花是红色绒毛组成， 其余几朵花由其他几种颜色绒毛组成； 或指定在一朵花型中的某几叶花瓣是绿 色， 某几叶花瓣是红色的， 其余的花瓣是其他的颜色。 又比如： 在植绒的熊猫图 案中，按要求熊猫的眼圈和脖胫的一圈和四只脚的部分要黑色的绒毛组成，其余 部分要白色的绒毛组成， 并且界限要清晰分明。 以上所述这一类的品种， 属于植 绒花位内有定位分色植绒。现有技术在连续性的植绒生产线上进行连续的机械化 生产还不可能。
发明内容
本发明的目的是要提供一种分次上胶及分色植绒的制备方法及其专用设备。 该方法及其专用设备不但能够在植绒花位内进行定位分次上植绒粘合剂和进行 分色植绒，还能直接配置在现有的连续性植絨生产线上， 使得生产高难度的多套 色植绒的定位分色植绒花布产品的机械化连续生产成了现实。
本发明的一种分次上胶及分色植绒的制备方法， 其特征在于按以下步骤进 行： （1 )根据分色植绒花布产^的若干个不同颜色的色块及位置在待印基布上对 应划分若干次上胶及植绒的区域； （2 )在每一次的对位上胶及分色植绒之后， 随 之进行烘干与风冷处理， 作为完成一个颜色植绒的生产制备单元； （3 )在待印基 布传动机构沿水平方向上根据不同颜色的色块的个数依次相应配设若干套对位 上胶、 分色植绒、烘干及风冷设备， 其中最后一个颜色色块的生产制备单元只设 置对位上胶设备， 其余的植绒、烘干、 风冷设备是采用与之配套的现有常规的植 绒生产线； （4) 由待印基布传动机构带动待印基布沿水平方向行进， 至第一次上 胶设备工位时进行第一次对位上胶；至第一次分色植绒工位时进行第一次对位分 色植绒，接着经第一次烘干和第一次风冷处理， 沿传动机构进入下一轮的对位上 胶、 分色植绒、 烘干及风冷处理； （5 )待印基布随传动机构进入最后一个颜色色 块的生产制备单元进行最后一次的对位上胶，其余的植绒、烘干及风冷是采用与 之配套的现有常规的植绒生产线完成最后一次植绒、烘干、冷却，经刷毛、收卷， 完成生产全过程。
确认本 本发明的一种分次上胶及分色植绒的制备方法的专用设备，包括待印基布传 动机构，其特征在于： 在该传动机构上依次布设有若干组分次上胶植绒烘干风冷 设备，所述分次上胶植绒烘干风冷设备为沿传动机构依次布设的圆网上植绒粘合 剂装置、 分色植绒装置、热风烘干装置和风冷装置， 所述传动机构的出布端设有 最后一组圆网上植绒粘合剂装置。
本发明生产的主要特点是分次上胶分色植绒， 不仅对花位准确， 而且多色植 绒花布产品在不同色块交接处的界线明显清晰，本发明能实现高品质、高工效地 完成定位分色植绒花布这一高级高难度产品的生产， 满足了国内外市场的需求， 其效益可观。
附图说明
图 1是本发明实施例一进布端生产装置构造示意图。
图 2是本发明实施例一出布端生产装置构造示意图。
图 3是本发明的分色植绒设备构造示意图。
图 4是本发明实施例二进布端生产装置构造示意图。
图 5是本发明实施例二出布端生产装置构造示意图。
图中 1是待分次上胶及分色植绒的基布； 2是一组圆网印花装置;. 3是第一 组圆网上植绒粘合剂的装置； 4是第一组分色植绒装置； 5是待印基布传动机构； 6是第一组热风烘干装置； 7是第一组风冷装置； 8是第二组圆网上植绒粘合剂 装置； 9是第二组分色植绒装置； 10是第二组热风烘干装置； 11 是第二组风冷 装置； 12是第三组至第 n组的圆网上植絨粘合剂装置， 分色植绒装置， 热风烘 干装置， 风冷装置； 13是最后一组圆网上植绒粘合剂装置； 14是前后两端的张 紧传动轮； 15是热风烘干装置的升降工作气缸； 16是机架； 17是负高压电极网； 18是落毛槽； 19是地极； 20是第一组刷洗毛刷箱； 21 是一组树脂刮水刀； 22 是一组喷淋海绵擦洗装置； 23是第二组刷洗毛刷箱； 24是导带上贴布树脂装置。 具体实施方式
