WO2004076066A1 - 触媒体及び触媒体用担体 - Google Patents
触媒体及び触媒体用担体 Download PDFInfo
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- WO2004076066A1 WO2004076066A1 PCT/JP2003/002056 JP0302056W WO2004076066A1 WO 2004076066 A1 WO2004076066 A1 WO 2004076066A1 JP 0302056 W JP0302056 W JP 0302056W WO 2004076066 A1 WO2004076066 A1 WO 2004076066A1
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- Prior art keywords
- carrier
- coating material
- catalyst
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- 239000003054 catalyst Substances 0.000 title claims abstract description 272
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 64
- 150000001340 alkali metals Chemical class 0.000 claims abstract description 64
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims abstract description 55
- 150000001342 alkaline earth metals Chemical class 0.000 claims abstract description 54
- 230000003197 catalytic effect Effects 0.000 claims abstract description 5
- 238000000576 coating method Methods 0.000 claims description 289
- 239000011248 coating agent Substances 0.000 claims description 287
- 239000000463 material Substances 0.000 claims description 191
- 229910052751 metal Inorganic materials 0.000 claims description 37
- 239000002184 metal Substances 0.000 claims description 37
- 238000005192 partition Methods 0.000 claims description 32
- 229910052878 cordierite Inorganic materials 0.000 claims description 23
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical group [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 claims description 23
- 239000000470 constituent Substances 0.000 claims description 8
- 229910000510 noble metal Inorganic materials 0.000 claims description 6
- 229910052744 lithium Inorganic materials 0.000 claims description 5
- 229910052700 potassium Inorganic materials 0.000 claims description 5
- 229910052708 sodium Inorganic materials 0.000 claims description 5
- 238000000638 solvent extraction Methods 0.000 claims description 5
- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 claims description 3
- 230000003100 immobilizing effect Effects 0.000 claims description 3
- 229910052763 palladium Inorganic materials 0.000 claims 1
- 229910052697 platinum Inorganic materials 0.000 claims 1
- 229910052703 rhodium Inorganic materials 0.000 claims 1
- 230000009545 invasion Effects 0.000 abstract 1
- 238000003860 storage Methods 0.000 description 41
- 238000001035 drying Methods 0.000 description 31
- 230000000694 effects Effects 0.000 description 31
- 239000000843 powder Substances 0.000 description 22
- 239000002002 slurry Substances 0.000 description 22
- 238000000034 method Methods 0.000 description 19
- 230000006866 deterioration Effects 0.000 description 16
- 239000011148 porous material Substances 0.000 description 16
- 238000007598 dipping method Methods 0.000 description 15
- 238000010304 firing Methods 0.000 description 13
- 239000007789 gas Substances 0.000 description 12
- 239000002245 particle Substances 0.000 description 10
- 239000002994 raw material Substances 0.000 description 10
- 239000000126 substance Substances 0.000 description 10
- 238000001354 calcination Methods 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 229910001148 Al-Li alloy Inorganic materials 0.000 description 7
- 239000002585 base Substances 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- -1 L i Inorganic materials 0.000 description 6
- 239000012876 carrier material Substances 0.000 description 6
- 230000005484 gravity Effects 0.000 description 6
- 238000007664 blowing Methods 0.000 description 5
- 230000009291 secondary effect Effects 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 4
- 229910052863 mullite Inorganic materials 0.000 description 4
- 230000035515 penetration Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000000969 carrier Substances 0.000 description 3
- 230000000875 corresponding effect Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 229910052809 inorganic oxide Inorganic materials 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 229910052726 zirconium Inorganic materials 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 229910021536 Zeolite Inorganic materials 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 238000011835 investigation Methods 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 229910052596 spinel Inorganic materials 0.000 description 2
- 239000011029 spinel Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000010457 zeolite Substances 0.000 description 2
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 1
- XXZCIYUJYUESMD-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-3-(morpholin-4-ylmethyl)pyrazol-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C=1C(=NN(C=1)CC(=O)N1CC2=C(CC1)NN=N2)CN1CCOCC1 XXZCIYUJYUESMD-UHFFFAOYSA-N 0.000 description 1
- WWSJZGAPAVMETJ-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-3-ethoxypyrazol-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C=1C(=NN(C=1)CC(=O)N1CC2=C(CC1)NN=N2)OCC WWSJZGAPAVMETJ-UHFFFAOYSA-N 0.000 description 1
- FYELSNVLZVIGTI-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-5-ethylpyrazol-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C=1C=NN(C=1CC)CC(=O)N1CC2=C(CC1)NN=N2 FYELSNVLZVIGTI-UHFFFAOYSA-N 0.000 description 1
- APLNAFMUEHKRLM-UHFFFAOYSA-N 2-[5-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-1,3,4-oxadiazol-2-yl]-1-(3,4,6,7-tetrahydroimidazo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1=NN=C(O1)CC(=O)N1CC2=C(CC1)N=CN2 APLNAFMUEHKRLM-UHFFFAOYSA-N 0.000 description 1
- YLZOPXRUQYQQID-UHFFFAOYSA-N 3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]propan-1-one Chemical compound N1N=NC=2CN(CCC=21)CCC(=O)N1CCN(CC1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F YLZOPXRUQYQQID-UHFFFAOYSA-N 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000505 Al2TiO5 Inorganic materials 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- 210000002816 gill Anatomy 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052752 metalloid Inorganic materials 0.000 description 1
- 150000002738 metalloids Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 229910052575 non-oxide ceramic Inorganic materials 0.000 description 1
- 229910052574 oxide ceramic Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 238000002459 porosimetry Methods 0.000 description 1
- AABBHSMFGKYLKE-SNAWJCMRSA-N propan-2-yl (e)-but-2-enoate Chemical compound C\C=C\C(=O)OC(C)C AABBHSMFGKYLKE-SNAWJCMRSA-N 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/54—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/56—Platinum group metals
- B01J23/58—Platinum group metals with alkali- or alkaline earth metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/9404—Removing only nitrogen compounds
- B01D53/9409—Nitrogen oxides
- B01D53/9413—Processes characterised by a specific catalyst
- B01D53/9422—Processes characterised by a specific catalyst for removing nitrogen oxides by NOx storage or reduction by cyclic switching between lean and rich exhaust gases (LNT, NSC, NSR)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/02—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the alkali- or alkaline earth metals or beryllium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/02—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the alkali- or alkaline earth metals or beryllium
- B01J23/04—Alkali metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/56—Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0215—Coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/024—Multiple impregnation or coating
- B01J37/0248—Coatings comprising impregnated particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/10—Noble metals or compounds thereof
- B01D2255/102—Platinum group metals
- B01D2255/1021—Platinum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/10—Noble metals or compounds thereof
- B01D2255/102—Platinum group metals
- B01D2255/1023—Palladium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/10—Noble metals or compounds thereof
- B01D2255/102—Platinum group metals
- B01D2255/1025—Rhodium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/202—Alkali metals
- B01D2255/2022—Potassium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/202—Alkali metals
- B01D2255/2025—Lithium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/202—Alkali metals
- B01D2255/2027—Sodium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/90—Physical characteristics of catalysts
- B01D2255/91—NOx-storage component incorporated in the catalyst
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/90—Physical characteristics of catalysts
- B01D2255/92—Dimensions
- B01D2255/9205—Porosity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0814—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents combined with catalytic converters, e.g. NOx absorption/storage reduction catalysts
Definitions
- the present invention is an alkali metal or an alkaline earth metal typified by the NO x storage catalyst for purifying automobile exhaust gas, in particular C s, K, L i, N a, a catalyst body containing a C a
- N_ ⁇ x storage components used in N_ ⁇ x storage catalyst K, N a, L i , alkali metals such as C s, B a, C a alkaline earth metal such as, L a, rare earth such as Y
- K, N a, L i alkali metals such as C s, B a, C a alkaline earth metal such as, L a, rare earth such as Y
- the ⁇ ⁇ storage catalyst usually comprises a catalyst layer containing the ⁇ ⁇ storage component formed of an oxide ceramic material such as cordierite or a metal material such as Fe-Cr-A1 alloy.
