WO2008003418A1 - Plaque de support pour un verre de miroir - Google Patents

Plaque de support pour un verre de miroir Download PDF

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Publication number
WO2008003418A1
WO2008003418A1 PCT/EP2007/005660 EP2007005660W WO2008003418A1 WO 2008003418 A1 WO2008003418 A1 WO 2008003418A1 EP 2007005660 W EP2007005660 W EP 2007005660W WO 2008003418 A1 WO2008003418 A1 WO 2008003418A1
Authority
WO
WIPO (PCT)
Prior art keywords
carrier plate
support plate
mirror glass
mirror
resistance material
Prior art date
Application number
PCT/EP2007/005660
Other languages
German (de)
English (en)
Inventor
Wolfgang Meyr
Helmut Piringer
Original Assignee
Bayerische Motoren Werke Aktiengesellschaft
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bayerische Motoren Werke Aktiengesellschaft filed Critical Bayerische Motoren Werke Aktiengesellschaft
Publication of WO2008003418A1 publication Critical patent/WO2008003418A1/fr

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R1/00Optical viewing arrangements; Real-time viewing arrangements for drivers or passengers using optical image capturing systems, e.g. cameras or video systems specially adapted for use in or on vehicles
    • B60R1/02Rear-view mirror arrangements
    • B60R1/06Rear-view mirror arrangements mounted on vehicle exterior
    • B60R1/0602Rear-view mirror arrangements mounted on vehicle exterior comprising means for cleaning or deicing
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/02Coating starting from inorganic powder by application of pressure only
    • C23C24/04Impact or kinetic deposition of particles
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material
    • C23C4/08Metallic material containing only metal elements
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/129Flame spraying
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/84Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields
    • H05B3/845Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields specially adapted for reflecting surfaces, e.g. bathroom - or rearview mirrors

