WO2004014789A1 - Percarbonate de sodium revetu et son procede de preparation et son utilisation - Google Patents
Percarbonate de sodium revetu et son procede de preparation et son utilisation Download PDFInfo
- Publication number
- WO2004014789A1 WO2004014789A1 PCT/CN2002/000558 CN0200558W WO2004014789A1 WO 2004014789 A1 WO2004014789 A1 WO 2004014789A1 CN 0200558 W CN0200558 W CN 0200558W WO 2004014789 A1 WO2004014789 A1 WO 2004014789A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sodium percarbonate
- product
- aqueous solution
- hydrogen peroxide
- coated
- Prior art date
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- VTIIJXUACCWYHX-UHFFFAOYSA-L disodium;carboxylatooxy carbonate Chemical compound [Na+].[Na+].[O-]C(=O)OOC([O-])=O VTIIJXUACCWYHX-UHFFFAOYSA-L 0.000 title claims abstract description 104
- 229940045872 sodium percarbonate Drugs 0.000 title claims abstract description 104
- 238000002360 preparation method Methods 0.000 title abstract description 7
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims abstract description 75
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims abstract description 52
- 239000003381 stabilizer Substances 0.000 claims abstract description 49
- 238000006243 chemical reaction Methods 0.000 claims abstract description 36
- 229910000029 sodium carbonate Inorganic materials 0.000 claims abstract description 26
- 239000003599 detergent Substances 0.000 claims abstract description 23
- 239000000203 mixture Substances 0.000 claims abstract description 19
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 9
- 239000007844 bleaching agent Substances 0.000 claims abstract description 9
- 150000003839 salts Chemical class 0.000 claims abstract description 8
- 238000009472 formulation Methods 0.000 claims abstract description 4
- 239000011248 coating agent Substances 0.000 claims description 31
- 239000000463 material Substances 0.000 claims description 28
- 239000007864 aqueous solution Substances 0.000 claims description 25
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 23
- 239000001301 oxygen Substances 0.000 claims description 23
- 229910052760 oxygen Inorganic materials 0.000 claims description 23
- 239000002245 particle Substances 0.000 claims description 23
- 238000003756 stirring Methods 0.000 claims description 21
- 238000001035 drying Methods 0.000 claims description 17
- 239000011734 sodium Substances 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 15
- 239000012452 mother liquor Substances 0.000 claims description 13
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 claims description 11
- 238000003786 synthesis reaction Methods 0.000 claims description 11
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 9
- 238000004061 bleaching Methods 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 9
- 239000002002 slurry Substances 0.000 claims description 8
- 239000004952 Polyamide Substances 0.000 claims description 7
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 claims description 7
- 229920002647 polyamide Polymers 0.000 claims description 7
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 claims description 7
- 239000002202 Polyethylene glycol Substances 0.000 claims description 5
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical group [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 5
- 238000002425 crystallisation Methods 0.000 claims description 5
- 230000008025 crystallization Effects 0.000 claims description 5
- 229920001223 polyethylene glycol Polymers 0.000 claims description 5
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 claims description 4
- 239000004354 Hydroxyethyl cellulose Substances 0.000 claims description 4
- 239000012267 brine Substances 0.000 claims description 4
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims description 4
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 229920001577 copolymer Polymers 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 230000035484 reaction time Effects 0.000 claims description 3
- 239000011780 sodium chloride Substances 0.000 claims description 3
- 238000010009 beating Methods 0.000 claims description 2
- FZZMTSNZRBFGGU-UHFFFAOYSA-N 2-chloro-7-fluoroquinazolin-4-amine Chemical compound FC1=CC=C2C(N)=NC(Cl)=NC2=C1 FZZMTSNZRBFGGU-UHFFFAOYSA-N 0.000 claims 1
- 238000012216 screening Methods 0.000 claims 1
- 239000012459 cleaning agent Substances 0.000 abstract description 4
- 239000002912 waste gas Substances 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 239000007858 starting material Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 32
- 238000000354 decomposition reaction Methods 0.000 description 16
- 230000008569 process Effects 0.000 description 16
- 238000000576 coating method Methods 0.000 description 14
- 238000003860 storage Methods 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 13
- 230000000694 effects Effects 0.000 description 11
- 229910001385 heavy metal Inorganic materials 0.000 description 11
- 150000002500 ions Chemical class 0.000 description 11
- 239000000843 powder Substances 0.000 description 11
