WO2007108136A1 - Recipient de type sac destine a une substance congelee, dispositif permettant de ramollir une substance congelee, dispositif permettant d'extruder une substance congelee et procede permettant de ramollir une substance congelee - Google Patents

Recipient de type sac destine a une substance congelee, dispositif permettant de ramollir une substance congelee, dispositif permettant d'extruder une substance congelee et procede permettant de ramollir une substance congelee Download PDF

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Publication number
WO2007108136A1
WO2007108136A1 PCT/JP2006/305880 JP2006305880W WO2007108136A1 WO 2007108136 A1 WO2007108136 A1 WO 2007108136A1 JP 2006305880 W JP2006305880 W JP 2006305880W WO 2007108136 A1 WO2007108136 A1 WO 2007108136A1
Authority
WO
WIPO (PCT)
Prior art keywords
packaged product
frozen
rollers
container
bag
Prior art date
Application number
PCT/JP2006/305880
Other languages
English (en)
Japanese (ja)
Inventor
Toshifumi Seki
Original Assignee
Seki, Yoshiko
Iwama, Kazuko
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Seki, Yoshiko, Iwama, Kazuko filed Critical Seki, Yoshiko
Priority to PCT/JP2006/305880 priority Critical patent/WO2007108136A1/fr
Publication of WO2007108136A1 publication Critical patent/WO2007108136A1/fr

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D75/00Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
    • B65D75/52Details
    • B65D75/58Opening or contents-removing devices added or incorporated during package manufacture
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G9/00Frozen sweets, e.g. ice confectionery, ice-cream; Mixtures therefor
    • A23G9/04Production of frozen sweets, e.g. ice-cream
    • A23G9/22Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups
    • A23G9/28Details, component parts or accessories of apparatus insofar as not peculiar to a single one of the preceding groups for portioning or dispensing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/70Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
    • B65D85/72Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for for edible or potable liquids, semiliquids, or plastic or pasty materials
    • B65D85/78Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for for edible or potable liquids, semiliquids, or plastic or pasty materials for ice-cream

Definitions

  • the present invention relates to a bag-like container filled with a frozen substance such as soft cream, a frozen substance softening apparatus and a frozen substance extrusion apparatus, and a frozen substance softening method.
  • the present invention relates to a frozen material bag-like container that can be softened without heating and extruded without causing dripping, a frozen material softening device, a frozen material extrusion device, and a frozen material softening method. .
  • a frozen container extraction device bag container described in Patent Document 1 and a frozen food storage and extraction packaging material described in Patent Document 2 are known. Yes. These bag-like containers are all formed as containers for storing soft cream and the like.
  • the bag container for the frozen confectionery extraction device of Patent Document 1 is formed by folding the extraction port portion into the bag body, and a solution of frozen confectionery such as soft ice cream is temporarily placed in the groove formed at the folding margin. In order to prevent liquid sag from the extraction port.
  • a mouthpiece-shaped opening folded as an extraction opening is developed when extracting frozen food, and the frozen food is extracted from the star-shaped opening.
  • the bag-like containers of Patent Documents 1 and 2 are configured to soften frozen desserts or frozen foods stored therein and to soften and extract them one by one with an extraction device.
  • Patent Document 3 describes a frozen soft cream extraction method.
  • a bag-like container filled with frozen ice cream is sandwiched between the heat sinks from both sides, and the outside air is blown to the heat sink with a blower, and the frozen soft ice cream is applied at the outside temperature.
  • Thaw and soften the frozen soft-serve ice cream by bending the thawed bag Make it.
  • the extraction press plate with a rotation fulcrum on the side farther from the extraction port is rotated around the rotation fulcrum to push down the softened soft tare in the bag-like container. .
  • Patent Document 4 describes a method of softening a frozen confectionery 'extrusion system and a softening of a frozen confectionery' extrusion method.
  • the frozen confectionery is softened by applying impacts to the frozen confection several times by reciprocating the crushing means while feeding the bag-shaped container filled with frozen confectionery downstream. ing.
  • the upper and lower pressing members push the bag-like container from the upstream side to the downstream side to push out the frozen confectionery.
  • Patent Document 5 describes a frozen food crushing type thawing device and a control system therefor.
  • the frozen food is crushed by applying pressure to the freezing pack with a gear-shaped protruding plate.
  • the frozen food is extracted by gradually increasing the pressure in the freezing pack from the side farther from the extraction port toward the extraction port.
  • Patent Document 1 JP 2004-049190 A
  • Patent Document 2 JP 2005-162321
  • Patent Document 3 JP 2005-130840
  • Patent Document 4 Patent No. 3710803
  • Patent Document 5 JP-A-2005-151951
  • the present invention has been made to solve the above-described problem, and a frozen material softening device and a softening device that can soften the frozen material in the bag-like container with the double-sided force of the bag-like container with certainty. Its purpose is to provide a method of dredging.
