WO2003098130A1 - Echangeur de chaleur a reservoir de liquide - Google Patents

Echangeur de chaleur a reservoir de liquide Download PDF

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Publication number
WO2003098130A1
WO2003098130A1 PCT/JP2003/006347 JP0306347W WO03098130A1 WO 2003098130 A1 WO2003098130 A1 WO 2003098130A1 JP 0306347 W JP0306347 W JP 0306347W WO 03098130 A1 WO03098130 A1 WO 03098130A1
Authority
WO
WIPO (PCT)
Prior art keywords
receiver
main body
heat exchanger
header pipe
pipe
Prior art date
Application number
PCT/JP2003/006347
Other languages
English (en)
Japanese (ja)
Inventor
Etsuro Kubota
Original Assignee
Nikkei Heat Exchanger Company, Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2002148136A external-priority patent/JP3995527B2/ja
Priority claimed from JP2002328191A external-priority patent/JP4042847B2/ja
Priority claimed from JP2003064356A external-priority patent/JP2004271101A/ja
Application filed by Nikkei Heat Exchanger Company, Ltd. filed Critical Nikkei Heat Exchanger Company, Ltd.
Priority to AU2003235397A priority Critical patent/AU2003235397A1/en
Publication of WO2003098130A1 publication Critical patent/WO2003098130A1/fr

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/001—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
    • F28F9/002—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core with fastening means for other structures
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00—Evaporators; Condensers
    • F25B39/04—Condensers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2339/00—Details of evaporators; Details of condensers
    • F25B2339/04—Details of condensers
    • F25B2339/044—Condensers with an integrated receiver
    • F25B2339/0441—Condensers with an integrated receiver containing a drier or a filter
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2339/00—Details of evaporators; Details of condensers
    • F25B2339/04—Details of condensers
    • F25B2339/044—Condensers with an integrated receiver
    • F25B2339/0442—Condensers with an integrated receiver characterised by the mechanical fixation of the receiver to the header
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2339/00—Details of evaporators; Details of condensers
    • F25B2339/04—Details of condensers
    • F25B2339/044—Condensers with an integrated receiver
    • F25B2339/0446—Condensers with an integrated receiver characterised by the refrigerant tubes connecting the header of the condenser to the receiver; Inlet or outlet connections to receiver
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00—Problems to be solved
    • F25B2500/01—Geometry problems, e.g. for reducing size
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B40/00—Subcoolers, desuperheaters or superheaters
    • F25B40/02—Subcoolers

Definitions

  • the present invention relates to a heat exchanger with liquid receiver, and more specifically, an anodized aluminum alloy or an aluminum alloy.
  • the present invention relates to a heat exchanger with a liquid receiver, which is made of aluminum, and is suitable as a heat exchanger incorporated in air conditioning equipment installed in an automobile, for example. ⁇ '
  • this type of heat exchanger is generally a pair of aluminum header pipes formed in a substantially cylindrical shape.
  • a heat exchanger body having a plurality of heat exchange tubes erected in parallel between the header pipes and fins interposed between the heat exchange tubes adjacent to each other;
  • the aluminum receiver body formed in the shape of an aluminum is connected and fixed to each other by an aluminum connection via an aluminum connecting member. Things are known.
  • the liquid receiver main body is, for example, as described in Japanese Patent Application Laid-Open No. 2002-195,701. It is manufactured as follows. That is, a foot having a shape in contact with the cylindrical portion and the header pipe. (Joint) An aluminum extruded section with a cross-sectional shape that has and is cut to the required length, and then an extra portion of the foot is left, leaving the necessary joint with the header pipe. It is formed by cutting and removing.
  • the cut part of the foot of the formed liquid receiver's body is usually the part in contact with the hot part of the header pipe (the area where the high-temperature heat medium flows). And the part where the filter and seal cap are fitted (inserted).
  • the reason for cutting the feet of the receiver main body in this way is that, first, the part of the header pipe that contacts the high temperature part is the amount of heat in the high temperature part of the heat exchanger main body.
  • the heat medium (refrigerant), which has been cooled and liquefied by cooling, is re-vaporized and the cooling efficiency is reduced, so it is necessary to remove this part.
  • Second, the area where the filter and seal cap are inserted is improved by cutting the inner diameter and uniformly expanding the inner surface of the cylindrical part to improve the sealing performance. This is for fine adjustment of inner diameter and surface roughness.
  • the thickness of the cylindrical part must be reduced because of the need to reduce the weight of the receiver body and the necessity of attaching a seal cap. It is necessary to cut the cylinder and the foot, which is extremely troublesome.In addition, if the cutting part is made larger with emphasis on weight reduction, the area to be roasted becomes smaller. There is a possibility that the bonding strength will be insufficient, and if the diameter of the receiver body is changed, the design of the extruded shape must also be newly changed. There's a problem.
  • the receiver a is heat-exchanged as a connection structure between the header pipe and the receiver.
  • a structure in which a row is directly attached to the flat part e formed on the header pipe c of the vessel b (see Fig. 37 (a)), and the receiver pipe a and the header pipe c of the heat exchanger b are connected.
  • the structure to be roasted via the pipe f and the bracket g (see Fig. 37 (b)), the receiver pipe a and the header pipe c of the heat exchanger b are extruded It is known that a bracket (see FIG.
  • connection structure shown in Fig. 37 (b) since the pipe f is inserted into the receiver a with the pipe f being slightly inserted, the connection is made inside the receiver a. There is a risk that the bag of the disposed desiccant j may be damaged, and the desiccant j may obstruct the flow path when the refrigerant flows into the receiver a. In addition to an increase in flow path resistance, there is a possibility that gas-liquid separation of the inflowing refrigerant may be suppressed. Also, since the supporting bracket g of the receiver a is formed separately from the pipe f, the number of parts increases and the assembling work is troublesome. There is a problem with this.
  • connection member h since the connection member h has a shape close to the block, the distance between the header pipe c and the receiver a is increased. When the distance increases, the volume and the weight of the connecting member h increase accordingly. As a result, there is a problem that the roasting property decreases and the material cost increases.
  • a header pipe is used as a structure for solving the problems of the connection structure shown in FIGS. 37 (a) to 37 (c). It is conceivable that a plate-like connecting member k is interposed between c and the liquid receiver a, and a refrigerant flow pipe m is formed in this connecting member k by burring. It is.
  • the installation space is limited to a narrow space in the Bonnet.
  • the heat transfer pipe is connected so that the heat transfer pipe can be placed very close to the header pipe of the heat exchanger.
  • a connector is attached to a header pipe by roving to form an integral part (for example, Japanese Patent No. 2,756,106, Japanese Patent Publication No. 2000-202, No. 523, JP-A-2003-021,490, etc.).
  • the connector fixed to the heat exchanger in this way from the low force S it is manufactured by extrusion molding or forging, it is provided with an opening material layer on the surface.
  • the header pipe has A plurality of cooling tubes (heat exchange tubes) are connected by brazing, and the wall thickness of the cooling tubes is usually about 0.2 to 0.5 mm.
  • the header material on the surface of the header nope becomes unnecessarily large, erosion may occur on the surface of the cooling tube during roving. Therefore, the amount of material required for the header pipe and cooling tube to be properly roasted is determined by itself, and the amount of header pipe roasting material must be reduced. In many cases, it is not possible to set a sufficient cladding ratio to ensure the connection of the connector and the header pipe.
  • the present invention has been made in view of the above circumstances, so that the material can be reduced and the weight can be reduced, the manufacturing operation can be facilitated, and the main body of the liquid receiver is separated from the main body of the heat exchanger. It is also possible to provide a heat exchanger with a liquid receiver that can reduce the thermal effect to be received and that can surely and firmly perform the bonding between the heat exchanger body and the liquid receiver body. It is.
  • the present invention provides a simplified structure of a header pipe, a receiver main body, and a connecting member, a reduction in the material of a connecting member, an improvement in a rotatable property, and a header pipe.
  • the purpose of the present invention is to provide a heat exchanger with a liquid receiver that can increase the mounting angle of the liquid container body.