Definitions

  • the invention relates to a support plate for a mirror glass, with a heater.
  • such a carrier plate which is formed by carbon fibers, which are connected to each other in a conductive manner via a binder.
  • An adhesive layer is used to apply a mirror glass to the carrier plate.
  • the mirror glass has a reflective layer on the rear side facing the carrier plate.
  • the reflection layer is then attached to the outside of the mirror glass, with increased risk of damage to the reflection layer.
  • the conductive paste is to be baked at a temperature of about 670 ° in the known method, resulting in problems in compliance with the bending accuracy can result in spherical and aspherical mirror glasses.
  • DE 42 23 590 A1 shows a mirror in which on the front of the mirror glass a transparent heating device is attached as an ITO layer, which is covered by a protective layer, for example, by sputtering or in Plasma order is attached.
  • a transparent heating device is attached as an ITO layer, which is covered by a protective layer, for example, by sputtering or in Plasma order is attached.
  • the ITO layer is very sensitive to damage, which can lead to local overheating (hot spots).
  • FR 2 618 396 A1 describes a carrier foil for a mirror glass, with a heating device applied by screen printing. On the front side of the heating device facing the mirror glass, a secure connection between the mirror glass and the carrier film is established via a double-sided adhesive tape. In addition, this will seal the heater.
  • the object of the invention is to provide a support plate for a mirror glass of a mirror, in particular an outside mirror of a motor vehicle, which can be produced with little effort and allows the production of the mirror in a cost effective manner.
  • Claim 8 describes a mirror with a carrier plate according to the invention.
  • the core idea of the invention according to claim 1 is to apply the heating device to a carrier plate directly by a thermal spraying method according to DIN EN 657.
  • thermal spraying process covers all processes in which spray additives are supplied inside or outside a spray gun and heated to the plastic or molten state and then thrown onto the prepared surface, the surface not being melted.
  • the particles which by means of compressed air, heating gas, cold gas, light arc, plasma, etc. are thrown onto the surface to be coated with high kinetic energy, mechanically cling to the surface upon impact.
  • the particles which are subsequently fed further onto the surface in turn become entangled in the previously applied particle layer. The result is a layer that is in intimate connection with the carrier plate.
  • the resistance material is in this case in wire, powder or granular form in a specially designed "burner" (in the manner of a spray gun) fed, the material melted and then the molten particles by one of the energy sources mentioned in Table 1 of DIN EN 657 high kinetic energy are thrown onto the surface to be coated.
  • the heating device according to the invention is advantageously designed in one piece with the carrier plate. This reduces the assembly effort. Also, an increase in the reliability of the heater is achieved. In contrast to the known sticking of the heating foil on the support plate, the production can be automated by a spray robot. Also, weight advantages result from the one-piece design, compared to the separate design of the heater as a heating foil or otherwise. The installation costs can be reduced by eliminating the adhesive tape.
  • ferrous metals non-ferrous metals, conductive plastics, cermets (sintered ceramic metals), etc. can be processed. Also, special alloys with selected specific resistive resistance can be processed.
  • the order of the resistance material can be carried out continuously along the desired course of the conductor track.
  • a mask is used to accelerate the application of material covering those areas of the support plate to which no resistance material is to be applied, so that the order of the resistance material can be made flat.
  • the free spaces of the mask in this case correspond to the course of the conductor track.
  • the mask is preferably coated with an antiblocking agent. The hereby achieved clean detachment of the mask from the support plate ensures sharpened boundaries of the conductor. In addition, the mask can be easily cleaned and thus used several times.
  • the carrier plate is produced as an injection-molded component from a thermoplastic or thermosetting plastic.
  • two or more contact pins are inserted into the injection mold, which are encapsulated in a row in one operation with the production of the carrier plate and thus manufactured in one piece with the carrier plate. By overmolding the contacts, they are protected against corrosion and penetration of spray water.
  • the resistance material of the conductor track on the support plate and the periphery of the heater can be sprayed by a thermal spray process according to DIN EN 657 on the support plate.
  • This may be, for example, the power supply for the conductor track act, which is formed by a highly conductive material.
  • insulating materials can also be applied to the carrier plate using a thermal spraying method according to DIN EN 657.
  • the electrical insulation of the heater relative to the reflective layer of the mirror glass by an adhesive or an insulating varnish is a double function, namely on the one hand, the electrical insulation and on the other hand, the connection of the mirror glass with the support plate.
  • the adhesive or the insulating varnish the sensitive to mechanical stresses and environmental influences reflection layer of the mirror glass is protected.
  • mirror glass is used in connection with the present invention not only for mineral glass, but also for all conceivable other transparent substrates, for example of thermoplastic or thermosetting materials.
  • FIG. 1 shows a carrier plate according to the invention in plan view
  • Fig. 2 is a sectional view taken along the section line A-A of Fig. 1 and
  • a support plate 1 for a mirror not shown in detail, in particular an exterior mirror for a motor vehicle, has at the a mirror, not shown.
  • the ends 3 of the conductor 2 are led out on one side of the carrier plate 1 and connected to angled contacts 4.
  • the carrier plate 1 is made of a plastic material and is produced by injection molding. Webs 5 on the back of the support plate increase the mechanical rigidity of the support plate 1.
  • the contacts 4 are inserted in the production of the support plate 1 in the injection mold and are sprayed in injection molding in a single operation with the production of the support plate 1 of plastic material.
  • the conductor track 2 is sprayed meandering in a plurality of loops on the front side of the carrier plate 1.
  • the available area of the carrier plate 1 plays a role in the selection of the resistance material.
  • the following table gives a selection of possible resistance materials, their specific electrical resistance as well as the required total length of the conductor track.
  • the starting point here is, for example, a cross-sectional area of the conductor track of 0.2 mm 2 and a desired resistance of 6 ohms, in order to achieve a heating current of 2 amperes and thus an electrical power of 24 watts for a vehicle electrical system voltage of 12 volts.
  • two or more separate heating circuits may be provided with electrically separate interconnects 2 and contacts 4.
  • the carrier plate 1 As a material for the carrier plate 1 are all types of plastics, fabrics and nonwovens made of carbon or glass fibers, but also paper or textile materials.
  • Fig. 3 shows an overview of the thermal spraying method according to DIN EN 657 according to Annex A of DIN EN 657, divided according to the energy sources used.
  • all of the thermal spraying methods cited in the overview are suitable for applying the resistance material to the carrier plate 1.
  • high-speed wire flame spraying is particularly suitable for this purpose.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Multimedia (AREA)
  • Surface Heating Bodies (AREA)
  • Rear-View Mirror Devices That Are Mounted On The Exterior Of The Vehicle (AREA)