- oxide ceramic material such as cordierite
- metal material such as Fe-Cr-A1 alloy.
- such a carrier for an automobile exhaust gas purifying catalyst is designed to have a high porosity in order to improve the supportability of the catalyst layer and to reduce the heat capacity to enhance the warming performance.
- Such metal and earth metal can penetrate widely into the inside of the carrier through the pores and corrode to the core, leading to significant deterioration of the carrier, such as cracks and reduced strength.
- the movement and alteration of the alkali metal or alkaline earth metal from the catalyst layer into the carrier also involves the problem of reduced NO x storage capacity.
- the present invention has been made in view of such conventional circumstances, there the catalyst layer containing an alkali metal or an alkaline earth metal such as the NO x storage catalysts in the catalyst body formed supported on a carrier
- a carrier capable of maintaining the strength and NO x storage capability required for a carrier for a long period of time even in an environment where it is exposed.
- the present invention provides a method for supporting a catalyst layer containing an alkali metal or an alkaline earth metal even under an environment where the alkali metal or the like hardly penetrates into the inside and is exposed to a high temperature.
- Another object of the present invention is to provide a carrier for a catalyst body that can maintain the required strength for a long period of time. Disclosure of the invention
- the porosity of the carrier is 40% or less.
- the porosity of the honeycomb carrier is A (), A catalyst body (second invention), characterized in that they satisfy the relationship of the following formula (1), where B (urn) is the thickness of the partition wall that partitions the through hole of the 82 cam carrier: You.
- the porosity of the honeycomb carrier is A (%)
- the honeycomb carrier is A catalyst body (third invention), characterized in that they satisfy the relationship of the following formula (2), where B (rn) is the thickness of the partition wall that partitions the through-holes:
- the porosity of the carrier is c (%), and
- D (g / L) When the elemental weight per liter of the volume of the alkali metal and / or alkaline earth metal carrier contained is defined as D (g / L), they satisfy the relationship of the following formula (3).
- the medium (the fourth invention) is provided.
- a catalyst body comprising a catalyst layer containing an alkali metal and / or an alkaline earth metal supported on a carrier obtained by coating a coating material on an elementary carrier
- E weight of the coating material per liter of the carrier volume after immobilization
- F porosity before coating the coating material of the elementary carrier
- a catalyst body comprising a catalyst layer containing an alkali metal and / or an alkaline earth metal supported on a carrier obtained by coating a coating material on an elementary carrier.
- the weight of the coating material per 1 liter of the carrier volume after immobilization of the coating material is E (g / L)
- the porosity before coating the coating material of the elementary carrier is F (%).
- the catalyst body (seventh invention) is characterized in that they satisfy the relationship of the following formula (6).
- a catalyst body comprising a catalyst layer containing an alkali metal and / or an alkaline earth metal supported on a carrier obtained by coating an elementary carrier with a coating material
- the weight of the coating material per liter of the carrier after immobilization is E (g / L)
- the geometric surface area (GS A) before coating the coating material of the elementary carrier is G (cm 1 / cm (3 )
- the catalyst body (8th invention) is characterized in that they satisfy the relationship of the following formula (7).
- a catalyst body in which a catalyst layer containing an alkali metal and Z or an alkaline earth metal is supported on a carrier obtained by coating a coating material on an elementary carrier.
- E weight of the coating material per 1 liter of the carrier volume after immobilization of the coating material
- GSA geometric surface area before the coating of the coating material of the elementary carrier is obtained.
- G is defined as G (cm 2 / cm 3 )
- a catalyst body (ninth invention) which satisfies the relationship of the following formula (8).
- a catalyst body comprising a catalyst layer containing an alkali metal and Z or an alkaline earth metal supported on a carrier obtained by coating a coating material on an elementary carrier.
- the coating material weight per liter of carrier volume after immobilization of the carrier is E (g / L)
- the porosity before coating the coating material of the carrier is F (%)
- the coating of the carrier is When the geometric surface area (GS A) before coating the material is G (cmVcm 3 ), they satisfy the relationship of the following formula (9). Invention), are provided.
- a coating material is coated on a base carrier having a porosity of more than 10%, so that the porosity after coating has a porosity of the base carrier.
- the catalyst support (the 11th invention) is characterized in that the support is adjusted to be equal to or less than the rate.
- the porosity of the carrier is A (%), and the thickness of a partition partitioning a through hole of the carrier is B (xm).
