WO2004025018A8 - Procede de production d'une moquette - Google Patents

Procede de production d'une moquette

Info

Publication number
WO2004025018A8
WO2004025018A8 PCT/US2003/029163 US0329163W WO2004025018A8 WO 2004025018 A8 WO2004025018 A8 WO 2004025018A8 US 0329163 W US0329163 W US 0329163W WO 2004025018 A8 WO2004025018 A8 WO 2004025018A8
Authority
WO
WIPO (PCT)
Prior art keywords
polymer adhesive
weight
tufted
molten
primary backing
Prior art date
Application number
PCT/US2003/029163
Other languages
English (en)
Other versions
WO2004025018A1 (fr
Inventor
Raymond Joseph Reisdorf
Loic Pierre Rolland
Original Assignee
Du Pont
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Du Pont filed Critical Du Pont
Priority to CA002498255A priority Critical patent/CA2498255A1/fr
Priority to EP03752419A priority patent/EP1537272A1/fr
Priority to AU2003270710A priority patent/AU2003270710A1/en
Priority to JP2004572013A priority patent/JP2006517617A/ja
Publication of WO2004025018A1 publication Critical patent/WO2004025018A1/fr
Publication of WO2004025018A8 publication Critical patent/WO2004025018A8/fr

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1027Pressing using at least one press band
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1207Heat-activated adhesive
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0076Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing the back coating or pre-coat being a thermoplastic material applied by, e.g. extrusion coating, powder coating or laminating a thermoplastic film
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0081Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing with at least one extra fibrous layer at the backing, e.g. stabilizing fibrous layer, fibrous secondary backing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/10Fibres of continuous length
    • B32B2305/18Fabrics, textiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • B32B2307/7242Non-permeable
    • B32B2307/7248Odour barrier
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00Floor coverings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00Floor coverings
    • B32B2471/02Carpets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1027Pressing using at least one press band
    • B32B37/1036Pressing between one press band and a cylinder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/153Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/20Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00Chemical constitution of the fibres, threads or yarns
    • D06N2201/02Synthetic macromolecular fibres
    • D06N2201/0263Polyamide fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00Chemical constitution of the fibres, threads or yarns
    • D06N2201/06Animal fibres, e.g. hair, wool, silk
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00Macromolecular materials of the coating layers
    • D06N2203/04Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/042Polyolefin (co)polymers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00Macromolecular materials of the coating layers
    • D06N2203/06Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/061Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2213/00Others characteristics
    • D06N2213/06Characteristics of the backing in carpets, rugs, synthetic lawn
    • D06N2213/065Two back coatings one next to the other

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Carpets (AREA)
  • Laminated Bodies (AREA)
  • Nonwoven Fabrics (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

L'invention concerne un procédé de production d'une moquette tuftée en fibres de type polyamide. Cette moquette comprend une étoffe de support tuftée avec un fil constitué d'au moins 85 % en poids de fibres choisies dans le groupe constitué de fibres de nylon, de fibres de laine et de mélanges de fibres de nylon et de fibres de laine. Un adhésif polymère fondu est appliqué sur l'envers de l'étoffe de support tuftée, lequel adhésif est constitué d'au moins 85 % en poids d'un ou de plusieurs copolymères d'éthylène constitués chacun de 50 à 95 en poids d'éthylène et de 5-50 % en poids d'au moins un comonomère choisi dans le groupe constitué d'esters et d'acides carboxyliques. L'étoffe de support tuftée et la couche d'adhésif polymère fondu sont comprimées sous une courroie mobile qui applique une pression d'au moins 1 N/cm2 pendant une période d'au moins 5 secondes pendant lesquelles l'adhésif polymère reste dans un état fondu. L'adhésif polymère fondu est ensuite refroidi à une température inférieure au point de fusion dudit adhésif fondu. Une sous-couche tissée peut être placée par-dessus l'adhésif polymère fondu sur l'envers de l'étoffe de support.
PCT/US2003/029163 2002-09-13 2003-09-12 Procede de production d'une moquette WO2004025018A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CA002498255A CA2498255A1 (fr) 2002-09-13 2003-09-12 Procede de production d'une moquette
EP03752419A EP1537272A1 (fr) 2002-09-13 2003-09-12 Procede de production d'une moquette
AU2003270710A AU2003270710A1 (en) 2002-09-13 2003-09-12 Process for producing carpet
JP2004572013A JP2006517617A (ja) 2002-09-13 2003-09-12 カーペットの製造方法

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US41076702P 2002-09-13 2002-09-13
US60/410,767 2002-09-13
US10/658,084 2003-09-09
US10/658,084 US20040079468A1 (en) 2002-09-13 2003-09-09 Process for producing carpet

Publications (2)

Publication Number Publication Date
WO2004025018A1 WO2004025018A1 (fr) 2004-03-25
WO2004025018A8 true WO2004025018A8 (fr) 2004-05-13

Family

ID=32110113

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2003/029163 WO2004025018A1 (fr) 2002-09-13 2003-09-12 Procede de production d'une moquette

Country Status (7)