  • the present invention provides a heat exchanger with a liquid receiver, which is capable of improving connector mounting strength and rotatable properties, reducing the number of constituent members, and reducing the number of processing steps. is there. Disclosure of the invention That is, the present invention provides a pair of aluminum header pipes, a plurality of heat exchange tubes erected in parallel with each other between the pair of header pipes, and A heat exchanger body having a fin interposed between the heat exchange tubes, and one of the heat exchanger bodies arranged along the header pipe and made of aluminum. The headano, through the connecting member of the above. And an aluminum receiver body that is connected and fixed to the lobe by mouth. A heat exchanger with a receiver, wherein the receiver body has one end force.
  • the receiver is connected and fixed to the liquid receiver main body and the header pipe by mouth bonding with an aluminum connecting member interposed between the liquid receiver main body and the header pipe. It is a heat exchanger with a liquid container.
  • the liquid receiver main body may be an extruded aluminum-made material having a horizontal shape such as a circular shape, a rectangular shape, a polygonal shape, an elliptical shape, a semicircular shape, and an elliptical shape. It is formed by molding a cylindrical member of a color into a stepped cylindrical shape. Preferably, a cylindrical member having a circular cross-sectional shape is subjected to press working. It is formed by molding into a stepped cylindrical shape.
  • the length of the small-diameter cylinder, the intermediate cylinder, and the large-diameter cylinder of the receiver body is not particularly limited. However, it is preferable that at least one of the lengths be closer to the one end opening side.
  • the filter part of the filter cap, in which the filter and the plug are integrally formed, and the seal part by the ring are the intermediate cylindrical part, and the large diameter part of the cylindrical part of the plug body is Be contained
  • the desiccant is formed into a large-diameter cylindrical portion and a small-diameter cylindrical portion is formed from the other end opening side, and more desirably, the desiccant is contained in the intermediate cylindrical portion. It is advisable to design the intermediate cylinder so that its length is relatively large.
  • any method can be used for pressing the cylindrical member, as long as the cylindrical member can be finally formed into a stepped cylindrical shape, but is preferably the same as that for the small-diameter cylindrical portion.
  • a cylindrical member having a diameter is formed by extrusion molding, and then a cylindrical molding die having a larger diameter than the small-diameter cylindrical portion is press-fitted from one end opening side of the cylindrical member, and the other end of the cylindrical member is formed.
  • the intermediate cylinder is formed by enlarging the diameter of the other part while leaving the small-diameter cylinder on the opening side, and further from the opening end side of the intermediate cylinder to the intermediate cylinder.
  • the force S for forming a large-diameter tube is good.
  • a groove in the extrusion direction inevitably generated on the inner surface of the cylindrical member when the cylindrical member is extruded. Disappears and the surface roughness of the inner surface is improved, and when the cylindrical member is a cylindrical member and the stepped cylindrical shape is a stepped cylindrical shape, the roundness is also improved.
  • the force S can be improved to improve the airtightness at the opening on the side of the intermediate cylinder in which the o-ring seal portion of the filter is accommodated.
  • the liquid receiving body can be formed from an extruded shape having a cylindrical portion and a foot portion. Cutting unnecessary parts of the foot and the inner surface of the cylinder.
  • the weight can be significantly reduced, and the manufacturing operation of the receiver body can be simplified.
  • even when the diameter of the receiver body is changed it is possible to cope only by changing the diameter expansion in the press working. For example, when a receiver body with an outer diameter of 31.2 ra m ⁇ and an inner volume of 150 cc was manufactured, the pre- The weight was 156 g in the molding by, and it was possible to drastically reduce the material and reduce the weight.
  • the connecting member is formed on one side surface of the substantially flat base portion such that the connecting member is relatively close to the joining surface of the header pipe (c0mp1ementa11y). ) Headano contact.
  • a plate-shaped member on which the connecting surface on the tip side is provided, and the receiving surface on the other side is provided with the connecting surface on the receiver body side that complementarily contacts the connecting surface of the receiver body And between the heat medium outlet communication port and the heat medium communication port provided in the header pipe and the receiver main body, respectively, passing through the plate member. And a communication part for communicating with the plate-shaped member. If necessary, the plate-shaped member is joined and fixed to the above-mentioned plate-shaped member by means of a row, and one end is connected to a header pipe.
  • the connector is provided with an aluminum connector to which the other end of the heat medium outlet pipe is connected.
  • the communication portion is fitted into a through hole formed in a joint surface of the plate-shaped member on the side of the receiver main body, which is in contact with the joint surface of the intermediate cylinder portion of the receiver main body.
  • a pipe member that can be fitted to the outflow communication port and the inflow communication port of the heat medium provided in the header pipe and the receiver body, respectively. It is formed .
  • the inner diameter of the pipe member is constant, so that, for example, a draft due to pearling does not occur. Therefore, the force S can be maintained without reducing the cross-sectional area of the flow path and keeping the passage resistance constant.
  • the pipe member has an end portion that fits into the through hole of the plate-shaped member formed in a tapered shape with an outward diameter, and these plate members are formed in a tapered shape.
  • the connection between the shape member and the pipe member may be fixed by bonding.
  • at least one of the plate-shaped member and the pipe member is formed of a cladding material.
  • the plate-shaped member has a convex or concave portion formed at its end, and the header pipe or the receiver main body has a concave portion or a concave portion which engages with the convex portion.
  • a convex portion may be formed to engage with the concave portion so that positioning and connection of the connecting member to the header pipe or the liquid receiver main body can be easily and reliably performed.
  • the plate-shaped member is divided into a plurality of joint surfaces each of the joint surface on the header pipe side and / or the joint surface on the receiver main body, and the header pipe and the receiver main body are separated from each other. Even if the fixed shaft length is ensured.
  • the plate-shaped member may be provided with a connecting step for separating the joint surface between the header pipe side and the receiver main body side.
  • the connecting step may have an inclination angle.
  • the header is increased.
  • One pipe and the receiver body can be connected at a distance from each other, reducing heat conduction from the header pipe to the receiver body, and connecting this step.
  • a plurality of cutouts may be formed in the side of the plate-shaped member to avoid interference with the heat exchange tubes of the heat exchanger body. Form the brackets together.
  • the receiver body is heat-exchanged in parallel with the center axis of the header pipe of the heat exchanger.
  • the pipe is mounted at a position that is rotated approximately 90 ° with respect to the mounting direction of the pipe to the pipe, the pipe is eccentric to the outside from the center of the header pipe. It may be provided in
  • the joining surface of the plate-shaped member on the side of the receiver main body may be formed so as to abut the joining surface of the intermediate cylinder portion of the receiver main body.
  • a relatively wide gap is formed between the small-diameter cylindrical part of the receiver and the small-diameter cylinder to further reduce the thermal effect of the receiver from the high-temperature part of the heat exchanger and reduce the heat exchange efficiency. It can be improved.
  • the plate-shaped member is provided with a second receiver-side main body-side joining surface that abuts complementarily on the joint surface of the receiver body, and the second receiver-side body
  • a connector-side joint surface is provided on the back side of the main-unit-side joint surface so that the connector-side joint surface abuts mutually with respect to the joint surface of the connector. It is preferable that it is firmly attached to the receiver body. Then, the joint surfaces formed on the above-mentioned header pipe, the liquid receiver main body, and the connector, and the joint between the plate-like member and the plate-like member which is in contact with these joint surfaces, is connected to the header pipe.
  • the receiver body side connection surface and the connector side connection surface is a convex curved surface (concave curved surface), it will come into contact with the other surface.
  • the joint surface of this has a concave curved surface (convex curved surface), and if one of the joint surfaces is planar, the other joint surface that comes into contact with this joint surface also becomes planar.
  • the joints formed on these header pipes, the receiver body, the connector, and the plate-shaped member should be designed freely. can do .
  • the joining surface of the above header pipe and the joining surface of the header and the pipe that is in contact with this joining surface are formed into a curved surface, and the joining surface of the receiver main body and this joining surface are formed.
