WO2007108365A1 - 破断分離性に優れた破断分離型コネクティングロッド用圧延材、破断分離性に優れた破断分離型コネクティングロッド用熱間鍛造部品、及び破断分離型コネクティングロッド - Google Patents
破断分離性に優れた破断分離型コネクティングロッド用圧延材、破断分離性に優れた破断分離型コネクティングロッド用熱間鍛造部品、及び破断分離型コネクティングロッド Download PDFInfo
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- WO2007108365A1 WO2007108365A1 PCT/JP2007/054937 JP2007054937W WO2007108365A1 WO 2007108365 A1 WO2007108365 A1 WO 2007108365A1 JP 2007054937 W JP2007054937 W JP 2007054937W WO 2007108365 A1 WO2007108365 A1 WO 2007108365A1
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- connecting rod
- rolled material
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- separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/06—Making machine elements axles or shafts
- B21K1/12—Making machine elements axles or shafts of specially-shaped cross-section
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/38—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0075—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rods of limited length
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/005—Ferrite
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/009—Pearlite
Definitions
- the present invention relates to a rolled material for a fracture separation type connecting rod excellent in fracture separation, a hot forged part for a fracture separation type connecting rod excellent in fracture separation, and a fracture separation type connecting rod.
- a rolled material suitable for manufacturing a connecting rod in which a through hole portion for assembling to a crankshaft is broken and separated into a substantially semicircle, a hot forged part obtained using the rolled material The present invention relates to a fracture separation type connecting rod obtained by using the hot forged part.
- a connecting rod (hereinafter referred to as a “connecting rod”) is used as a part that connects a piston and a crankshaft and transmits a reciprocating motion of the piston to a crankshaft to convert it into a rotational motion. Is sometimes used).
- the connecting rod is a part with a through hole (substantially circular) for assembling to the crankshaft, and the through hole part that can be easily removed for assembly and maintenance is separated into two semi-circles. ing. Of the separated connecting rods, the side directly connected to the piston is called the connecting rod body, and the rest is called the connecting rod cap.
- the above connecting rod is manufactured by hot forging the connecting rod body and the connecting rod cap separately, and then cutting the mating surfaces, and if necessary, a knock pin force is applied to prevent the displacement. There was a case. However, when such processing is performed, there is a problem that the yield of the material is reduced and the cost is increased due to a large number of processes.
- DIN standard C70 S6 is used as a material for manufacturing connecting rods by the above-described fracture separation process.
- This material has a problem that it is difficult to satisfy the demand for proof stress, and it is difficult to say that the machinability is sufficient, even if it is higher than the force suitable for the fracture separation process. Therefore, it is desired to realize a steel material for fracture-separable connecting rods that is excellent in fatigue strength and resistance to resistance and that can also ensure good machinability.
- Patent Document 1 discloses a high-strength non-tempered steel that can be separated by fracture and an intermediate product thereof.
- the above publication discloses that by controlling the aspect ratio of sulfite mainly composed of MnS and the area ratio of pearlite, random irregularities can be obtained on the fracture surface, and deviation is less likely to occur when mated. ing.
- the area ratio of the above pearlite is specified to be 40% or less, and if other than pearlite is ferrite, 60% or more of ferrite will occupy. Since ferrite is a soft phase, a large ferrite area ratio may cause deformation at break.
- Patent Document 2 discloses a high strength, low ductility and excellent machinability with a C content of 0.25 to 0.70% and a ferrite area ratio of 10% or less. Tempered steel is disclosed. However, with this technology, a hard layer with high toughness is formed, the load at the time of fracture separation is increased, and deformation is large.
- Patent Document 3 the machinability of hot forging steel used for the production of connecting rods is described in which the C content is set to 0.5% to 0.7% and the ferrite area ratio is set to 5 to 15%. Technologies to ensure low ductility are disclosed. Patent Document 4 discloses that the amount of C is 0.2 to 0.6%, and V and Ti are added to ensure fracture separation characteristics. Further, Patent Documents 5 to 7 disclose fracture split-type connecting rod steels that ensure machinability and fitting properties by suppressing the amount of C and suppressing the ferrite fraction. In the techniques of Patent Documents 3 to 7 described above, the form of sulfide inclusions such as MnS is not controlled, and the deformation at the time of fracture is not always suppressed sufficiently.