- the catalyst carrier (the twelfth invention) is characterized in that they satisfy the relationship of the following formula (10).
- the porosity of the carrier is defined as A ()
- the thickness of a partition partitioning a through hole of the carrier is defined as B (xm )
- a carrier for a catalyst body characterized in that they satisfy the relationship of the following formula (11).
- the carrier volume after fixing the coating material is one liter.
- E weight of the coating material per torr
- F porosity before coating the coating material of the elementary carrier
- the coating material weight per liter of the carrier volume after immobilization of the coating material is defined as E (g / L.), and assuming that the porosity before coating the coating material of the carrier is F (%), they satisfy the relationship of the following formula (13).
- the medium carrier (the fifteenth invention) is provided.
- the coating material weight per liter of the carrier volume after immobilization of the coating material is defined as E (g / L), and the geometric surface area (GSA) before coating the coating material of the elementary carrier is G (cm 2 cm 3 ).
- GSA geometric surface area
- the weight of the coating material per liter of the carrier volume after immobilization of the coating material is defined as E (g / L), and the geometric surface area (GSA) before coating the coating material of the elementary carrier is G (c 1 / cm 3 ).
- the coating material weight per 1 liter of the carrier volume after immobilization of the coating material is determined.
- GSA geometric surface area before coating the base material coating material
- the “elementary carrier” refers to a carrier in which no coating material is coated. Further, “fixing the coating material” means that after coating the coating material, the coating material is subjected to a treatment such as drying or baking to firmly adhere the coating material to the carrier.
- the “porosity of the carrier” in the present invention refers to a value calculated by the following equation from the total pore volume of the carrier measured by the mercury intrusion method.
- Porosity (%) ⁇ Total pore volume / (1 / true specific gravity + Total pore volume) ⁇ X 100
- the porosity is determined simply by using the temporary true specific gravity calculated by the following formula. (In the formula, all those marked with * indicate the weight per unit volume of the carrier. There).
- the catalyst body according to the first invention uses Al force Li metal and Z or alkaline earth metal as the NO x storage component, as a carrier for carrying the catalyst layer containing the component, gas porosity is 4 0 % Or less carrier is used.
- the alkali metal and the like in the catalyst layer hardly migrate to the inside of the carrier, and the alkali metal and the like contained in the catalyst layer Since the initial state is easily maintained, the NO x storage capacity can be maintained for a long period of time.
- the following method is exemplified.
- This method is a method for producing a carrier having a low porosity as described above from the beginning, and is generally realized by selecting a dense material. Even when the same material is used, the type and composition of the raw materials are adjusted when preparing the raw materials for the carrier (for example, the distribution of components that are burned off in the firing step (organic substances such as organic binders, carbon, graphite, etc.)). By reducing the mixing ratio), adjusting the particle size of the raw materials, adjusting the firing temperature, and the like, the porosity can be controlled to produce a dense carrier.
- Method 2 Once a high porosity carrier is prepared, it is densified by post-treatment such as coating to produce a low porosity carrier]
- a raw material carrier having a high porosity exceeding 10% ' is produced, and then the pores are filled by performing a post-treatment such as coating a coating material to fill the pores of the carrier.
- a post-treatment such as coating a coating material to fill the pores of the carrier.
- This method is a method of adjusting the porosity to be equal to or less than the porosity of the elementary carrier. This method is convenient when it is difficult to control the porosity in the above method 1 due to the carrier material and the like.
- this method is preferable in that it can be applied more effectively than Method 1, such as having a secondary effect depending on the type of the coating material.
- a solution sol or the like containing the following coating material component is preferably used for the main purpose of “densifying the carrier (reducing the porosity)”. These are in the form of various solutions and sols at the time of coating, but after firing in an air atmosphere, they usually become oxides corresponding to the contained components.
- the main component of the coating material is preferably a heat-resistant inorganic oxide.
- Those containing Mg, A1, Si, Zr, Ti and the like are preferably used. If the coating material is of the same type as the substrate material, there is a merit in thermal shock resistance that the thermal expansion coefficients match, but by selecting different types of coating materials, the following secondary effects can be obtained. Are also preferred.
- a component having a catalytic action such as Ce, La, Zr, Y, Ba, and ⁇ ⁇ ⁇ i, as a coating material in terms of increasing the amount of the catalyst component of the entire catalyst body.
- C e having an oxygen storage capacity has the NO x storage ability and low B a of carrier corrosive is preferably used. Since the coating material is present between the catalyst layer and the carrier and / or in the pores of the carrier and has a very low contact efficiency with the exhaust gas, the noble metal component serving as a site where NO x or the like in the exhaust gas is directly adsorbed. Is preferably not included. High-temperature stability of the coating material may be impaired by the coexistence of noble metal components.
- the corrosion resistance of the carrier can be improved.
- the typical components that can be used as the coating material have been exemplified.
- the main components of the coating material are not limited to the above components, and may include subcomponents and trace components in addition to the main components.
- the coating material may be a mixture of different forms and components and a composite system.
- the co-one tee ing the S i 0 2 sol after the H 3 P 0 4 U and one coating, or the like to Cote Ingu the A 1 2 0 3 sol after S i 0 2 sol co one coating form A plurality of components having different properties, components, and effects may be coated in order.
- the solution or sol used for coating may contain a small amount of powder.
- the powder may be an oxide powder that is preferably used as a main component of the coating material, or may be a heat-resistant inorganic oxide powder such as cordierite, mullite, spinel, velovskite, zeolite, or the like.
- Non-oxide powders such as C and SiN may be used.
- the powder component is of the same type as the main component of the carrier material / coat material, there is a merit in thermal shock resistance that the thermal expansion coefficients match, but by selecting a different powder component, the secondary It can have an effect.
- a secondary effect such as the aforementioned effect 1 can be obtained.
- a secondary effect such as the effect 2 can be provided, and by using S i C or S i N, a secondary effect such as the effect 3 can be provided.
- coating a mixture of a Ziolite powder and a BaO powder added to a SiO 2 sol is also a preferred embodiment.
- the particle size of the powder it is necessary to include particles having a particle size smaller than the maximum pore size of the carrier so that the powder enters the pores of the carrier and fills the pores.
- a powder containing particles having a particle size equal to or less than the average pore size of the carrier is used, and more preferably, a powder having an average particle size equal to or less than the average pore size of the carrier is used.