  • the present invention also provides an apparatus for extruding a frozen substance that can reliably extrude the frozen material softened in the bag-like container without leaving it in the bag-like container.
  • the present invention provides a bag-like container in which a frozen material softened in its original form is extruded without breaking the opening form of the extrusion port. Means for solving the problem
  • the frozen material softening device is a device for softening the frozen material by pressing a packaged product filled with the frozen material in a bag-like container from both sides, A pair of first bites are formed at predetermined intervals on the entire surface of both sides of the packaged product at predetermined intervals while the packaged product placed in the apparatus is sandwiched from both sides with a predetermined pressure and sent downstream.
  • the first feed roller and the first feed roller are driven in synchronism with the first feed roller, and the first product is placed on both sides of the package product while the package product is sandwiched from both sides and sent downstream.
  • a pair of second feed rollers that form second biting portions in a direction intersecting with the biting portions at a predetermined interval.
  • the frozen material softening device according to claim 2 of the present invention is the invention according to claim 1, wherein the first feeding roller includes a plurality of softening devices corresponding to the first biting portion. Are formed at predetermined intervals in the circumferential direction, and a plurality of large diameter portions corresponding to the second biting portions are formed at predetermined intervals in the axial direction on the second feed roller. It is characterized by being.
  • the frozen substance softening device according to claim 3 of the present invention is the invention according to any one of claims 1 to 3, wherein the sensor for detecting the ridge is provided. The amount of feed of the packaged product is detected based on the detected value of the sensor.
  • the frozen material extrusion apparatus is a method in which a frozen material is softened in a bag-like container by pressing a packaged product from both sides, and the frozen material is discharged from an extrusion port of the bag-like container.
  • a clamp mechanism that holds and fixes one end of the packaged product, and at least a pair of extrusion rollers that hold the packaged product fixed by the clamp mechanism so as to extrude the frozen substance from both sides;
  • An endless member connected so that the pair of extrusion rollers move in synchronization with each other, a rotating body that rotates the endless member, and a drive mechanism that rotates the endless member via the rotating body
  • a pair of guide rollers for holding the pair of extrusion rollers at the extruding position of the frozen substance while the pair of extrusion rollers move and guide one end of the package to the other end.
  • the frozen material extruding device is the invention according to claim 4, wherein the rotating rollers respectively attached in the vicinity of both ends of each of the extruding rollers; And a guide rail that rolls each rotating roller and applies a pressing force to each pushing roller while the roller moves to the other end.
  • the frozen substance extruding device is the invention according to claim 4 or claim 5, wherein the endless member is disposed between the pair of extruding rollers. Another pair of extruding rollers that move with a half-cycle shift are connected to the endless member, respectively.
  • the frozen substance extrusion apparatus according to claim 7 of the present invention is the invention according to any one of claims 4 to 6, wherein the endless member is an endless chain.
  • the rotating body is a sprocket.
  • the method for softening a frozen substance according to claim 8 of the present invention is a method for softening the frozen substance by pressing a packaged product filled with a frozen substance in a bag-like container from both sides.
  • the downstream side of the packaged product put into the apparatus is sandwiched between the pair of first feed rollers from both sides.
  • the frozen material bag-like container according to claim 9 of the present invention has first and second joint portions on both side edges and lower edge of the container for sealing the frozen material, respectively.
  • a bag-shaped container formed of a resin film having a notch portion serving as an extrusion port for the frozen substance formed at the center of the second joint portion, wherein the extrusion port has the second joint portion as an axis of symmetry. It is characterized in that it is formed in a substantially circular shape having a ridge-like overhanging portion, and the overhanging portion through which the second joint portion passes is formed symmetrically with respect to the second joint portion.
  • the frozen substance bag-like container according to claim 10 of the present invention is the invention according to claim 9, wherein the notch is sealed with a seal member, and the seal member is pressed. It is characterized by providing a severable cutting line for opening the outlet.
  • a frozen material softening device having a compact structure capable of surely softening the frozen material in the bag-like container, and A softening method can be provided.
  • a structured frozen material extrusion apparatus can be provided.
  • FIG. L are diagrams showing an embodiment of the bag-like container of the present invention, (a) is a front view thereof, and (b) is a frozen material extrusion port. It is a top view.
  • FIG. 2 (a) is a diagram for explaining the operation of an embodiment of the frozen material softening apparatus of the present invention.
  • FIG. 4B is an explanatory diagram for explaining an embodiment of the frozen food extrusion apparatus of the present invention.