- Patent Documents 4 to 7 are considered to be effective for controlling the form of MnS, and have a description of Ca-added potassium. Control of the form of sulfide inclusions mainly composed of bismuth has sufficiently improved fracture separation It's hard to say.
- Patent Document 8 discloses a hot non-tempered steel having improved fracture separability by setting the aspect ratio of sulfide inclusions to 10 or less.
- the amount of S is relatively large, even if MnS is spheroidized, it is considered that a large amount of voids originating from the MnS are generated at the time of fracture. Due to this, ductile fracture of the ferrite part is likely to occur, and the fracture surfaces of the connecting rod body and the connecting rod cap do not match, so the deformation at the time of fracture seems to be large.
- Patent Document 1 Japanese Patent Application Laid-Open No. 2003-342671
- Patent Document 2 JP 2002-356743 A
- Patent Document 3 Kokai No. 2004-.35916
- Patent Document 4 JP 2004-277817 A
- Patent Document 5 JP 2002-275578 A
- Patent Document 6 Japanese Patent Laid-Open No. 2004-277848
- Patent Document 7 JP 2003-193184 A
- Patent Document 8 JP 2000-73141 A
- the present invention has been made in view of such circumstances, and the object thereof is suitable for manufacturing a connecting rod in which a through-hole portion for assembling to a crankshaft is separated into a substantially semicircle.
- An object of the present invention is to provide a rolled material, a hot forged part obtained by using the rolled material, and a fracture separation type connecting rod obtained by using the hot forged part. Means for solving the problem
- the rolled material for fracture separation type connecting rod excellent in fracture separation according to the present invention has a chemical component composition in mass% (hereinafter the same for the components),
- Ferrite and pearlite account for more than 95% of the total
- the average aspect ratio of the sulfide inclusions is 10.0 or less, and the following formula ( It is characterized in that Pc represented by 1) is 0.41 to 0.75 and Veq represented by the following formula (2) is 0.18% by mass or more.
- C represents the carbon content (% by mass) in the steel
- ⁇ represents the ferrite fraction (area%)
- the rolled material preferably has a Ceq represented by the following formula (3) of 0.80 mass% or more and a PM represented by the following formula (4) satisfying 500 mass% or less.
- the present invention is a hot forged part for a fracture separating connecting rod having excellent fracture separability obtained by hot forging the above rolled material, and further obtained using the hot forged part.
- the break separation type 3 years old, including the cutting rod.
- the average aspect ratio of the sulfide inclusions is a value measured by the method shown in the examples described later.
- the through-hole portion of the connecting rod can be satisfactorily broken and separated into a substantially semicircle, so that the cost of separation processing can be reduced and the C7 0S6 used in Europe can be reduced.
- Rolling material for a connecting rod that exhibits higher strength and excellent machinability, a hot forged part obtained by using the rolled material, and a fracture separated connecting rod obtained by using a hot forged part Can be realized.
- FIG. 1 is a graph showing the relationship between Pc and strain (separation strain) generated by fracture separation.
- FIG. 2 is a graph showing the relationship between the average external ratio (L / W) of sulfide inclusions and the strain (separation strain) generated by fracture separation.
- FIG. 3 is a graph showing the relationship between Veq and strain (separation strain) caused by fracture separation.
- FIG. 4 is a schematic perspective view for explaining an observation site of sulfide inclusions.
- FIG. 5 The shape of the test piece used for the evaluation of fracture separation was shown schematically (a) Top view and
- FIG. 6 is a cross-sectional side view schematically showing a state of fracture separation in a press testing machine.
- FIG. 7 is a top view showing a state before and after break separation (before and after test) of a test piece used for evaluation of break separation.