  • FIG. 1 is a front view (a) and an enlarged plan view (b) of a main part showing a heat exchanger with a liquid receiver according to Embodiment 1 of the present invention.
  • FIG. 2 shows the port between the header pipe and the receiver in Fig. 1.
  • FIG. 4 is a cross-sectional view of a main part showing an attachment part.
  • Fig. 3 is a plan view of an example of the connecting member in Fig. 1 (a), a cross-sectional view (b) along the line b-b in (a), and an enlarged side view (c) and (b). Part (d) is an enlarged sectional view.
  • FIGS. 4A and 4B are plan views (a), (b), cross-sectional views (b), enlarged side views (c), and (b) of another embodiment of the connecting member according to the first embodiment.
  • (D) is an enlarged sectional view of an essential part of FIG.
  • FIG. 5 is a schematic cross-sectional view showing a step of forming the liquid receiver main body of the first embodiment.
  • FIG. 6 is a cross-sectional view of a principal part similar to FIG. 2 showing a heat exchanger with a liquid receiver according to Embodiment 2 of the present invention.
  • Fig. 7 is a plan view showing the connecting member of Fig. 6 (a), a cross-sectional view along the line b-b of (a) (b), an enlarged side view (c) and an enlarged cross-sectional view of a main part of (b) (D).
  • FIG. 8 is a perspective view (a) of the connecting member of FIG. 6 as viewed from above and a perspective view (b) of the connecting member as viewed from below. .
  • FIG. 9 is a plan view (a) showing a connecting member according to a modification of the second embodiment, a cross-sectional view (b) along an bb line of (a) and an enlarged side view (c).
  • FIG. 10 is a schematic front view showing a temporarily welded state between the connecting member and the receiver main body according to the second embodiment.
  • FIG. 11 is a schematic front view showing a temporary welding state of the connecting member of Example 2 with the receiver main body and the header pipe.
  • FIG. 12 is a front view showing the heat exchanger with a receiver according to the third embodiment.
  • FIG. 13 shows the low-pressure flow between the header pipe of Fig. 12 and the receiver.
  • FIG. 3 is a cross-sectional view of a main part showing an attachment part.
  • FIG. 14 is a plan view (a) showing the connecting member of FIG. 12, a cross-sectional view (b) along the line b—b of (a), and an enlarged side view (c).
  • FIG. 15 is a perspective view (a) of the connecting member of FIG. 12 viewed from above and a perspective view (b) viewed from below.
  • Fig. 16 shows the case where the connecting member of Fig. 12 is connected to the capacitor body at a position parallel to the central axis of the header pipe of the heat exchanger and rotated 90 ° in the mounting direction of the heat exchange tube.
  • FIG. 17 is a plan view (a) of the connecting member in FIG. 16 and a cross-sectional view (b) along the line b—b in (a).
  • FIG. 18 is an enlarged perspective view of a main part of FIG.
  • Fig. 19 shows the header pipe and the receiver main body when the outflow hole and the inflow hole provided in the header pipe in Fig. 12 are eccentric to the outside of the center position of the header pipe.
  • (A) is a cross-sectional view showing a connected state of and (a)
  • (b) is a cross-sectional view taken along line b-b in (a).
  • FIG. 20 is a front view (a) and a partial plan view (b) showing the heat exchanger (capacitor) with a liquid receiver according to the fourth embodiment.
  • FIG. 21 is a perspective view showing a part to which the receiver main body and the connector of FIG. 20 are attached with a row.
  • FIG. 3 is a cross-sectional view showing a rotatable portion of an eve, a receiver main body, a connector, and a connecting member.
  • FIG. 4 is an exploded perspective view showing an eve, a liquid receiver main body, a connector, and a connecting member.
  • Fig. 24 is a plan view of the connecting member in Fig. 20 (a), b-in (a). It is a sectional view (b) and an enlarged side view (c) along the line b.
  • FIG. 25 is a partial plan view similar to FIG. 20 (b) showing the heat exchanger (capacitor) with a receiver according to the fifth embodiment.
  • FIG. 26 is a perspective view showing a part to which the receiver of FIG. 25 is attached with a connector.
  • FIG. 4 is an exploded perspective view showing an eve, a liquid receiver main body, a connector, and a connecting member.
  • FIG. 28 is a plan view (a) of the connecting member of FIG. 25, a cross-sectional view (b) along the line b—b of (a), and an enlarged side view (c).
  • FIG. 29 is a partial plan view, similar to FIG. 20 (b), showing a heat exchanger (capacitor) with a receiver according to the sixth embodiment.
  • FIG. 30 is a perspective view showing a part to which the receiver of FIG. 29 is attached to the connector and the connector.
  • FIG. 3 is an exploded perspective view showing an eve, a liquid receiver main body, a connector, and a connecting member.
  • FIGS. 32A and 32B are a plan view (a) of the connecting member in FIG. 29, a cross-sectional view (b) along the line b—b in (a), and an enlarged side view (c).
  • FIG. 33 is a partial plan view, similar to FIG. 20 (b), showing a heat exchanger (capacitor) with a liquid receiver according to the seventh embodiment.
  • FIG. 34 is a perspective view showing a part to which the receiver of FIG. 33 is attached with a connector.
  • FIG. 35 is an exploded perspective view showing the header pipe, the liquid receiver main body, the connector, and the connecting member of FIG. 33.
  • FIG. 36 is a plan view (a) of the connecting member of FIG. 33, a cross-sectional view (b) along an bb line of (a), and an enlarged side view (c).
  • FIGS. 3A and 3B are schematic perspective views (a), (c) and (d), and a schematic side view (b) showing a connection structure between one pipe and a receiver main body.
  • FIG. 1 is a front view (a) showing an example of a heat exchanger with a liquid receiver according to the present invention, a plan view (b) showing a main part of (a), and Fig. 2 is FIG. 3 is a plan view showing the connecting members shown in FIGS. 1 and 2 in detail, and FIG. 3 is a cross-sectional view taken along the line b—b of (a) and (a).
  • Fig. (B) is an enlarged side view (c) and an enlarged cross-sectional view (d) of a main part of (b).
  • the heat exchanger der Ru condenser (capacitor) is Remind as in FIG. 1, the header one Nono 0 I flop 2 a, 2 b to each of a pair of steel Aluminum two ⁇ arm, which Their header.
  • a plurality of heat exchange tubes 3 erected between the pipes 2a and 2b, and a heat exchange fin interposed between the heat exchange tubes 3 and integrally joined.
  • a heat exchanger body 1 (hereinafter, referred to as a capacitor body 1) having a colgate fin 4 and a liquid receiver body 11 having an aluminum receiver body 11. It is mainly composed of a vessel 10 and. In this case, the capacitor main body 1 and the liquid receiver main body 11 are integrally mounted via a connecting member 60 made of aluminum.
  • the header pipes 2a and 2b are formed in an approximately cylindrical shape by using, for example, an extruded aluminum material, and the upper and lower ends of the header pipes are formed with an azo-resin.
  • the cap member is made of rubber and is fixedly attached by five-color attachment.
  • one of the header pipes 2a (the left side in FIG. 1) is provided with a high-temperature heat medium inlet 2c near the upper end on the outside, and the other header 2a Near the lower end of the outer side of the pipe 2b (right side in Fig. 1), there is an outlet 2d for the heat medium. Further, as shown in FIG.
  • a communication port for outflow and inflow of the heat medium is formed on the side surface of the header pipe 2a so as to communicate with the liquid receiver 10 as shown in FIG.
  • An outflow hole 9a and an inflow hole 9b are formed, and the liquid receiver 10 is connected to the outflow hole 9a and the inflow hole 9b via a connecting member 60 so as to communicate with the outflow hole 9a and the inflow hole 9b.
  • the mouth is integrally attached to the header pipe 2a and laid.
  • a partition plate 2e is provided at about 1/3 of the upper side of the header pipe 2a, and a partition plate 2f is provided between the outflow hole 9a and the inflow hole 9b. Have been taken.
  • a partition plate 2g is provided at a position corresponding to the lower partition plate 2f in the header pipe 2b as shown in FIG.