Country Link
US (1) US20040079468A1 (fr)
EP (1) EP1537272A1 (fr)
JP (1) JP2006517617A (fr)
CN (1) CN1681991A (fr)
AU (1) AU2003270710A1 (fr)
CA (1) CA2498255A1 (fr)
WO (1) WO2004025018A1 (fr)

Families Citing this family (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040137191A1 (en) * 2003-01-15 2004-07-15 Beren James R. Recyclable extrusion-coated carpet having improved fiber lock
WO2006041440A1 (fr) * 2004-09-22 2006-04-20 Mohawk Brands, Inc. Procede ameliore/alternatif pour appliquer des adhesifs thermofusibles sur les tapis
WO2006041753A2 (fr) 2004-10-04 2006-04-20 Grant William Doney Procede de transfert thermique par lamination d'un adhesif thermofusible destine a la formation d'un support de tapis et tapis fini ou produit carreau de tapis
US20070270064A1 (en) * 2006-05-22 2007-11-22 Aseere Lester M Carpet primary backing having enhanced tufting and tuft securing characteristics
US8234000B2 (en) * 2006-10-27 2012-07-31 Nobel Biocare Services Ag Method and apparatus for obtaining data for a dental component and a physical dental model
DE502007004553D1 (de) * 2007-01-31 2010-09-09 Ruzek Ivo Edward Hochfester leichter Tuftingträger und Verfahren zu seiner Herstellung
GB0707802D0 (en) * 2007-04-23 2007-05-30 Brintons Ltd Attachment for belt or chain
UA101779C2 (ru) * 2009-11-09 2013-04-25 Канека Корпорейшн Ворсистый материал и способ его производства
CN101831739B (zh) * 2010-04-30 2012-01-25 东升地毯集团有限公司 聚乳酸纤维与羊毛混纺复合的机制地毯及其生产方法
AU2011308482B2 (en) * 2010-10-01 2015-12-10 Beaulieu Group, Llc Lightweight carpet products and method of manufacture thereof
JP2012157409A (ja) * 2011-01-31 2012-08-23 Suminoe Textile Co Ltd タフテッドカーペットの製造方法及びその製造方法で製造されたタフテッドカーペット。
US20130189891A1 (en) * 2012-01-20 2013-07-25 Base King, Llc Pvc-free flooring and method of manufacture
BR112015030311A8 (pt) * 2013-06-10 2021-12-21 Dsm Ip Assets Bv método para produzir produtos têxteis, produtos que podem ser obtidos dos mesmos e método para recuperar os produtos
DE102013012843A1 (de) * 2013-08-02 2015-02-05 Anker-Teppichboden Gebr. Schoeller Gmbh + Co. Kg Textiler Fußbodenbelag, insbesondere zur Verwendung im Innenraum von Flugzeugen
CN104665527B (zh) * 2015-01-29 2016-06-29 柳州市俊杰汽配制造有限公司 纤维毯制造工艺
CN104783631A (zh) * 2015-04-27 2015-07-22 昆山怡家居纺织有限公司 一种仿羊皮地毯的加工方法
CN108350647A (zh) * 2015-11-05 2018-07-31 帝斯曼知识产权资产管理有限公司 制造纺织产品的方法、该纺织产品的用途以及用于应用该方法的装置
CN108350649A (zh) * 2015-11-05 2018-07-31 帝斯曼知识产权资产管理有限公司 制造纺织产品的方法、该纺织产品的用途、该纺织产品本身以及用于应用该方法的装置
CN106881800B (zh) * 2015-12-15 2019-04-02 广东美适地毯有限公司 橡胶地毯注胶成型装置
WO2017214520A1 (fr) 2016-06-09 2017-12-14 Shaw Industries Group, Inc. Articles tuftés structurés, leurs systèmes et procédés de fabrication
CN107536397A (zh) * 2016-06-27 2018-01-05 天津香玉地毯有限公司 生物基聚酰胺及其纤维制成的地毯
US11260621B2 (en) * 2017-09-13 2022-03-01 Aladdin Manufacturing Corporation Low weight modular carpet components and methods of making the same
CN109199048A (zh) * 2018-08-09 2019-01-15 龙福环能科技股份有限公司 簇绒地毯及其制造方法
WO2020146316A1 (fr) * 2019-01-07 2020-07-16 Shaw Industries Group, Inc. Compositions de tapis ayant des supports de film stratifié et leurs procédés de fabrication
CN115989347A (zh) * 2020-07-08 2023-04-18 奥瑞尔解决方案英国第一有限公司 用于降噪和抗压的纤维基组合物
CN113787812A (zh) * 2021-09-17 2021-12-14 深圳市天雅地毯装饰材料有限公司 一种地毯贴合装置及方法

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Also Published As

Publication number Publication date
EP1537272A1 (fr) 2005-06-08
AU2003270710A1 (en) 2004-04-30
CN1681991A (zh) 2005-10-12
US20040079468A1 (en) 2004-04-29
CA2498255A1 (fr) 2004-03-25
WO2004025018A1 (fr) 2004-03-25
JP2006517617A (ja) 2006-07-27

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