  • FIG. 4 is a side view of the frozen material softening device shown in FIG.
  • FIG. 3 are views showing the first and second feed rollers of the frozen material softening device shown in FIG. 3, respectively.
  • (A) is a plan view showing the first feed roller.
  • b) is a front view showing the first and second feed rollers, and
  • (c) is a side view showing the first and second feed rollers.
  • FIG. 7 is a plan view centering on the extrusion roller of the frozen material extrusion apparatus shown in FIG. 8]
  • (a) and (b) are diagrams mainly showing the main part of the frozen material extrusion apparatus shown in FIG. 6, (a) is a structural view seen from the front, and (b) is its clamping mechanism. It is the front view which looked at from the back side.
  • a frozen material softening device and a frozen material extrusion device filled in the bag-like container and a frozen material softening method and extrusion method will be described.
  • a soft cream will be described as an example of the frozen substance.
  • the bag-like container 1 of the present embodiment for example, as shown in FIG. 1 (a), two films made of synthetic resin are overlapped, and both side edges and bottom edges are thermocompression bonded, respectively.
  • the first and second joint portions 1A and IB are formed, and the opening portion of the non-joint portion is the filling port of the soft cream S, and the inside is the storage portion 1C of the soft cream S.
  • Soft ice cream S spreads in the storage section 1C and forms a plate with a certain thickness.
  • the synthetic resin film is formed by depositing, for example, aluminum on one side to form an aluminum thin film, and the thin film gives rigidity to the film itself.
  • a pair of third joints 1D for connecting the first joint 1A and the second joint 1B are formed at the lower corners of the bag-like container 1, respectively. These third joints 1D is formed so as to be inclined downwardly and symmetrically from the first joint 1A toward the second joint 1B. The lower ends of the left and right third joints 1D and ID are located at a predetermined distance from each other in the second joint 1B. At the center of the second joint 1B, a notch IE located between the lower ends of the left and right third joints 1D, 1D is formed, and this notch 1E is formed as a soft cream S extrusion port Has been. Therefore, in the following, the notch 1E will be described as an extrusion port 1E as necessary. Therefore, when extruding soft ice cream S from the bag-like container 1, The left and right third joints 1D and ID form a funnel at the bottom of the storage part 1C, and the soft cream S is pushed out from the extrusion port 1E.
  • the notch 1E is formed by punching inward from the second joint 1B.
  • the notch 1E has a star-shaped jagged shape as shown in (b) of the figure with the storage part 1C spreading in the thickness direction around the second joint 1B. It is designed as an extrusion port 1E with The extrusion port 1E is vertically and horizontally symmetrical with respect to the second joint 1B.
  • the jagged edges are formed by an overhanging portion formed in the shape of an isosceles triangle, and six are provided along the peripheral surface of the extrusion port 1E, and are isosceles triangles that are symmetrical on the second joint 1B.
  • the top of the overhanging part 1F and IF are facing each other.
  • the second joint 1B bisects up and down through the apex of the pair of overhangs 1F and IF facing each other. Therefore, the pair of overhanging portions 1F and IF facing each other at the second joint 1B is reinforced by the second joint IB, and when the soft cream S is extracted from the extraction port 1E, the overhanging portions 1F and IF
  • Each shape that is difficult to deform is maintained, and by extension, the overhanging part of the other isosceles triangle part is also difficult to deform.
  • the extrusion port 1EF maintains the initial shape without losing its original shape even when the soft cream S is extruded, and star-shaped jaggedness is clearly formed around the entire outer periphery of the extruded soft cream S. be able to
  • the left and right first joints 1A, 1A are connected to the fourth joint 1G horizontally by thermocompression bonding.
  • the soft cream S is sealed in the storage portion 1C.
  • the fourth joint portion 1G is formed by filling the storage portion 1C with a predetermined amount (one serving) of soft tar- ta S and then thermocompression bonding.
  • the sealing member 2 is attached to the cutout portion 1E from both sides, and the cutout portion 1E, that is, the extrusion port 1E is sealed to prevent the soft cream S from leaking.
  • the seal member 2 is bent to both sides of the bag-like container 1 slightly outside the second joint 1B and is adhered to both sides.
  • a perforated cutting line 2A is formed between the second joint 1B and the bent portion.
  • the extrusion port 1E is opened by cutting the seal member 2 along the cutting line 2A.
  • the frozen material softening device hereinafter simply referred to as “softening device”
  • the frozen material extrusion device hereinafter simply referred to as “extruding device”
  • the soft device of the present embodiment will be described with reference to FIG. 2 (a) and FIGS. 3 to 5, and then the present embodiment will be described with reference to FIG. 2 (b) and FIGS. 6 to 8.
  • the extrusion device will be described.