- the specific addition amount can be up to about 30 times the weight of the oxide derived from the solution or sol in the weight ratio after calcination, but substantially the same amount or less is sufficient. It is. Further, considering the rebound to pressure loss, it is preferable to keep the content to 50% or less with respect to the weight of the oxide derived from the solution or the sol. Can be For example, even if the powder itself is not a kind of powder having a particular side effect, a component having a variety of side effects as described above can also have a corresponding effect by pre-dipping and using the powder.
- the porosity of the carrier in the first invention is 40% or less, preferably 30% or less, more preferably 20% or less. If the porosity of the support exceeds 30%, the effect of suppressing the entry of alkali metals and alkaline earth metals decreases, and if it exceeds 40%, the initial strength is insufficient. In addition, if the porosity is 20% or less, the necessary effect of suppressing penetration of alkali metals and the like and the high strength can be maintained even when used at high temperatures for a long time.
- the effect becomes remarkable when the carrier has a porosity of more than 10%.
- a remarkable effect can be obtained by coating a coating material on a carrier having a porosity of more than 25% and adjusting the porosity of the carrier to 25% or less.
- a more remarkable effect can be obtained by reducing the porosity of the elementary carrier having a porosity of more than 35% by coating, or by adjusting the porosity of the carrier to 20% or less by coating. .
- a catalyst according to a second aspect of the present invention is a catalyst in which a catalyst layer containing Al metal and Z or Al earth metal is supported on a honeycomb carrier, and the porosity of the honeycomb carrier is reduced.
- the thinner the partition walls of the honeycomb carrier supporting the catalyst layer the more easily the alkali metal and Z or alkaline earth metal in the catalyst layer penetrate to the core of the partition walls, and the lower the initial strength of the support. Therefore, it is necessary to reduce the porosity of the honeycomb carrier, and as a result of examination by the inventors, the porosity A (%) of the 82-cam carrier and the thickness B () of the partition wall that separates the through holes of the honeycomb carrier are found. It has been found that when the above formula (1) is satisfied, the penetration of the alkali metal or the like into the carrier can be effectively suppressed, and the necessary strength and NO x storage ability can be maintained for a long period of time.
- the porosity A (%) of the honeycomb carrier was associated with the thickness B ( ⁇ ) of the partition partitioning the through holes of the honeycomb carrier from the same viewpoint as the second invention. Therefore, by making them satisfy the relationship of the following equation (2), a more certain effect can be obtained.
- the catalyst according to the fourth invention is a catalyst in which a catalyst layer containing an alkali metal and / or an alkaline earth metal is supported on a carrier, and the porosity of the carrier is C (% ), And when the elemental weight per liter of the carrier of the Al-Li metal and Z or the Al-Li earth metal contained in the catalyst layer is D (g / L), they are represented by the following formula ( 3) is satisfied.
- D element weight per liter of the carrier volume
- the catalyst body according to the fifth invention is characterized in that, from the same viewpoint as the fourth invention, the porosity C () of the carrier and the carrier of the alkali metal and Z or the alkaline earth metal contained in the catalyst layer.
- the element weight per liter of product is related to D (g / L).
- a catalyst according to a sixth aspect of the present invention is a catalyst comprising a catalyst layer containing an alkali metal and / or an alkaline earth metal supported on a carrier obtained by coating a coating material on an elementary carrier.
- E (g / L) is the weight of the coating material per liter of the carrier volume after immobilization of the coating material
- F the porosity before coating the coating material of the elementary carrier is F ( %)
- the porosity of the carrier is reduced to a predetermined value by coating the elementary carrier with a coating material, the porosity of the elementary carrier before coating is increased to a predetermined value as the porosity of the elementary carrier increases. The amount of the coating material required to lower the pressure increases.
- the coating material weight E (g / L) per 1 liter of the carrier volume after immobilization of the coating material and the porosity F ( %) Satisfies the above formula (5), a carrier having an appropriate porosity can be obtained, the intrusion of alkali metals and the like into the carrier can be effectively suppressed, and the required strength and NO x storage capacity can be obtained.
- the coating material weight E (g / L) per 1 liter of the carrier volume after immobilization of the coating material and the porosity F ( %) Satisfies the above formula (5), a carrier having an appropriate porosity can be obtained, the intrusion of alkali metals and the like into the carrier can be effectively suppressed, and the required strength and NO x storage capacity can be obtained.
- the required strength and NO x storage capacity can be obtained.
- the catalyst body according to the seventh invention is characterized in that the coating material weight E (g / L) per 1 liter of the carrier volume after the immobilization of the coating material and the coating material of the elementary carrier This is related to the porosity F (%) before coating, and by ensuring that they satisfy the relationship of the following equation (6), a more reliable effect can be obtained.
- the catalyst body according to the eighth invention comprises a catalyst layer containing Al metal and Z or Al earth metal supported on a carrier obtained by coating a coating material on an elementary carrier.
- E (g / L) is the weight of the coating material per liter of the carrier volume after the immobilization of the coating material, which is a catalyst body.
- GSA geometric surface area
- the coating material weight E (g / L) per 1-liter carrier volume after immobilization of the coating material and the coating material When the geometric surface area G (cm 2 / cm 3 ) before the filling satisfies the above formula (7), a carrier having an appropriate geometric surface area can be obtained, and the carrier such as an alkali metal is introduced into the carrier. It was found that intrusion of NOx can be effectively suppressed, and the necessary strength and NO x storage capacity can be maintained over a long period of time.
- the catalyst body according to the ninth aspect of the present invention is characterized in that, from the same viewpoint as the eighth aspect, the coating material weight E (g / L) per 1 liter of the carrier volume after immobilizing the coating material, It is related to the geometric surface area G (cm 2 / cm 3 ) before the calculation, and by ensuring that they satisfy the relationship of the following equation (8), a more certain effect can be obtained.
- a catalyst according to a tenth aspect of the present invention is a catalyst medium comprising a catalyst layer containing an alkali metal and / or an alkaline earth metal supported on a carrier obtained by coating a coating material on a carrier.
- E (g / L) is the weight of the coating material per liter of the carrier volume after immobilization of the coating material
- F (%) is the porosity of the coating material before coating with the coating material
- GSA geometric surface area
- the coating method and the material of the coating material in the sixth to tenth inventions are as described in the first invention.