  • the high-temperature and high-pressure flows into the header pipe 2a from the inflow hole 2c.
  • the heat medium flows through the heat exchange pipe 3 in the superheated area 1A (high temperature area) above the partition plate 2e, and flows into the header pipe 2b. At this time, heat exchange is performed in a gaseous state, and the temperature of the heat medium drops.
  • Heat medium flowing into header pipe 2b is condensed between partition plates 2e and 2f and 2g. It flows through heat exchanger tube 3 in region 1B (gas-liquid two-phase region) and flows again into header pipe 2a. At this time, latent heat is exchanged and 100. /.
  • the liquid heat medium flowing into the header pipe 2a flows into the receiver main body 11 through the outlet hole 9a, and is separated into gas and liquid by the receiver 10. After that, the heat medium in the liquid state flows through the inflow holes 9b, flows through the heat exchange pipes 3 in the subcooling region 1C (subcooling region) below the partition plates 2f, 2g, and flows therethrough. Flows into dark pipe 2b. At this time, heat exchange is performed in a liquid state of the heating medium, and the temperature drops.
  • the heat exchange tube 3 is formed of an aluminum extruded shape, for example, in a flat plate shape.
  • a plurality of flow paths (not shown) of the heat medium are formed, which penetrate in the longitudinal direction, and are defined.
  • the two ends of the heat exchange tube 3 formed in this way are arranged on the opposing sides of both the header-pipes 2a and 2b at a suitable interval and in parallel with each other. It is inserted and fixed in a slit (not shown).
  • the heat exchange fin namely, the corrugated fin 4
  • the heat exchange fin is continuously formed by bending an aluminum plate material. It is formed in a corrugated shape, and is interposed between the heat exchange tubes 3 and is provided with a row.
  • the heat exchange pipes 3 provided at the uppermost and lowermost stages are also joined to the outer side of the heat exchange tubes 3 with a 4-pole S-low.
  • a side plate 4a is joined to the outer side with a row.
  • the liquid receiver 10 is, for example, a multi-stage cylindrical member formed by pressing a cylindrical member formed of an aluminum extruded shape member by press processing described later. It has a liquid receiver main body 11 formed in a shape.
  • a cylindrical extruded member made of aluminum is cut into appropriate lengths to form a cylindrical member 11A.
  • the cylindrical member 11A is set in a press device (not shown), and the diameter is larger than the inner diameter of the cylindrical portion (small cylindrical portion) 12 at one end toward one end of the cylindrical member 11A.
  • the cylindrical member 11A is expanded by press-fitting the cylindrical molding die PA, and the intermediate cylindrical portion 13 connected to the small-diameter cylindrical portion 12 at the end (one end) is formed (see FIG. 5 (b)).
  • the cylindrical member 11A is again compressed from the other end by pressing the cylindrical molding die PB having a diameter larger than the inner diameter of the intermediate cylindrical portion 13, and the intermediate cylindrical portion 13 is further expanded. Form the large-diameter cylindrical part 14 connected to
  • the liquid receiver main body 11 is formed in a multi-stage cylindrical shape having a small-diameter cylindrical portion 12, an intermediate cylindrical portion 13, and a large-diameter cylindrical portion 14 whose diameter gradually increases from one end to the other end. .
  • the foot and the inner surface of the cylinder are extruded from a conventional aluminum extruded shape having a cylindrical portion and a foot. It is possible to reduce the material, to reduce the weight, and to simplify the production work, as compared to ⁇ The unnecessary part is removed and the enlarged diameter part is formed at the end. '' In both cases, mass production can be achieved.
  • the receiver Even when the diameter of the main body 11 is changed, it can be dealt with by simply changing the diameter of the press-molding dies PA and PB for the same cylindrical member 11A. .
  • the liquid receiver main body 11 is located above the partition plate 2f in the header pipe 2a.
  • Outflow port 18 communicating with outflow hole 9a of a is formed.
  • Headano is formed.
  • An inlet 19 is formed at a position corresponding to the inlet 9b of the header pipe 2a below the partition plate 2f in the pipe 2a. .
  • a cap 15 is closed at the open end of the small-diameter cylindrical portion 12 at one end (upper end) of the liquid receiver main body 11 formed as described above.
  • the cap 15 is made of an aluminum member, and is fixed to the receiver main body 11 by, for example, a mouthpiece and is laid.
  • a desiccant 42 is contained in the intermediate cylindrical portion 13.
  • a filter cap 40 in which a filter 30 and a plug 20 are integrally formed is fitted (inserted) into the open end of the large-diameter cylindrical portion 14.
  • the filter cap 40 is made of, for example, a synthetic resin such as a nail cap, and a filter main body 31 is provided on an upper side thereof, and a plug body is provided on a lower side thereof.
  • the main body 21 is arranged.
  • the filter main body 31 is formed in a large cylindrical shape having an appropriate gap with the inner surface of the intermediate cylindrical portion 13 of the liquid receiver main body 11, and a flange is provided at the tip of the filter main body 31.
  • a part 32 is formed and the tip part is opened as it is, while the rear bottom face 33 also serves as the tip face of the plug 20.
  • a window 34 is formed on the peripheral surface of the filter body 31, for example, at a position that divides the filter body 31 into four parts in the circumferential direction, and the filter body 31 receives the liquid.
  • a filter membrane 35 is provided in the window 34 of the filter body. This filtration membrane 35 is for trapping impurities contained in the heat medium, and is formed in a mesh shape by a nip, for example. .
  • the plug body 21 of the filter cap 40 is formed along the axial direction at the lower end of the cylindrical portion 22 and the lower end of the cylindrical portion 22 forming the distal end side.
  • a cylindrical portion 23 is formed.
  • an O-ring groove 25 for mounting the O-ring 24 is formed in the outer peripheral portion of the cylindrical portion 22.
  • the ring groove 25 has a height (width) and depth large enough to fit the O-ring 24 on the outer peripheral surface of the cylindrical portion 22.
  • two pieces are arranged along the axial direction on the outer peripheral surface of the cylindrical portion 22.
  • a locking circumferential groove 17 is provided on the inner peripheral surface of the lower opening 16 provided in the large-diameter cylindrical portion 14 of the receiver main body 11. .
  • a finlet cap 40 is locked at a predetermined position of the receiver main body 11 with a predetermined pressing force.
  • the retaining ring 50 is adapted to be removably locked.
  • the retaining ring 50 is formed in a C-shape, and a locking hole (not shown) is formed at each end in the circumferential direction and at a position facing each other. It has been done.
  • the retaining ring 50 is locked (attached) to the lower opening portion 16 by, for example, being deformed by a jig or the like in a direction in which the locking holes are brought closer to each other.
  • the diameter is reduced elastically, and in the state of the reduced diameter, the diameter is reduced within the parallel inner peripheral surface formed at the end of the lower opening 16 of the large-diameter tube 14 of the receiver body 11. It is sufficient to lock the retaining ring 50 in the locking peripheral groove 17 by inserting.
  • the filter cap 40 since the upper surface of the retaining ring 50 comes into contact with the bottom surface 26 of the plug body 21 in the filter cap 40, the filter cap 40 receives liquid. It can be locked at a predetermined position in the container body 11 with a desired pressing force. For this reason, the locking peripheral groove 17 is formed to be annularly concave so that the retaining ring 50 can be locked at the end of the parallel inner peripheral surface forming the lower opening 16.
  • the cylindrical portion 22 of the plug 20 is provided with a grip portion 27 for taking out the finhole cap 40 inserted into the liquid receiver main body 11.
  • the grip portion 27 has a rectangular shape or a cross shape formed by hanging down to the cylindrical portion 23 at the center of the lower surface of the cylindrical portion 22.
  • the grip portion 27 is gripped by a tool (not shown), and is held in the gripped state.
  • the filter cap 40 in which the stopper 20 and the filter 30 are integrally formed is received.
  • Fluid body 11 can be taken out from the car.