- 239000002994 raw material Substances 0.000 description 11
- 238000012360 testing method Methods 0.000 description 10
- 150000001412 amines Chemical class 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- -1 papermaking Substances 0.000 description 8
- 150000003254 radicals Chemical class 0.000 description 8
- 239000013078 crystal Substances 0.000 description 7
- 229910021645 metal ion Inorganic materials 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 238000005243 fluidization Methods 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 230000036541 health Effects 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 230000006641 stabilisation Effects 0.000 description 3
- 238000011105 stabilization Methods 0.000 description 3
- 230000000087 stabilizing effect Effects 0.000 description 3
- 230000001954 sterilising effect Effects 0.000 description 3
- 238000004659 sterilization and disinfection Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- ZKQDCIXGCQPQNV-UHFFFAOYSA-N Calcium hypochlorite Chemical compound [Ca+2].Cl[O-].Cl[O-] ZKQDCIXGCQPQNV-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 150000001639 boron compounds Chemical class 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 239000008139 complexing agent Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229920000620 organic polymer Polymers 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000007348 radical reaction Methods 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- 230000027756 respiratory electron transport chain Effects 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 description 2
- 235000011152 sodium sulphate Nutrition 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000009360 aquaculture Methods 0.000 description 1
- 244000144974 aquaculture Species 0.000 description 1
- 239000000022 bacteriostatic agent Substances 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- QOSATHPSBFQAML-UHFFFAOYSA-N hydrogen peroxide;hydrate Chemical compound O.OO QOSATHPSBFQAML-UHFFFAOYSA-N 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 229910052500 inorganic mineral Chemical class 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 150000002681 magnesium compounds Chemical class 0.000 description 1
- 159000000003 magnesium salts Chemical class 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011707 mineral Chemical class 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229960001922 sodium perborate Drugs 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- MWNQXXOSWHCCOZ-UHFFFAOYSA-L sodium;oxido carbonate Chemical compound [Na+].[O-]OC([O-])=O MWNQXXOSWHCCOZ-UHFFFAOYSA-L 0.000 description 1
- YKLJGMBLPUQQOI-UHFFFAOYSA-M sodium;oxidooxy(oxo)borane Chemical compound [Na+].[O-]OB=O YKLJGMBLPUQQOI-UHFFFAOYSA-M 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000013112 stability test Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0039—Coated compositions or coated components in the compositions, (micro)capsules
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B15/00—Peroxides; Peroxyhydrates; Peroxyacids or salts thereof; Superoxides; Ozonides
- C01B15/055—Peroxyhydrates; Peroxyacids or salts thereof
- C01B15/10—Peroxyhydrates; Peroxyacids or salts thereof containing carbon
- C01B15/106—Stabilisation of the solid compounds, subsequent to the preparation or to the crystallisation, by additives or by coating
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/39—Organic or inorganic per-compounds
- C11D3/3942—Inorganic per-compounds
Definitions
- the invention relates to a coated sodium percarbonate, a method for preparing the coated sodium percarbonate, and an application of the coated sodium percarbonate as a bleaching component in a detergent, detergent and bleach formulation.
- the international patent classification number belongs to the field of C11D3 / 39 detergent. Background technique
- Sodium percarbonate has excellent bleaching and sterilization functions because it can decompose and release active oxygen. It is widely used in washing, printing and dyeing, textile, papermaking, medicine and health, etc., China's detergent industry is the largest coated sodium percarbonate. Potential market, compared with traditional chlorine bleach, phosphorus detergent builder and sodium perborate, it is regarded as the ideal detergent builder. In recent years, it has been widely used in foreign detergent industries. At present, the domestic sodium percarbonate cannot fully meet the use requirements in terms of stability and other aspects, which greatly limits the promotion and application of sodium percarbonate in the detergent industry. With the improvement of people's living standards and the strengthening of environmental protection awareness, low-phosphorus and non-phosphorus laundry powders will gradually replace phosphorus-containing laundry powders. At present, China's annual output of laundry powder is about 2 million tons. Based on the calculation that the amount of sodium percarbonate is 8%, the market demand for sodium percarbonate will reach nearly 200,000 tons.