- the inventors of the present invention have the advantage of obtaining a rolled material for a connecting rod that can be satisfactorily broken and separated when separating the through-hole portion to be assembled to the crankshaft into two substantially semicircles (
- the relationship between the ferrite fraction and the C content is controlled, and the aspect ratio of the sulfide inclusions is controlled, large strains are likely to occur during fracture separation.
- a concrete method was found based on the idea that a rolled material for connecting rods having excellent machinability and sufficiently high fracture separation could be realized.
- the present invention will be described in detail.
- ductile fracture may occur during fracture separation even if the morphology of sulfide inclusions such as MnS is controlled.
- the fracture surfaces of the connecting rod body and the connecting rod cap do not match, and these cannot be accurately fitted when assembled to the crankshaft.
- a gap occurs between the mating surfaces of the connecting rod body and the connecting rod cap without being accurately fitted, it is difficult to ensure the strength of the connecting rod. Therefore, in the present invention, in order to prevent the above-described ductile fracture, various studies have been made on factors affecting the ductile fracture.
- Fig. 1 is a graph showing the relationship between the strain generated by fracture separation and the above Pc, and the experimental results of the examples described later (the aspect ratio of sulfide inclusions are all within the specified range). (In Fig. 1, a trend line is drawn for the C content of 0.33%). From FIG. 1, it can be seen that not only the sulfide inclusions are controlled within the specified range, which will be described later, but also the separation strain can be reliably suppressed by controlling Pc.
- the strain at break separation takes a minimum value, and the separation strain is 200 ⁇ m or less (the separation strain force S of C70S6 is 200 ⁇ m at maximum). It can be seen that it is necessary to set the lower limit of Pc to 0.41 in order to suppress the force to be about 200 ⁇ m or less). To make the separation distortion less than 150 zm, Pc should be 0.45 or more. The upper limit of Pc should be 0.75. To reduce the separation strain to 100 zm or less, force Pc to be between 0.47 and 0.60.
- the form of sulfide inclusions described later is controlled to promote the progress of fracture surface during fracture separation, and the relationship between the ferrite fraction and the C content is controlled as described above.
- Sulfide inclusions with a large aspect ratio formed by spreading during the manufacturing process inhibit crack growth during fracture separation. As a result, the load applied to the separation fracture increases, so that the deformation (strain) at the time of fracture separation increases.
- Fig. 2 is a graph showing the relationship between strain caused by fracture separation (separation strain) and the average aspect ratio of sulfide inclusions. (Range). From Fig. 2, it is necessary to keep the average aspect ratio of the sulfide inclusions below 10.0 in order to keep the separation strain below 200 x m. In order to reduce the separation strain to 150 zm or less, the aspect ratio is preferably 9.5 or less.
- the "sulfide inclusions" in the present invention mainly means MnS.
- sulfides such as Mn, Zr, Ti, Mg, Ca, Se, Te, and REM, these And composite compounds with the above sulfides and composite sulfides having oxide as a core.
- V, Ti, and Si are elements that affect the hardness of ferrite. From various experiments, V, Ti, Si It was found that the above Veq containing, has a correlation with the hardness of ferrite.
- Fig. 3 is a graph showing the relationship between the Veq and the strain caused by fracture separation.
- the experimental results of the examples described later are arranged. It can be seen that Veq needs to be 0.18% by mass or more in order to secure excellent fracture separability while keeping it below zm. Preferably it is 0.22 mass% or more. In addition, since the effect is saturated even if Veq is 0.40% by mass or more, it is preferable to set Veq to 0 ⁇ 40% by mass or less from the viewpoint of cost.
- C, Mn, S, Cr, V, and Ti indicate the content (mass%) of each element in the steel ⁇
- Ceq is a parameter that correlates with the hardness of the steel material. Ceq should be controlled to 0.80% by mass or more (more preferably 0.90% by mass or more) to ensure a usable strength. On the other hand, since the machinability is inferior even if Ceq is too high, the upper limit is preferably 1.50% by mass.