  • the desiccant 42 contained in the receiver main body 11 is made of a gel (not shown) such as silica gel (not shown) in a bag formed by polyester fibers. It is shaped like a rod like an elliptical cylinder by packing the moisture absorbing means.
  • the capacitor body 1 and the liquid receiver body 11 must be joined by fixing them together by soldering, and then first. Then, the desiccant 42 is introduced into the receiver main body 11, and then the filter 30 and the stopper 20 are applied to the receiver main body 11. Insert the tap 40 from the filter 30 side.
  • the retaining ring 50 which has been elastically reduced in diameter, is further inserted into the parallel inner peripheral surface from the lower opening 16.
  • the diameter reduction of the retaining ring 50 is released at the position of the locking peripheral groove 17, the retaining ring 50 receives an elastic restoring force. At the same time as fitting, it comes into contact with the bottom surface 26 of the plug 20.
  • the plug 20 and the filter cap 40 which serves as a filter, are locked to the receiver main body 11 at a predetermined pressure. State can be maintained.
  • the connecting member 60 comes into contact with the joining surface of the header pipe 2a and the joining surface of the receiver body 11 as shown in FIGS. And a communication port for the outflow and inflow of the heat medium provided in the plate member 6 and the header pipe 2 a and the receiver main body 11 provided in the plate member 6. That is, the outflow pipe member 7 1 (outflow communication portion) and the inflow port 9 a, which can be fitted into the outflow port 18 and the inflow port 9 b, the inflow port 19, and the inflow port 9 b.
  • Pie A member 72 (communication portion for inflow) is formed.
  • the plate-like member 6 has an arc-shaped cross section (similar to the curvature of the header pipe 2a) that abuts on one side surface of the substantially flat base 60a in a complementary manner to the joining surface of the header pipe 2a.
  • Two joint surfaces 61 and 63 (hereinafter, referred to as a “first joint surface 61” and a “third joint surface 63”, respectively) having a circular and arcuate shape.
  • the receiver main body side joint surfaces 62 and 64 (hereinafter referred to as ⁇ second joints, '' respectively) which abut complementary to the joint surface of the intermediate portion 13 of the receiver main body 11 Surface 62 ”and“ fourth bonding surface 64 ”).
  • two through holes 6a and 6b for fitting the pipe members 71 and 72 are formed in the fourth joint surface 64, and the two through holes 6a are formed. Headano, above, between 6b.
  • An elongated through-hole 65 is provided to avoid interference with the partition plate 2f in the pipe 2a. Also, between the first joint surface 61 and the second joint surface 62, between the second joint surface 62 and the third joint surface 63, and between the third joint surface 63 and the fourth joint surface 64 are bent in opposite directions with notches 66 provided on both sides of the base portion 60a.
  • the two through-holes 6a and 6b formed in the fourth joint surface 64 are formed so that the joint surface side with the liquid receiver main body 11 has a tapered portion 6 whose diameter increases outward. c is formed (see Fig. 3 (d)).
  • the outflow pipe portion is formed by being fitted into a first through hole 6a formed on the side communicating with the outflow port 18 of the liquid receiver main body 11. Further, the other pipe member 72 is drilled on the tip side of the plate-shaped member 6, that is, on the side communicating with the inflow hole 9b of the header pipe 2a and the inflow port 19 of the receiver main body 11. It is fitted into the second through hole 6b to form an inflow pipe portion.
  • the pipe members 71 and 72 have a cylindrical cylindrical base 73 whose tip can be fitted into the outlet hole 9 a or the inlet hole 9 b provided in the header pipe 2 a, and the cylindrical base 73.
  • the enlarged diameter opening formed on the other end and having an outer diameter portion expanding outward and abutting against an outlet 18 or an inlet 19 provided in the receiver main body 11. It is formed by 74 and.
  • the pipe members 71, 72 formed in this way are fitted into the cylindrical base 73 in the through holes 6a, 6b, and expanded into the tapered portions 6c formed in the through holes 6a, 6b.
  • the diameter opening 74 is fixed to the plate-like member 6 by caulking and joining. In this case, it is preferable that at least one of the plate-shaped member 6 and the pipe members 71 and 72 is formed of a clad material having a mouth material adhered thereto. Good
  • the plate material punched out to a predetermined size is provided with the first to fourth joint surfaces 61 to 64, two through holes 6a, 6b, and a through hole 65 by pressing.
  • the connecting member 60 is formed.
  • inflow and outflow pipe members 71, 72 are inserted into the through holes 6a, 6b of the plate member 6, respectively.
  • the enlarged-diameter opening portions 74 of the inflow and outflow pipe members 71, 72 are connected to the tapered portions 6c of the through holes 6a, 6b by being joined together.
  • the second and fourth joint surfaces 62 and 64 of the connecting member 60 are brought into contact with the outer surface of the intermediate tube portion 13 of the receiver main body 11 and The inlet and outlet pipe members 71 and 72 are pressed into contact with each other so that the enlarged opening portions 74 communicate with the outlet port 18 and the inlet port 19 of the receiver main body 11, respectively.
  • the first and third joint surfaces 61 and 63 are applied to the lower side from the center of the header pipe 2a, that is, the side surface (joint surface) below the superheated area 1A.
  • the outflow and inflow pipe members 71 and 72 are fitted into the outflow hole 9a and the inflow hole 9b, and the header pipe 2a and the first and third pipe members are fitted together.
  • a gap S is formed between the superheated area 1A of the header pipe 2a and the small-diameter cylindrical portion 12 of the receiver main body 11. As a result, it is possible to suppress the heat transfer from the high-temperature portion of the header pipe 2a to the liquid receiver 10 side.
  • the heat exchange fin 4, the heat exchange tube 3 and the other header pipe 2b are assembled to the header pipe 2a, fixed with a jig (not shown), and temporarily assembled. .
  • the capacitor body 1, the receiver Fluid body 11 and connecting members 60 After applying the flux to the capacitor body 1, the receiver Body 11 and the connecting member 60 temporarily assembled as described above, the capacitor body 1, the receiver Fluid body 11 and connecting members 60 is placed in a furnace (not shown) and heated at a predetermined temperature, for example, at a temperature of 600 ° C., and the capacitor body 1, the receiver body 11, and the connecting member 60 are integrally bonded.
  • the filter 30 and the plug 20 are provided as described above. Insert the filter cap 40 (fitting) to complete the assembly of the heat exchanger with receiver.
  • the second and fourth joint surfaces 62 and 64 of the connecting member 60 are brought into contact with the joint surface of the liquid receiver main body 11, and the spot welding W is performed for temporary welding. Thereafter, the joining surfaces of the header pipe 2a are brought into contact with the first and third joining surfaces 61, 63, and the tips of the pipe members 71, 72 are fitted into the outflow holes 9a and the inflow holes 9b.
  • the temporary welding is performed by using the spot welding W and the temporary welding has been described, the provisional welding and the no.
  • the fitting of the pipe members 71 and 72 to the outflow hole 9a and the inflow hole 9b may be performed simultaneously.
  • the case where the pipe members 71 and 72 are fitted to the outflow hole 9a and the inflow hole 9b provided in the header pipe 2a has been described.
  • the outflow port 18 and the inflow port 19 provided in the receiver main body 11 may be fitted. That is, the fourth joint surface 64 is brought into contact with the header pipe 2a such that the pipe members 71, 72 communicate with the outflow hole 9a and the inflow hole 9b of the header pipe 2a. , No ,.
  • the tips of the pipe members 71, 72 are fitted into the outflow port 18 and the inflow port 19 of the receiver body 11, and the first joint surface 61 is connected to the receiver. What is necessary is just to make contact with the joint surface of the main body 11 and to temporarily weld both contact portions.
  • the inflow communication portion and the outflow communication portion are connected to the pipe members 71, 72 which are fitted into the through holes 6a, 6b formed in the plate member 6 (base 60a).
  • the outflow communication portion and the inflow communication portion may be formed by burring the plate-shaped member 6 (base portion 60a). That is, as shown in FIG. 4, the plate-like member 6 (base portion 60a) of the connecting member 60A may be subjected to pearling to form the outflow communication portion 71A and the outflow communication portion 72a.