- the dry method is to spray a sodium carbonate aqueous solution and a high-concentration hydrogen peroxide aqueous solution on a sodium percarbonate seed in a flowing air stream, dry and grow the crystal, or add a high-concentration hydrogen peroxide to the sodium carbonate particles.
- the dry method is to spray a sodium carbonate aqueous solution and a high-concentration hydrogen peroxide aqueous solution on a sodium percarbonate seed in a flowing air stream, dry and grow the crystal, or add a high-concentration hydrogen peroxide to the sodium carbonate particles.
- Its advantages are no filtration, short process and high yield, but there is a large amount of mixed heat and poor heat exchange effect during the reaction, large amount of dust, demanding equipment and process conditions, and high concentration of hydrogen peroxide, except for a few Outside the country, less used.
- the wet method is the reaction of hydrogen peroxide and sodium carbonate aqueous solution at a certain temperature, crystallization, and then drying to obtain the finished product. Because the materials can be fully mixed and easy to exchange heat, the process equipment is simple, the investment is small, the mother liquor can be recovered, Apply. At present, most of the domestic and foreign countries adopt the wet process. Japan first put it into industrial production in 1969, and now has a production capacity of more than 100,000 tons per year, and more than 60. 0% is used for detergent additives. At present, more than one million tons of sodium percarbonate are required worldwide, and the maximum single-set production capacity is 20,000 tons.
- Sodium percarbonate is a new type of multi-purpose fine chemical product with active oxygen content of 15.3%. It is known as solid hydrogen peroxide. It has strong bleaching, stain removal, sterilization and other functions. The main purpose is to be used as an auxiliary for detergents. It is also widely used as dyeing agent, bleaching agent, color developer, preservative, bacteriostatic agent and oxygen supply agent in the fields of textile, papermaking, food, medical and health. China began to research and produce sodium percarbonate in the early 1980s, and a large number of literatures have reported its preparation process research.
- the major domestic manufacturers include Yangzhou Pesticide Factory, Zhejiang Shangyu Inorganic Salt Factory, Jilin Chemical Industry Company, Tianjin Chemical Plant, and Guangzhou Jinzhujiang Chemical Co., Ltd., etc. Most of them use the wet process to produce sodium percarbonate.
- Sodium percarbonate (2N C03, 3H 2 0 2 ) can be used as the active oxygen component in detergents, cleaning agents and bleaching agents. Because sodium percarbonate has insufficient storage stability in a hot and humid environment and in the presence of various detergent and cleaning agent components, the stability of sodium percarbonate must be improved to reduce the loss of active oxygen.
- a basic principle for stabilizing is to coat the small particles of sodium percarbonate by forming a coating with the stabilizing components.
- GB174 891 has disclosed a method for spraying a sodium water glass solution onto a compound containing active oxygen for subsequent storage stability in order to improve storage stability.
- the sodium percarbonate particles obtained by crystallization are coated with sufficient silicate to stabilize the sodium percarbonate.
- a method for stabilizing granular sodium percarbonate is known from DE-OS 2417 572 and DE-PS 26 22610, one of which is a mixture formed by crystallization of sodium carbonate and other mineral salts such as sodium bicarbonate and I or sodium sulfate, or A mixture of sodium carbonate, sodium sulfate and sodium silicate is used as the coating substance.
- an aqueous solution of the coating material component is sprayed onto the sodium percarbonate particles while maintaining the fluidized bed temperature at 30-80 ° C, and the water added thereto is evaporated to form a strong coating.
- Another coating component is known from U.S. Patent 4,325,933: Stabilization by treating sodium percarbonate with an aqueous solution of an alkaline earth metal salt, magnesium sulfate or magnesium chloride. When the sodium percarbonate particles are treated, an alkaline earth metal carbonate layer is formed on the surface, which will reduce the water absorption of sodium percarbonate and improve its stability. However, it was shown that such stabilized products still do not have sufficient storage stability.
- the composition of sodium percarbonate has higher reliability; according to this embodiment, the composition contains Compounds of the inorganic magnesium compound series also contain alkali metal carbonates.
- the composition does not involve sodium percarbonate particles with a homogeneous coating tightly adhered to their core, but rather a mixture that is also granular. It can be determined in the post-processing of the method for preparing the composition described in the document that such a composition has insufficient storage stability in a humid and hot environment in the presence of detergent powder.
