WO2004035839A1 - ネジまたはタッピングネジ - Google Patents
ネジまたはタッピングネジ Download PDFInfo
- Publication number
- WO2004035839A1 WO2004035839A1 PCT/JP2003/013307 JP0313307W WO2004035839A1 WO 2004035839 A1 WO2004035839 A1 WO 2004035839A1 JP 0313307 W JP0313307 W JP 0313307W WO 2004035839 A1 WO2004035839 A1 WO 2004035839A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- screw
- hardness
- tapping
- less
- temperature
- Prior art date
Links
- 238000010079 rubber tapping Methods 0.000 title claims abstract description 35
- 229910000859 α-Fe Inorganic materials 0.000 claims abstract description 15
- 239000002245 particle Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 238000005121 nitriding Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 abstract description 13
- 239000010959 steel Substances 0.000 abstract description 13
- 239000000463 material Substances 0.000 description 10
- 238000005255 carburizing Methods 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 238000001000 micrograph Methods 0.000 description 4
- 238000005275 alloying Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 150000004767 nitrides Chemical class 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- CONKBQPVFMXDOV-QHCPKHFHSA-N 6-[(5S)-5-[[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]methyl]-2-oxo-1,3-oxazolidin-3-yl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C[C@H]1CN(C(O1)=O)C1=CC2=C(NC(O2)=O)C=C1 CONKBQPVFMXDOV-QHCPKHFHSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- MKYBYDHXWVHEJW-UHFFFAOYSA-N N-[1-oxo-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propan-2-yl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(C(C)NC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 MKYBYDHXWVHEJW-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910000963 austenitic stainless steel Inorganic materials 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229910001567 cementite Inorganic materials 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- KSOKAHYVTMZFBJ-UHFFFAOYSA-N iron;methane Chemical compound C.[Fe].[Fe].[Fe] KSOKAHYVTMZFBJ-UHFFFAOYSA-N 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- -1 nitride nitride Chemical class 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 210000000689 upper leg Anatomy 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0093—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for screws; for bolts
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/24—Nitriding
- C23C8/26—Nitriding of ferrous surfaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B25/00—Screws that cut thread in the body into which they are screwed, e.g. wood screws
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B33/00—Features common to bolt and nut
- F16B33/06—Surface treatment of parts furnished with screw-thread, e.g. for preventing seizure or fretting
Definitions
- the invention of this application relates to a screw or a tapping screw and a method of manufacturing the screw, and more particularly, has high strength, high surface hardness, and a balance between surface hardness and internal hardness. It is about new or evening screws and their manufacturing method. Background art
- tapping screws are made of SWCH-10 to 20 or SUS410, and have been carburized and quenched after machining to secure the hardness, impact resistance, and tensile strength required for tapping.
- a surface treatment such as zinc plating has been performed after carburizing. Delayed destruction caused by cracks and the like also poses a problem.
- the inventors of the present application have proposed a new high-strength screw whose strength is ensured by an ultrafine structure regardless of the addition of an alloy element or a tempering treatment (prior application).
- an average particle size of 1 It is characterized by having an ultrafine structure composed of ferrite grains.
- Patent document Japanese Patent Application No. 2 0 0 2—1 6 4 9 9 4
- the invention of this application is based on the new technical knowledge of high-strength screws that the inventors have already proposed, and by taking advantage of its features, it solves the problems of conventional tapping screws, In addition, the task is to provide new tapping screws with high surface hardness and a good balance between surface hardness and internal hardness, as well as new screws in general. Disclosure of the invention
- the invention of this application solves the above-mentioned problems.
- the present invention provides a screw or tapping screw, characterized in that the hardness of the surface portion of the nitrided layer is not less than 450 in terms of a picker hardness.
- a nitrided layer is a compound layer on the outermost surface (for example, a region mainly composed of Fe 3 N, Fe 2 — 3 (C, N) called e phase) and a deposited layer below the compound layer (for example, (Precipitation region of Fe 4 N and nitride of added element).
- the invention of the present application provides a method for manufacturing the screw or tapping screw, wherein the screw or tapping screw molded body has an ultrafine structure of ferrite grains having an average particle diameter of 3 m or less.
- a low-temperature nitrocarburizing treatment at a temperature of 480 to 590 a low-temperature nitrocarburizing treatment at a temperature of 480 to 590:
- a method for manufacturing a screw or a tapping screw which is characterized by performing a treatment.
- FIG. 1 is a micrograph showing a cross section of the threaded portion after gas nitrocarburizing and the threaded portion after tapping in Example 1.
- FIG. 2 is a photomicrograph showing a cross section of the threaded portion after gas nitrocarburizing and the threaded portion after evening softening in Example 2.
- FIG. 3 is a micrograph showing a cross section of the threaded portion after gas nitrocarburizing and the threaded portion after tapping in Example 3.