  • the other parts are the same as those in the embodiment shown in FIG. 3, and therefore, the same parts will be denoted by the same reference characters and description thereof will be omitted.
  • the receiver main body 11 is pressed from one end to the other end of the cylindrical member 11A by pressing. Since it is formed in a stepped cylindrical shape having a small-diameter cylindrical portion 12, an intermediate cylindrical portion 13 larger in diameter than the small-diameter cylindrical portion 12, and a large-diameter cylindrical portion 14 larger in diameter than the intermediate cylindrical portion 13, the cylindrical shape Cutting unnecessary parts of the foot and the inner surface of the cylinder from the extruded profile having a part and a foot.
  • the material can be reduced compared to the conventional structure, the weight can be reduced, and the liquid can be received.
  • the work of manufacturing the container body 11 can be simplified.
  • the press molding dies PA and PB can be used for the same cylindrical member 11A. It is also possible to respond simply by changing the diameter.
  • a connecting member 60 is interposed between the intermediate tube portion 13 and the header pipe 2a in the receiver main body 11, so that the receiver main body 11 and the header pipe 2 are interposed. is fixed by attaching a hole to the gap, so that the gap S between the header pipe 2a and the small-diameter cylindrical portion 12 of the receiver main body 11 is widened. As a result, the thermal effect of the liquid receiver 10 received from the high-temperature portion of the capacitor body 1 can be reduced.
  • the connecting member 60 has first and third joining surfaces that abut on the joining surface of the header pipe 2a on one side surface of the substantially flat base 60a. 61, 63 (header pipe).
  • the second and fourth joint surfaces 62, 64 that are in contact with the joint surface of the intermediate cylinder 13 of the receiver body 11 on the other side surface. Surface), and a communication port for outflow and inflow of heat medium provided in the header pipe 2a and the receiver main body 11, that is, outflow.
  • the communication member (piping member 71, 72) that can be fitted to the hole 9a and the outlet 18 and the inlet 9b and the inlet 19, respectively, allows the connecting member 60 and the connector to be connected. Since the area of the joint between the sensor body 1 and the receiver body 11 can be widened in a straight line, it is possible to securely and firmly attach the mouth. That.
  • first and third joining surfaces 61, 63 and the receiver body side joining surface (second and fourth joining surfaces 62, 63). 64) was described, but the number of joint surfaces on the header-pipe side and the joint surface on the receiver body can be set arbitrarily.
  • the small-diameter tube portion 12 and the large-diameter tube portion 14 of the receiver 10 also have two or more diameters. It may have a stepped shape.
  • FIG. 6 is an enlarged cross-sectional view of a main part similar to FIG. 2 showing a main part of a heat exchanger with a liquid receiver according to the second embodiment
  • FIG. 7 is a plan view (a) showing the connecting member of FIG. ), (A) a cross-sectional view along the line b-b (b), an enlarged side view (c) and an enlarged cross-sectional view (d) of the main part of (b), and
  • FIG. 8 shows the connecting member of FIG. The top perspective view (a) and the bottom perspective view (b) shown.
  • the liquid receiver 10 includes a stepped cylindrical liquid receiver main body 11 manufactured in the same manner as in the first embodiment, and a lower side of the liquid receiver main body 11.
  • the plug 20 is inserted through the opening 11a and closes the lower opening 11a, and the tip 20 is positioned inside the receiver body 11 of the plug 20.
  • a finolator (30) for capturing impurities in the heat medium supplied to the inside of the liquid receiver main body (11).
  • an annular peripheral groove 50 is provided on the parallel inner peripheral surface (inner peripheral surface) 11 g of the receiver main body 11 at a position corresponding to the base end surface 27 of the plug 20.
  • the peripheral groove 50 is provided with a retaining ring 42 for preventing the stopper 20 from coming off.
  • the liquid receiver main body 11 is provided with a pipe member 71 for outflow of a connecting member 60 described later, which is located above the partition plate 2f in the header pipe 2a.
  • An outlet 18 is formed at a position in communication with the outlet 9a of the header pipe 2a through the outlet. In addition, it coincides with the inflow hole 9b of the header pipe 2a through an inflow pipe member 72 described below on the lower side of the partition plate 2f in the header pipe 2a. Position, flow Entrance 19 is formed.
  • the upper opening 11 b of the liquid receiver main body 11 is closed by a cap member 15.
  • the cap member 15 is formed of aluminum, and is fixed to the receiver main body 11 by, for example, attaching a mouth. ing .
  • the inner peripheral surface of the liquid receiver main body 11 is formed by a reference inner peripheral surface lie and an enlarged inner peripheral surface llh having a circular cross section.
  • the reference inner peripheral surface 11 e corresponds to a portion for storing the desiccant 44, a portion for storing the filter 30, and a ring seal portion of the plug 20.
  • the reference inner peripheral surface llh was formed by enlarging the portion that originally was the reference inner peripheral surface 11e with a plastic karoe such as Spinin Daka [I]. It is formed by a parallel inner peripheral surface llg and a tapered inner peripheral surface 1If.
  • the reference inner peripheral surface lie, the taper inner peripheral surface llf, and the taper inner peripheral surface llf and the parallel inner peripheral surface 11 g are continuously formed through a smooth curved surface. .
  • the plug 20 is formed in a circular cross section by using a metal such as aluminum or a synthetic resin such as nylon.
  • the distal end portion fitted to the reference inner peripheral surface 11 e is a reference diameter portion 21, and a portion on the base end side of the reference diameter portion 21 is an enlarged diameter portion 22.
  • An O-ring groove 23 for mounting an O-ring 41, which is a first seal member, is formed on the distal end side of the reference diameter portion 21.
  • a seal packing groove 24 for mounting a seal packing 43 as a second seal member is formed on a base end side of the O-ring groove 23 of the second embodiment.
  • the enlarged diameter portion 22 is formed so as to be fitted to the parallel inner peripheral surface 11 g, and has a length in the axial direction slightly shorter than the parallel inner peripheral surface l lg. .
  • the retaining ring 42 is formed in a substantially C-shape, and is elastically reduced in diameter by deforming the opening side ends thereof with a jig in a direction approaching each other. By inserting the reduced diameter into the parallel inner peripheral surface llg, it can be easily fitted into the circumferential groove 50. Become a child.
  • the plug 20 has a cylindrical portion 20a from the base end surface 27 to a predetermined position on the distal end side, and the distal end side of the cylindrical portion 20a. Is a cylindrical part 20b.
  • the O-ring groove 23 and the see-through packing groove 24 described above are formed in the reference diameter portion 21.
  • a projection 20c is provided in the cylindrical portion 20a so as to protrude from the axial center position of the columnar portion 20b to the base end side.
  • Protrusions 20 C This is the cross-sectional shape rectangular, circular, cross, etc. der is, that have been formed on Let's Do height not protruding proximal end surface 27 mosquito ⁇ al.
  • the plug 20 has a concave portion 26 a having a predetermined depth extending in the axial direction at an axial position of the distal end surface 26.
  • the recess 26a has a circular cross section.
  • the filter 30 has a cylindrical peripheral wall portion 30a and a bottom wall portion 30b for closing one of the open ends of the peripheral wall portion 30a.
  • the bottom surface 33 of the bottom wall portion 30b is attached so that the bottom surface 33 of the bottom wall portion 30b contacts the distal end surface 26 of the plug 20.
  • a projection 33a is provided to fit into the projection. That is,
  • the filter 30 is made of a filter body 31 formed integrally by using, for example, nylon as a synthetic resin, and a filter body formed of nylon similarly.
  • a filter membrane 32 is provided.
  • the filter main body 31 has a peripheral wall portion 30a formed in a cylindrical shape, and a bottom wall portion 30b is formed below the peripheral wall portion 30a.
  • the upper side of the peripheral wall portion 30a is opened as it is, and a cylindrical seal portion 30d is formed around the opening end of the upper side via a flange portion 30c.
  • a window 30e is formed in the peripheral wall 30a at a position equally divided into four in the circumferential direction.
