WO2005052276A1 - Systeme de garniture d'avant-toit - Google Patents

Systeme de garniture d'avant-toit Download PDF

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Publication number
WO2005052276A1
WO2005052276A1 PCT/AU2004/001672 AU2004001672W WO2005052276A1 WO 2005052276 A1 WO2005052276 A1 WO 2005052276A1 AU 2004001672 W AU2004001672 W AU 2004001672W WO 2005052276 A1 WO2005052276 A1 WO 2005052276A1
Authority
WO
WIPO (PCT)
Prior art keywords
eave
sheet
trim
eave lining
lining system
Prior art date
Application number
PCT/AU2004/001672
Other languages
English (en)
Inventor
James Gleeson
Joseph Emmanuel Zarb
Original Assignee
James Hardie International Finance B.V.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2003906615A external-priority patent/AU2003906615A0/en
Application filed by James Hardie International Finance B.V. filed Critical James Hardie International Finance B.V.
Priority to EP04797113A priority Critical patent/EP1692353A4/fr
Priority to CA002547682A priority patent/CA2547682A1/fr
Publication of WO2005052276A1 publication Critical patent/WO2005052276A1/fr

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
    • E04D13/15—Trimming strips; Edge strips; Fascias; Expansion joints for roofs
    • E04D13/158—Trimming strips; Edge strips; Fascias; Expansion joints for roofs covering the overhang at the eave side, e.g. soffits, or the verge of saddle roofs
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
    • E04D13/15—Trimming strips; Edge strips; Fascias; Expansion joints for roofs
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
    • E04D13/17—Ventilation of roof coverings not otherwise provided for
    • E04D13/178—Ventilation of roof coverings not otherwise provided for on the eaves of the roof
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F19/00—Other details of constructional parts for finishing work on buildings
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F19/00—Other details of constructional parts for finishing work on buildings
    • E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F19/00—Other details of constructional parts for finishing work on buildings
    • E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
    • E04F19/06—Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements
    • E04F19/061—Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements used to finish off an edge or corner of a wall or floor covering area
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F19/00—Other details of constructional parts for finishing work on buildings
    • E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
    • E04F19/04—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings
    • E04F2019/0404—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings characterised by the material
    • E04F2019/0431—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings characterised by the material of two or more materials