- An object of the present invention is to provide a coated sodium percarbonate having high stability, and the storage stability of the coated sodium percarbonate is superior to that of the prior art coated sodium percarbonate.
- Another object of the present invention is to provide a method for preparing coated sodium percarbonate which is particularly stable for storage.
- Sodium percarbonate is an adduct of sodium carbonate and hydrogen peroxide. This adduct is unstable. Under the influence of heat and moisture, hydrogen peroxide will be released. Hydrogen peroxide will decompose to generate water and oxygen:
- the decomposition mechanism of hydrogen peroxide is the process of electron transfer and radical reaction, and heavy metal ions, such as iron and copper, accidentally carried in the raw materials or during the synthesis process, catalyze the decomposition of H 2 0 2 and accelerate Decomposition of sodium percarbonate. Therefore, moisture, moisture, heat, and heavy metal ions are the main factors affecting the stability of sodium percarbonate. Therefore, the key to the preparation of stable sodium percarbonate is:
- the moisture content of the product must be less than 2%.
- the wet product is required to be easily filtered, which can reduce the moisture content of the centrifuged material to be low, loose, and non-agglomerated.
- the wet material that has entered the vibrating fluidized drying bed has good fluidization performance. — Drying in the temperature range of 115 ° C can reduce the loss of product's available oxygen, and can produce products with high active oxygen content.
- the particle size of the product cannot be too small, the particle size is too small, the specific surface area is large, it is easy to absorb moisture, and cause product decomposition.
- a crystal assisting agent is added at the beginning of the synthesis reaction, and the reaction temperature and the stirring speed are adjusted in combination to make the wet product easy to shake and filter, and the product particles above 95.0% can be controlled within the range of 80-10 mesh particle size.
- the stabilizer solution and the coating agent solution are atomized and sprayed separately.
- the sprayed stabilizer is also composed of a heavy metal ion complexing agent and a free radical inhibitor.
- the stabilizer is called an external stabilizer.
- the purpose of the coating agent is to form a very thin organic polymer film on the surface of sodium percarbonate, to prevent contact with moisture, but not too much, otherwise it will affect the dissolution rate of sodium percarbonate and limit the performance of product bleaching and oxidation.
- the inventor conducted a pilot test of coated sodium percarbonate in a 500 liter kettle through a small test, added heavy metal ion complexing agents, free radical inhibitor species and their ratios to the reaction materials, and added crystal assistants in the synthesis The amount, mixing ratio and addition time, the different mixing speeds and temperatures at different times in the synthesis have an impact on the product yield and product particle size.
- sodium percarbonate is dried, the stabilizers and film-forming agents have been screened and mixed for hundreds of years. This test determined the optimal process conditions and was successfully used in a 3000 liter synthetic kettle. The main points are as follows:
- the raw material sodium carbonate be recrystallized, which has a good effect, but the energy and material consumption are too high, which has no industrial significance.
- Adding a stabilizer to the reaction raw material liquid can complex heavy metal ions, and the organic amine EDTA can both complex heavy metal ions and act as a free radical inhibitor.
- the added internal stabilizer can enter the interior of the product particles, which can achieve "internal stability""
- the effect is that too little addition does not provide stability, too much addition adds cost, and even makes the wet product into agglomerates, and the filterability is not good.
- the "internal stabilizer" of the present invention is determined through a small test and a pilot test and verified by production, and proves that the formula is reasonable, economical and practical.
- the crystal flow aid sodium polyacrylate and / or polyamide is added at a fine flow rate, and the sodium polyacrylate and / or polyamide are formulated into a 5-30% (weight) aqueous solution by using the product amount 0-1.
- the stirring speed is adjusted by frequency conversion to adjust the stirring speed 10rpm-90rpm and the reaction temperature is adjusted 14 ° C -25V, so that the product particle size is 95.0% or more control It is in the range of 80 mesh to 10 mesh, and it is white spherical, and the wet product can be easily filtered.
- the moisture content of the wet product after the filtering aid is added is about 6.0%, and the imported hot air can be reduced to about 105 ° C during drying, and the fluidization condition is good, which can ensure the product effective oxygen 13.0% or more .