本发明的一种分次上胶及分色植绒的制备方法， 其特征在于按以下步骤进 行： （1 )根据分色植绒花布产品的若干个不同颜色的色块及位置在待印基布上对 应划分若干次上胶及植絨的区域； （2 )在每一次的对位上胶及分色植绒之后， 随 之进行烘干与风冷处理， 作为完成一个颜色植绒的生产制备单元； （3 )在待印基 布传动机构沿水平方向上根据不同颜色的色块的个数依次相应配设若干套对位 上胶、分色植绒、烘干及风冷设备， 其中最后一个颜色色块的生产制备单元只设 置对位上胶设备， 其余的植绒、烘干、风冷设备是采用与之配套的现有常规的植 绒生产线； （4 )由待印基布传动机构带动待印基布沿水平方向行进， 至第一次上 胶设备工位时进行第一次对位上胶；至第一次分色植绒工位时进行第一次对位分 色植绒，接着经第一次烘干和第一次风冷处理， 沿传动机构进入下一轮的对位上 胶、 分色植绒、烘干及风冷处理； （5 )待印基布随传动机构进入最后一个颜色色 块的生产制备单元进行最后一次的对位上胶，其余的植絨、烘干及风冷是采用与 之配套的现有常规的植絨生产线完成最后一次植绒、烘干、冷却，经刷毛、收卷， 完成生产全过程。
上述的对位上胶设备即圆网上植绒粘合剂装置可直接采用圆网印花装置替 代。
本发明实施例一 （如图 1、 图 2、 图 3 ) 所示的一种分次上胶及分色植绒的 制备方法的专用设备， 包括待印基布传动机构， 其特征在于： 在该传动机构上依 次布设有若干组分次上胶植绒烘干风冷设备，所述分次上胶植绒烘干风冷设备为 沿传动机构依次布设的圆网上植绒粘合剂装置、分色植绒装置、热风烘干装置和 风冷装置， 所述传动机构的出布端设有最后一组圆网上植绒粘合剂装置。
为了使该装置运作协调精度准确可靠，所述的待印基布传动机构包括前、后 传动轮及橡胶环形导带。 橡胶环形导带厚度为 2mm-4mm， 宽度为 L6m-3.8m， 周长为 60m-120m。
为. 实.现分次上胶及分色植绒的连续性生产，所述的第一组至第 n组乃至最 后一组圆网上植绒粘合剂装置， 每组均由 1至 2个圆网上植绒粘合剂装置组成。 所述的第；纪分色植绒装置至第 n组分色植绒装置，每组均由机架以及安置于机 架内的落毛槽和负 压电极网以及位于传动机构的输布传送带下方的地极组成； 机架用于支撑落毛槽与负高压电极网以及用于封闭植毛室不让绒毛到处飞扬，机 架的宽度要横挎传送带机架， 其宽度为 2.4m-4.6m， 长度为 2m~4m， 高度为 . 2m-3m。
为了使待印基布分色植绒部分能及时预烘干，用以满足后一道上植绒粘合剂 及分色植绒的工艺要求，所述的第一组热风烘干装置至第 η组热风烘干装置， 每 .: 组由 4套一 16套远红外线电加热装置或蒸汽散热器或导热油散热器和风机及机 架组成， 其加热面宽度为 1.4m-3.2m， 长度为 5m-20m, 加热器离橡胶导带上平 面的间距为 50mm-200mm。 '
为了灵活地变动热风烘干装置的上下位置，所述的热风烘干装置设有升降机 构。
为了及时升起整个热风烘干装置， 所述的升降机构为升降工作气缸。
为了使热风烘干后的待印基布表面温度下降，用以满足后一道分次上植绒粘 合剂对布面温度的要求，在每一组热风烘干装置之后设置了风冷装置，所述的第 一组风冷装置至第 n组风冷装置， 每组均由风机与风罩组成。
