WO2005103564A1 - Led light source module packaged with metal - Google Patents
Led light source module packaged with metal Download PDFInfo
- Publication number
- WO2005103564A1 WO2005103564A1 PCT/CN2004/001442 CN2004001442W WO2005103564A1 WO 2005103564 A1 WO2005103564 A1 WO 2005103564A1 CN 2004001442 W CN2004001442 W CN 2004001442W WO 2005103564 A1 WO2005103564 A1 WO 2005103564A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- circuit board
- light source
- led
- source module
- led light
- Prior art date
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 51
- 239000002184 metal Substances 0.000 title claims abstract description 51
- 230000017525 heat dissipation Effects 0.000 claims abstract description 17
- 239000000758 substrate Substances 0.000 claims abstract description 16
- 239000003292 glue Substances 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 abstract description 17
- 239000012790 adhesive layer Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/284—Applying non-metallic protective coatings for encapsulating mounted components
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/19—Details of hybrid assemblies other than the semiconductor or other solid state devices to be connected
- H01L2924/191—Disposition
- H01L2924/19101—Disposition of discrete passive components
- H01L2924/19107—Disposition of discrete passive components off-chip wires
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/64—Heat extraction or cooling elements
- H01L33/641—Heat extraction or cooling elements characterized by the materials
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/05—Insulated conductive substrates, e.g. insulated metal substrate
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10007—Types of components
- H05K2201/10106—Light emitting diode [LED]
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10227—Other objects, e.g. metallic pieces
- H05K2201/10287—Metal wires as connectors or conductors
Definitions
- the present invention relates to a lighting device using an LED (light emitting diode) as a light source, and particularly to an LED light source module installed in an outdoor signboard such as a billboard, a road sign, and the like, so that the sign has a light-emitting effect.
- LED light emitting diode
- LED light source module built into outdoor signs such as billboards and road signs.
- the existing LED light source modules do not consider the heat dissipation and waterproof function in the structure. They simply insert the LED on the PCB board, and then install the PCB board in a poorly waterproof plastic case. None of the shells. Due to poor heat dissipation and moisture, the existing LED light source modules are not ideal in terms of reliability and service life.
- An object of the present invention is to provide an LED light source module having good heat dissipation and waterproof performance.
- the invention is implemented as follows:
- the LED light source module uses a metal circuit board as the carrier of the LED, the LED pins are soldered to the wiring layer of the metal circuit board, the power supply inlet and outlet wires are soldered to the wiring layer, and the wiring layer is attached to the wiring layer.
- the entire metal circuit board is covered with a waterproof insulating adhesive layer, which seals the LED pins and the soldering points of the power supply inlet and outlet wires together, and a metal shell heat sink is connected to the metal substrate of the metal circuit board.
- the heat sink is thermally coupled to the metal substrate. Since the entire metal circuit board, the pins of the LEP and the welding points of the power cord are covered and protected by waterproof insulation glue, the LED light source module has good waterproof performance.
- the heat emitted by the LED can be transferred to the heat sink through the metal circuit board, and then emitted by the heat sink.
- the LED light source module also has good heat dissipation performance.
- the advantage of the invention is that the good heat dissipation performance ensures that the LED can work continuously and reliably with high brightness.
- the good waterproof performance can make the entire light source module work reliably outdoors for a long time, which obviously improves the reliability of the LED light source module.
- the service life can reach 100,000 hours.
- FIG. 1 is a schematic structural diagram of Embodiment 1 of the present invention.
- FIG. 2 is a schematic structural diagram of the second embodiment.
- each reference numeral is: 1 --- LED-LED light emitting head
- the LED light source module of this embodiment includes a plug-in LED 1, a metal circuit board 2, and a metal shell heat dissipation plate 3.
- the metal wiring board 2 itself has a wiring layer 2a and a metal substrate 2b, and the wiring layer 2a and the metal substrate 2b are electrically insulated from each other.
- the plug-in type LED 1 uses the metal circuit board 2 as a carrier, and its pins are soldered on the wiring layer 2 a of the metal circuit board 2.
- the wiring layer 2a is also soldered with the power supply inlet and outlet lines 4, 5.
- Multiple LED light source modules can be connected in series through the power supply inlet and outlet lines 4, 5, and the power supply lines of the two LED light source modules can be connected with a commercially available waterproof connector.
- the number and layout of the LEDs 1 and the specific wiring diagram of the wiring layer 2a can be flexibly set according to actual needs.
- a waterproof insulating adhesive layer 6 covering the entire metal wiring board is also attached to the wiring layer 2a. Prevent Water-insulating adhesive layer 6—and sealed the .1 pins of the LED1 and the soldering points of the power inlet and outlet wires 4 and 5.
- the waterproof insulating layer 6 should be epoxy resin.
- the heat sink 3 connected to the metal substrate 2b of the metal circuit board 2 may be made of a metal having a small thermal resistance such as aluminum.
