WO2006102795A1 - Armoire aux stockage, transport et montage facilites et son procede de conditionnement - Google Patents

Armoire aux stockage, transport et montage facilites et son procede de conditionnement Download PDF

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Publication number
WO2006102795A1
WO2006102795A1 PCT/CN2005/000419 CN2005000419W WO2006102795A1 WO 2006102795 A1 WO2006102795 A1 WO 2006102795A1 CN 2005000419 W CN2005000419 W CN 2005000419W WO 2006102795 A1 WO2006102795 A1 WO 2006102795A1
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WO
WIPO (PCT)
Prior art keywords
frame
cabinet
assembly
counterbore
head
Prior art date
Application number
PCT/CN2005/000419
Other languages
English (en)
French (fr)
Inventor
Li Chen
Rensheng Fu
Original Assignee
Shenzhen Toten Precision Machinery Co., Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Toten Precision Machinery Co., Ltd filed Critical Shenzhen Toten Precision Machinery Co., Ltd
Priority to US11/910,413 priority Critical patent/US20080157640A1/en
Priority to PCT/CN2005/000419 priority patent/WO2006102795A1/zh
Priority to DE112005003505T priority patent/DE112005003505T5/de
Publication of WO2006102795A1 publication Critical patent/WO2006102795A1/zh

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Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B47/00—Cabinets, racks or shelf units, characterised by features related to dismountability or building-up from elements
    • A47B47/04—Cabinets, racks or shelf units, characterised by features related to dismountability or building-up from elements made mainly of wood or plastics
    • A47B47/05—Cabinets, racks or shelf units, characterised by features related to dismountability or building-up from elements made mainly of wood or plastics with panels on a separate frame, e.g. a metal frame
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
    • H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
    • H02B1/26—Casings; Parts thereof or accessories therefor
    • H02B1/30—Cabinet-type casings; Parts thereof or accessories therefor
    • H02B1/301—Cabinet-type casings; Parts thereof or accessories therefor mainly consisting of a frame onto which plates are mounted
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/64—Containers, packaging elements or packages specially adapted for particular articles or materials for bulky articles
    • B65D2585/641—Containers, packaging elements or packages specially adapted for particular articles or materials for bulky articles specific articles
    • B65D2585/647—Containers, packaging elements or packages specially adapted for particular articles or materials for bulky articles specific articles furniture