- FIG. 4 is a micrograph showing a cross section of the screw portion after gas nitrocarburizing and the screw portion after evening rubbing in Example 4. .
- FIG. 5 is a SEM photograph showing the structures near the nitride layer in Example 1 and Comparative Example 1. BEST MODE FOR CARRYING OUT THE INVENTION
- a screw having an ultrafine structure composed of ferrite particles having an average particle size of 3 im or less and further having an average particle size of 1 m or less has a ferrite particle ultrafine structure, as disclosed in the above-mentioned prior application. It can be obtained by forming a screw by cold or warm working using steel as the strand.
- the ferrite ultrafine structure steel itself in this case can be manufactured, for example, by subjecting a thick steel plate to multidirectional multipass rolling in a warm temperature range and introducing a strain larger than the critical strain.
- a high-strength ferrite having an average ferrite particle size of 1.0 zm and a tensile strength of 700 MPa, and a tensile strength of 0.7 m and 800 MPa is realized.
- the mechanism of strengthening by phase transformation is not used at all, and the addition of alloying elements for increasing strength is not required.
- the composition is not restricted, for example, ferritic single-phase steel or steel consisting of ferrite and cementite And a wide range of steel materials can be used. More specifically, for example, if the composition is
- Nb, T i, V are less than 0.5% in total
- a composition having no alloying element added, such as the remaining Fe and unavoidable impurities, can be shown as an example.
- the above-mentioned alloying elements such as Cr, Mo, Cu, Ni, Nb, Ti, V, and B can be added beyond the above range as needed, and vice versa. May not be included at all.
- the invention of this application is characterized by subjecting a compact formed as a screw or a tapping screw to a low-temperature nitrocarburizing treatment.
- the low-temperature nitrocarburizing means itself is a nitriding means using a gas or a salt bath. It is characteristic that nitriding is performed in a shorter time than conventionally known and so-called “main nitriding”.
- the screw or evening screw according to the invention of this application has a nitrided layer on the surface, and the thickness thereof is preferably 100 im or less.
- the hardness of the surface due to the presence of such a nitrided layer is preferably 450 or more as Pickers hardness.
- the force hardness is desirably 450 or less.
- the balance between the thickness of the nitride layer on the surface and the hardness between the surface and the inside is very important for the tapping screw, and is a very remarkable effect realized by the invention of this application.
- the nitrocarburizing temperature at which the tapping screw satisfies the minimum hardness Hv 450 (empirical value) for tapping an iron plate (SPC, etc.) is 480 or more based on the gas nitrocarburizing process conditions and changes in hardness. Will be needed.
- the temperature of the soft nitriding treatment is 580 to 600, but if the treatment is performed at this temperature, the ultrafine crystal grains are coarsened, and the significance of the ultrafine structure steel may be lost.
- the temperature at which crystal grains begin to coarsen is generally 550, but even at 600, if the processing time is set to 1.0 hour or less, it is possible to suppress the coarsening of the crystal grains. .
- the processing temperature is generally 480 to 590, but preferably the processing temperature is 500 to 550. .
- Table 1 shows the composition of the steel used. Ultrafine structure steel with an average ferrite grain size of 0.5 m to 1.0 zm was prepared and used as a material for screws. In addition, strands of SS400 and SWCH18A having an average particle diameter of 2 Otm were prepared for comparison.
- FIG. 1-4 shows a photograph of a cross section of the screw portion of Example 1-4, and it was confirmed that a nitride nitride (compound layer) having a thickness of about 10 m was formed.
- FIG. 5 shows a micrograph of the structure near the nitrided layer.
- the ferrite near the nitrided layer has an average grain size of 1 or less, and it is clear that an extremely fine structure is maintained.
- the particle diameter near the nitrided layer is coarse.
- Table 2 shows the picker hardness of the screw surface and core.
- the surface hardness exceeded 560, and extremely high hardness was obtained. At the same time, it satisfies the surface hardness required for tapping screws.
- the surface hardness is the hardness just below the compound layer or the hardness of the region including the compound layer.
- the core hardness is more than 200 at the lowest, and it is clear that the core hardness is higher than that of 142 of Comparative Example 1.
- the surface hardness of the tapping screw required for Pickers hardness of 450 or more and the internal hardness of 450 or less were satisfied. Table 2
- Fig. 1-4 also shows a photograph of the cross section of the screw taken out after the main screw was penetrated through a mild steel plate having a thickness of 1 thigh, that is, after tapping. No peeling of the nitrided layer (compound layer) was observed, and it was confirmed that the nitrided layer had peeling strength enough to withstand practical use as a tapping screw. Also in the case of the comparative example, tapping is possible for a soft member.
- Table 3 shows the change in tensile strength before and after gas nitrocarburizing of material 1, but there was almost no change.