  • Each of the windows 30e is formed in a rectangular shape in a side view, and the space between the windows 30e is a support 30f in the peripheral wall 30a.
  • the bottom wall portion 30b is provided with a convex portion 33a having a circular cross section at an axial center position of the bottom surface 33, and is fitted to the concave portion 26a. .
  • the flange portion 30c is formed thin, and is connected to a substantially central position in the axial direction of the scenery portion 30d.
  • the seal portion 30d is formed to be larger than the diameter of the reference inner peripheral surface lie so that its outer diameter forms a fit with respect to the reference inner peripheral surface lie. ing .
  • the flange portion 30c absorbs residual moisture of the heat medium, expands, and becomes larger than the initial size.
  • the seal portion 30 d receives the compressive force from the reference inner peripheral surface 11 e, is elastically slightly deformed together with the flange portion 30 c, and adheres to the reference inner peripheral surface lie. I'm going to learn.
  • the filter membrane 32 is formed in a mesh shape with nylon threads, for example, and is fixed integrally to the filter body 31 when the filter body 31 is formed. You. However, this filtration The membrane 32 may be formed integrally with the filter main body 31 by forming a plurality of holes in the filter main body 31 in a mesh shape. Further, the filter body 31 and the plug 20 may be integrally formed of synthetic resin such as nylon as in the first embodiment.
  • the connecting member 60 comes into contact with the joining surface of the header pipe 2a and also contacts the joining surface of the receiver main body 11.
  • the plate member 6 to be in contact with and the communication port for the outflow and inflow of the heat medium provided in the header pipe 2 a and the receiver main body 11 attached to the plate member 6. It is formed by an outflow pipe member 71 and an inflow pipe member 72 that can be fitted.
  • the plate-like member 6 has a first joint surface 61 having an arc-shaped cross section (an arc shape similar to the curvature of the header pipe 2a) in contact with the joint surface of the header pipe 2a, and a liquid receiving surface.
  • a second joint surface 62 having an arc-shaped cross section (an arc shape similar to the curvature of the liquid receiver main body 11) in contact with the joint surface of the container main body 11 is formed.
  • two through holes 6a and 6b for fitting the pipe members 71 and 72 are formed in the second joint surface 62, and the two through holes 6a and 6b are also formed.
  • a through hole 65 is provided to avoid interference with the partition plate 2f in the header nope 2a.
  • the first joint surface 61 and the second joint surface 62 are provided so as to bend in opposite directions with the notches 66 provided on both sides of the central portion as boundaries. .
  • the two through-holes 6 a and 6 b formed in the second joint surface 62 are formed so that the joint surface side with the receiver main body 11 faces outward.
  • a tapered portion 6c that expands in diameter is formed (see Fig. 7 (d)).
  • One pipe member 71 of the pipe members 71, 72 is connected to the first joint surface 61 of the plate member 6 at the second joint surface 62 of the plate member 6, that is, a header pipe.
  • 2a is fitted into the first through-hole 6a drilled on the side communicating with the outflow hole 9a and the outflow port 18 of the receiver main body 11, forming an outflow pipe portion.
  • the other pipe member 72 is drilled on the tip side of the plate member 6, that is, on the side communicating with the inflow hole 9b of the header pipe 2a and the inflow port 19 of the receiver main body 11. It is fitted in the second through hole 6b to form an inflow pipe portion.
  • These pipe members 71 and 72 have a cylindrical cylindrical base 73 whose tip can be fitted into the outlet hole 9a or the inlet hole 9b provided in the header pipe 2a, and the cylindrical base 73. 73 is formed at the other end, the outer diameter portion is expanded outward, and at the same time, the enlarged diameter opening portion which comes into contact with the outflow port 18 or the inflow port 19 provided in the receiver main body 11. It is formed by 74 and.
  • the pipe members 71, 72 formed in this way fit the cylindrical base 73 into the through holes 6a, 6b and expand into the tapered portions 6c formed in the through holes 6a, 6b.
  • the diameter opening portion 74 is fixed to the plate-like member 6 by tightly connecting the diameter opening portion 74. In this case, it is preferable that at least one of the plate-like member 6 and the pipe members 71, 72 is formed of a clad material to which a mouth material is adhered. 0
  • a plate material punched into a predetermined size is pressed.
  • a connecting member 60 having the first and second joint surfaces 61 and 62 and two through holes 6a and 6b and a through hole 65 is formed.
  • inflow and outflow pipe members 71, 72 are fitted into the through holes 6a, 6b of the plate-like member 6, respectively, and the through holes 6a, 6b are also inserted.
  • the enlarged diameter openings 74 of the inflow and outflow pipe members 71, 72 are joined to the tapered portion 6c of b by force.
  • the second joint surface 62 of the connecting member 60 is connected to the expanded opening 74 of the inflow and outflow pipe members 71 and 72, respectively, and the outlet 18 of the receiver body 11 is provided. And the side of the receiver main body 11 and the second joint surface 62 are temporarily welded by spot welding W while being pressed into contact with the inlet 19.
  • the side surface (joining surface ') below the center of the header pipe 2a is brought into contact with the first joining surface 61, and the outflow pipe members 71 and 72 are discharged.
  • the hole 9a and the inflow hole .9b are fitted, and the header pipe 2a and the side of the first joint surface 61 are temporarily welded by spot welding W.
  • the heat exchange fin 4, the heat exchange tube 3 and the other header pipe 2b are assembled to the header pipe 2a, fixed with a jig (not shown), and temporarily assembled.
  • the capacitor body 1, the receiver body 11 and the connecting member 60 After applying the flux to the capacitor body 1, the receiver body 11 and the connecting member 60 temporarily assembled as described above, the capacitor body 1, the receiver The liquid container main body 11 and the connecting member 60 are housed in a furnace (not shown), and heated at a predetermined temperature, for example, at a temperature of 600 ° C., so that the capacitor main body 1, the liquid receiver main body 11 and The connecting member 60 is integrally attached.
  • the stopper 20 having the filter 30 is inserted into the receiver body 11.
  • the assembly of the capacitor body 1 with fluid container is completed.
  • the second joining surface 62 of the connecting member 60 is brought into contact with the joining surface of the liquid receiver main body 11 at the same time as t , and is temporarily welded by spot welding W.
  • the joining surface of the header pipe 2a is brought into contact with the joining surface 61 of 1 and the tips of the pipe members 71 and 72 are fitted into the outflow hole 9a and the inflow hole 9b, and spot welding is performed.
  • the temporary welding is performed using W
  • the temporary welding and the fitting of the pipe members 71 and 72 to the outflow hole 9a and the inflow hole 9b may be performed simultaneously.
  • the plate-like member 6 is formed from one sheet-like material.
  • the plate-shaped member may be formed from a plate-shaped material wound in a roll shape.
  • a plate-shaped member 6 having arc-shaped first and second joint surfaces 61 and 62; and a through-hole 6a formed in a second joint surface 62 of the plate-shaped member 6 6b, and into the header pipe 2a and the outlet 9a, the outlet 18 and the inlet 9b, and the inlet 19 provided in the receiver body 11.
  • the outer diameter portions at the ends of the pipe members 71, 72 to be fitted to the plate-shaped member 6 are formed outwardly in the diameter-expanded tapered opening portion 74, and are formed. Tenos formed in the through holes 6 a and 6 b of the plate-like member 6. By joining and fixing to the portion 6c, the contact area between the pipe members 71 and 72 and the plate-shaped member 6 is increased, so that the connection to the port is ensured. On the other hand, since the flow area can be increased, the gas-liquid separation in the receiver 10 can be improved by reducing the flow rate of the heat medium. (Modification of Embodiment 2)
  • FIG. 9 is a plan view (a) showing a modification of the connecting member of the second embodiment, and a sectional view (b) and an enlarged side view (c) along line b—b in FIG.
  • FIG. 11 is a side view showing a state where the connecting member is temporarily welded to the receiver body
  • FIG. 11 is a side view showing a state where the receiver body, the connecting member and the header pipe are temporarily welded.