Definitions

  • the present invention relates to a cabinet, and more particularly to a cabinet that facilitates storage and assembly and a method of packaging the same.
  • An office automation system, a telecommunication system, a switching system, a power system, or a control system is usually composed of a plurality of independent devices.
  • the merchant introduces a cabinet that facilitates centralized storage of system equipment and facilitates operation of various devices.
  • Existing cabinets are usually upright rectangular and consist of rectangular frames, cabinet doors, and equipment mounting slats. At present, such cabinets are usually manufactured at the factory as a complete machine or shipped in parts. Machine packaging (see figure
  • the object of the present invention is to provide a cabinet and a packaging method thereof which are convenient for storage, transportation and assembly, in view of the defects that the above-mentioned cabinet is not suitable for packaging stacking and unpacking.
  • the cabinet of this structure can greatly reduce the packaging volume of the compressor cabinet and enable quick assembly in the field.
  • the invention is convenient for storing and assembling the cabinet, and comprises: a frame, a cabinet door, a backboard and a screw, and is characterized in that: a.
  • the frame consists of two frame components and four root connection beams with eight screws; b.
  • the frame assembly consists of a frame and prefabricated panels, mounting beams, equipment mounting slats, etc.
  • the four sides of the corresponding side of the frame assembly are provided with an insertion head that can be inserted into the counterbore of the connecting beam end, and the four corners of the side of the frame are respectively provided with stepped through holes for screw introduction and fastening corresponding to the position of the insertion head;
  • each connecting beam are respectively provided with counterbore holes matched with the inserting head, and the bottom surface of the countersink is provided with a screw hole corresponding to the through-hole of the four-corner step on the side of the frame.
  • the invention is convenient for the packaging method of the cabinet for storing, transporting and assembling: putting the frame assembly into the package box with the insert head facing upward; placing the components such as the door, the back plate, the connecting beam and the screw on the frame assembly; The other frame assembly is closed to the frame assembly with the insert head facing downward, and the four corners of the closed two frame assemblies are fitted to each other to form a flat box-shaped body composed of two frame frames, and finally the box cover is closed. Pack it up.
  • the design principle of the cabinet which is convenient for storage, transportation and assembly is that the connecting block of the cross bar, the column and the four corners of the frame are pre-framed in the manufacturing factory, and the door panel, the mounting beam and the equipment mounting board which are to be assembled on the enclosure frame are required. Other parts such as strips are pre-assembled into the surrounding frame assembly; when the packaging is shipped, the two surrounding frame components are placed one on top of the other, and then the other components are loaded into the overhead space formed by the embedded heads of the four corner connecting blocks of the surrounding frame.
  • the two surrounding frame assemblies and the connecting beam are assembled into a three-dimensional frame by using the embedded head of the four-corner connecting block of the frame, and the prefabricated through-holes and screw holes are used, and the two surrounding frame components can be assembled by using eight screws.
  • the mating structure with the connecting beam is fixed and quickly assembled into a complete cabinet frame; then the other door panels are directly inserted into the corresponding holes of the frame to complete the assembly of the cabinet.
  • the cabinet and the packaging method thereof which are convenient for storage, transportation and assembly have a substantially reduced volume after packaging compared with the existing packaging packages of the whole machine package. This kind of cabinet is extremely easy to assemble on site.
  • the packaging method formed by the packaging method has excellent compressive strength, it ensures that components stored therein are not damaged by pressure. It also enables stacking of multiple cabinet packages that greatly reduce shipping floor space or storage space. .
  • FIG. 1 is a schematic exploded view of a cabinet for facilitating storage, transportation, and assembly
  • FIG. 2a is a schematic exploded view of the surrounding frame of the quick-assembled cabinet shown in FIG. 1;
  • FIG. 2b is a schematic exploded view of the assembly of the surrounding frame assembly;
  • Figure 2c is a schematic structural view of the enclosure assembly
  • Figure 3a is a schematic view of the frame assembly decomposition structure
  • Figure 3b is a schematic view of the frame structure
  • Figure 3c is a schematic view of the structure of the cabinet after the assembly is completed.