Abstract

L'invention concerne un miroir, en particulier un rétroviseur extérieur pour un véhicule automobile, qui comporte une plaque de support (1) sur la face avant de laquelle une piste conductrice (2), composée d'une matière première résistante, est appliquée par un procédé de pulvérisation thermique selon la norme DIN EN 657.
PCT/EP2007/005660 2006-07-01 2007-06-26 Plaque de support pour un verre de miroir WO2008003418A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102006030454A DE102006030454A1 (de) 2006-07-01 2006-07-01 Trägerplatte für ein Spiegelglas
DE102006030454.3 2006-07-01

Publications (1)

Publication Number Publication Date
WO2008003418A1 true WO2008003418A1 (fr) 2008-01-10

Family

ID=38510454

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2007/005660 WO2008003418A1 (fr) 2006-07-01 2007-06-26 Plaque de support pour un verre de miroir

Country Status (2)

Country Link
DE (1) DE102006030454A1 (fr)
WO (1) WO2008003418A1 (fr)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009022238A1 (de) * 2009-05-20 2010-11-25 Kraussmaffei Technologies Gmbh Verfahren zur Herstellung von Kunststoff-Formteilen mit einer integrierten Leiterbahn
ES2409116T3 (es) * 2010-09-23 2013-06-25 Andreas Massold Procedimiento para la medición de temperatura en un vehículo.
DE102013200198A1 (de) * 2013-01-09 2014-07-10 Bayerische Motoren Werke Aktiengesellschaft Metallisches Mehrfarbendekor
DE202013101122U1 (de) * 2013-03-15 2014-06-16 thermo Heating Elements GmbH Glaseinheit für eine Spiegelanordnung
DE102015114507A1 (de) * 2015-08-31 2017-03-02 Polyic Gmbh & Co. Kg Beheizbarer Schichtkörper, Verfahren zur Aufbringung und beheizbare Scheibe

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3109228A (en) * 1959-08-10 1963-11-05 Thermway Ind Inc Manufacture of electric radiant heating panels
DE3042419A1 (de) * 1980-11-11 1982-08-05 Fritz Eichenauer GmbH & Co KG, 6744 Kandel Vorrichtung zum beheizen von glatten flaechen, wie kraftfahrzeugspiegeln
DE9410175U1 (de) * 1993-06-25 1994-09-29 Macher, David, Voitsberg Beheizbarer Spiegel
US20020096512A1 (en) * 2000-11-29 2002-07-25 Abbott Richard C. Resistive heaters and uses thereof

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3197335A (en) * 1962-04-09 1965-07-27 Stanley W Leszynski Surface-mounted electrical resistance structure and method for producing same
US3425864A (en) * 1965-07-21 1969-02-04 Templeton Coal Co Method for making electric resistance heaters
DE4426188A1 (de) * 1994-07-23 1996-01-25 Mekra Rangau Plastics Außenspiegel für Kraftfahrzeuge
DE19509153A1 (de) * 1995-03-14 1996-09-19 Bayerische Motoren Werke Ag Formkörper mit Heizeinrichtung, insbesondere Außenrückblickspiegel eines Kraftfahrzeugs
DE19848860A1 (de) * 1998-10-23 1999-12-09 Roland Stoeckl Elektrisches Heizelement und Verfahren zur Herstellung desselben
DE10160451A1 (de) * 2001-12-05 2003-06-26 Schott Glas Verfahren und Vorrichtung zur Erzeugung einer elektrischen Leiterbahn auf einem Substrat
DE10320379A1 (de) * 2003-05-06 2004-12-02 Leoni Ag Elektrisch beheizbares Element und Verfahren zum Herstellen eines elektrisch beheizbaren Elements

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3109228A (en) * 1959-08-10 1963-11-05 Thermway Ind Inc Manufacture of electric radiant heating panels
DE3042419A1 (de) * 1980-11-11 1982-08-05 Fritz Eichenauer GmbH & Co KG, 6744 Kandel Vorrichtung zum beheizen von glatten flaechen, wie kraftfahrzeugspiegeln
DE9410175U1 (de) * 1993-06-25 1994-09-29 Macher, David, Voitsberg Beheizbarer Spiegel
US20020096512A1 (en) * 2000-11-29 2002-07-25 Abbott Richard C. Resistive heaters and uses thereof

Also Published As

Publication number Publication date
DE102006030454A1 (de) 2008-01-03

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