- C, Mn, S, Cr, V indicate the content (mass%) of each element in steel ⁇ > PM is a parameter that correlates with machinability and can be mass-produced In order to ensure a level of machinability, the content should be 500% by mass or less (more preferably 400% by mass or less).
- the C is an element necessary for securing strength and reducing strain at break. It also has the effect of forming a microstructure such as pearlite and suppressing the formation of voids centered on sulfide inclusions in the ferrite part. Therefore, the C content must be 0.25% or more. Preferably it is 0.30% or more. However, if the force C is excessive, the machinability deteriorates, so it should be 0.60% or less. Preferably it is 0.55% or less.
- Mn increases the strength of the steel and improves hardenability, and when the carbon content is high, it creates a brittle heat-affected layer on the laser-cut notch bottom, facilitating fracture separation.
- the Mn content is preferably 0.5% or more. If the force Mn amount is excessive, bainite is formed after forging, the hardness is remarkably increased, and the machinability is lowered. Moreover, since bainite contains many movable dislocations, the yield strength, which is an important characteristic for connecting rods, is reduced. Therefore, in the present invention, the amount of Mn is set to 2% or less. Preferably it is 1.5% or less.
- S is an element that produces Mn and sulfide (MnS) and is effective in improving machinability.
- the S amount is set to 0.05% or more in order to exhibit this effect. Preferably it is 0.08% or more, more preferably 0.10% or more. If the above MnS becomes a shape elongated and elongated by rolling or the like in the manufacturing process, this becomes a cause of hindering the progress of the fracture surface during fracture separation.
- the above problem is solved by spheroidizing sulfide inclusions. However, if the amount of S is excessive, the sulfide inclusions are also excessive, and the origin of void generation in the ferrite portion is increased. Thus, ductile fracture is likely to occur. Therefore, the S content is 0.2% or less. Preferably it is 0.12% or less.
- the Si is useful as a deoxidizing element when steel is melted, and dissolves in ferrite to improve the strength of the soft phase (ferrite), which is the main cause of plastic deformation during fracture separation.
- Nya is also an effective element for improving fatigue strength. It is also effective in suppressing deformation (change in roundness) during break separation and improving the fit of the fracture surface.
- the Si content is preferably 0.05% or more. More preferably, it is 0.15% or more. However, if the amount of Si is too large, the hardness increases more than necessary and the machinability deteriorates. Preferably it is 0.5% or less.
- V like Si
- the V content is preferably 0.05% or more.
- the upper limit is made 0.3%.
- P is effective in suppressing deformation at the time of breaking and improving the fitting property of the fracture surface, and may be positively contained in an amount of 0.000% or more in order to exhibit this effect. Preferably, it is 0.02% or more. However, since P is an element that easily induces forging defects during continuous forging, it is set to 0.15% or less (preferably 0.08% or less).
- A1 is an element that exerts a deoxidizing action when steel is melted, and it contributes to the spheroidization of sulfide inclusions because the sulfide inclusions are easily spheroidized by lowering the oxygen concentration in the molten steel. It is an element. In order to exert such an effect, it is preferable to contain 0.0001% or more. More preferably, it is 0.001% or more. However, even if A1 etc. is excessive, the effect is saturated, and the oxygen concentration in the molten steel is too low, and the spheroidization of sulfide inclusions is hindered. Therefore, the A1 amount should be 0.06% or less (more preferably 0.020% or less).
- ⁇ is inevitably an element contained in steel, and if contained in large amounts, it causes forging defects, so it is limited to 0.03% or less (more preferably 0.02% or less).
- the strength of the steel is increased and the hardenability is improved as in the case of Mn, and if the carbon content is high, a brittle heat-affected layer is formed on the laser-cut notch bottom. , Facilitate break separation.
- it is preferable to contain 0.1% or more (more preferably 0.15% or more).
- bainite is formed after forging, the hardness is remarkably increased, and the machinability is lowered. See you again Since knight contains many movable dislocations, it lowers the mosquito resistance, which is an important characteristic for connecting rods. Therefore, in the present invention, the Cr content is suppressed to 2% or less (more preferably 1.0% or less).