上述的分色植绒装置是由机架、位于机架中心位置的落毛槽、位于落毛槽下 侧的负高压电极网和位于传动机构的输布传送带下方的地极组成。
当己经定位分色植绒的基布在橡胶导带出布侧（后端）出布后， 导带表面沾 有很多粘合剂、绒毛等污染物，在扁长圆环形橡胶导带的下方需要进行多次的刷 洗和擦洗而后再将导带面上的水刮干，所述的第一组刷洗毛刷箱、第二组刷洗毛 刷箱， 每组均由 2-4只硬猪棕毛刷、 喷水管和不锈钢外壳及电机构成， 所述一组 喷淋海棉擦洗装置是由 2-4只耐磨擦海棉和喷水管及不锈钢骨架构成，所述的一 组树脂刮水刀， 是由 1-2只耐磨擦聚氨脂树脂刮水刀及不锈钢骨架构成。
为了使待印基布能平整地贴在导带上，所述的导带上贴布树脂装置是由上树 脂的橡胶辊、 树脂刮刀、 不锈钢外壳组成。
本发明实施例二 （如图 3、 图 4、 图 5 ) 与实施例一的主要区别在于： 所述 传动机构的进布端上设有圆网印花装置， 为了实现对花位印花的连续性生产，所 述的一组圆网印花装置由 1至 12个圆网印花装置组成。
本发明实施例二可兼容生产两类产品,'而本发明实施例一只生产第一类产 品。第一类产品是定位分色植绒产品，第二类产品是染料印花或涂料印花加定位 分色植绒产品。生产第一类产品的工艺流程是：进布一上植绒粘合剂一分色植绒 —热风烘干一风冷一上植绒粘合剂一热风烘干一风冷一上最后一次植绒粘合剂 —出布一进入配置的普通植绒生产线，完成最后一次植绒，经烘干、冷却、刷毛、 收卷， 生产出定位分色植绒花布产品； 生产第二类产品的工艺流程是： 进布一圆 网套色印花一热风烘干一风冷一上植绒粘合剂一分色植绒一热风烘干一风冷一 上最后一次植绒粘合剂一出布一进入配置的普通植绒生产线， 完成最后一次植 绒， 经烘干、 冷却、 刷毛、 收卷、 生产出染料或涂料印花加定位分色植绒花布产 品。 生产过程待印基布紧贴在传动机构的橡胶导带上平面， 经橡胶导带的输送， 待印基布连续从前端到达后端， 当待印基布到达后端之后， 随即离开橡胶导带， 进入所配置的普通植绒生产线的下一道工序,以完成生产全过程。而橡胶导带随张 紧传动轮作连续环形运转，从而连续不断地输送待印基布，使整个运行过程以连 续不间歇的布速 （或车速） 进行。
本发明实施例二采用圆网印花与分次上植绒粘合剂、分色植绒、分次烘干与 冷却， 在连续性的生产运行中， 由于各个工序的合理设计， 满足了各道工序所需 的技术条件和生产要素，使之能够比较理想的达到连续性机械化生产多套色对位 印花和多套色定位分色植绒的高级植绒花布产品。较之己有的技术而言，本发明 的显著优点是： 1、 多套色对位印花加多套色定位分色植绒的高级植绒花布产品 实现连续性机械化生产； 2、 本发明生产的这一类高级植绒花布产品是目前国内 外市场非常喜欢的装饰布面料和服装面料，本发明的连续性机械化量产能够满足 国内外广大消费者的需要。
本发明实施例二的具体构造特征：包括依次布设于待对位印花与分次上胶及 分色植绒的基布 1输送用的扁长圆环形橡胶导带 5上从进布侧（前端）至出布侧
(后端） 依次排列布设一组圆网印花装置 2， 第一组圆网上植绒粘合剂装置 3， 第一组分色植绒装置 4， 第一组热风烘干装置 6， 第一组风冷装置 7， 第二组圆 网上植绒粘合剂装置 8， 第二组分色植绒装置 9， 第二组热风烘干装置 10， 第二 组风冷装置 11 , 第三组至第 n组圆网上植绒粘合剂装置、 分色植绒装置、 热风 烘干装置、 风冷装置 12， 最后一组圆网上植绒粘合剂装置 13， 所述的一组圆网 印花装置 2， 由 1-12个普通的圆网印花装置组成， 所述的第一组、第二组至最后 