Definitions

  • TITLE EAVE LINING SYSTEM Technical Field
  • the present invention relates generally to building construction, and more particularly to the installation of eave linings.
  • Eave sheet used to line the eaves is generally produced in set lengths and widths. The sheet must be transported to site, nailed into position on the building, the joints set, concealed or connected using joining strips and then the whole assembly must be painted. Sometimes, the sheet must be painted more than once with and undercoat and topcoat.
  • an eave sheet which is pre-finished on at least one exposed surface prior to installation.
  • the eave sheet is pre-finished prior to sale.
  • the invention provides an eave lining system for buildings including: an eave lining sheet pre-finished on at least one exposed surface; and securing means for affixing said eave sheet to a support surface; wherein said eave sheet and securing means are configured such that minimal post installation finishing is required.
  • the sheets are fibre reinforced cement.
  • the invention further includes a joining strip for joining a peripheral edge of said eave sheet with a peripheral edge of a like eave sheet; wherein said joining strip is also preferably configured and coloured such that minimal post installation finishing is required.
  • post installation finishing is used herein to refer to any relevant post installation finishing process such as joint setting, painting and the like.
  • the eave lining system also includes a pre-finished corner trim system for concealing and finishing the joint between the eave lining sheet and the adjacent building surface which in most cases is a wall.
  • the trim system is a two-part system comprising an inner core element, that is secured to the eave support structure or adjacent building surface, and an outer pre- finished clip on cover element.
  • the cover element comprises standard straight length sections and custom pre-formed corner pieces. Desirably, the corner pieces sit over the straight section cover portions to allow for expansion and reduce the need for accurate length cuts on the long sections.
  • the inner core trim element has a conventional solid or hollow rectangular, quad, or fillet profile or the like, with rebates formed adjacent diametrically opposed corner edges for accepting in-turned lip portions on corresponding outer trim cover portions having the same general profile as the exposed portion of the inner element.
  • the inner core trim element has a thin walled profile defining only one or more surfaces for connection to the eave sheet or adjacent wall and means to secure thereto a cover element of the desired external profile.
  • the trim element has two perpendicular arms where the ends of each arm are configured to accept and retain outer trim portions having the same or a different general profile to the inner element.
  • the securing means is selected from the group of screws, nails, staples, plugs, and glues and tapes and may include any combination thereof.
  • the screws, nails and plugs are colour coordinated with the eave sheet or include colour coordinated caps.
  • one or more components of the system such as the eave sheets, the sheet joining strips and/or the trim components, may include openings or perforations configured to provide a predetermined amount of ventilation to selected parts of the building structure such as the roof or wall cavities.
  • a method of installing an eave lining system including the step of pre-finishing at least one exposed surface of an eave sheet prior to installation. This step may be conducted on or off site.
  • the method also includes the steps of securing the pre-finished eave sheets using some or all of the various securing and fixing elements of the second aspect of the invention.
  • a two part trim system for concealing joints in building structures said trim system including: abase securable over or adjacent a joint to be concealed; and a cover element connectable to said base to conceal said joint.
  • the two part system is configured as per the embodiments foreshadowed and described herein with reference to an eaves corner joint which is defined by two intersecting planes.
  • the trim cover elements have exposed external surfaces viewable over 180° rather than 90° as with
  • Figure 1 is a sectional side view of a building showing a first embodiment eave system in accordance with the invention
  • Figure 2 is sectional plan view of the system shown in Fig.
  • Figure 3 a is a nail in accordance with the invention
  • Figure 3b is a screw in accordance with the invention
  • Figure 3 c is a quick fix fastener plug in accordance with the invention
  • Figure 4 is a view showing a first embodiment protective hammer pad in accordance with the invention
  • Figure 5 is a view showing a second embodiment hammer protector cap in accordance with the invention
  • Figure 6 is a sectional view of an abutment join "on frame" between two eave boards in accordance with the invention
  • Figure 7 is a sectional view of an abutment join "off frame” between two eave boards in accordance with the invention
  • Figure 8 is a sectional side view of part of a building showing a second embodiment eave lining system in accordance with the invention having an alternative two part trim system
  • Figure 9a shows a first embodiment straight inner trim section of the kind shown
  • Figure 8 shows an alternative embodiment straight inner trim section of the kind shown in Figure 8;
  • Figure 10 shows a first embodiment straight outer trim section for use with the inner trim section of Figure 9;
  • Figure 11 shows a partly assembled system using the inner and outer trim sections of Figures 9 and 10 along with a custom outer external corner piece;