- Zr is an element effective for spheroidizing sulfide inclusions, and in order to expect this effect, the Zr content is preferably 0.005% or more. More preferably, it is 0.05% or more. If the Zr amount is too large, it will become too hard and the machinability will deteriorate, so it is preferable to make it 0.2% or less (more preferably 0 ⁇ 10% or less).
- Ti contributes to the spheroidization of sulfide inclusions, and has the effect of increasing the strength of ferrite and suppressing deformation during fracture separation, similar to Si and V.
- the Ti content is preferably 0.005% or more. More preferably, it is 0.05% or more. However, if the Ti content is excessive, the machinability will decrease, so it is better to set the upper limit at 0.1%. More preferably, it is 0.08% or less.
- Mg is an element useful for refining sulfide inclusions.
- the presence of sulfide inclusions impairs mechanical properties, but miniaturization can suppress the deterioration of mechanical properties.
- the Mg amount is set to 0.0003. / It is preferable to set it to 0 or more. When a large amount of Mg is present, the oxides are excessively present and the mechanical properties are impaired, and therefore, 0.01% or less, preferably 0.0040% or less).
- Ca has the effect of spheroidizing sulfide inclusions. In order to exert this effect, it is preferable to contain Ca at least 0.0005%. In order to suppress the formation of Ca oxide when Ca is added and to form a solid solution of Ca in sulfide inclusions to make the sulfide inclusions spherical, use A1 etc. Add Ca immediately before adding Ca to lower the amount of oxygen in the molten steel and then add Ca. It is good to add.
- the Ca content should be 0 ⁇ 01% or less (more preferably 0 ⁇ 0030% or less).
- Te is also an element having a spheroidizing effect of sulfide inclusions, and is preferably contained in an amount of 0.0001% or more in order to exert the effect. If it is contained in a large amount, the hot deformability deteriorates, so it is preferable to make it 0.1% or less (preferably 0.01% or less).
- REM rare earth element
- Mg molecular weight
- the contained elements specified in the present invention are as described above, and the balance is iron and inevitable impurities, and elements that are brought in depending on the situation of raw materials, materials, manufacturing equipment, etc. as the inevitable impurities It can be tolerated.
- the following elements can be positively included within the specified range in order to further improve the break separation property.
- Se, Bi, and Pb are all elements that have an effect of improving machinability. In order to exhibit this effect, in the case of Se, it is preferable to contain 0.0010% or more.
- the total content is preferably 0.01% or more. If a large amount of Se is contained, the hot deformability deteriorates, so it is preferable to set the content to 0.1% or less (more preferably 0.03% or less).
- Bi and / or Pb is 0.2% or less in total, preferably 0.15% or less) It is good to do.
- the B improves hardenability, reduces the ferrite fraction, and eliminates voids due to sulfide inclusions. It has the effect of suppressing the occurrence.
- the B content is preferably 0.0005% or more. If a large amount of bending force B is contained, a eutectic solution with iron is formed and the hot deformability is lowered. More preferably, it is 0.002% or less.
- the rolled material of the present invention has a two-phase structure of ferrite and pearlite, and ferrite and pearlite occupy 95% by area or more in total. Structures other than ferrite and pearlite (for example, bainite) are acceptable if the area ratio is 5% or less.
- the present invention does not stipulate the manufacturing method of the rolled material, but if the temperature of heating performed during hot rolling is 950 ° C or higher, the average aspect ratio of the sulfide inclusions is increased. This is preferable because it can be easily within the specified range. On the other hand, if the temperature is too high, defects due to scale and scratches may occur, so it is preferable that the temperature be 1200 ° C or lower.
- it is effective to add Ca, Zr, Te, etc. to control the form of sulfide inclusions.
- a deoxidizing element such as A1 to reduce the amount of oxygen in the molten steel and then add the above Ca and the like.