- a carrier obtained by coating a coating material on an elementary carrier can be used.
- the porosity after coating is adjusted to be less than or equal to the porosity of the elementary carrier by coating the elementary carrier with a coating rate of more than 10% with a coating material.
- a carrier for a catalyst body according to a twelfth aspect of the present invention is a carrier having a honeycomb shape (honeycomb carrier), wherein the porosity of the carrier is A (%), and the thickness of a partition partitioning a through hole of the carrier is B. (/ zm), they are characterized by satisfying the relationship of the following formula (10), which contains the Al-Li metal and / or the Al-Li earth metal.
- the carrier for a catalyst body according to the thirteenth invention as in the first invention, relates the porosity A () of the honeycomb carrier and the thickness B () of the partition wall that separates the through-holes of the honeycomb carrier, and they are lower.
- the relationship represented by the formula (11) is satisfied.
- the catalyst layer containing an alkali metal and / or an alkaline earth metal is supported thereon, whereby the third aspect is achieved.
- a catalyst body such as the catalyst body according to the present invention, in which carrier deterioration is suppressed, is obtained.
- the carrier for a catalyst body according to the fifteenth invention is a carrier obtained by coating a coating material on an elementary carrier, and the weight of the coating material per liter of the carrier volume after immobilization of the coating material. Is defined as E (g / L), and the porosity of the elementary carrier before coating with the coating material is defined as F (%), and they satisfy the relationship of the following formula (12). Yes, including Al-Li metal and Z or Al-earth metal By supporting the catalyst layer, a catalyst body in which carrier deterioration is suppressed, such as the catalyst body according to the sixth aspect, can be obtained.
- the carrier for the catalyst body according to the fifteenth invention comprises, similarly to the fourteenth invention, a coating material weight E (g / L) per 1 liter of the carrier volume after the immobilization of the coating material, and a coating material of the elementary carrier.
- a coating material weight E (g / L) per 1 liter of the carrier volume after the immobilization of the coating material and a coating material of the elementary carrier.
- a catalyst layer containing an alkali metal and Z or an alkaline earth metal is supported thereon, thereby providing the catalyst according to the seventh aspect of the present invention.
- a catalyst such as a medium in which carrier deterioration is suppressed is obtained.
- the carrier for a catalyst body according to the sixteenth invention is a carrier obtained by coating a coating material on a raw material carrier, wherein the weight of the coating material per 1 liter of the carrier volume after immobilizing the coating material is E (g / g L), and the geometric surface area (GSA) before coating the coating material of the elementary carrier is G (cm 2 / cm 3 ).
- the catalyst according to the eighth aspect of the present invention is characterized by satisfying the relationship of 4), wherein a catalyst layer containing an alkali metal and / or an alkaline earth metal is supported thereon.
- a catalyst such as a medium in which carrier deterioration is suppressed is obtained.
- the catalyst body carrier according to the seventeenth invention comprises, as in the sixteenth invention, a coating material weight E (g / L) per 1 liter carrier volume after immobilization of the coating material, and a coating material of the elementary carrier.
- a coating material weight E (g / L) per 1 liter carrier volume after immobilization of the coating material and a coating material of the elementary carrier.
- G geometrical surface area G (cmVcm 3 ) before being set, so that they satisfy the relationship of the following formula (15).
- a carrier for a catalyst body according to an eighteenth aspect of the present invention is a carrier obtained by coating a coating material on an elementary carrier, wherein the weight of the coating material per liter of the carrier volume after immobilization of the coating material is determined.
- E (g / L) before coating the carrier material coating material Assuming that the porosity is F (%) and the geometric surface area (GSA) before coating the coating material of the elementary carrier is G (cm 2 / cm 3 ), they are represented by the following formula (1)
- the catalyst body according to the tenth aspect of the present invention is characterized in that the catalyst layer according to the tenth aspect of the present invention is satisfied by satisfying the relationship of (6). Thus, a catalyst body with reduced carrier deterioration is obtained.
- the coating method and the material of the coating material in the eleventh invention and the fourteenth to eighteenth inventions are as described in the first invention. Further, the carriers according to the twelfth and thirteenth inventions may also be obtained by coating the elementary carrier with a coating material, similarly to the eleventh invention and the like.
- the coefficient of thermal expansion of the carrier is 8.
- 0 X 1 0- 6 / a is preferably at most -. 4.
- 85 0 after the heat-treated for 50 hours ° C shall be the thermal expansion coefficient of the catalyst body 10.
- 0 X 10- 6 Z ° or less is preferred that the is suppressed is and C, more preferably to allow is suppressed to below 5.
- 0 X 10- 6 Z ° C is preferred that the is suppressed is and C, more preferably to allow is suppressed to below 5.
- the material of the carrier is not particularly limited, such as ceramics and metals.
- ceramics and metals such as ceramics and metals.
- cordierite and mullite which are oxide-based ceramics materials are used.
- a carrier composed of a mixed system or a composite system of multiple types of materials for example, a carrier composed of a material in which mullite particles or SiC particles are combined with cordierite (especially containing 10% or more of cordierite as a constituent material) )
- a carrier composed of a material in which mullite particles or SiC particles are combined with cordierite (especially containing 10% or more of cordierite as a constituent material)
- cordierite especially containing 10% or more of cordierite as a constituent material
- the shape of the carrier used in the first invention and the fourth to tenth inventions and the shape of the carrier according to the eleventh invention and the fourteenth to eighteenth inventions are not particularly limited, and a cell structure such as a monolith honeycomb or a ceramic form may be used.
- the above-mentioned effects can be obtained by using a carrier of any shape, such as pellets, beads, rings, etc.
- honeycomb carrier composed of a large number of through holes (cells) partitioned by thin partition walls
- the through-hole shape (cell shape) of the honeycomb carrier may be any shape such as circular, polygonal, corrugated, etc.
- Hexagonal cells tend to be used for the purpose of uniform coating thickness, and application of the present invention to these is also one of the preferred embodiments.
- the outer shape of the 82 cam carrier may be formed in a predetermined shape suitable for the inner shape of the exhaust system to be installed.
- the cell density of the 82 cam support is also not particularly limited, but the cell density in the range of 6 to 150 cell no inches 2 (0.9 to 23 cells / cm 2 ) is preferable as the catalyst support. .
