WO2006041239A1 - Multi-nozzle crucible assembly for oled deposition process - Google Patents
Multi-nozzle crucible assembly for oled deposition process Download PDFInfo
- Publication number
- WO2006041239A1 WO2006041239A1 PCT/KR2005/000249 KR2005000249W WO2006041239A1 WO 2006041239 A1 WO2006041239 A1 WO 2006041239A1 KR 2005000249 W KR2005000249 W KR 2005000249W WO 2006041239 A1 WO2006041239 A1 WO 2006041239A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- crucible
- deposition process
- multi nozzle
- oled deposition
- cylinder type
- Prior art date
Links
- 238000005137 deposition process Methods 0.000 title claims abstract description 27
- 238000001514 detection method Methods 0.000 claims description 3
- 239000000758 substrate Substances 0.000 abstract description 30
- 239000010409 thin film Substances 0.000 abstract description 18
- 239000011368 organic material Substances 0.000 abstract description 12
- 230000008021 deposition Effects 0.000 abstract description 8
- 230000008020 evaporation Effects 0.000 abstract description 7
- 238000001704 evaporation Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 4
- 238000000151 deposition Methods 0.000 description 8
- 239000000843 powder Substances 0.000 description 5
- 239000011521 glass Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/54—Controlling or regulating the coating process
- C23C14/542—Controlling the film thickness or evaporation rate
- C23C14/543—Controlling the film thickness or evaporation rate using measurement on the vapor source
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/12—Organic material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/243—Crucibles for source material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/26—Vacuum evaporation by resistance or inductive heating of the source
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/10—Deposition of organic active material
- H10K71/16—Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering
- H10K71/164—Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering using vacuum deposition
Definitions
- the present invention to manufacture a thin film of OLED (Organic Light Emitting
- Diodes relates to a crucible assembly that is installed inside of evaporation source employed for OLED deposition process, the crucible is heated to evaporate organic material during deposition process, and the resulting organic vapor is deposited uniformly on the substrate located opposite side from crucible.
- FIG 1 shows general deposition method which used point source or point evaporation source, mainly the crucible (10) containing organic powder material is positioned at the bottom part of vacuum chamber with facing up and the substrate (20) is positioned at the top part of chamber with facing down. Organic vapor from the hot crucible is traveled to the substrate, condensed on the surface, and formed a thin film.
- the point source crucible has been used extensively for research because it is easy to assemble, in the case of mass-production of the OLED substrate, organic vapor is deposited more at the center of substrate (20) than the edge of substrate that causes unfavorable convex type of a thin film with low uniformity (15 %).
- the substrate (20) is set on the rotation assembly to be able to rotate, the point source in crucible (A) (11) is positioned at off set distance (X) apart from the central axis, and then deposition process is performed. At this time, the distance between crucible and substrate is kept a fixed height Y to maintain uniformity of a thin film.
- the point source in other crucible (B) (12) is assembled in the position of certain distance apart from the center of substrate, or set at longer deposition height, and then the substrate is rotated to improve uniformity of a thin film .
- the present invention multi nozzle crucible assembly employed for a evaporation source during OLED deposition process, is to solve the problems as described above, particularly, as it provides the structure of crucible used in OLED deposition process, to improve uniformity of the thin film's thickness during OLED deposition on the substrate located opposite side, and to improve efficiency of organic material consumption.
- the present invention consists of multi nozzle part (40) that a cylinder type nozzles, determining the direction of organic vapor, are located uniformly, and a cylinder type crucible (50), having open structure on the top portion, that contains organic powder, and the invention describes how to induce organic vapor by heat transfer from multi nozzle part and crucible to organic powder.
- Fig 1 shows a flow chart of an example of previous crucible employed in OLED deposition process.
- Fig 2 shows a flow chart of another example of previous crucible employed in
- FIG. 1a shows a flow chart of plain view structure of multi nozzle part employed in
- FIG. 3b shows a flow chart of front view structure of multi nozzle part employed in
- Fig 4 shows a flow chart of front view structure of cylinder type crucible employed in OLED deposition process.
- Fig 5 shows a flow chart of three dimensional structure of multi nozzle crucible employed in OLED deposition process.
- Fig 6 shows a flow chart of nozzle cap in multi nozzle crucible employed in OLED deposition process.
- Fig 3 shows a cross sectional view of the multi nozzle part (40) in multi nozzle crucible assembly for OLED deposition process
- Fig 4 shows a cross sectional view of a cylinder type crucible
- Fig 5 shows a flow chart of an example of multi nozzle crucible.
- the present invention has a technical distinctive feature of the combined structure between cylinder type multi nozzle part (40), which has open structure at the bottom portion, that small cone type multiple nozzles (41) are contained and one piece of large cylinder type crucible (50), which has open structure at the top portion, that the nozzle part described above is subjected to combine.