  • the softening device 10 of the present embodiment schematically shows the entire surface of the package P while sandwiching the package P from both sides with a predetermined pressure and sending it downstream as shown schematically in FIG.
  • a pair of second feed rollers 12, 12 that crush the frozen soft ice cream by forming second biting portions (striated recesses) in the direction to be moved at predetermined intervals, and a control device 13 (see FIG.
  • the package P The ability to crush and soften frozen materials (eg soft cream).
  • the first and second feed rollers 11 and 12 rotate in the opposite directions in synchronism with each other so as to feed the packaged product P to the input loca discharge port of the apparatus.
  • the frozen soft ice cream S can be completely crushed with only a slight gap between the feed rollers 11 and 11.
  • the first and second feed rollers 11, 12 will be further described.
  • a plurality of ridges 11A are formed in the axial direction at predetermined intervals in the circumferential direction as shown in FIG.
  • the cross section perpendicular to the axial direction is gear-shaped as shown in the figure.
  • the pair of first feed rollers 11 and 11 ridges 11A and 11A face each other deeply into both sides of the packaged product P, and the frozen soft ice cream in this portion is crushed.
  • the second feed roller 12 has a plurality of large diameter portions 12A at predetermined intervals in the axial direction.
  • a large diameter portion 12A and a small diameter portion are alternately formed on the peripheral surface of the second feed roller 12 over the entire length in the axial direction.
  • the large-diameter portions 12A and 12A of the pair of second feed rollers 12 and 12 face each other and bite deeply into both sides of the packaged product P in the same manner as the first feed rollers 11 and 11, and this portion of the frozen soft cream Crush.
  • the soft wrinkle device 10 of the present embodiment will be further described with reference to FIGS.
  • the first and second feeding rollers 11 and 12 are rotatably supported on both side surfaces 14A and 14A of the housing 14, respectively.
  • the upper surface of the housing 14 is formed with an inlet 14B for the packaged product P.
  • a chute 15 for guiding the packaged product P to the pair of first feed rollers 11 and 11 is provided vertically below the inlet 14B.
  • a discharge chute 16 is provided immediately below the second feed roller 12.
  • a motor 17 is provided on the back side of the first and second feed rollers 11 and 12, and the motor 17 is disposed in the vicinity of the left side surface 14A of the housing.
  • the rotating shaft of the motor 17 passes through the left side surface 14A, and a gear 18A is fixed to the end thereof.
  • gears 18B and 18C are fixed to the left end portions of the rotation shafts of the first and second feed rollers 11 and 12 on the back side.
  • a gear 18D is interposed between the gear 18A and the gears 18B and 18C.
  • the gear 18D meshes with the gear 18A and also meshes with the gears 18B and 18C.
  • the gear 18A, the gear 18D, and the gears 18B and 18C that mesh with each other are referred to as a first gear train as necessary. Therefore, when the motor 17 is driven, the first and second feed rollers 11 and 12 on the back side rotate in synchronization via the first gear train.
  • a gear 18E is fixed to the other end of the rotating shaft of the first feed roller 11 on the back side
  • the front side A gear 18F is fixed to the other end of the one feed roller 11.
  • the pair of first feed rollers 11 and 11 has their gears 18 E and 18 F meshed with each other.
  • the pair of second feed rollers 12 also have the same gear as the first feed roller 11, and the second feed roller 12 on the front side obtains the driving force of the motor 17 to obtain the second feed roller on the front side.
  • the feed roller 12 is rotated synchronously.
  • a fixed position sensor 19 for detecting the convex strip 11A of the first feed roller 11 is provided in the first feed roller housing 14. This fixed position sensor 19 counts the ridges 11A detected when the first feed roller 11 is rotating, and when a predetermined number of rotations is detected, sends a stop signal to the control device 13 to The motor 17 is stopped via 13.
  • the fixed position sensor 19 detects the fixed position of the first feed roller 11 based on the posture of the ridge 11A.
  • the packaged product P is inserted from the inlet 14B, and the lower end of the bag-like container 1 passes through the gap between the pair of first feed rollers 11, 11 and the protruding ridges 11A and 11A, and the frozen soft cream S is ridged. 11A, 11A and get stuck.
  • the pair of ridges 11A supporting the packaged product P are inclined at a predetermined angle (for example, the inclination angle is 10 °) from the horizontal direction, the first feed roller
  • the fixed position sensor 19 detects the fixed position of 11, that is, the soft start point.
  • the package P when the package P is introduced from the insertion port 14B of the housing 14, the package P is dropped onto the pair of first feed rollers 11, 11 via the chute 15 as shown in FIG.