- the thickness of the partition walls is preferably in the range of 20 to 200 m. In the case of a thin wall of 20 to 200 m, the alkali metal and Z or alkaline earth metal can easily diffuse from the catalyst layer to the center of the thickness of the support wall. Is also big.
- Al-Li metal and Z or Al-earth metal contained in the catalyst layer as NO x storage components.
- K Li, Na, C s, alkaline earth C a is a metalloid, B a, the like S r.
- B a the like S r.
- these corrosive high alkali metal when used in particular New Omicron chi absorbing component kappa, the present invention is most effective.
- the catalyst layer in addition to the New Omicron chi absorbing Ingredients such as an alkali metal or an alkaline earth metal, P t as a normal catalyst component, P d, include noble metals such as R h. These noble metals, or to generate N 0 2 with an alkali metal or alkaline earth metal by reacting the NO and O 2 in the exhaust gas prior to occlude NO x, once occluded the NO x releasing when it is, the NO x to harmless reacted with combustible components in the exhaust gas.
- noble metals such as R h.
- the constituent material of the catalyst layer in order to carry the N_ ⁇ x storage component and a noble metal, such as highly dispersed, with a large heat-resistant inorganic oxide having a specific surface area, such as ⁇ A 1 2 0 3 Preferably.
- anchor one substance a substance which easily reacts with an alkali metal and / or an alkaline earth metal used as a catalyst component, and reacts preferentially with the main constituent material of the carrier (hereinafter, such a substance) Is referred to as “anchor one substance”.) It is also preferable to coexist in the catalyst layer (for example, as the lowermost layer of the catalyst layer). By doing so, even if the catalyst body is exposed to a high temperature during use, the alkali metal or alkaline earth metal in the catalyst layer reacts preferentially with the anchor substance and the reaction with the carrier is suppressed. As a result, deterioration of the carrier is suppressed.
- K, Li, Na, and Ca particularly degrade the carrier, and when these are used, substances that react preferentially with these are used. It is preferably used as an anchor substance.
- the amount of the anchor substance to be present in the catalyst layer is determined based on the equivalent amount of the compound which reacts with the coexisting alkali metals such as Li, K, Na, Ca and Z or alkaline earth metal to form a compound. It is preferably in the range of 0.05 to 10 times, and more preferably in the range of 0.1 to 5 times. In this case, it is appropriate to judge the amount of coexisting alkali metal and / or alkaline earth metal per unit volume of the catalyst.
- the absolute amount of the anchor substance is preferably 0.5 to 100 gZL per unit volume of the catalyst body based on the anchor substance element. 0. small carrier degradation deterrent effect is less than 5 g ZL, when responsible. Di- to the NO x storage catalyst and the same support beyond 1.00 GZL, in the case of using a honeycomb support is clogging of the cells is concerned. In addition, from the comprehensive viewpoint of the effect of suppressing the deterioration of the carrier, the cost, the supportability, and the like, it is more preferably 2 to 80 gZL, more preferably 10 to 70 gZL per catalyst unit.
- the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples.
- Amount of A 1 2 0 3 sol, the solids, in A 1 2 0 3 in terms of, the amount corresponding to 5% by weight of the total A 1 2 0 3, for water slurry - and viscosity have Chasse Wosshukoto Was added as appropriate
- the K catalyst slurry was wash-coated on a cordierite honeycomb carrier (partition thickness: 165 rn, cell density: 400 cpsi (62 cells Zcm 2 ), porosity: 35%, GS A: 27.3 cmVcm 3 ). The drying step was repeated as necessary until the amount of the supported catalyst became 100 g / L. Then 600 in an electric furnace. And baked for one hour in C, and to obtain a K-containing the NO x storage catalyst 1.
- the K catalyst slurry is wet-coated on a cordierite honeycomb support (partition thickness: 165 urn, cell density: 400 cpsi (62 cells Z cm 2 ), porosity: 25%, GS A: 27.3 cm 2 / cm 3 )
- the drying step was repeated as necessary until the catalyst carrying amount reached 100 gZL. After that, 600 ° C in an electric furnace In and baked for one hour to obtain a K-containing NO x P ⁇ catalyst 2.
- the K catalyst slurry is wet-coated on a cordierite honeycomb carrier (partition thickness: 165 m, cell density: 400 cpsi (62 cells / cm 2 ), porosity: 5%, GS A: 27.3 cmVcm 3 )
- the drying step was repeated as necessary until the catalyst carrying amount reached 100 g / L. Thereafter, in an electric furnace and calcined 1 hour at 600 ° C, to obtain a K-containing the NO x storage catalyst 3.
- a cordierite honeycomb carrier (wall thickness: 165 m, cell density: 400 cpsi (62 cells / cm 2 ), porosity: 35%, GS A: 27.3 cm V cm 3 ) was commercially available. I was immersed in a 1 2 0 3 sol. After blowing off excess liquid in the cell, the carrier was dried. Koh one DOO amount of A 1 2 0 3 sol was adjusted to after firing becomes 20 g / L (honeycomb responsible body volume). If the desired coating amount was insufficient by one dipping and drying, the dipping and drying steps were repeated until the desired coating amount was reached. The obtained honeycomb carrier was fired in an electric furnace at 1150 ° C for 3 hours.
- the step of wash-coating the above-mentioned K catalyst slurry on the honeycomb carrier and drying was repeated as necessary until the amount of the supported K catalyst became 100 g / L. Then, it was again fired at 600 ° C. for 1 hour in an electric furnace to obtain a K-containing NO x storage catalyst 4.
- a cordierite honeycomb carrier (partition thickness: 165 rn, cell density: 400 cpsi (62 cells / cm 2 ), porosity: 35%, GS A: 27.3 cmV cm 3 ) is commercially available. I was immersed in a 1 2 0 3 sol. After blowing off excess liquid in the cell, the carrier was dried. A 1 2 0 3 co one first sol, the amount was adjusted after firing 40 g / L (honeycomb responsible body volume) and so as. If the desired coating amount was insufficient by one dipping and drying, the dipping and drying steps were repeated until the desired coating amount was reached. The obtained honeycomb carrier was fired in an electric furnace at 1150 ° C for 3 hours.