  • Figure 4 is a schematic view showing the assembly and decomposition structure of the surrounding frame and the connecting beam
  • Figure 5a is a schematic exploded view of the two-frame assembly
  • Figure 5b is a schematic structural view of the two surrounding frame components after being closed
  • Figure 6a is a schematic view of the packaging process of the cabinet for convenient storage, transportation and assembly shown in Figure 1;
  • Figure 6b is a schematic view of the cabinet package for convenient storage, transportation and assembly shown in Figure 1.
  • Figure 7 is a schematic view of a plurality of frame packaging stacking;
  • Figure 8 is a schematic diagram of the overall packaging of similar products.
  • the cabinet for storage, transportation and assembly is composed of the frame 1, the cabinet door 2, the back panel 3, and the panel 6;
  • the frame 1 is composed of two frame assemblies 13 and four connecting beams 14 and Eight screws 5 (see Fig. 3b);
  • the frame assembly 13 is composed of a frame 4 and a panel 6 mounted thereon, a device mounting strip 11, a mounting beam 12, etc., at the factory front panel 6, equipment
  • the mounting slats 11, the mounting beam 12 and the like are pre-assembled onto the enclosure 4 (see Fig. 2b) to form the enclosure assembly 13 (see Fig. 2c);
  • the enclosure 4 consists of two uprights 9 and two crossbars 10, through four
  • the connecting blocks 8 are connected to each other (see FIG.
  • the inserting heads 16 which can be mated with the counterbore of the connecting beam 14;
  • the four sides of the face side respectively define a stepped through hole 7 (see FIG. 4) for guiding and fastening the screw 5 at the position of the inserting head 16;
  • the connecting beam 14 is a tubular structure, and the two ends of the connecting beam are respectively matched with the inserting head 16.
  • the counterbore 15 and the bottom surface of the counterbore 15 are provided with screw holes corresponding to the four-step stepped through holes 7 on the side of the frame 4 17.
  • the insertion head 16 is a polygonal projection, and the counterbore 15 at both ends of the matching beam 14 is a polygonal hole, and the cooperation is advantageous for the stability of the connection.
  • the parts that make up the cabinet include: two frame assemblies 13 pre-installed with panels 6, equipment mounting slats 11, mounting beams 12, etc., cabinet door 2, back panel 3, four connecting beams 14 and eight screws 15 .
  • the two frame members 13 are vertically overlapped on the side of the insertion head 16 (see Fig. 5a), and the four-corner end assembly of the two frame members 13 is embedded in the head 16 to form an overhead space S (see Fig. 5b).
  • the insert heads 16 corresponding to the four corners of the two frames ⁇ 3 are respectively inserted into the counterbore 15 at both ends of the connecting beam 14 to form a three-dimensional frame 1, and are respectively introduced into the frame assembly 13 by eight screws 5.
  • Four corner step through holes 7 see Fig. 3a
  • the two frame assemblies 13 and the four connecting beams 14 can be firmly connected to form the cabinet frame 1 (see Fig. 3b); the door 2 and the back plate 3 are all
  • the screw is inserted into the mounting structure and can be directly inserted into the corresponding position of the frame 1.
  • the assembly of the cabinet is completed (see Figure 3c).
  • a method of packaging a cabinet for easy storage and assembly (see Fig. 6a): placing a frame assembly 13 into the package 18 with the insert head 16 facing up, the door 2, the back panel 3, the connecting beam 14 and the screw 15 and the like are placed on the frame assembly 13; the other frame assembly 13 is covered on the frame assembly 13 in the package 18 with the insertion head 16 facing downward, and the four corners of the closed two frame assemblies 13 are embedded.
  • the first 16-one is in contact with each other.
  • the gravity of the closed upper frame assembly 13 is transmitted vertically through the four-corner insertion head 16 to the insertion head 16 at the four corners of the lower frame assembly 13 to form a flat box shape having a higher compressive strength.
  • the package cover 19 is finally packaged (see Figure 6b).
  • the flat box-shaped body synthesized by the two frame components has high compressive strength, and the cabinet door 2, the back plate 3, the connecting beam 14 and the like stored therein are not crushed or collided. , its security is excellent.
  • the overlapping placement of multiple cabinets can be realized (see Figure 7).
  • the gravity after stacking of multiple packages is transmitted vertically to the ground through the four corner inserts of the frame assembly, and the upper and lower cabinets are not crushed. This form of packaging and stacking greatly reduces the space required for transportation or storage space.
  • the package of the cabinet packaged by the packaging method of the invention has a greatly reduced volume after packaging, and can be stacked in multiple layers to avoid damage to the internal parts of the flat frame.