- the specific shape of the heat dissipation plate 3 can be set flexibly, including various shapes such as circles, rectangles, etc., and the surface of the heat dissipation plate is not limited to a planar shape. Structures such as fins and ribs can be integrally formed on the surface (not shown in the figure) (Out) to further enhance thermal performance.
- the periphery of the heat dissipation plate 3 is folded toward the direction of the metal circuit board 2 to form an open box body accommodating the metal circuit board, and the waterproof insulating rubber layer 6 seals the open end of the entire box body.
- the heat dissipation plate 3 also serves as a protective casing, which makes the entire light source module more robust and has the best waterproof performance.
- a thermally conductive adhesive 7 such as thermally conductive silicone is also bonded between the heat dissipation plate 3 and the metal substrate 2b of the metal circuit board. Since the light emitting angle of the plug-in LED is small, this embodiment specifically protrudes the light emitting head 1a of the LED from the side of the box. In this way, a side-emitting LED light source module can be manufactured.
- This type of side-emitting LED module can be installed on the inner side of the label when in use, so that the light emitting head of the LED faces away from the light-emitting surface of the label, so that the light emitted by the LED does not directly emit from the light-emitting surface of the label, but passes through the label Multiple diffuse reflections of the inner surface are then emitted from the light emitting surface, so that the illumination on the light emitting surface of the sign can be more uniform.
- installing the LED light source module on the inner side of the signboard is more conducive to the heat dissipation and waterproof of the LED light source module in some cases.
- the LED 8 of this embodiment is a patch LED, and other structures are the same as those of the embodiment.
- This structure can be made into a front-emitting LED light source module, and the module has a minimum thickness.
- the module can be installed on the inner bottom surface of the label, so that the light emitted by the LED directly passes through the label
- the light emitting surface of the brand fully utilizes the advantages of the large LED light emitting angle to reduce light loss.
- installing the LED light source module on the inner bottom surface of the label is more conducive to the heat dissipation and waterproof of the module.
- screws can also be used to connect the metal circuit board and the heat sink together, and the metal substrate of the metal circuit board can be in close contact with the heat sink to form a thermally conductive connection. In this way, pay attention that the screws do not touch the wiring layer of the metal circuit board to prevent short circuit.
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Led Device Packages (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
- Illuminated Signs And Luminous Advertising (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007600004U JP3131144U (en) | 2004-04-19 | 2004-12-13 | LED light source module sealed in metal housing |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN200420044995.3 | 2004-04-19 | ||
CNU2004200449953U CN2703295Y (en) | 2004-04-19 | 2004-04-19 | LED light source module for mark plate |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005103564A1 true WO2005103564A1 (en) | 2005-11-03 |
Family
ID=34775443
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2004/001442 WO2005103564A1 (en) | 2004-04-19 | 2004-12-13 | Led light source module packaged with metal |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP3131144U (en) |
CN (1) | CN2703295Y (en) |
WO (1) | WO2005103564A1 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106299097A (en) * | 2016-10-11 | 2017-01-04 | 黄福强 | One is just pasting positive luminescence LED, lamp bar and high rate display screen thoroughly |
US9916782B2 (en) | 2013-12-31 | 2018-03-13 | Ultravision Technologies, Llc | Modular display panel |
US10061553B2 (en) | 2013-12-31 | 2018-08-28 | Ultravision Technologies, Llc | Power and data communication arrangement between panels |
EP3405012A1 (en) * | 2017-05-15 | 2018-11-21 | GE Lighting Solutions, LLC | Method for providing a wire connection to a printed circuit board |
US10248372B2 (en) | 2013-12-31 | 2019-04-02 | Ultravision Technologies, Llc | Modular display panels |
US10706770B2 (en) | 2014-07-16 | 2020-07-07 | Ultravision Technologies, Llc | Display system having module display panel with circuitry for bidirectional communication |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009199820A (en) * | 2008-02-20 | 2009-09-03 | Kanehirodenshi Corp | Led lamp |