- Produce The yield is over 90 ⁇ . 0% by sodium carbonate.
- the external stabilizer composition is: Na 2 Si0 3 , MgS0 4 , triethanolamine
- the coating agent is composed of a polymer film-forming agent.
- the film agent is: any one of polyethylene glycol, hydroxyethyl cellulose or acrylic acid-maleic acid copolymer, which is formulated into an aqueous solution with a solid content of 5% -30%, and the amount is 0. 02% -0. 5%.
- the organic amine triethanolamine used is tertiary amine, LD 50 > 5000mg / Kg, basically non-toxic, it can inhibit the generation of 3 ⁇ 4 0 2 radicals, and can also complex heavy metal ions.
- the boiling point is 360 ° C .
- the drying loss is small, the price is 10 yuan / kg, it is economical and practical, and the compatibility is good.
- the coating agent and stabilizer formulation of the invention has characteristics and the coating process effect. Good, 80 seconds or so to dissolve the product, the product does not affect the bleaching effect, a vibration fluidized bed dryer for drying at the time of stabilization, coating with.
- the product meets the requirements of the enterprise standard Q / YT001-2000, with a stability of> 95. 0%, and a particle size above 95.0% after sieving is 20-50 mesh, and the particle size distribution range is relatively small.
- the water content is as large as 7. 0-8. 0%.
- sodium percarbonate is used in laundry powder additives to decompose the active oxygen quickly and lose its use value.
- 0% Made of laundry made by the inventors of coated and uncoated sodium percarbonate according to the formula of "China Chemical Product Manual Vol. Rc007 Color Bleaching Laundry Detergent" The powder moisture content was 6.5%, and a stability test was performed.
- the coating sodium percarbonate of the present invention is synthesized using 27.5% hydrogen peroxide, industrial sodium carbonate as the main raw material, and is produced by a wet process, and the product is coated.
- the process is as follows: industrial sodium carbonate and industrial refined salt are added at a ratio of 4: 1 by weight, and a slurrying kettle in which a predetermined amount of mother liquor has been placed is added under stirring, and an internal stabilizer is added to beat the metered 27.5% hydrogen peroxide into the hydrogen peroxide.
- the internal stabilizer is added under stirring, and the slurry and hydrogen peroxide are cooled to 14-16 ° C with a cold brine jacket, while being added to the metered mother liquid while stirring, and stirred to cool to the specified temperature of 14-16 ° C.
- the rate of the two materials is controlled.
- the crystal growth aid sodium polyacrylate and / or polyamide is added dropwise, the reaction temperature is controlled at 16-25 ° C, and the stirring speed range is adjusted to 10 rpm.
- the main material consumption per ton of product is as follows: 27.5% hydrogen peroxide 1080 kg, industrial sodium carbonate 750 kg, refined industrial salt sodium chloride 200 kg, coal 160 kg, electricity 260 kWh.
- the purpose of adding the crystal-assisting agent is to obtain a product with an appropriate particle size.
- the crystal-assisting agent still has a "flocculation" effect, which can increase the yield.
- the filterability is easy to “dry out”.
- the outer stabilizer is composed of Na4Si0 3 and MgS.0. 4.
- the coating agent is composed of any one of the polymer film-forming agent polyethylene glycol, hydroxyethyl cellulose or acrylic acid-maleic acid copolymer, and the solid content of the aqueous solution is 5%. — 30%, the amount is based on the weight of the product sodium percarbonate: 0. 02%-0.5%, the total amount is 3% of the product sodium percarbonate.
- the stability and product stability of the sodium percarbonate treated by the coating are significantly improved.
- the above three measures have been applied to the production of 2000 tons / year coated sodium percarbonate with good results.
- the main mechanism is that the decomposition of sodium percarbonate first releases H 2 0 2 , while the decomposition mechanism of H 2 0 2 is the process of electron transfer and radical reaction.
- the metal impurities such as copper and iron in the raw material decompose H 2 0 2 Catalysis, the effect of adding an internal stabilizer to the reaction material is to make the material
- Metal ions are precipitated or complexed by organic amine EDTA, and organic amine EDTA is a free radical absorbent like organic phenol, which can inhibit the decomposition of 3 ⁇ 40 2 .