  • Figure 12 shows a variety of alternative profiles for the two part trim system of Figures 8 to 11;
  • Figure 13 shows a third embodiment eave lining system in accordance with the invention that incorporates a vented eave panel and/or eave panel trim arrangement.
  • Figure 14 is a detailed view of the vented eave panel trim arrangement shown in Figure 13;
  • Figure 15 shows a ventilated eave panel end join strip particularly suited for, but not limited to use with the system of Figure 13.
  • the invention provides a pre-finished eave system for buildings such that post installation, no additional painting or finishing of the eaves is required.
  • the eave sheets are fibre reinforced cement (FRC), classified as Type A Category 3 in accordance with AS NZS 2908.2 'Cellulose- Cement Products'.
  • the sheets may be of other suitable material.
  • sheets formed of might replace the FRC sheets of this preferred embodiment and are within the scope of the invention. Whichever material, the sheets are produced in a variety of standard widths and generally will be a standard thickness so that the sheets will be flush on installation.
  • the sheets may also be perforated through their thickness with a predetermined number and arrangement of slots or holes. These slots or holes provide a predetermined amount of airflow through the sheet, in turn providing ventilation to the roof or wall cavity when the sheet is installed.
  • the sheets are pre-painted on at least one side with a protective paint or coating. Paint is normally an automated process conducted at a purpose built production facility and may be applied using conventional techniques, such as spraying, roll coating, curtain coating, or powder coating.
  • the paint may be cured by thermal means or by radiation or a combination thereof.
  • the paint may be applied in one or more coats with or without an undercoat layer, depending on the type and colour of paint or thickness of paint layer required.
  • the sheets may also be pre-finished using durable laminates (e.g.
  • Formica ® high pressure laminates or durable polymeric films (e.g. Tedlar ® fluoropolymer films).
  • Such laminates are applied to the surface of the sheet with a suitable adhesive, such as a polyurethane adhesive.
  • the sheets may also be coloured using organic or inorganic pigments incorporated directly into the fibercement.
  • the sheets may also be coated with treatments to prevent the accumulation of mildew and fungus which may form during storage and when installed. Other possible coatings maybe applied to help fire retardation, repel insects or provide insulation characteristics.
  • the finished eave sheet may be prepared by covering the surfaces of the sheet with a one or more removable protective coatings or laminates. This process is described in detail by the applicant's corresponding, co-pending United States Application No. 10/620,711 filed 16 July, 2003.
  • the removable protective coating may be spray-applied or applied as a transfer film from a backing material
  • the laminate forms a barrier preventing the surface of the eaves being damaged, marked or scratched.
  • the protective layer is stripped off either before, after or during installation.
  • the removable protective layer is preferably stripped after installation is complete, in order to protect the pre-finished panel surfaces from fingerprints, scratches and the like.
  • the eave sheets 1 are attached to the eaves support structure 4. As shown in Figures 1 and 2, the support structure 4 is generally a frame work of eave battens 4. These battens are most commonly steel or timber.
  • the eave sheets maybe attached to a substrate rather than the more common framework.
  • the outer edge of each eave sheet fits into a groove 5 in an eave fascia board 6 and pre-finished trim 7 is used at the inner edge to fill the corner between the board and the exterior wall.
  • the trim can be a conventional wooden beading element, or instead could be an extruded plastic strip or similar, with or without pre-made straight section and/or comer connectors, the latter obviating the need to produce mitre cuts on site.
  • a preferred two part trim system can be used as discussed below in reference to Figures 8 to 11. In either embodiment the trim may also be a fibrecement material.
  • the eaves sheet is nailed to a support and the fascia is installed afterwards. Any gap in the eaves sheet and the fascia is then caulked or covered by a trim piece which can be of the kinds discussed above.
  • the sheets are affixed to the supporting structure by a variety of methods. Such methods may include, nails 8, screws 9, plugs 10, staples, glues or adhesive tapes alone or in combination.
  • the fixing method and procedure does not damage the eave board surface so that the need for any painting or touch up painting after installation is eliminated or kept to a minimum. For instance, screws and nails are fitted with coloured or painted heads to match the eave board finish.
  • hammer pads 11 are provided so that the heads of the nails are not marked and the sheet not damaged.
  • a soft plastic or rubber hammer protective cap 1 la is provided along with a sleeve 1 lb that allows the protective cap to be fitted to hammers having a smaller head size.
  • Another method is to use coloured caps in conjunction with screws and nails to cover the exposed head. Touch up may be required if non-pref ⁇ nished fixers are used e.g. when stainless steel nails are specified in coastal areas.
  • joining strips 12 are provided to facilitate joining of abutting boards. The joining strips may be extruded plastic or another suitable material such as timber, rubber or a molded material.
