WO2004012779A1 - Moulage en resine synthetique - Google Patents

Moulage en resine synthetique Download PDF

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Publication number
WO2004012779A1
WO2004012779A1 PCT/JP2003/003778 JP0303778W WO2004012779A1 WO 2004012779 A1 WO2004012779 A1 WO 2004012779A1 JP 0303778 W JP0303778 W JP 0303778W WO 2004012779 A1 WO2004012779 A1 WO 2004012779A1
Authority
WO
WIPO (PCT)
Prior art keywords
main body
lid
cast
synthetic resin
fastener
Prior art date
Application number
PCT/JP2003/003778
Other languages
English (en)
Japanese (ja)
Inventor
Shigeru Oda
Shuichi Suzuki
Minoru Amano
Original Assignee
Tomoe Engineering Co., Ltd.
Konoike Medical Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tomoe Engineering Co., Ltd., Konoike Medical Co., Ltd. filed Critical Tomoe Engineering Co., Ltd.
Priority to JP2004525770A priority Critical patent/JP4189453B2/ja
Publication of WO2004012779A1 publication Critical patent/WO2004012779A1/fr

Links

Classifications

    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/26—Accessories or devices or components used for biocidal treatment
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/04—Heat
    • A61L2/06—Hot gas
    • A61L2/07—Steam