- the ferrite fraction can be adjusted by known means such as adjusting the steel material temperature immediately after forging, the cooling rate after forging, and the amount of alloying elements other than C. Specifically, there are the following methods. That is, forging is performed under appropriate conditions, and the ferrite fraction is measured to calculate Pc. If Pc falls within the specified range in the present invention, for example, if Pc can be within the specified range by lowering the ferrite fraction, the cooling rate is lowered, the steel temperature immediately after forging is lowered, or Mn Make adjustments such as lowering alloy components within a specified range. In this way, Pc can be adjusted by repeating trial and error so that Pc is approximately 0.5.
- the rolled material of the present invention must be subjected to heat treatment such as quenching and tempering in order to ensure the properties of mechanical properties after forging in the production of hot forged parts using the rolled material. It is a non-tempered steel that can be used while being cooled.
- the size of the rolled material is not particularly limited as long as it is rod-shaped, but it is generally about 25 to 50 mm in diameter.
- a hot forged part for a fracture separating type connecting rod uses the above rolled material, It is obtained by hot forging by a known method to form the outer shape of the connecting rod.
- the forged part is processed such as forming to form a through hole for assembly to the crankshaft, and then the through hole part is separated into two substantially semicircles. Can be obtained by breaking and separating.
- the above 70 ⁇ steel bar was hot forged in a direction perpendicular to the rolling direction of the steel bar to a thickness of 25 mm, and then processed into the test piece shown in FIG.
- FIG. 5 (a) is a top view of the test piece, (b) is a side view of the test piece, a is a notch, b is a bolt hole, and c is an arrow indicating that it is in the rolling direction.
- the test piece has a plate shape of 65mm X 65mm X thickness 22mm, and the center is drawn out into a cylindrical shape of ⁇ 40mm. A notch is provided at the end of the extraction part.
- the test piece is also provided with bolt holes b 8.3 mm) along the rolling direction.
- press test machine (1600t press, press speed: 270mm / s [speed at jig contact (jig height 110mm), wedge 4 and wedge as shown in Fig. 6]
- the specimen was broken and separated.
- the hole diameter difference before and after break separation (L2-L1) was measured as separation strain in the manner shown in FIG. 7, and those having a separation strain of 200 mm or less were evaluated as being excellent in break separation.
- the ferrite fraction was changed by changing the cooling rate after rolling, and Pc was changed by changing the C content.
- those in which Pc is within the specified range of the present invention have large separation strain and inferior fracture separation.
- b01 to b03 are examples in which the average aspect ratio of sulfide inclusions is controlled by changing the steel material temperature just before rolling and the steel material temperature just after forging.
- the aspect ratio exceeds 100 ⁇ 0, as in b03, the separation strain exceeds 200 / im (the maximum breaking strain of C70S6), so it is not possible to ensure excellent break separation properties.
- g 01 to g07 can secure excellent fracture separation even when the force S amount, which is an example of varying the S amount, is increased to 0.2%.
- the force S amount which is an example of varying the S amount
- i01 to i04 are examples in which the amount of V is varied.
- IOl is a force with an average aspect ratio of sulfide inclusions suppressed to 10.0 or less and a ferrite fraction within a specified range. Therefore, voids are generated and the fracture separability is poor.
- force mOl which is an example of adding so-called selective elements such as Ti and Zr, has a low Veq like iOl above, and therefore voids are generated and the fracture separation is poor.
- the rolled material that satisfies the conditions of the present invention has a separation strain within 200 / m or less of the maximum strain of C70S6 used in Europe, and is suitable for the production of a fracture separation type connecting rod.
- the amount of C is lower than that of C70S6 and the amount of S can be sufficiently added, excellent machinability can be achieved.
- This hot forged part is A connecting rod main body portion having a semicircular portion for assembling to the connecting shaft and the crankshaft and a connecting rod cap portion having a semicircular portion that forms a through hole together with the connecting rod main body portion are integrated.
- the connecting shaft is formed along the rolling direction.