一组圆网上植绒粘合剂装置， 由 1-2个圆网上植绒粘合剂装置组成， 所述的第一 组、 第二组至第 n组分色植绒装置， 由机架 16、 负高压电极网 17、 落毛槽 18, 以及地极 19组成， 所述的第一组、 第二组至第 n组热风烘干装置， 由 4-16套可 调温度远红外线电加热装置或采用蒸汽散热器或导热油散热器的热风烘干装置 组成， 该装置由气缸 15 支撑， 工作时加热面离橡胶导带 5 的上平面在 50mm-200mm之间可调， 当停车或临时急停时该装置的气缸 15立即将整个热风 烘干装置升起， 使得其加热面离开橡胶导带 5的上平面在 500mm-1000nim之间 可调。 所述的第一组、 第二组至第 n组风冷装置， 由风机与风罩组成， 所述的扁 长圆环形橡胶导带 5呈扁长圆环形安装，并由设于其内侧前后两端的张紧传动轮 14 分别向前和向后张紧并作固定方向驱动， 其长圆形的高度一般为 300mm-600mm , 其长圆形的长度一般为 30m-60m， 橡胶导带的周长一般为 60m-120m之间， 宽度一般为 1.6m-3.8m， 其橡胶导带厚度一般为 2mm-4mm。

Claims

权利要求书
1.一种分次上胶及分色植绒的制备方法， 其特征在于按以下步骤进行： （1 ) 根据分色植绒花布产品的若干个不同颜色的色块及位置在待印基布上对应划分 若干次上胶及植绒的区域； （2 )在每一次的对位上胶及分色植绒之后， 随之进行 烘干与风冷处理， 作为完成一个颜色植绒的生产制备单元； （3 )在待印基布传动 机构沿水平方向上根据不同颜色的色块的个数依次相应配设若干套对位上胶、分 色植绒、烘干及风冷设备， 其中最后一个颜色色块的生产制备单元只设置对位上 胶设备，其余的植绒、烘干、风冷设备是采用与之配套的现有常规的植绒生产线； (4 ) 由待印基布传动机构带动待印基布沿水平方向行进， 至第一次上胶设备工 位时进行第一次对位上胶； 至第一次分色植绒工位时进行第一次对位分色植绒， 接着经第一次烘干和第一次风冷处理，沿传动机构进入下一轮的对位上胶、分色 植绒、烘干及风冷处理； （5 )待印基布随传动机构进入最后一个颜色色块的生产 制备单元进行最后一次的对位上胶，其余的植绒、烘干及风冷是采用与之配套的 现有常规的植绒生产线完成最后一次植绒、 烘干、 冷却， 经刷毛、 收卷， 完成生 产全过程。
2.如权利要求 1所述的一种分次上胶及分色植绒的制备方法的专用设备， 包 括待印基布传动机构，其特征在于：在该传动机构上依次布设有若干组分次上胶 植绒烘干风冷设备，所述分次上胶植絨烘干风冷设备为沿传动机构依次布设的圆 网上植绒粘合剂装置、分色植绒装置、 热风供干装置和风冷装置， 所述传动机构 的出布端设有最后一组圆网上植绒粘合剂装置。
3.根据权利要求 2所述的分次上胶及分色植绒的制备方法的专用设备， 其特 征在于： 所述传动机构的进布端上设有圆网印花装置。
4.根据权利要求 3所述的分次上胶及分色植绒的制备方法的专用设备， 其特 征在于： 所述的热风烘干装置设有升降机构。
5.根据权利要求 4所述的分次上胶及分色植绒的制备方法的专用设备， 其特 征在于： 所述的升降机构为升降工作气缸。 '
6.根据权利要求 2、 3、 4或 5所述的分次上胶及分色植绒的制备方法的专用 设备，其特征在于：所述的分色植绒装置是由机架、位于机架中心位置的落毛槽、 位于落毛槽下侧的负高压电极网和位于传动机构的输布传送带下方的地极组成。
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