Definitions

  • the present invention relates to a container used to store gauze, absorbent cotton, and the like in a medical site such as a hospital, and particularly to a cast configured to allow high-temperature and high-pressure steam for sterilization. . Background art
  • FIG. 8 is a view showing the structure of a conventional typical cast 51.
  • the cast 51 basically includes a box-shaped main body 52 and a lid 54.
  • the lid 54 is connected to the main body 52 via hinges 53, 53 so that the upper part of the main body 52 can be opened and closed.
  • this cast 51 is attached to the bottom surface 52 a of the filter 52 and the inner surface 54 a of the lid 54 as shown in the figure.
  • Vent holes 55 are for passing high-temperature and high-pressure steam during sterilization.
  • this process is performed by introducing a cast 51 containing gauze or the like to be sterilized into an autoclave machine (a high-temperature high-pressure steam sterilizer). . Inside the autoclave machine, high-temperature, high-pressure steam adjusted to a temperature of 130 to 140 ° C is circulated, and the main body 52, lid 54, and filter of the cast 51 are retained.
  • the conventional cast 51 is designed to avoid deformation due to heat, and to improve durability and impact resistance.
  • Most are made of stainless steel.
  • conventional stainless steel casts have not been structured to allow multiple stacks.
  • the cast made of synthetic resin according to the present invention comprises a box-shaped main body having an open upper surface, and a lid attached to an upper portion of the main body via a hinge and configured to be able to open and close the open upper surface of the main body.
  • the main body and the lid are formed of a synthetic resin containing at least one of polyether imide, polysulfone, polyphenylsanolone, and polyethersulfone so that high-temperature and high-pressure steam can pass through the main body.
  • a large number of ventilation holes are formed on the bottom of the lid and the bottom of the main body, respectively, and a means for holding a filter in contact with the ventilation holes is attached to the joint between the main body and the lid. It is characterized by a silicone packing.
  • the cast when a fitting portion having a shape such that a lower portion of another cast of the same type is fitted on the upper surface of the lid portion, the cast can be stably stacked upward. It is.
  • the type, size and remaining amount of the contents can be checked without opening the lid, reducing the number of times the lid is opened and closed, and shortening the opening and closing time As a result, the risk of bacterial invasion can be reduced.
  • the main body and the lid are made of a synthetic resin
  • various colors can be applied. If casts of various colors are prepared, the casts can be used in different colors for each content. For example, gauze (small) can be used in pink cast, gauze (large) in orange cast, absorbent cotton (small) in blue cast, and absorbent cotton (large) in purple cast. People can extract exactly what they need.
  • green casts can be used in sterile rooms, and yellow casts can be used in wards with infectious diseases. Can be suitably suppressed to prevent hospital-acquired infections and the like.
  • At least one of the many air holes formed in the bottom and lid of the main body is formed in the shape of a long hole, and extends along the resin flow direction when the resin is injected into the mold.
  • the bottom surface and the lid of the main body can be efficiently manufactured by injection molding, and their physical properties (strength) can be improved.
  • the synthetic resin cast according to the present invention has a fastener for fixing the filter holding means to the lid and the bottom surface of the main body, and is present inside the main body when the lid is closed.
  • the filter holding means and fasteners are made of synthetic resin containing at least one of polyether imide, polysulfone, polyphenylsulfone, and polyethersulfone, metal inside the cast Since no parts made of casts are used, no pollutants such as rust and metal powder enter the interior of the cast, and the contents of the cast can be stored cleanly.
  • the fastener has an insertion shaft provided with a protruding portion, and a head configured to press the holding means against the bottom of the sandalwood and the main body.
  • the fastener is fixed by inserting the insertion shaft of the fastener into the hole and rotating it, and engaging the projecting portion with the step to fix the fastener.
  • the holding means can be easily fixed to the lid and the main body.
  • FIG. 1 is a perspective view of a cast 1 according to a first embodiment of the present invention.
  • FIG. 2 is an explanatory diagram of a method of attaching the filter 6 to the cast 1 shown in FIG.
  • FIG. 3 is a diagram illustrating a state in which the filter holding plate 7 is fixed to the lid 4 by the fastener 8.
  • FIG. 4 is a vertical sectional view of the filter holding plate 7 and the like taken along the line AA in FIG.
  • FIG. 5 is an explanatory view of a method of molding a resin plate 41 having a through hole 40 by injection molding.
  • FIG. 6 is a horizontal sectional view taken along the line BB of the lower mold 42b shown in FIG.
  • FIG. 7 is a horizontal sectional view taken along the line BB of the lower mold 42b shown in FIG.
  • FIG. 8 is an explanatory diagram of a method of attaching the filter 56 to the conventional cast 51.
  • FIG. 1 is a perspective view of a cast 1 according to a first embodiment of the present invention.
  • the cast 1 is basically constituted by a box-shaped main body 2 and a lid 4 thereof.
  • the lid 4 is connected to the main body 2 via hinges 3 and 3 so that the upper part of the main body 2 can be opened and closed.
  • filters 6, 6 as shown in FIG. 2 are attached to the bottom surface 2a of the main body 2 and the inner side surface 4a of the lid 4, respectively.
  • a number of ventilation holes 5 are provided on the bottom surface 2a of the main body 2, the lid 4, and the filter holding plates 7 and 7 (filter holding means) for holding the filter 6.
  • ⁇ D are formed.
  • These vents 5 are for passing high-temperature and high-pressure steam into the inside during sterilization.