- a cordierite honeycomb carrier (partition thickness: 165 m, cell density: 400 cpsi (62 cells / cm 2 ), porosity: 35%, GS A: 27.3 cm 2 / cm 3 ) I was immersed in a commercially available a 1 2 0 3 sol. After blowing off excess liquid in the cell, the carrier was dried. Coating amount of A 1 2 0 3 sol was adjusted to be 80 g / L (honeycomb responsible body volume) after firing. If the desired coating amount was insufficient by one dipping and drying, the dipping and drying steps were repeated until the desired coating amount was reached. The obtained honeycomb carrier was fired in an electric furnace at 1150 ° C for 3 hours.
- the step of wash-coating the above-mentioned K catalyst slurry on the honeycomb carrier and drying was repeated as necessary until the amount of the supported K catalyst became 100 g / L. Then, it was again fired at 600 ° C. for 1 hour in an electric furnace to obtain a K-containing NO x storage catalyst 6.
- the cordierite honeycomb carrier partition wall thickness 165, cell density: 400 cpsi (62 cells / cm 2 ), porosity: 35%, GS A: 27.3 cmV cm 3 ) O, soaked in sol. After the excess liquid in the cell was blown off, the carrier was dried. Coating amount of S I_ ⁇ 2 sol was adjusted after firing 50 GZL monument second cam carrier body product) and so as. If the desired coating amount was insufficient by one dipping and drying, the dipping and drying steps were repeated until the desired coating amount was reached. The obtained honeycomb carrier was fired in an electric furnace at 700 ° C for 3 hours.
- K catalyst slurry on cordierite honeycomb support (wall thickness: 165 m, cell density: 400 cpsi (62 cells / cm 2 ), porosity: 45%, GS A: 27.3 cm 2 / cm 3 )
- the step of wet-coating and drying was repeated as necessary until the amount of supported catalyst became 100 gZL. Thereafter, the mixture was calcined at 600 ° C. for 1 hour in an electric furnace to obtain a K-containing NO x storage catalyst 8.
- Example 9 First, a cordierite honeycomb support (partition thickness: 63.5 m, cell density: 900 cpsi (140 cells / cm 2 ), porosity: 35%, GS A: 43.7 cm 2 / cm 3 ) I was immersed in a commercially available a 1 2 0 3 sol. After blowing off excess liquid in the cell, the carrier was dried. Coating amount of A l 2 ⁇ 3 sol was adjusted l OO GZL (Hani cam carrier volume) and so as after firing. If the desired coating amount was insufficient by one dipping and drying, the dipping and drying steps were repeated until the desired coating amount was reached. The obtained honeycomb carrier was fired in an electric furnace at 1150 ° C for 3 hours.
- a cordierite honeycomb carrier (partition thickness: 63.5, cell density: 900 cpsi (140 cells / cm 2 ), porosity: 35%, GS A: 43.7 cm 2 / cm 3 ) I was immersed in a commercially available a 1 2 ⁇ 3 sol. After blowing off excess liquid in the cell, the carrier was dried. Coating amount of A 1 2 ⁇ 3 sol was adjusted after firing 80 g / L (eighty-two force arm carrier volume) and so as. If the desired coating amount was insufficient by one dipping and drying, the dipping and drying steps were repeated until the desired coating amount was reached. The obtained 82 cam carrier was fired in an electric furnace at 1150 ° C for 3 hours.
- the cordierite honeycomb carrier (partition wall thickness: 165 rn, cell density: 40 0 cpsi (62 cells / cm 2), porosity: 35%, GS A: 27.
- the 3 cm 2 / cm 3 were crushed immersed in a commercially available S 1_Rei 2 sol. After the excess liquid in the cell was blown off, the support was dried.
- the coating amount of the Si 2 sol was adjusted to 40 gZL (82-cam carrier volume) after firing. 'If the desired coating amount was insufficient by one dipping and drying, the dipping and drying steps were repeated until the desired coating amount was reached. Then further coated in the same manner a commercial A 1 2 0 3 sol.
- Coating amount of A 1 2 0 3 sol was adjusted after firing 40 GZL (honeycomb carrier volume) and so as.
- the process of wash-coating the honeycomb carrier with the K catalyst slurry and drying was repeated as necessary until the K catalyst loading amount became 100 g / L.
- the K catalyst slurry is wash-coated on an alumina honeycomb support (partition thickness: 165, cell density: 400 cpsi (62 cells / cm 2 ), porosity: 35%, GSA: 27.3 cm 2 / cm 3 ) and dried. This step was repeated as necessary until the amount of the catalyst supported became 100 g / L. Thereafter, the mixture was calcined at 600 ° C. for 1 hour in an electric furnace to obtain a K-containing NO x storage catalyst 13.
- Honeycomb carrier made of a material with particles bound by co-gelling 1 (partition thickness: 165, cell density: 400 cpsi (62 cells / cm 2 ), porosity: 10%, GS A: 27.
- the step of wet-coating the K catalyst slurry at 3 cmVcm 3 ) and drying was repeated as necessary until the catalyst carrying amount became 100 g / L.
- the K catalyst slurry was added to a cordierite honeycomb support (wall thickness: 88.9 urn, cell density: 400 cpsi (62 cells Zcm 2 ), porosity: 45%, GS A: 35.1 cm cm 3 ). The process of drying and drying was repeated as necessary until the amount of the supported K catalyst became 100 gZL. Thereafter, the mixture was calcined at 600 ° C. for 1 hour in an electric furnace to obtain a K-containing NO x storage catalyst 16. ⁇
- Example 1 1 KO-SHIELITE 35 165 27.3 1-1 0.4 35 20 0.6 40 3 EXAMPLE 2 2 KO-SHIELITE 25 165 27.3 -1-0.5 25 20 0.7 30 2 EXAMPLE 3 3 5 165 27.3 1 1.5 5 20 5.0 25 1 Example 4 4 Core-35 35 165 27.3 ': ...' 20.28 20 0.7 30 2 Example 5 5 co - Shi 'error boku 35 165 27.3 ⁇ 1 2 0 3 sol 40 1.6 19 20 0.7 20 2 example 6 6 co - Shi' gills 35 165 27.3 A1 2 0 3 sol 80 1.9 16 20 0.8 10 1 example 7 7 Co-silicone 35 165 27.3 Si0 2 sol 50 1.5 17 20 0.9 15 0 Example 8 8 ko-silicite 45 165 27.3-1 0.5 45 20 0.4 60 4 Example 9 9 ko-silicone 35 63.5 43.7 A1 2 0 3 sol 100 1.9 15 20 0.7 10 1 Example 10 1 0 Ko-shi 35 35
- Example 13 1 3 Alumina 35 165 27.3--7.9 35 20 3.5 5 2
- Example 14 1 4 Mollite grains at 10 165 27.3 3.8 10 20 4.1 5 2
- Example 15 15 Kos-Elite 35 165 27.3 1-0.4 35 8 0.6 20 3 Comparative Example 16 Corn Elite 45 88.9 35.1--0.5 45 20 0.3 60 4
- the coat weight is the weight of the coating material per liter of volume after immobilization.