  • the strips are colour coordinated with the boards and do not require painting.
  • the strips maybe used for joints between sheets either on frame as shown in Figure 6 or off frame as shown in Figure 7.
  • a strip may be pre-attached to one sheet with a suitable adhesive. While these strips are of a generally "H" shaped profile, typically one internal leg is extended to facilitate attachment to the support structure as shown in Figure 6. H-moulds may have an extended width and contain perforations to provide venting as per the example shown in Figure 15.
  • Figures 8 to 11 there is shown an alternative and preferred
  • FIG. 9a shows a first embodiment comprising a solid elongate core member 13a of generally rectangular section, having rebates 14 adjacent to diametrically opposed comer edges as shown.
  • An alternative embodiment 13b is shown in Figure 9b which has rebate on all four edges so that the section can be installed in multiple orientations thereby simplifying the installation process. This modification can be applied to any profile that could be installed in more than one configuration.
  • These inner trim cores can be made of wood or a wood based composite like most of the conventional headings and trim sections used in the building industry.
  • the core element may be of a simple thin walled structure effectively defining a base plate which can be secured to the eave sheet and/or the adjacent building surface and which includes retaining means to which a clip on cover can be connected.
  • a base plate may be of a standard generally L shaped section and it is each cover element only which is configured to the desired external profile.
  • the second part of the system comprises a pre-finished outer cover element
  • the outer core at a cover element has in-turned lip formations 16 along its outer edges, such that the cover 15 can be "snapped on” to the core element and be retained thereby engagement of the lip formations 16 with the corresponding rebates 14.
  • This cover element can again be made of any material that would provide a requisite resilience to effect a simple "snap-on” or "push-on” connection. Suitable materials may include various moulded or extruded polymers or pre-coated steel or aluminum sections. Also, optionally forming part of the cover element portion of this trim system are pre-formed and pre-finished comer pieces such as 15b shown in Figure 11.
  • comer pieces can be made available in all common configurations such as 90°
  • the custom corner sections are configured to sit over the straight section cover elements.
  • the advantages of the two part inner and outer trim system are significant, in that the need for a skilled carpenter is eliminated and a simplified fixing process should be fairly quick to install.
  • the inner core sections can be conveniently cut using, for example, suitable plier type cutters and nailed into position without the need to ensure a clean and accurate mitre join at the corner.
  • the straight section cover elements can then be cut approximately to length in the same way and "snapped" onto the core elements.
  • the corner pieces can be clipped on top of the adjacent straight section cover portions and the finishing processes complete. There is no need to finish or touch up joins, and no special skills are required as there are no mitre joints to be cut and accurate length cutting at the straight sections is not needed.
  • the two part inner and outer trim system can be configured to any desired profile and is not limited to the examples shown, nor is it limited to the use of solid core elements as shown in this illustration. Additional advantages are that the hidden fixings of the two part trim section removes the need for touch up of nails or screws. Furthermore the snap on trim sections allow for thermal expansion of the building and the eaves components that is not possible using a 1 piece trim as is found in traditional eaves installation methods.
  • trim wall extension strip 17 which has ventilation apertures 18 provided therein.
  • the vented eaves sheets are secured in the usual manner and an opening 19 is left between the external wall cladding and the sheet and/or eaves bearer.
  • the modified trim element including the trim wall extension strip 17 is then secured to the eave sheet so that the extension strip bridges over the opening 19 as shown. If separate or additional ventilation is required into the roof cavity, then a suitably vented eaves sheet can also be used.
  • a roof space may be ventilated by using a similar strip and re-orienting it so that the vented extension strip bridges a gap between the eaves sheet and the eaves support structure.
  • the eaves sheets whether ventilated or un- ventilated, can also be joined using a ventilated end join strip 12 such as the kind shown in figure 15 which further enhances the ventilation and also provides an easy means of providing ventilation without using perforated eave panels which may not be aesthetically acceptable. It will be appreciated that all aspects of the invention provide significant advantages over the prior art by minimising or at least significantly reducing the amount of time consuming and expensive in-situ post installation finishing required. This enables faster and more economical installation of eaves, particularly where scaffolding would have normally been required.
  • trim anangement inco orating overlapping corner and end finishing components overcomes problems that can readily occur with fixed trim systems where there is some form of differential expansion between the trim and the adjacent sheets or elements of the building structure.