  • the filter 6 allows high-temperature and high-pressure steam to enter and exit through the vents 5 during the sterilization. Later, it is to prevent the invasion of various bacteria into the cast 1.
  • the filter holding filter 6 The luter holding plate 7 is fixed to the inner surface 4 a of the lid 4 and the bottom surface 2 a of the main body 2 by a fastener 8.
  • the main body 2, the lid 4, and the filter holding plates 7, 7 are made of a synthetic resin material, so that the weight is reduced as compared with a conventional stainless steel cast.
  • the synthetic resin material is made of transparent material, the inside of the cast 1 can be seen from the outside, and the type, size and remaining amount of the contents contained in the cast 1 can be determined. It can be checked without opening the lid 4.
  • synthetic resin materials having such transparency and having sufficient durability against sterilization treatment and impact under high-temperature and high-pressure steam include polyetherimide and polyether. It is preferable to use tersulfone (PES), polycarbonate, polysulfone, or polyphenylsulfone. Among them, polysulfone, polyphenylenolethanolephon, polyether sanolehon, which have excellent resistance to high temperature and strength. Preference is given to using polyether imides. Among them, it is more preferable to use polyetherimide or polyphenylsulfone from the viewpoint of high temperature and high pressure steam resistance.
  • Fig. 3 shows the filter holding plate 7 illustrates how the cover 7 is fixed to the cover 4.
  • the fastener 8 has a head 10 and an insertion shaft 11 as shown in the figure, and the insertion shaft 11 is provided with a projecting portion 12.
  • a head 13 is provided on the upper surface of the head 10.
  • the grip 13 has a length in the longitudinal direction shorter than the diameter of the upper surface of the head 10, and protrusions 13 a and 13 a are provided at both ends thereof.
  • a counterbore 16 is provided in the filter holding plate 7.
  • the counterbore 16 has a counterbore 16a shaped to receive the head 10 of the fastener 8, as shown.
  • a stopper 18 is formed integrally with the filter holding plate 7 on the filter holding plate 7.
  • the stopper 18 has two arms 20 and 20 as shown. At the tip of each of the arms 20, 20, a concave portion 19 having a shape corresponding to the convex portion 13 a of the knob 13 is provided to hold the knob 13.
  • the stopper 18 is formed integrally with the filter holding plate 7 (that is, formed of a synthetic resin material), the stopper 18 has elasticity. Therefore, the arms 20 and 20 can move in the directions indicated by the arrows M, respectively.
  • the fastener 8 and the filter holding plate 7 are shown in a separated state for easy understanding of the structure of the fastener 8 and the like.
  • the head 10 is inserted into the counterbore 16 until the lower surface of the head 10 contacts the counterbore 16 a, and is used by being attached to the filter holding plate 7.
  • the fastener 8 can be rotated while snapping in the counterbore 16 provided in the filter holding plate 7.
  • the cover 4 to which the filter holding plate 7 is fixed is provided with a hole 9.
  • the opening 9 on the outer surface 4 b of the cover 4 (the rear surface in FIG. 3) is smaller than the opening size on the inner surface 4 a of the cover 4 (the front surface in FIG. 3). It has a large size and is a “stepped hole” with a step 14 provided in part.
  • a filter guide 15 is provided around the hole 9 in the inner surface 4 a of the lid 4, and the height h of the filter guide 15 is the thickness d of the filter 6. It is formed to have almost the same size as.
  • the fixing to the lid 4 is performed by inserting the insertion shaft 11 of the fastener 8 attached to the filter holding plate 7 into the through hole 17 provided in the filter 6 while keeping the orientation as shown in the figure. After that, this is inserted into the hole 9, and then the fastener 8 is rotated to engage the protruding portion 12 with the stepped portion 14 and lock the fastener 8.
  • the fastener 8 is locked, so that the filter holding plate 7 Is pressed against and fixed to the inner surface 4 a of the lid 4 by the head 10 of the fastener 8.
  • FIG. 4 a cross-sectional view of the filter holding plate 7 and the like along the line AA in FIG. 3).
  • the fastener 8 is shown in a side view instead of a sectional view.
  • the method of fixing the filter holding plate 7 to the lid 4 has been described as an example.However, the method of fixing the filter holding plate 7 to the bottom surface 2a of the main body 2 is the same as the method described above. You can do it.
  • the method of fixing the filter holding plate 7 to the lid 4 and the bottom surface 2a of the main body 2 is not limited to the method of fixing with the fastener 8 described above. It is also possible to carry out by known technical means such as fastening.
  • the cast 1 according to the present embodiment is provided with a silicone packing 32 having a hollow portion at an upper edge portion (or a peripheral portion of a lid) of the main body 2 of the cast 1. As a result, when the lid 4 is closed, the tightness of the cast 1 is improved, so that invasion of various bacteria and the like into the cast 1 can be prevented.
  • the main body 2 and the lid 4 are provided with an engagement means (a hook 30 and a hook receiving part 31) for maintaining the lid 4 in a closed state.
  • an engagement means a hook 30 and a hook receiving part 31 for maintaining the lid 4 in a closed state.
  • lid 4 it is made of a synthetic resin material, which improves design freedom.
  • a fitting portion (annular convex portion 33) is provided on the upper surface of the lid 4 at a position near the periphery thereof.
  • the fitting portion has a shape such that the lower portion of another cast of the same type fits, and thus a plurality of casts 1 can be stably stacked.
  • the filter-holding plate 7 and the fastener 8, which are present inside the main body 2 when the lid 4 is closed are made of polyether imide, polysulfone, polyphenylsulfone. Polyester Since it is composed of synthetic resin containing at least 3% of tersulfone, no metal parts are used inside the cast, so contaminants such as rust and metal powder enter the cast. And the contents of the cast can be kept clean.