  • the motor 17 When the motor 17 is driven to rotate, the first and second feed rollers 11 and 12 rotate synchronously and bite into the packaged product P, and the packaged product P is transferred from the first feed roller 11 to the second feed roller 12. Gradually pass. While the package P passes through the first and second feed rollers 11 and 12, the both sides of the package P are formed with a grid-like deep notch made of the first and second bites, and the package P Product P soft ice cream is crushed and softened.
  • the package P ′ see FIG.
  • the fixed position sensor 19 transmits a signal to the control device 13 and stops the motor 17.
  • the packaged product P ′ coming out of the second feed roller 12 is discharged through a discharge sheet 16 to a takeout port 14C formed on the front surface of the housing 14.
  • the package P 'in which the soft cream is softened by the soft kneading device 10 of the present embodiment is extruded into a predetermined container by the extrusion device 20 of the present embodiment. Therefore, the extrusion device 20 of the present embodiment will be described.
  • the extrusion device 20 of the present embodiment is fixed by a clamp mechanism 21 and a clamp mechanism 21 that are fixed with one end of a packaged product P 'sandwiched therebetween, as schematically shown in FIG. 2 (b), for example.
  • a pair of second extruding rollers 30, 30 are further attached to two pairs of endless chains 23, 24.
  • the pair of second extrusion rollers 30, 30 are, for example, as shown in FIG. 2 (b), two pairs of endless front and rear, shifted by a half cycle between the pair of first extrusion rollers 22, 22.
  • the second push rollers 30, 30 are moved to the next pack P'. It is arranged to wait at the extrusion start point (origin). Further, when the second extrusion rollers 30 and 30 finish the extrusion of the soft cream of the packaged product P ′, the first extrusion rollers 22 and 22 wait for the next packaged product P ′ at the origin. Have one.
  • the upper and lower sprockets 25, 26 around which two pairs of endless chains 23, 24 are hung are attached to both side surfaces 31A, 31A of the housing 31, respectively, as shown in Fig. 7 (a) and Fig. 8. .
  • the lower sprocket 26 is configured as a drive sprocket 26
  • the upper sprocket 25 is configured as a driven sprocket 25.
  • the driven sprockets 25 and 25 are individually pivotally supported on both side surfaces 31A and 31A via rotary shafts 25A and 25A, respectively, as shown in FIG. 7 (a).
  • the drive sprockets 26 and 26 are connected to each other via a rotating shaft 26A and are configured to rotate integrally.
  • an inlet 31B for the package P ' is formed above the front and rear driven sprockets 25, 25, and a turntable 29 (see Fig. 2 (b)) is arranged below the front and rear drive sprockets 26, 26. Is placed.
  • the drive sprocket 26 on the back side (left side in FIG. 6) is provided with a motor 32 constituting a drive mechanism.
  • the rotating shaft of the motor 32 passes through the side surface 31A on the left side (left side in FIG. 7) as viewed from the front of the housing 31 as shown in FIGS. 6 and 7, and the gear 32A extends from the outside of the housing 31 to the end. Is fixed.
  • a gear 32B is fixed from the outside of the housing 31 to the left end of the rotating shaft 26A of the drive sprocket 26 on the back side.
  • the gear 32B meshes with the gear 32A on the motor 32 side as shown in FIGS.
  • both ends of the rotating shaft 26A of the drive sprocket 26 on the front side penetrate the both side surfaces 31A of the housing 31 and the gear 32C is fixed to the right end of the same, as in the rear side.
  • This gear 32C meshes with the gear 32B of the drive sprocket 26 on the rear side, and transmits the rotational force on the rear side to the driven sprocket 26 on the front side.
  • tension adjusting mechanisms 33 for adjusting the distance between the upper and lower sprockets 25, 26 are attached to both side surfaces of the housing 31, and this tension adjusting mechanism 33 adjusts the tension of the endless chains 23 and 24 hung around the upper and lower sprockets 25 and 26.
  • an origin sensor 34 is provided above the driven sprocket 25, and the origin sensor 34 detects the origin (start position) of the first push roller 22. is there. When the origin sensor 34 detects the first extrusion roller 22 or the second extrusion roller 30, the origin sensor 34 sends a stop signal to the controller 28. The motor 32 is stopped via the control device 28.
  • the clamp mechanism 21 has a moving body 21A that moves back and forth along the upper surface on the inner surface side of the upper surface of the housing 31, and a position that separates the moving body 21A and the insertion port 31B.
  • the fixed body 21B that opposes and the operating handle 21C that moves the moving body 21A back and forth are provided.
  • the moving body 21A advances toward the fixed body 21B.
  • the movable body 21A and the fixed body 21B are configured to be fixed with the upper end portion of the packaged product sandwiched therebetween.