- Fig 3a shows a plain view of multi nozzle part (40), multiple coner type nozzles are arranged uniformly along the cylinder type edge , and the grooves (42) in between nozzles are given to have maximum surface to absorb lots of heat from heating wire. Precisely, the multi nozzle part is kept higher temperature than that of crucible, and when organic vapor is ejected through nozzles, it prevents clogging by condensation in the nozzle wall. In general, organic materials are prone to condense at lower temperature than their evaporation temperature.
- Fig 3b shows a cross sectional side view of the multi nozzle part (40), it shows grooves (42), as described above, which is excavated at the outside of multi nozzle part (40).
- One side of cross sectional view of multi nozzle part is opened to combine with the top of cylinder type crucible.
- Fig 4 shows a cross sectional view of cylinder type crucible (50), the top of crucible is opened to be able to contain organic powder material, and, in the bottom of crucible, a cylinder type fixed groove (51) for temperature detection line is installed facing the center of crucible and when the crucible is heated, the temperature detection line is pushed groove to contact the crucible, the surface temperature of crucible is detected so that the temperature signal is transferred to the heat controller, then the amount of heat supplied to crucible is controlled.
- a cylinder type protrusion part (52) is installed facing upper-center of the crucible, and at inside of cylinder type crucible (50), to transfer heat to organic powder and evaporate equally.
- FIG. 5 shows a combined plain view between the bottom of multi nozzle part (40) and the top of cone type crucible (50), and the junction between two parts is sealed completely by twisting projected hinges or screw caps to prevent leaking of organic material.
- Multiple nozzles (41) in the multi nozzle part (40) are designed to connect through inside, and the angles between the central axis of individual nozzles and the central axis of multi nozzle part are subjected to have a value in the range of 0° to 90° with slant direction, and the angles and size of nozzles are differentiated, therefore the direction of organic vapor ejected from nozzles is controlled and the uniformity of the thin film thickness can be improved.
- the size of nozzle is recommended to increase along the direction of length.
- the operation principle how to accomplish uniformity of the thin film thickness by multi nozzle part (40) described above is explained below;
- the selected nozzles in multi nozzle part (40) can be blocked by the nozzle cap (60) to control the direction and the amount of organic vapor, organic vapor is ejected through particular number of nozzles so that the deposition height (Y) between crucible and substrate is kept not too far, the off set distance (X) of crucible is controlled to keep not too far, and the uniform thickness of the thin film along entire substrate can be obtained, and the efficiency of organic material consumption also can be improved.
- the present invention is about the multi nozzle crucible assembly employed as a evaporation source in the OLED deposition process, by the control of multi nozzle angles , magnitude, and number of nozzles, particularly, in the process of OLED substrate manufacture, the uniform thickness of the thin film deposited on the glass substrate is obtained, the efficiency of organic material consumption is improved significantly, and the deposition height and off set distance is kept not too far.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Physical Vapour Deposition (AREA)
- Electroluminescent Light Sources (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007535591A JP4545797B2 (en) | 2004-10-11 | 2005-01-28 | Multi-nozzle crucible device for organic light emitting diode deposition process |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020040080960A KR100651258B1 (en) | 2004-10-11 | 2004-10-11 | Multi-nozzle crucible assembly for OLED deposition process |
KR10-2004-0080960 | 2004-10-11 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2006041239A1 true WO2006041239A1 (en) | 2006-04-20 |
Family
ID=36148515
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/KR2005/000249 WO2006041239A1 (en) | 2004-10-11 | 2005-01-28 | Multi-nozzle crucible assembly for oled deposition process |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP4545797B2 (en) |
KR (1) | KR100651258B1 (en) |
WO (1) | WO2006041239A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008530372A (en) * | 2006-07-03 | 2008-08-07 | ワイ・エー・エス カンパニー リミテッド | Multi-nozzle vaporizer for vacuum thermal evaporation |