JP5516987B2 (en) * | 2010-10-13 | 2014-06-11 | 東芝ライテック株式会社 | Light emitting device and lighting apparatus |
JP5495961B2 (en) * | 2010-06-09 | 2014-05-21 | 富士電機機器制御株式会社 | LED unit |
TW201411039A (en) * | 2012-09-11 | 2014-03-16 | Yu-Chen Jian | Illumination device |
CN103672479B (en) * | 2012-09-21 | 2016-05-25 | 简毓臣 | Ligthing paraphernalia |
CN110072332A (en) * | 2019-05-22 | 2019-07-30 | 四川海英电子科技有限公司 | A kind of metal core printed board and its manufacture craft |
CN110139472A (en) * | 2019-05-22 | 2019-08-16 | 四川海英电子科技有限公司 | A kind of part buried metal core printed board and its manufacturing process |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000183236A (en) * | 1998-12-10 | 2000-06-30 | Kyocera Corp | Package for housing semiconductor element |
WO2000069000A1 (en) * | 1999-05-12 | 2000-11-16 | Osram Opto Semiconductors Gmbh & Co. Ohg | Light-emitting diode arrangement |
CN1361555A (en) * | 2000-12-29 | 2002-07-31 | 李洲企业股份有限公司 | Chip-type LED and its manufacture |
US6428189B1 (en) * | 2000-03-31 | 2002-08-06 | Relume Corporation | L.E.D. thermal management |
CN2585273Y (en) * | 2002-12-12 | 2003-11-05 | 葛世潮 | LED illumination device |
CN2596555Y (en) * | 2002-10-21 | 2003-12-31 | 佛山市光电器材公司 | Power type LED based on metal circuit board |
US6713956B2 (en) * | 2001-07-24 | 2004-03-30 | Lite-On Technology Corporation | Display module including a plate for heat dissipation and shielding |
CN2634572Y (en) * | 2003-08-15 | 2004-08-18 | 品能科技股份有限公司 | Circuit board structure with modulized luminous diode |
-
2004
- 2004-04-19 CN CNU2004200449953U patent/CN2703295Y/en not_active Expired - Lifetime
- 2004-12-13 WO PCT/CN2004/001442 patent/WO2005103564A1/en active Application Filing
- 2004-12-13 JP JP2007600004U patent/JP3131144U/en not_active Expired - Lifetime
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000183236A (en) * | 1998-12-10 | 2000-06-30 | Kyocera Corp | Package for housing semiconductor element |
WO2000069000A1 (en) * | 1999-05-12 | 2000-11-16 | Osram Opto Semiconductors Gmbh & Co. Ohg | Light-emitting diode arrangement |
US6428189B1 (en) * | 2000-03-31 | 2002-08-06 | Relume Corporation | L.E.D. thermal management |
CN1361555A (en) * | 2000-12-29 | 2002-07-31 | 李洲企业股份有限公司 | Chip-type LED and its manufacture |
US6713956B2 (en) * | 2001-07-24 | 2004-03-30 | Lite-On Technology Corporation | Display module including a plate for heat dissipation and shielding |
CN2596555Y (en) * | 2002-10-21 | 2003-12-31 | 佛山市光电器材公司 | Power type LED based on metal circuit board |
CN2585273Y (en) * | 2002-12-12 | 2003-11-05 | 葛世潮 | LED illumination device |
CN2634572Y (en) * | 2003-08-15 | 2004-08-18 | 品能科技股份有限公司 | Circuit board structure with modulized luminous diode |
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10380925B2 (en) | 2013-12-31 | 2019-08-13 | Ultravision Technologies, Llc | Modular display panel |
US10373535B2 (en) | 2013-12-31 | 2019-08-06 | Ultravision Technologies, Llc | Modular display panel |
US9978294B1 (en) | 2013-12-31 | 2018-05-22 | Ultravision Technologies, Llc | Modular display panel |
US9984603B1 (en) | 2013-12-31 | 2018-05-29 | Ultravision Technologies, Llc | Modular display panel |
US9990869B1 (en) | 2013-12-31 | 2018-06-05 | Ultravision Technologies, Llc | Modular display panel |
US10061553B2 (en) | 2013-12-31 | 2018-08-28 | Ultravision Technologies, Llc | Power and data communication arrangement between panels |
US9916782B2 (en) | 2013-12-31 | 2018-03-13 | Ultravision Technologies, Llc | Modular display panel |
US10248372B2 (en) | 2013-12-31 | 2019-04-02 | Ultravision Technologies, Llc | Modular display panels |
US10540917B2 (en) | 2013-12-31 | 2020-01-21 | Ultravision Technologies, Llc | Modular display panel |
US10410552B2 (en) | 2013-12-31 | 2019-09-10 | Ultravision Technologies, Llc | Modular display panel |
US10706770B2 (en) | 2014-07-16 | 2020-07-07 | Ultravision Technologies, Llc | Display system having module display panel with circuitry for bidirectional communication |
CN106299097A (en) * | 2016-10-11 | 2017-01-04 | 黄福强 | One is just pasting positive luminescence LED, lamp bar and high rate display screen thoroughly |
CN106299097B (en) * | 2016-10-11 | 2024-02-09 | 黄福强 | Positive luminous LED, lamp strip and high-transmittance display screen are just pasted |
EP3405012A1 (en) * | 2017-05-15 | 2018-11-21 | GE Lighting Solutions, LLC | Method for providing a wire connection to a printed circuit board |
US10707635B2 (en) | 2017-05-15 | 2020-07-07 | Current Lighting Solutions, Llc | Method for providing a wire connection to a printed circuit board |
Also Published As
Publication number | Publication date |
---|---|
CN2703295Y (en) | 2005-06-01 |
JP3131144U (en) | 2007-04-26 |
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