- Silicate and magnesium salts added as external stabilizers can further complex metal ions, while organic amine triethanolamine is a high boiling point substance with a boiling point of 36CTC and low toxicity.
- LD 50 > 5000mg / kg can both complex metal ions and Inhibit the generation of free radicals, improve the stability of the product, and the price is low.
- the compatibility with the product is good.
- the high-molecular film-forming agent can make the external stabilizer better adhere to the surface of sodium percarbonate particles, but the film-forming dose is too large. Affects the solubility of sodium percarbonate, affects the bleaching and sterilization.
- added stabilizers can be reduced by the above two complex metal ions or products, or radical generated by absorption of the decomposition of H 2 0 2, to suppress the decomposition of H 2 0 2, i.e. inhibiting sodium percarbonate Decomposition.
- Sodium percarbonate is a heat-sensitive substance.
- the higher the reaction temperature the higher the decomposition rate of the sodium percarbonate synthesized and the lower the relative yield.
- the reaction temperature is too low, which affects the product results and leads to a decrease in yield.
- the process of the present invention generally controls the reaction temperature between 18-25 ° C, the temperature is too low, the energy consumption is too large, and it is uneconomical.
- the stability of the product is significantly improved, and the product can be guaranteed while improving the stability of the product. It has a moderate dissolution rate and active oxygen release rate and has a builder function, which can improve the performance of the product.
- the stability of the product was measured according to the Q7 YT001-2000 standard. The stability of six samples was measured, and the average particle size was 35 mesh. The results are listed in the table below:
- the coated sodium percarbonate is mainly used in laundry detergent as an additive to make a so-called color bleaching powder to improve the stain removal function of the detergent and make the fabric being washed bright and beautiful. Due to the high moisture content of 7-8% of domestic detergent, the added sodium percarbonate easily decomposes and loses the significance of adding sodium percarbonate.
- the present inventors took part of the same batch of sodium percarbonate produced by themselves without coating treatment, and the other part was subjected to coating treatment. According to 10 kg of domestic washing powder, the moisture content is 6.5%, 3 kg is divided into 6 groups of 500 g each, 3 groups are added with 10% uncoated sodium percarbonate, and the other three groups are coated with percarbonate. Sodium 10%, put the test product in a polyethylene bag, and seal it. After placing it in a natural ventilation place for three months from August 05, 2000 to November 07, 2000, the active oxygen was tested, and the result was converted. See the following table:
- the decomposition of coated sodium percarbonate in the added laundry powder is much lower than that of uncoated sodium percarbonate, that is, it is much more stable.
- the decomposition rate in the table it is inferred that the uncoated carbonic acid for more than half a year
- the decomposition of sodium is close to 40%, and its active oxygen will be less than 8%.
- Sodium percarbonate has more than 8% active oxygen before it has value.
- the decomposition rate is less than 10%, and its active oxygen will still be Above 12%, it is still above the range of practical value.
- the invention has no waste gas and waste residue, and only mother liquor containing sodium carbonate and sodium chloride is generated.
- the mother liquor can be recovered and applied.
- the mother liquor is zero-emission and has no pollution to the environment.
- This project requires fans and centrifuges, and low-noise models are selected and arranged. Noise-proof treatment indoors or walls. '
- the invention belongs to the production of inorganic chemicals, and the main equipment is produced under normal pressure. No flammable gas or liquid exists. Electrical equipment can be installed in accordance with non-explosion requirements.
- the main road of the factory is used for the entrance of the factory building, and the fire trucks can come and go freely. There are fire extinguishers, fire extinguishers and fire hydrants in the workshop.
- Hydrogen peroxide is a strong oxidizing agent.
- the labor protection supplies necessary for production work such as work clothes, rubber gloves and shoes, masks, protective glasses, etc. have been provided.
- the workshop has been equipped with flushing facilities and simple health care medicines.
- Figure 1 is a schematic diagram of the process flow of the present invention.
- FIG. 2 is a schematic diagram showing the change of the yield a of sodium percarbonate with the concentration X of 3 ⁇ 4 2 (specific embodiments
- Crystallizer Sodium polyacrylate 3. Add 25 kg of water to 25 kg.
- Coating agent Polyethylene glycol 1.5 kg water and 10 kg.
- the reaction is completed for another 5-15 minutes.
- the material is stirred and shaken in a shaker centrifuge.