  • the housing 31 is provided with a clamp sensor 35 as shown in FIG. 2 (b), and this clamp sensor 35 detects whether the package is fixed by the moving body 21A and the fixed body 21B. I have to do it.
  • a groove (not shown) into which the tip of the moving body 21A is fitted is formed in the fixed body 21B.
  • the tip of 21A is inserted into the groove of the fixed body 21B so as to securely fix the packaged product P '.
  • the moving body 21A is connected to a rotating shaft 21D rotated by an operation handle 21C via a connecting member 21E, and moves forward and backward by a rotation operation of the operation handle 21. Yes.
  • a toggle mechanism 21F including a panel member is attached to the end of the rotating shaft 21D opposite to the operation handle 21C, and the movable body 21A is attached to the fixed position of the package P 'or the package P' by the toggle mechanism 21F. It is fixed in the open position.
  • the clamp mechanism 21 has a fixed sensor 21G for detecting the moving body 21A. By detecting the moving body 21A with the fixed sensor 21G, the package P ′ is fixed. I have been able to endure what I am doing.
  • a packaged product P in which frozen soft ice cream is stored in a bag-like container 1 is prepared.
  • the packaged product P is inserted into the insertion port 14B of the softening device 10 (step S1) and the packaged product P is dropped between the chutes 15, the lower end of the bag-like container 1 is paired with the first feed rollers 11, Pass through the 11 ridges 11A and 11A, and support the storage part 1C with the ridges 11A and 11A.
  • the start button (not shown) is pressed, the soft device 10 is started (step S2).
  • the control device 13 When the softening device 10 is started, the control device 13 once clears the count value by the fixed position sensor 19 (step S3), and then the fixed position sensor 19 is activated and the first feed roller 11 is moved to the fixed position. The controller 13 determines whether or not there is (step S4). The first feed roller 11 is fixed. If it is not in the position, the determination of whether or not it is in the fixed position is repeated.
  • step S5 When the first feed roller 11 is in a fixed position, the stop lamp is turned off and the start lamp is turned on at the same time (step S5), the motor 17 is turned on and started (step S6), and the first and first 2 feed rollers 11 and 12 are driven, and the packaged product P is gradually sent to the downstream side. Then, the rotational speed of the first feed roller 11 is counted by the fixed position sensor 19. While the packaged product P is gradually being fed downstream, the ridges 11A of the first feed roller 11 bite horizontally from both sides of the packaged product P to crush the frozen soft ice cream, and then the second feed roller 12 Large diameter part 12A is the double-sided force of packaged product P.
  • the control device 13 determines whether or not the count is counted up based on a predetermined count number set in advance and the count number from the fixed position sensor 19 (step S7), and the fixed position sensor 19 is counted up in the control device 13. If it is determined, the packaged product P drops from the second feed roller 12 and is discharged from the discharge chute 15. Then, it is determined whether or not the first feed roller 11 is in a fixed position (step S8). When the controller 13 determines that the first feed roller 11 is in a fixed position, the motor 17 is stopped (step S9). When the start lamp goes off, the stop lamp lights up (Step S10), and the softened package P 'is removed from the discharge chute 15 (Step Sl l). This completes the softening of the packaged product P and prepares for the next.
  • the package P ′ softened with soft ice cream is inserted into the insertion port 31B of the extrusion device 20 (step S21), and the operation handle 21C of the clamp mechanism 21 is operated. Then, the moving body 21A is advanced to the fixed body 21B and the upper end of the packaged product P ′, that is, the upper end of the bag-like container 1 is sandwiched (step S22), and the stop lamp is turned on (step S23).
  • the start button not shown
  • the extruding device 20 starts (step S24), and the control device 28 determines whether or not the first extruding rollers 22 and 22 are at the origin by the origin sensor 34. (Step S25).
  • Step S26 If it is not at the origin, repeat the check until the first extrusion rollers 22 and 22 are at the origin. After determining that the first extruding rollers 22 and 22 are at the origin in the control device 28, the clamp sensor 35 is activated, and the control device 28 determines whether or not the package P 'is fixed by the clamp sensor 35. (Step S26). If it is not clamped, repeat the check until the clamp is checked. When the clamp is confirmed, the stop lamp The lamp goes off and the start lamp lights up (step S27).
  • step S28 When the start lamp is lit, the motor 32 is turned on (step S28), and the pair of first extruding rollers 22 and 22 are moved from the origin via the endless chains 23 and 24, respectively. Reach 27. Then, the pair of first extruding rollers 22 and 22 pushes the softened soft cream by pressing the package P ′ by the action of the guide rails 27 and 27. During this time, the control device 28 determines whether or not the pair of second extruding rollers 30 and 30 has reached the origin (step S29), and determines whether or not to release the clamp mechanism 21 (step S30). . During this time, the cone C on the turntable 29 rotates and receives the soft cream pushed out from the bag-like container 1.