- material 7 was carburized and quenched, and the tensile strength was examined. The strength was inferior to that of material 1 which was gas-nitrocarburized. Therefore, the application of gas nitrocarburizing to microstructured steel is an excellent method that can increase the surface hardness without lowering the tensile strength of the material.
- tapping screws required carburizing and quenching. This required heating the screw at 800 or more.
- the combination of ultrafine structure and low-temperature nitrocarburizing technology has made it possible to produce tapping screws by heat treatment at a much lower temperature than before.
- the invention of this application is effective for all screws used outdoors or in a high humidity environment.
- it can be used for prefabricated assembly screws, automobiles (especially for mounting license plates), bathroom toilets, air conditioners, compressors, washing machines, refrigerators and other home appliances.
- austenitic stainless steel such as SUS304 has conventionally used a combination of port and nut because an evening screw cannot be formed, but the present invention is extremely effective as a substitute.
- the combination of the ultrafine structure steel and gas nitrocarburizing of the invention of this application is superior in the tensile strength, impact resistance, fatigue resistance, delayed fracture resistance, and especially impact From the point of view, it is effective for automobiles (wearing tires), vehicles, and machine tools.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/531,388 US20060147296A1 (en) | 2002-10-17 | 2003-10-17 | Screw or tapping screw |
EP03808901A EP1577406A4 (en) | 2002-10-17 | 2003-10-17 | SCREW OR SCREW AUTOTARAUDEUSE |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002303657A JP4284405B2 (ja) | 2002-10-17 | 2002-10-17 | タッピングネジとその製造方法 |
JP2002/303657 | 2002-10-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2004035839A1 true WO2004035839A1 (ja) | 2004-04-29 |
Family
ID=32105078
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2003/013307 WO2004035839A1 (ja) | 2002-10-17 | 2003-10-17 | ネジまたはタッピングネジ |
Country Status (6)
Country | Link |
---|---|
US (1) | US20060147296A1 (ja) |
EP (1) | EP1577406A4 (ja) |
JP (1) | JP4284405B2 (ja) |
KR (1) | KR101014699B1 (ja) |
CN (1) | CN1705758A (ja) |
WO (1) | WO2004035839A1 (ja) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4532310B2 (ja) * | 2005-02-28 | 2010-08-25 | 本田技研工業株式会社 | ガラス被覆ボルトの製造方法および金属部材の電食防止構造 |
JP5099660B2 (ja) * | 2005-06-24 | 2012-12-19 | 独立行政法人物質・材料研究機構 | 高強度タッピンねじ |
JP4756993B2 (ja) * | 2005-10-27 | 2011-08-24 | 株式会社小松製作所 | 摺動部材支持構造 |
US7795469B2 (en) | 2006-12-21 | 2010-09-14 | Rohm And Haas Company | Process for the selective (AMM) oxidation of lower molecular weight alkanes and alkenes |
JP2010139025A (ja) * | 2008-12-12 | 2010-06-24 | Tsurumi Soda Co Ltd | 高圧ガス容器弁 |
JP5508154B2 (ja) | 2010-06-17 | 2014-05-28 | ポップリベット・ファスナー株式会社 | ブラインドファスナーおよびその製造方法 |
JP5744610B2 (ja) | 2011-04-19 | 2015-07-08 | Ntn株式会社 | ガス軟窒化方法 |
JP5761105B2 (ja) * | 2012-04-02 | 2015-08-12 | 新日鐵住金株式会社 | 冷鍛窒化用鋼、冷鍛窒化用鋼材および冷鍛窒化部品 |
DE102020102982A1 (de) * | 2020-02-05 | 2021-08-05 | Böllhoff Verbindungstechnik GmbH | Fügeelement, Verbindungsstruktur mit dem Fügeelement, Herstellungsverfahren des Fügeelements und entsprechendes Verbindungsverfahren |
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- 2002-10-17 JP JP2002303657A patent/JP4284405B2/ja not_active Expired - Lifetime
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2003
- 2003-10-17 WO PCT/JP2003/013307 patent/WO2004035839A1/ja active Application Filing
- 2003-10-17 CN CNA2003801015165A patent/CN1705758A/zh active Pending
- 2003-10-17 US US10/531,388 patent/US20060147296A1/en not_active Abandoned
- 2003-10-17 KR KR1020057006533A patent/KR101014699B1/ko not_active IP Right Cessation
- 2003-10-17 EP EP03808901A patent/EP1577406A4/en not_active Withdrawn
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Also Published As
Publication number | Publication date |
---|---|
CN1705758A (zh) | 2005-12-07 |
US20060147296A1 (en) | 2006-07-06 |
JP2004137560A (ja) | 2004-05-13 |
EP1577406A4 (en) | 2006-02-01 |
KR101014699B1 (ko) | 2011-02-16 |
KR20050072440A (ko) | 2005-07-11 |
EP1577406A1 (en) | 2005-09-21 |
JP4284405B2 (ja) | 2009-06-24 |
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