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Power Engineering (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)
  • Rigid Containers With Two Or More Constituent Elements (AREA)
  • Package Frames And Binding Bands (AREA)
  • Assembled Shelves (AREA)

Description

便于储运和装配的机柜及其包装方法
技术领域
本发明涉及一种机柜，尤其是一种便于储运和装配的机柜及其包 装方法。
背景技术
办公自动化系统、 电信系统、 交换系统、 电力系统或控制系统通 常由多个独立设备组成， 为方便组成该系统设备的集中管理， 商家推 出了既便于系统设备集中搁置、又方便各设备操作的机柜。现有的机 柜通常为竖立矩形， 由矩形框架、 柜门和设备安装板条等部件组成。 目前这类机柜通常是在工厂制造成整机或散件发运。整机包装（见图
8) 在运输或库存的过程中体积很大， 运输及库存的费用极高。 散件 运输到安装现场后， 再装配成整机， 它可以有效节约机柜运输及仓储 的成本。但是， 现有的此类散装机柜由于包装没有较好的考虑叠放受 力， 容易在储运中造成损坏， 也不能有效减少叠放空间； 另外在安装 现场装配的零部件多，装配过程繁琐复杂，导致装配人工费用又极高。 发明内容
本发明的目的是针对上述机柜不利于包装叠放及拆包后装配复 杂的之缺陷， 提供一种便于储运和装配的机柜及其包装方法。这结构 的机柜能大幅压缩机柜的包装体积， 且可实现现场的快速装配。
本发明便于储运输和装配的机柜， 包括： 框架、 柜门、 背板和螺 钉， 其特征在于： a、 框架由 2个围框组件和 4.根连接梁用 8颗螺钉连接组成； b、 围框组件由围框和预装在其上的面板、 安装梁、 设备安装板 条等部件构成；
c、 围框组件的对应侧四角均设有可与连接梁端沉孔插配的嵌入 头，围框面侧四角对应于嵌入头位置分别幵设供螺钉导入及紧固的台 阶通孔；
d、 各连接梁的两端分别设有与嵌入头相配的沉孔，. 沉孔底面设 有与围框面侧四角台阶通孔相对应的螺孔。
本发明便于储运和装配的机柜之包装方法：将围框组件以嵌入头 朝上之方式放入包装箱； 将柜门、 背板、 连接梁和螺钉等部件放在围 框组件上； 将另一围框组件以嵌入头朝下之方式盖合在围框组件， 合 拢后的两围框组件的四角嵌入头相抵，形成由两围框组成的扁形盒状 体， 最后将包装箱盖合上打包即可。
本发明便于储运和装配的机柜的设计原理是：在制造工厂预先将 横杆、立柱与框架四角的连接块组成围框， 弁将需装配在围框上的门 板、 安装梁、 设备安装板条等其他零部件预装到位成围框组件； 发运 包装时将两围框组件对叠放置，再将其他部件装入到围框四角连接块 的嵌入头构成的架空空间。到安装现场后， 利用围框四角连接块的嵌 入头将两围框组件与连接梁插配组成立体框架，并利用预制的台阶通 孔和螺孔， 用 8 颗螺钉即可将两围框组件与连接梁间的插配结构固 定， 快速组装成完整的机柜框架； 再将其他门板直接插配在框架对应 孔上即可将机柜装配完成。 本发明便于储运和装配的机柜及其包装方法与现有同规格整机 包装机柜包装件相比， 包装后的体积大幅减小。这种机柜现场装配极 其简便， 用 8颗螺钉即可将两围框组件与连接梁间的插配结构固定， 快速组装成完整的机柜框架， 能满足快速装配之要求。 由于这种包装 方法形成的机柜包装件具有极佳的抗压强度，它可确保贮藏在其内的 部件不受压损伤。它还可以实现多个机柜包装的叠放， 这种包装和叠 放形式可大大减少运输占地空间或仓贮空间。.
本发明便于储运和装配的机柜的具体结构和包装方法由以下附 图详细给出。
附图说明
图 1是便于储运和装配的机柜分解结构示意图；
图 2a是图 1所示快速装配的机柜的围框分解结构示意图； 图 2b是围框组件装配分解结构示意图；
图 2c是围框组件结构示意图；
图 3a是框架装配分解结构示意图；
图 3b是框架结构示意图；
图 3c是完成装配后的机柜结构示意图。
图 4是围框与连接梁装配分解结构示意图；
图 5a是两围框组件合拢分解结构示意图；
图 5b是两围框组件合拢后结构示意图；
图 6a是图 1所示便于储运和装配的机柜包装过程示意图； 图 6b是图 1所示便于储运和装配的机柜包装.成型后示意图； 图 7是多个机框包装叠放示意图；
图 8是同类产品整体包装示意图。
具体实施方式
实施例： 从图 1可以清楚地看到便于储运和装配的机柜由框架 1、 柜门 2、 背板 3、 面板 6组成； 框架 1由两个围框组件 13和四根连接梁 14 及八颗螺钉 5组成 (见图 3b)；所述围框组件 13由围框 4和安装在其上的 面板 6、 设备安装板条 11、 安装梁 12等零件构成， 在出厂前面板 6、 设 备安装板条 11、 安装梁 12等零件预先装配到围框 4上 （见图 2b) 组成 围框组件 13 (见图 2c ); 围框 4由两根立柱 9和两根横杆 10， 通过四个 连接块 8连接构成（见图 2a)， 围框 4的对应侧四角的连接块 8的外露端 为可与连接梁 14端沉孔插配的嵌入头 16 (见图 4 ); 围框 4面侧四角对 应于嵌入头 16位置分别开设供螺钉 5导入及紧固的台阶通孔 7 (见图 4)； 所述连接梁 14为管形结构， 其两端分别设有与嵌入头 16相配的沉 孔 15， 沉孔 15底面设有与围框 4面侧四角台阶通孔 7相对应的螺孔 17。 所述嵌入头 16为多边形凸头，与其相配的连接梁 14两端之沉孔 15为多 边形孔， 这种配合有利于连接的稳固性。
组成机柜的散件包括： 两只预装有面板 6、 设备安装板条 11、 安 装梁 12等零件的围框组件 13、 柜门2、 背板 3、 四根连接梁 14和八颗螺 钉 15。 两围框组件 13嵌入头 16侧相对合叠 （见图 5a)， 两围框组件 13 四角端嵌入头 16—一相抵构成架空空间 S (见图 5b)。
现场装配时，将两围框 ί3对应侧四角的嵌入头 16分别与连接梁 14 两端的沉孔 15插配组成立体框架 1， 用 8颗螺钉 5分别导入围框组件 13 四角的台阶通孔 7 (见图 3a)， 即可将 2个围框组件 13与四根连接梁 14 牢固连接， 构成机柜框架 1 (见图 3b ); 柜门 2、 背板 3均为无螺钉插配 安装结构， 直接插配在框架 1对应位置上即可， 机柜装配结束 （见图 3c ) o
便于储运和装配的机柜的包装方法 （见图 6a) : 将一块围框组件 13以嵌入头 16朝上之方式放入包装箱 18 , 将柜门 2、 背板 3、 连接 梁 14和螺钉 15等部件放在围框组件 13上；将另一围框组件 13以嵌 入头 16朝下之方式盖合在包装箱 18内围框组件 13上， 合拢后的两 围框组件 13 的四角嵌入头 16—一相抵， 此时合拢后的上围框组件. 13的重力通过四角的嵌入头 16垂直传递到下围框组件 13四角的嵌 入头 16， 形成一抗压强度较高的扁形盒状体， 最后将包装箱盖 19合 上打包即可 （见图 6b)。
采用本发明包装方法的机框包装，两围框组件合成的扁形盒状体 抗压强度较高， 贮藏在其内的柜门 2、 背板 3、 连接梁 14等不会受到 挤压或碰撞， 其安全性极佳。 可实现多个机柜包装后的重叠放置（见 图 7)， 多个包装叠放后的重力通过围框组件四角嵌入头垂直传递到 地面， 上下机柜包装相互间不会造成挤压。这种包装和叠放形式可大 大减少运输占地空间或仓贮空间。
采用本发明包装方法包装的机柜包装件与现有同规格整机包装 机柜包装件相比， 包装后的体积大幅减小， 而且可以叠放多层， 避免 扁平框架内部零件受到损伤。