  • the extrusion port 1E of the bag-like container 1 holds the star shape by the action of the second joint 1B, star-shaped jaggedness is formed in the soft ice cream, and the soft ice cream is raised nicely.
  • the origin sensor 34 confirms that the pair of second extruding rollers 30 and 30 has reached the origin, the supply of the soft cream from the bag-like container 1 to the cone C is finished, and the controller 28 At the same time, the clamp mechanism 21 is turned off and the motor 32 is turned off (step S31). Then, the start lamp is turned off and the stop lamp is turned on (step S32), and the clamp mechanism 21 is released (step S33). ).
  • step S34 the stop lamp is turned on (step S34), and the bag-like container 1 from which the soft cream has been pushed out is extracted from the extrusion device 20 (step S35). Thereafter, the process returns to (Step S21) and the above-described operation is repeated.
  • the charging port 1 While the packaged product P fed from 4B is sandwiched from both sides with a certain pressure and sent downstream, the first bite in the horizontal direction is formed at regular intervals on the entire surface of the packaged product P.
  • a pair of second feed rollers 12 and 12 having a large-diameter portion 12A. The package product P is sandwiched between the pair of first feed rollers 11 and 11 from both sides and sent to the downstream side.
  • the plurality of projections 11A and 11A of these first feed rollers 11 and 11 are applied to the entire surface of the package product P. Both sides Force After forming the first bite in the horizontal direction at a predetermined interval, the package product P in which the first bite is formed in the horizontal direction is applied to the pair of second feed rollers 12, 12 from both sides. And the second feed roller 12, 12 with a large diameter portion 12A, 12A and a second bite portion that is perpendicular to the first bite portion from both sides. As a result, the frozen soft ice cream of the packaged product P can be surely softened by making a deep notch in a grid pattern on both sides of the packaged product P.
  • the fixed position sensor 19 for detecting the convex strip 11A of the first feed roller 11 is provided, and the feed amount of the package product is detected based on the detection value of the fixed position sensor 19. Therefore, the force S for stopping the motor 17 can be achieved when the count amount of the projections 11A of the first feed rollers 11 and 11 reaches a predetermined amount.
  • the frozen soft cream is fixed by the clamp mechanism 21 and the clamp mechanism 21 that fixes the packaged product P softened in the bag-like container 1 by sandwiching one end thereof.
  • a pair of first extruding rollers 22, 22 that sandwich the packaged product P ′ so as to extrude the softened soft cream from both sides, and a pair of first extruding rollers 22, 22 are connected so as to move in synchronization with each other.
  • Sprockets 25 and 26 that rotate the endless chains 23 and 24 and endless chains 23 and 24, respectively.
  • a pair of second extrusion rollers 30 that move to each endless chain 23, 24 with a half-cycle shift between the pair of first extrusion rollers 22, 22. 30 are connected to the endless chains 23 and 24, respectively, and when the soft cream in the package P is pushed out by the first extrusion rollers 22 and 22, the second extrusion rollers 30 and 30 The product P 'can be waited and the packaged product P' can be processed continuously.
  • both side edges of the container for sealing soft ice cream and First and second joints 1A and IB are formed at the lower edge, respectively, and a bag-like container 1 made of a resin film having a notch 1E serving as a soft cream extrusion opening at the center of the second joint 1B.
  • the extrusion port 1E is formed in a substantially circular shape having a jagged projection 1F with the second joint 1B as an axis of symmetry, and the projection 1F through which the second joint 1B passes is the second junction.
  • the overhang 1F supported by the second joint 1B is difficult to deform and may extend to other overhangs.
  • Extrusion port 1E that makes it difficult to deform 1F The original shape of the extrusion port 1E can be maintained, and jaggedness that conforms to the original shape of the extrusion port 1E can be made on the surface of the soft cream extrusion part. Can be supplied.
  • the resin film is vapor-deposited with aluminum, the shape of the overhanging portion 1F of the extrusion port 1E can be more reliably maintained.
  • the notch portion 1E is sealed with the seal member 2, and the seal member 2 has a perforated cutting line 2A for opening the extrusion port 1E. Therefore, when extruding the soft cream from the bag-like container 1 using the extrusion device 20, the extrusion port 1E can be easily opened simply by cutting the sealing member 2 from the cutting line 2A.
  • the frozen substance was used as an example of the frozen substance.
  • the frozen substance may be a frozen food such as frozen confectionery other than soft cream. Therefore, the present invention is not limited to the above-described embodiment, and each component can be changed in design as necessary.