- This hot forged part was cut into a connecting rod body and a connecting rod cap by cutting a notch with a laser and applying mechanical force to break it. The notch was formed so that the fracture surface was perpendicular to the rolling direction.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Heat Treatment Of Steel (AREA)
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/282,184 US20090047169A1 (en) | 2006-03-15 | 2007-03-13 | Rolled material for fracture split connecting rod excelling in fracture splittability, hot forged part for fracture split connecting rod excelling in fracture splittability, and fracture split connecting rod |
EP07738409A EP2000553B1 (en) | 2006-03-15 | 2007-03-13 | Rolled material for fracture split connecting rod excelling in fracture splittability, hot forged part for fracture split connecting rod excelling in fracture splittability, and fracture split connecting rod |
CN2007800093733A CN101405418B (zh) | 2006-03-15 | 2007-03-13 | 断裂分离性优异的断裂分离型连杆用轧制材,断裂分离性优异的断裂分离型连杆用热锻零件及断裂分离型连杆 |
KR1020087022287A KR101054198B1 (ko) | 2006-03-15 | 2007-03-13 | 파단분리성이 우수한 파단분리형 커넥팅 로드용 압연재, 파단분리성이 우수한 파단분리형 커넥팅 로드용 열간단조 부품, 및 파단분리형 커넥팅 로드 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2006-071599 | 2006-03-15 | ||
JP2006071599 | 2006-03-15 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2007108365A1 true WO2007108365A1 (ja) | 2007-09-27 |
Family
ID=38522397
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2007/054937 WO2007108365A1 (ja) | 2006-03-15 | 2007-03-13 | 破断分離性に優れた破断分離型コネクティングロッド用圧延材、破断分離性に優れた破断分離型コネクティングロッド用熱間鍛造部品、及び破断分離型コネクティングロッド |
Country Status (5)
Country | Link |
---|---|
US (1) | US20090047169A1 (ja) |
EP (1) | EP2000553B1 (ja) |
KR (1) | KR101054198B1 (ja) |
CN (1) | CN101405418B (ja) |
WO (1) | WO2007108365A1 (ja) |
Cited By (4)
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US20100266439A1 (en) * | 2007-12-03 | 2010-10-21 | Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) | Steel for fracture splitting type connecting rod |
EP2270247A1 (en) * | 2008-03-27 | 2011-01-05 | Hitachi Metals, Ltd. | Piston ring material for internal combustion engine |
JP2016166384A (ja) * | 2015-03-09 | 2016-09-15 | 新日鐵住金株式会社 | 破断分離後の破断面同士の嵌合性に優れた鋼部品用の熱間圧延鋼材および鋼部品 |
WO2017110910A1 (ja) * | 2015-12-25 | 2017-06-29 | 新日鐵住金株式会社 | 鋼部品 |
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- 2007-03-13 CN CN2007800093733A patent/CN101405418B/zh active Active
- 2007-03-13 EP EP07738409A patent/EP2000553B1/en active Active
- 2007-03-13 KR KR1020087022287A patent/KR101054198B1/ko active IP Right Grant
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---|---|---|---|---|
US20100266439A1 (en) * | 2007-12-03 | 2010-10-21 | Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) | Steel for fracture splitting type connecting rod |
EP2270247A1 (en) * | 2008-03-27 | 2011-01-05 | Hitachi Metals, Ltd. | Piston ring material for internal combustion engine |
CN101978085A (zh) * | 2008-03-27 | 2011-02-16 | 日立金属株式会社 | 用于内燃机的活塞环材料 |
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JPWO2017110910A1 (ja) * | 2015-12-25 | 2018-09-13 | 新日鐵住金株式会社 | 鋼部品 |
Also Published As
Publication number | Publication date |
---|---|
EP2000553A4 (en) | 2010-07-14 |
KR101054198B1 (ko) | 2011-08-03 |
CN101405418A (zh) | 2009-04-08 |
EP2000553A1 (en) | 2008-12-10 |
EP2000553B1 (en) | 2012-09-05 |
KR20080097457A (ko) | 2008-11-05 |
US20090047169A1 (en) | 2009-02-19 |
CN101405418B (zh) | 2012-07-11 |
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