Abstract

Ce système de garniture d'avant-toit d'immeubles est constitué d'une tôle de garniture (1) dont au moins la face apparente est préfinie, et de fixations pour faire tenir la tôle sur une surface d'application (6). La tôle et les fixations sont configurées de façon à ne demander qu'un minimum de finitions après pose. Une forme préférée du système comporte un système d'ajustage en coin cachant et finissant la jonction entre la tôle et une surface de bâtiment voisine. Dans un mode de réalisation, le système d'ajustage est fait de deux pièces, avec un élément noyau intérieur se fixant à la structure support de l'avant-toit ou à la surface voisine du bâtiment, et un élément extérieur couvrant enclipsable. De préférence, l'élément couvrant comprend des segments droits standards et des pièces de coin préformées à la demande prenant à cheval au-dessus des extrémités des segments droits.
PCT/AU2004/001672 2003-11-28 2004-11-29 Systeme de garniture d'avant-toit WO2005052276A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP04797113A EP1692353A4 (fr) 2003-11-28 2004-11-29 Systeme de garniture d'avant-toit
CA002547682A CA2547682A1 (fr) 2003-11-28 2004-11-29 Systeme de garniture d'avant-toit

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
AU2003906615A AU2003906615A0 (en) 2003-11-28 Eave lining system
AU2003906615 2003-11-28
AU2004903302 2004-06-17
AU2004903302A AU2004903302A0 (en) 2004-06-17 Eave lining system
AU2004903567 2004-06-29
AU2004903567A AU2004903567A0 (en) 2004-06-29 Eave lining system

Publications (1)

Publication Number Publication Date
WO2005052276A1 true WO2005052276A1 (fr) 2005-06-09

Family

ID=34636757

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/AU2004/001672 WO2005052276A1 (fr) 2003-11-28 2004-11-29 Systeme de garniture d'avant-toit

Country Status (5)

Country Link
US (1) US20050138865A1 (fr)
EP (1) EP1692353A4 (fr)
CA (1) CA2547682A1 (fr)
NZ (1) NZ536867A (fr)
WO (1) WO2005052276A1 (fr)

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CZ20032808A3 (cs) 2001-04-03 2004-04-14 James Hardie Research Pty Limited Vyztužený výrobek z vláknitého cementu, způsob jeho výroby a instalace
US8281535B2 (en) * 2002-07-16 2012-10-09 James Hardie Technology Limited Packaging prefinished fiber cement articles
DK1534511T3 (da) 2002-07-16 2012-07-09 Hardie James Technology Ltd Emballage til præfabrikerede fibercementprodukter
MXPA05003691A (es) 2002-10-07 2005-11-17 James Hardie Int Finance Bv Material mixto de fibrocemento de densidad media durable.
US7998571B2 (en) 2004-07-09 2011-08-16 James Hardie Technology Limited Composite cement article incorporating a powder coating and methods of making same
CA2648966C (fr) 2006-04-12 2015-01-06 James Hardie International Finance B.V. Element de construction renforce a surface etanche
JP6795724B2 (ja) * 2016-06-03 2020-12-02 大和ハウス工業株式会社 軒天見切部材及び軒天構造
CN106193474B (zh) * 2016-08-11 2018-11-16 郑秋锁 檐口的轻质金属包边结构及其施工方法
JP7146485B2 (ja) * 2018-06-28 2022-10-04 元旦ビューティ工業株式会社 建築物の軒先下地構造

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EP1692353A4 (fr) 2009-03-25
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NZ536867A (en) 2006-04-28
US20050138865A1 (en) 2005-06-30

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