US8506715B2 (en) | 2010-12-23 | 2013-08-13 | United Technologies Corporation | Coating deposition apparatus and method therefor |
US10017848B2 (en) | 2016-10-11 | 2018-07-10 | Au Optronics Corporation | Crucible |
CN109023288A (en) * | 2017-12-08 | 2018-12-18 | 常州市知豆信息科技有限公司 | A kind of OLED evaporated device with efficient vapor deposition equipment |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100878295B1 (en) * | 2006-12-27 | 2009-01-13 | 세메스 주식회사 | Planar evaporation device for depositing material onto a substrate and apparatus for forming a thin layer using the same |
KR100805323B1 (en) * | 2006-12-28 | 2008-02-20 | 세메스 주식회사 | Apparatus for depositing organic film on substrate |
JP5247239B2 (en) * | 2008-05-22 | 2013-07-24 | 日立造船株式会社 | Emission part structure of vacuum evaporation system |
KR102218677B1 (en) * | 2014-01-03 | 2021-02-23 | 삼성디스플레이 주식회사 | Deposition source |
Citations (5)
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JPS613990A (en) * | 1984-06-18 | 1986-01-09 | 株式会社神戸製鋼所 | Discharger for scale in walking beam type heating furnace |
JP2001294852A (en) * | 2000-04-14 | 2001-10-23 | Tdk Corp | Fluorescent substance, method for producing the same, apparatus for producing thin film, and el element |
EP1167566A1 (en) * | 2000-06-22 | 2002-01-02 | Matsushita Electric Works, Ltd. | Apparatus for and method of vacuum vapor deposition and organic electroluminescent device |
KR20020038625A (en) * | 2002-04-01 | 2002-05-23 | 배경빈 | Apparatus and method for depositing organic matter of vapor phase |
KR20020059035A (en) * | 2000-12-30 | 2002-07-12 | 현대엘씨디주식회사 | Organic source boat structure for organic electro-luminescent display fabricating apparatus |
Family Cites Families (6)
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JPS55160422A (en) * | 1979-05-31 | 1980-12-13 | Matsushita Electric Ind Co Ltd | Method and device for thin film growth |
JPH03294474A (en) * | 1990-04-11 | 1991-12-25 | Mitsubishi Electric Corp | Film formation apparatus |
JP2603296Y2 (en) * | 1992-08-21 | 2000-03-06 | 日新電機株式会社 | Susceptor for semiconductor manufacturing equipment |
JP4312289B2 (en) * | 1999-01-28 | 2009-08-12 | キヤノンアネルバ株式会社 | Organic thin film forming equipment |
DE59914510D1 (en) * | 1999-03-29 | 2007-11-08 | Antec Solar Energy Ag | Apparatus and method for coating substrates by vapor deposition by means of a PVD process |
JP2003222472A (en) * | 2002-01-30 | 2003-08-08 | Toyota Industries Corp | Crucible |
-
2004
- 2004-10-11 KR KR1020040080960A patent/KR100651258B1/en not_active IP Right Cessation
-
2005
- 2005-01-28 JP JP2007535591A patent/JP4545797B2/en not_active Expired - Fee Related
- 2005-01-28 WO PCT/KR2005/000249 patent/WO2006041239A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS613990A (en) * | 1984-06-18 | 1986-01-09 | 株式会社神戸製鋼所 | Discharger for scale in walking beam type heating furnace |
JP2001294852A (en) * | 2000-04-14 | 2001-10-23 | Tdk Corp | Fluorescent substance, method for producing the same, apparatus for producing thin film, and el element |
EP1167566A1 (en) * | 2000-06-22 | 2002-01-02 | Matsushita Electric Works, Ltd. | Apparatus for and method of vacuum vapor deposition and organic electroluminescent device |
KR20020059035A (en) * | 2000-12-30 | 2002-07-12 | 현대엘씨디주식회사 | Organic source boat structure for organic electro-luminescent display fabricating apparatus |
KR20020038625A (en) * | 2002-04-01 | 2002-05-23 | 배경빈 | Apparatus and method for depositing organic matter of vapor phase |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008530372A (en) * | 2006-07-03 | 2008-08-07 | ワイ・エー・エス カンパニー リミテッド | Multi-nozzle vaporizer for vacuum thermal evaporation |
JP4781433B2 (en) * | 2006-07-03 | 2011-09-28 | ワイ・エー・エス カンパニー リミテッド | Multi-nozzle vaporizer for vacuum thermal evaporation |
US8506715B2 (en) | 2010-12-23 | 2013-08-13 | United Technologies Corporation | Coating deposition apparatus and method therefor |
US10017848B2 (en) | 2016-10-11 | 2018-07-10 | Au Optronics Corporation | Crucible |
CN109023288A (en) * | 2017-12-08 | 2018-12-18 | 常州市知豆信息科技有限公司 | A kind of OLED evaporated device with efficient vapor deposition equipment |
CN109023288B (en) * | 2017-12-08 | 2020-10-13 | 寰采星科技(宁波)有限公司 | OLED evaporation equipment with high-efficient evaporation equipment |
Also Published As
Publication number | Publication date |
---|---|
KR100651258B1 (en) | 2006-11-29 |
JP4545797B2 (en) | 2010-09-15 |
KR20060031965A (en) | 2006-04-14 |
JP2008516389A (en) | 2008-05-15 |
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