  • the present invention can be suitably used for a bag-like container, a softening device, and an extrusion device, for example, when frozen confectionery such as soft cream is provided in a container at a store or the like.

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Mechanical Engineering (AREA)
  • Confectionery (AREA)

Abstract

La présente invention concerne un dispositif, destiné à ramollir une substance congelée, pourvu d'une structure compacte ainsi qu'un procédé, destiné à ramollir une substance congelée, capable de ramollir de façon fiable une substance congelée dans un récipient de type sac. Le dispositif destiné au ramollissement d'une substance congelée (10) possède une paire de premiers cylindres d'alimentation (11, 11) et une paire de seconds cylindres d'alimentation (12, 12). Chacun des premiers cylindres d'alimentation (11, 11) possède, sur l'intégralité de sa surface périphérique, des saillies axialement parallèles (11A) qui forment, à intervalles prédéterminés, de premières parties mordues linéaires latérales sur l'intégralité de la surface d'un produit emballé (P), chargé dans le dispositif à partir d'une entrée (14B), alors qu'il est envoyé en aval tout en étant serré des deux côtés par une pression déterminée. Chacun des seconds cylindres d'alimentation (12, 12) possède des parties de grand diamètre disposées axialement (12A) entraînées en synchronisme avec les premiers cylindres d'alimentation (11, 11) et formant, à intervalles prédéterminés, de secondes parties mordues dans la direction perpendiculaire aux premières parties mordues sur l'intégralité de la surface du produit emballé (P) alors que le produit emballé (P) est envoyé en aval tout en étant serré des deux côtés en aval des premiers cylindres d'alimentation (11, 11).
PCT/JP2006/305880 2006-03-23 2006-03-23 Recipient de type sac destine a une substance congelee, dispositif permettant de ramollir une substance congelee, dispositif permettant d'extruder une substance congelee et procede permettant de ramollir une substance congelee WO2007108136A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/JP2006/305880 WO2007108136A1 (fr) 2006-03-23 2006-03-23 Recipient de type sac destine a une substance congelee, dispositif permettant de ramollir une substance congelee, dispositif permettant d'extruder une substance congelee et procede permettant de ramollir une substance congelee

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2006/305880 WO2007108136A1 (fr) 2006-03-23 2006-03-23 Recipient de type sac destine a une substance congelee, dispositif permettant de ramollir une substance congelee, dispositif permettant d'extruder une substance congelee et procede permettant de ramollir une substance congelee

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WO2007108136A1 true WO2007108136A1 (fr) 2007-09-27

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WO2017200022A1 (fr) * 2016-05-18 2017-11-23 株式会社ロッテアイス Dispositif de réglage de température d'aliments congelés, et récipient d'emballage
WO2021263113A1 (fr) * 2020-06-25 2021-12-30 Jason James Hugenroth Machines de confiseries surgelées et appareil de mélange avec transfert de chaleur
CN113892551A (zh) * 2021-10-21 2022-01-07 中山东菱威力电器有限公司 一种冰淇淋机用定量出料结构

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JP2005151951A (ja) * 2003-11-25 2005-06-16 Shiero:Kk 冷凍食品の破砕型解凍装置及びその制御システム
JP2005170387A (ja) * 2003-12-05 2005-06-30 Toppan Printing Co Ltd ソフトクリーム用包装袋
JP3710803B1 (ja) * 2003-12-25 2005-10-26 エフォート株式会社 冷凍菓子の軟化・押出しシステム及び冷凍菓子の軟化・押出し方法
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JP2005151951A (ja) * 2003-11-25 2005-06-16 Shiero:Kk 冷凍食品の破砕型解凍装置及びその制御システム
JP2005170387A (ja) * 2003-12-05 2005-06-30 Toppan Printing Co Ltd ソフトクリーム用包装袋
JP3710803B1 (ja) * 2003-12-25 2005-10-26 エフォート株式会社 冷凍菓子の軟化・押出しシステム及び冷凍菓子の軟化・押出し方法
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WO2017200022A1 (fr) * 2016-05-18 2017-11-23 株式会社ロッテアイス Dispositif de réglage de température d'aliments congelés, et récipient d'emballage
CN109152387A (zh) * 2016-05-18 2019-01-04 罗蒂株式会社 冷冻食品用调温处理装置和包装容器
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WO2021263113A1 (fr) * 2020-06-25 2021-12-30 Jason James Hugenroth Machines de confiseries surgelées et appareil de mélange avec transfert de chaleur
CN113892551A (zh) * 2021-10-21 2022-01-07 中山东菱威力电器有限公司 一种冰淇淋机用定量出料结构
CN113892551B (zh) * 2021-10-21 2023-12-05 中山东菱威力电器有限公司 一种冰淇淋机用定量出料结构

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