- the mother liquid enters the mother liquid pool for recovery and application.
- the wet material enters a relatively small size through a vibrating feeder 4Mpa ⁇
- the first vibrating fluidized bed in the middle of the fluidized bed at a pressure of 0. 4Mpa sprayed into the prepared external stabilizer aqueous solution, in the rear section of the fluidized bed at 0. 4Mpa of Atomizing force into the prepared aqueous coating agent, the coated treated product enters the second vibration fluidized bed dryer and dried, the product after sieving into the hopper, inspection is finished packaging.
- the obtained product had an active oxygen content of 14.2%, a water content of 1.4%, and a stability of 98.4%.
- Example 1 The crystal assisting agent in Example 1 was changed to polyamide 3.25 kg and 15 kg of water, and the coating agent was hydroxyethyl cellulose 1.5 kg and 10 kg of water, and the other ingredients were unchanged. According to the production process of Example 1, the To get the same effect.
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- Detergent Compositions (AREA)
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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PCT/CN2002/000558 WO2004014789A1 (fr) | 2002-08-12 | 2002-08-12 | Percarbonate de sodium revetu et son procede de preparation et son utilisation |
AU2002327280A AU2002327280A1 (en) | 2002-08-12 | 2002-08-12 | Coated sodium percarbonate and the preparation process and use thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/CN2002/000558 WO2004014789A1 (fr) | 2002-08-12 | 2002-08-12 | Percarbonate de sodium revetu et son procede de preparation et son utilisation |
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WO2004014789A1 true WO2004014789A1 (fr) | 2004-02-19 |
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PCT/CN2002/000558 WO2004014789A1 (fr) | 2002-08-12 | 2002-08-12 | Percarbonate de sodium revetu et son procede de preparation et son utilisation |
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WO (1) | WO2004014789A1 (zh) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1612186A1 (en) * | 2004-06-29 | 2006-01-04 | SOLVAY (Société Anonyme) | Sodium percarbonate particles, process for their production, their use and detergent compositions containing them. |
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CN112758897B (zh) * | 2021-01-26 | 2022-06-10 | 天津大学 | 一种过碳酸钠的制备方法 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1089571A (zh) * | 1993-12-28 | 1994-07-20 | 山东大学 | 稳定过碳酸钠的制备方法 |
US5603911A (en) * | 1992-09-07 | 1997-02-18 | Kemira Oy | Preparing a crystalline, stable sodium percarbonate |
CN1156738A (zh) * | 1995-11-25 | 1997-08-13 | 黄明科 | 一种过碳酸钠稳定剂的配制方法 |
JP2001302216A (ja) * | 2000-04-26 | 2001-10-31 | Oriental Chemical Ind | 洗剤用の粒状コーテッド過炭酸ナトリウム |
-
2002
- 2002-08-12 AU AU2002327280A patent/AU2002327280A1/en not_active Abandoned
- 2002-08-12 WO PCT/CN2002/000558 patent/WO2004014789A1/zh not_active Application Discontinuation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5603911A (en) * | 1992-09-07 | 1997-02-18 | Kemira Oy | Preparing a crystalline, stable sodium percarbonate |
CN1089571A (zh) * | 1993-12-28 | 1994-07-20 | 山东大学 | 稳定过碳酸钠的制备方法 |
CN1156738A (zh) * | 1995-11-25 | 1997-08-13 | 黄明科 | 一种过碳酸钠稳定剂的配制方法 |
JP2001302216A (ja) * | 2000-04-26 | 2001-10-31 | Oriental Chemical Ind | 洗剤用の粒状コーテッド過炭酸ナトリウム |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1612186A1 (en) * | 2004-06-29 | 2006-01-04 | SOLVAY (Société Anonyme) | Sodium percarbonate particles, process for their production, their use and detergent compositions containing them. |
WO2006003156A1 (en) * | 2004-06-29 | 2006-01-12 | Solvay (Societe Anonyme) | Sodium percarbonate particles, process for their production, their use and detergent compositions containing them |
US8025972B2 (en) | 2004-06-29 | 2011-09-27 | SOLVAY (Société Anonyme | Coated sodium percarbonate particles having excellent long term stability, process for their production, their use and detergent compositions containing them |
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AU2002327280A1 (en) | 2004-02-25 |
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