  • the insertion shaft 11 of the fastener 8 is inserted into the hole 9 and then rotated, and the projection 8 is engaged with the stepped portion 14 to fix the fastener 8, whereby Filter holding plate 7 Force
  • the lid 4 and the bottom surface 2a of the main body 2 are pressed and fixed to the head 10 so that the filter holding plate 7 can be easily attached to the lid 4 and the main body 2.
  • the air holes 5 formed in the main body 2, the lid 4, and the filter holding plate 7 are formed in a long hole shape as shown in FIG. However, these air holes 5 extend in a direction closer to the flow direction of the resin when the resin is injected into the mold (radiation direction from the resin injection port) than to the extension direction of the side surface of the main body 2. As a result, the main body 2, the lid 4, and the filter holding plate 7 can be efficiently manufactured by an injection molding method.
  • a resin plate 41 having through holes 40, 40 as shown in FIG. 5 is to be manufactured by an injection molding method
  • a lower mold 42b and an upper mold 42a are required. Is set, and the resin is injected from the resin injection port 44 into the space formed between them. At this time, as shown in FIG. In the mold 42, it spreads radially (in the radial direction) from the resin inlet 44. I will continue.
  • the back side (the back side when viewed from the resin injection port 44) of the protrusions 35 (blind part 4 6)
  • the resin 43 is difficult to reach, so that the resin 43 needs to be injected at a high pressure in order to completely feed the resin 43 into those portions.
  • the frequency of occurrence of such a problem depends on the shape of the projections 35 and the direction of diffusion flow of the luster 43. As the number of the projections 35 increases, the number of the blinds 4 increases. It can be said that the larger the total area of 6, the higher it becomes.
  • the ventilation holes 5 are all formed in a long hole shape (first (See Figure and Figure 2). Therefore, even when the opening area equivalent to the total opening area of the ventilation holes 55 in the conventional cast 51 (see FIG. 8) is secured, the case where the ventilation holes 55 are circular as in the conventional case is considered. In comparison, the number of air holes 5 can be reduced, so that the number of protrusions for forming the air holes 5 can be reduced in a mold required for injection molding.
  • the ventilation hole 5 is used to prevent the resin from diffusing and flowing when the resin is injected into the mold. That is, the resin injection port (in the present embodiment, the resin injection port of the mold is formed at a position corresponding to the central portion 45 of the main body 2, the lid 4, and the filter holding plate 7.) It is formed so as to extend in the direction almost coincident with the “radiation direction” from the sky. Therefore, when the resin is injected into the mold, the resin can be smoothly advanced, and the total area of the blind portion (see reference numeral 46 in FIG. 7) can be significantly reduced.
  • the ventilation hole 5 is formed in a long hole shape, even if the opening area equivalent to the total opening area of the ventilation hole 55 in the conventional cast 51 is secured, the ventilation hole is formed as before. As compared with the case where the pores 55 are circular, the distance between the adjacent vents 5 can be made larger, so that the molded article having sufficient strength is less likely to be sunk between the vents 5 and 5 ( The main body 2, the lid 4, and the filter holding plate 7) of the cast 1 can be manufactured.
  • the resin can flow smoothly in the mold during resin molding, and the total area of the blind portion Can reduce the frequency of insufficient filling or chipping (defective molding) of the portion corresponding to the blind part, and can increase the distance between adjacent ventilation holes. . Therefore, it is possible to efficiently produce a molded article having a sufficient strength, which is less likely to lump between the ventilation holes.
  • the cast according to the present invention is made of a synthetic resin, and has the advantage that it is light in weight and easy to carry.
  • the cast according to the present invention is formed of a transparent synthetic resin, it is necessary to open the lid to check the type and the remaining amount of the contained matter. There is no problem of unnecessarily exposing gauze and cotton wool to the open air and contaminating them.
  • a silicone packing having a hollow portion is attached to the upper edge of the cast main body, and the hook attached to the cast lid is hooked to the hook provided on the main body.
  • the closed lid can be securely fixed, so that the tightness of the cast can be improved when the lid is closed, and the invasion of various bacteria and the like into the cast can be prevented appropriately.
  • the inner peripheral part of the protrusion provided near the periphery of the lid upper surface is slightly smaller than the outer part of the lower part of the cast body, when stacking multiple casts upward, A plurality of casts can be stably stacked by fitting the lower part of the main body of the casts stacked on the upper surface of the lid.
  • the filter holding means and the fastener which are present inside the main body, are made of synthetic resin, parts made of metal and the like inside the cast are provided. Since it is not used at all, no contaminants such as rust and metal powder are mixed into the interior of the cast, and the contents of the cast can be stored cleanly.
  • the holding means is fixed to the lid and the bottom surface of the main body by pressing against the head of the fastener, the holding means can be easily fixed to the lid and the main body.
  • the number of protrusions in the mold can be reduced, the total area of the blind portion can be reduced, and the resin can flow smoothly in the mold during injection molding.
  • the distance between adjacent air holes can be increased, there is a Thus, a molded article of a synthetic resin having a sufficient strength can be produced very efficiently.