Claims

权 利 要 求 书
1、 一种便于储运和装配的机柜， 包括： 框架、 柜门、 背板和螺 钉， 其特征在于：
a、 框架由 2个围框组件和 4根连接梁用 8颗螺钉连接组成； b、 围框组件由围框和预装在其上的门板、 安装梁、 设备安装板 条等部件构成；
c、 围框组件的对应侧四角均设有可与连接梁端沉孔插配的嵌入 头，围框面侧四角对应于嵌入头位置分别开设供螺钉导入及紧固的台 阶通孔；
d、 各连接梁的两端分别设有与嵌入头相配的沉孔， 沉孔底面设 有与围框面侧四角台阶通孔相对应的螺孔。
2、根据权利要求 1所述的快速装配的机柜，其特征在于：围框（4) 由两根立柱 （9) 和两裉横杆 （10)， 通过 4个连接块 （8) 连接构成， 围框 ( 13 ) 的对应侧四角的连接块（8)之外露端为可与连接梁（14) 端沉孔 ( 15 ) 插配的嵌入头 （16 )。
3、 根据权利要求 1所述的快速装配的机柜， 其特征在于： 嵌入头 ( 16 )为多边形凸头； 与其相配的连接梁（14)两端之沉孔（15)为 多边形孔。
4、 一种权利要求 1所述便于储运和装配的机柜的包装方法： 将 围框组件 （13 ) 以嵌入头 （16) 朝上之方式放入包装箱 （18); 将柜 门 （2)、 背板 （3)、 连接梁 （14) 和螺钉 （5) 等部件放在围框组件 (13) 上； 将另一围框组件（13) 以嵌入头（16)朝下之方式盖合在 围框组件 （13) 上， 合拢后的两围框组件 （13) 的四角嵌入头 （16) 相抵， 形成由两围框组件（13)组成的扁形盒状体， 最后将包装箱盖 (19) 合上打包即可。
PCT/CN2005/000419 2005-03-30 2005-03-30 Armoire aux stockage, transport et montage facilites et son procede de conditionnement WO2006102795A1 (fr)

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US11/910,413 US20080157640A1 (en) 2005-03-30 2005-03-30 Cabinet Facilitating Storage, Transport, and Assembly and Its Packing Method
PCT/CN2005/000419 WO2006102795A1 (fr) 2005-03-30 2005-03-30 Armoire aux stockage, transport et montage facilites et son procede de conditionnement
DE112005003505T DE112005003505T5 (de) 2005-03-30 2005-03-30 Einfach zu lagerndes, zu transportierendes und zu montierendes Gehäuse und dessen Verpackungsverfahren

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