- the penetration of the alkali metal and / or the earth metal contained in the catalyst layer into the inside of the support is prevented.
- High initial strength is obtained while being suppressed.
- the deterioration of the carrier due to the alkali metal and / or the alkaline earth metal is suppressed, and the strength and NO x storage ability required as a catalyst carrier can be maintained for a long period of time.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Combustion & Propulsion (AREA)
- Biomedical Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Catalysts (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/546,776 US20060199731A1 (en) | 2003-02-25 | 2003-02-25 | Catalyst and catalyst support |
EP03707053A EP1604740A4 (en) | 2003-02-25 | 2003-02-25 | CATALYST AND CATALYST SUPPORT |
PCT/JP2003/002056 WO2004076066A1 (ja) | 2003-02-25 | 2003-02-25 | 触媒体及び触媒体用担体 |
AU2003211678A AU2003211678A1 (en) | 2003-02-25 | 2003-02-25 | Catalyst and catalyst support |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2003/002056 WO2004076066A1 (ja) | 2003-02-25 | 2003-02-25 | 触媒体及び触媒体用担体 |
Publications (1)
Publication Number | Publication Date |
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WO2004076066A1 true WO2004076066A1 (ja) | 2004-09-10 |
Family
ID=32923067
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PCT/JP2003/002056 WO2004076066A1 (ja) | 2003-02-25 | 2003-02-25 | 触媒体及び触媒体用担体 |
Country Status (4)
Country | Link |
---|---|
US (1) | US20060199731A1 (ja) |
EP (1) | EP1604740A4 (ja) |
AU (1) | AU2003211678A1 (ja) |
WO (1) | WO2004076066A1 (ja) |
Families Citing this family (4)
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JP3843090B2 (ja) * | 2003-09-12 | 2006-11-08 | 本田技研工業株式会社 | 排ガス浄化触媒およびその製造方法、ならびに車用排ガス浄化触媒装置 |
US20050153836A1 (en) * | 2004-01-13 | 2005-07-14 | Yuichi Matsuo | Purification catalyst for exhaust gas, production method therefor, and purification catalyst device for exhaust gas |
JP5563952B2 (ja) * | 2009-11-19 | 2014-07-30 | イビデン株式会社 | ハニカム構造体及び排ガス浄化装置 |
CN108927142A (zh) * | 2018-06-29 | 2018-12-04 | 凯龙高科技股份有限公司 | 一种整体式scr催化剂及其制备方法和用途 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09276708A (ja) * | 1996-04-12 | 1997-10-28 | Nippon Soken Inc | ディーゼル排ガス浄化触媒 |
JP2000051707A (ja) * | 1997-08-20 | 2000-02-22 | Nissan Motor Co Ltd | 排気ガス浄化用触媒及び排気ガス浄化装置 |
JP2001232195A (ja) * | 1999-12-17 | 2001-08-28 | Ngk Insulators Ltd | 触媒体 |
JP2001314762A (ja) * | 2000-05-11 | 2001-11-13 | Ngk Insulators Ltd | 排ガス浄化用触媒体 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5238613A (en) * | 1987-05-20 | 1993-08-24 | Anderson David M | Microporous materials |
US6047544A (en) * | 1997-08-20 | 2000-04-11 | Nissan Motor Co., Ltd. | Engine exhaust gas purification catalyst and exhaust gas purifier |
EP1319436B1 (en) * | 2000-09-08 | 2009-04-15 | Ngk Insulators, Ltd. | Method for producing catalyst body and carrier having alumina carried thereon |
JP2002282702A (ja) * | 2001-01-19 | 2002-10-02 | Ngk Insulators Ltd | 触媒体 |
JP5189236B2 (ja) * | 2001-07-25 | 2013-04-24 | 日本碍子株式会社 | 排ガス浄化用ハニカム構造体及び排ガス浄化用ハニカム触媒体 |
JP3855266B2 (ja) * | 2001-11-01 | 2006-12-06 | 日産自動車株式会社 | 排気ガス浄化用触媒 |
JP4082559B2 (ja) * | 2001-11-22 | 2008-04-30 | 日本碍子株式会社 | 触媒体及びその製造方法 |
-
2003
- 2003-02-25 WO PCT/JP2003/002056 patent/WO2004076066A1/ja active Application Filing
- 2003-02-25 AU AU2003211678A patent/AU2003211678A1/en not_active Abandoned
- 2003-02-25 US US10/546,776 patent/US20060199731A1/en not_active Abandoned
- 2003-02-25 EP EP03707053A patent/EP1604740A4/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09276708A (ja) * | 1996-04-12 | 1997-10-28 | Nippon Soken Inc | ディーゼル排ガス浄化触媒 |
JP2000051707A (ja) * | 1997-08-20 | 2000-02-22 | Nissan Motor Co Ltd | 排気ガス浄化用触媒及び排気ガス浄化装置 |
JP2001232195A (ja) * | 1999-12-17 | 2001-08-28 | Ngk Insulators Ltd | 触媒体 |
JP2001314762A (ja) * | 2000-05-11 | 2001-11-13 | Ngk Insulators Ltd | 排ガス浄化用触媒体 |
Non-Patent Citations (1)
Title |
---|
See also references of EP1604740A4 * |
Also Published As
Publication number | Publication date |
---|---|
EP1604740A4 (en) | 2008-10-08 |
AU2003211678A1 (en) | 2004-09-17 |
US20060199731A1 (en) | 2006-09-07 |
EP1604740A1 (en) | 2005-12-14 |
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