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Closures For Containers (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

L'invention concerne un moulage en résine synthétique léger, suffisamment solide pour résister à un traitement de stérilisation avec de la vapeur à haute température et à haute pression, pouvant être empilé avec d'autres moulages, transparent pour que son contenu soit visible, et pouvant être coloré. Le moulage comprend un corps principal (2) et un couvercle (4) moulés à partir d'une résine synthétique contenant au moins un élément sélectionné dans le groupe comprenant un polyétherimide, un polysulfone, un polyphénylsulfone et un polyéthersulfone. La surface interne (4a) du couvercle (4) et la surface inférieure (2a) du corps principal (2) comportent chacune un certain nombre d'orifices de ventilation (5) pour permettre le passage de la vapeur à haute température et à haute pression par le corps principal. Le moulage comprend également une plaque de support de filtre (7) servant de support à un filtre (6) fixé contre lesdits orifices de ventilation (5), ainsi qu'un joint en silicone (32) monté au niveau de la jonction entre le corps principal (2) et le couvercle (4).
PCT/JP2003/003778 2002-08-01 2003-03-27 Moulage en resine synthetique WO2004012779A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004525770A JP4189453B2 (ja) 2002-08-01 2003-03-27 合成樹脂製カスト

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2002-224582 2002-08-01
JP2002224582 2002-08-01

Publications (1)

Publication Number Publication Date
WO2004012779A1 true WO2004012779A1 (fr) 2004-02-12

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ID=31492132

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2003/003778 WO2004012779A1 (fr) 2002-08-01 2003-03-27 Moulage en resine synthetique

Country Status (3)

Country Link
JP (1) JP4189453B2 (fr)
CN (1) CN1298391C (fr)
WO (1) WO2004012779A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012071046A (ja) * 2010-09-29 2012-04-12 Terumo Corp プレフィルドシリンジ用外筒包装体およびプレフィルドシリンジ用外筒包装体用容器体
JP2015146790A (ja) * 2014-02-10 2015-08-20 株式会社アイ・シー・エム 飼育用ケージの蓋
JP2019509105A (ja) * 2016-02-26 2019-04-04 エースクラップ アーゲー 外側カバーを有する滅菌コンテナ蓋
EP4241794A3 (fr) * 2014-01-29 2024-04-10 Turbett Surgical, Inc. Cartouche filtrante pour armoire de stérilisation

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10881997B2 (en) 2014-01-29 2021-01-05 Turbett Surgical, Inc. Method of sterilization verification
US9724438B2 (en) 2014-01-29 2017-08-08 Turbett Surgical LLC Sterilizing method and apparatus
US10391435B2 (en) 2014-01-29 2019-08-27 Turbett Surgical LLC Sterilizing method and apparatus
US10245335B2 (en) 2014-01-29 2019-04-02 Turbett Surgical LLC Sterilizing method and apparatus
WO2016018520A1 (fr) 2014-07-31 2016-02-04 Turbett Surgical, LLC Procédé et appareil pour un chargement
CN104709584B (zh) * 2015-03-02 2017-03-01 域鑫科技（惠州）有限公司 一种可调式双重阻菌屏障的医用盒

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US5474738A (en) * 1991-03-04 1995-12-12 Johnson & Johnson Medical, Inc. Medical instrument sterilization container
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JPS48101489U (fr) * 1972-03-01 1973-11-29
JPS6188743U (fr) * 1984-11-16 1986-06-10
JPS6292831U (fr) * 1985-11-30 1987-06-13
JPS6365445U (fr) * 1986-10-16 1988-04-30
US5474738A (en) * 1991-03-04 1995-12-12 Johnson & Johnson Medical, Inc. Medical instrument sterilization container
JPH04114345U (ja) * 1991-03-26 1992-10-08 住友金属工業株式会社 医療用滅菌容器
JPH0953618A (ja) * 1995-08-15 1997-02-25 Nec Shizuoka Ltd 固定部材

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012071046A (ja) * 2010-09-29 2012-04-12 Terumo Corp プレフィルドシリンジ用外筒包装体およびプレフィルドシリンジ用外筒包装体用容器体
EP4241794A3 (fr) * 2014-01-29 2024-04-10 Turbett Surgical, Inc. Cartouche filtrante pour armoire de stérilisation
JP2015146790A (ja) * 2014-02-10 2015-08-20 株式会社アイ・シー・エム 飼育用ケージの蓋
JP2019509105A (ja) * 2016-02-26 2019-04-04 エースクラップ アーゲー 外側カバーを有する滅菌コンテナ蓋
JP7037492B2 (ja) 2016-02-26 2022-03-16 エースクラップ アーゲー 外側カバーを有する滅菌コンテナ蓋

Also Published As

Publication number Publication date
CN1298391C (zh) 2007-02-07
CN1668341A (zh) 2005-09-14
JP4189453B2 (ja) 2008-12-03
JPWO2004012779A1 (ja) 2006-09-21

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