  • the positioning between the connecting member 6 OA and the header pipe 2 a and the liquid receiver main body 11 can be easily performed. That is, as shown in FIG. 9, a part of the plate-like member 6A constituting the connecting member 60A, for example, an end of the first joining surface 61 side is bent toward the side opposite to the joining surface. This is a case where a convex portion, for example, a locking convex piece 67 is formed, and this locking convex piece 67 can be engaged with a concave portion 68 provided on the side surface of the liquid receiver main body 11.
  • the other parts of the connecting member 6OA are the same as those of the connecting member 60 of the second embodiment, and the same parts are denoted by the same reference numerals and description thereof will be omitted.
  • the engaging convex piece 67 provided on the connecting member 6 OA (plate-like member 6A) and the concave portion 68 provided on the liquid receiver main body 11 are formed so as to be able to engage with each other.
  • the force S can be ensured to secure the positioning of the header pipe 2a and the receiver main body 11 when the row is mounted.
  • connection member 6 OA plate-like member 6A
  • the receiver body 11 is provided with the recess 68. You may do it.
  • the connecting member 60A (the plate-shaped member 6A) is provided with the locking convex piece 67 as a convex portion and the concave portion 68 is provided in the liquid receiver main body 11 has been described. (Plate member 6A) and headano. Similarly, it is possible to provide a concave portion and a convex portion which can be engaged with the tip 2a.
  • FIG. 12 is a front view showing a heat exchanger with a liquid receiver according to Embodiment 3 of the present invention
  • FIG. 13 is an enlarged sectional view of a main part of the heat exchanger
  • FIG. (A) a cross-sectional view (b) and an enlarged side view (c) along line bb of (a)
  • FIG. 15 are top perspective views (a) and (a) of a connecting member. It is a bottom perspective view (b).
  • the connecting member 60B, the header pipe 2a, and the receiver main body 11 are separated from each other so as to be joined by roving. That is, as shown in Figs. 12 and 13
  • the plate-shaped member 6B constituting the connecting member 60B is in contact with the joint surface of the receiver main body 11, the second and third joint surfaces 62, 63 having an arc-shaped cross section, and the joint surface of the header pipe 2a. This is the case where the first and fourth joint surfaces 61 and 64 having an arc-shaped cross section that come into contact with are formed.
  • a connecting step 69 is formed between the third joining surface 63 and the fourth joining surface 64 so as to separate each joining surface.
  • an inclination angle ⁇ is provided with respect to a line perpendicular to the second and third joint surfaces 62 and 63.
  • a slit 66 for facilitating the bending process is formed at the bent portion forming the connecting step portion 69 in the plate-shaped member 6B (see FIG. 14 and Figure 15).
  • the second bonding surface 62 is formed in the same manner as in the second embodiment, and the first, third, and fourth bonding surfaces 61, 63, and 64 are formed to have substantially the same length. T Further, the pipe members 71 and 72 are formed to be longer than in the second embodiment.
  • FIGS. 14 to 18 the portions of the connecting member 60B (the plate-shaped member 6B) that come into contact with the header pipe 2a, that is, the first and fourth joint surfaces 61 and 64 are shown in FIGS. 14 to 18.
  • a plurality of notches 8 are formed to avoid interference with the heat exchange tube 3 of the capacitor body 1. These notches 8 are formed on both sides of the plate member 6B, and each notch 8 has a width slightly larger than the thickness of the heat exchange tube 3. It is formed in a substantially U-shape.
  • a mounting bracket 81 is formed on the connecting member 60B (plate-like member 6B). For example, Remind as in FIG.
  • the two joining surfaces (second and third joining surfaces 62 and 63) that are in contact with the joining surface of the liquid receiver main body 11 are attached to the connecting member 60B (the plate-shaped member 6B).
  • the connecting member 60B the plate-shaped member 6B.
  • first and fourth joining surfaces 61, 64 two joining surfaces that contact the joining surface of the dark pipe 2a
  • the header pipe 2a and the receiver main body are formed.
  • a connecting step 69 having an inclination angle 6 for separating the first joint surface 61, the second joint surface 62, the third joint surface 63, and the fourth joint surface 64 is formed.
  • the header pipe 2a and the receiver main body 11 can be connected to each other while being separated from each other, so that the heat capacity can be reduced.
  • the receiver main body 11 and the header pipe 2a are arranged further apart from each other, no.
  • the connection between the liquid receiver main body 11 and the header pipe 2a can be facilitated by increasing the length of the eave members 71, 72.
  • the receiver body 11 and the header pipe are formed by the first, second, third and fourth joint surfaces 61, 62, 63, 64 and the pipe members 71, 72.
  • the connecting member 60B can be manufactured without increasing the heat capacity unlike the method using an extruding member, for example.
  • the connecting step 69 by providing the connecting step 69 with the inclination angle ⁇ , the strength of the connecting member 60B in the vertical direction, that is, the axial direction of the header pipe 2a can be maintained. At the same time, it is possible to improve the vibration resistance. Further, bending of the connecting step 69 can be facilitated.
  • a plurality of cutouts 8 are formed in the side of the plate-shaped member 6B in a portion of the main body 1 that avoids interference with the heat exchange tube 3. Accordingly, the mounting angle of the liquid receiver main body 11 with respect to the header pipe 2a can be increased, for example, as shown in FIGS. 16 and 18. Even when the receiver main body 11 is mounted substantially orthogonally to the capacitor main body 1, the notch 8 provided on the side of the plate member 6B allows the heat exchange pipe 3 to be mounted. Can be avoided. Therefore, the mounting of the receiver 10 on the capacitor body 1 can be provided with a variation, and the space can be saved. Can be planned.
  • the liquid receiver main body 11 is inserted into the header pipe 2a, Headano, via the slit S, set in the header pipe 2a.
  • the end of the heat exchange tube 3 inserted into the pipe 2a may interfere with the pipe members 71 and 72. Because was that, Remind as in FIG. 1 9, f Tsu Dano, 0 I-flop 2 a to set only et Re that flow Deana 9 a and the position of the inlet holes 9 b, f header one pipes 2 a Outside of the center position C of the capacitor body 1, that is, outside the capacitor body 1.
  • the outflow hole 9a and the inflow hole 9b provided in the header pipe 2a are eccentric to the outside from the center position C of the header pipe 2a.
  • the pipes it is possible to avoid interference between the ends of the heat exchange tubes 3 in the header pipe 2a and the pipe members 71, 72.
  • the mounting angle of the liquid receiver main body 11 with respect to the header pipe 2a can be further increased, and the force S can be increased, so that space can be saved.
  • the other parts are the same as those in the second embodiment, and a description thereof will not be repeated.
  • the mounting bracket 81 is formed integrally with the connecting member 60B (plate-like member 6B) has been described.
  • the second embodiment and its modifications are described in the second embodiment and its modifications.
  • the mounting bracket 81 can be integrally formed on the connecting members 60 and 60A (plate members 6 and 6A).
  • FIG. 20 is a front view (a) and a partial plan view (b) showing a heat exchanger with a liquid receiver according to Embodiment 4 of the present invention
  • FIG. 21 is a header pipe of the heat exchanger
  • FIG. 22 is a perspective view showing a connection portion between a heat pipe and a receiver and a connector.
  • FIG. 22 is a cross-sectional view showing a connection portion between a header pipe and a receiver of the heat exchanger. is there .
  • the condenser which is the heat exchanger, has a pair of aluminum header pipes 2a and 2b, each of which is made of aluminum. Headano.
  • a plurality of heat exchange tubes 3 installed between the pipes 2a and 2b, and heat exchange fins interposed between the heat exchange tubes 3 and integrally joined, for example,
  • a heat exchanger body 1 (hereinafter, referred to as a capacitor body 1) having a lugate fin 4 and a liquid receiver body 11 having an aluminum receiver body 11. It is mainly composed of a vessel 10 and.
  • the capacitor main body 1 and the liquid receiver main body 11 are integrally rotatable via a connecting member 60 made of aluminum.
  • a connector 7 made of aluminum is connected to the liquid receiver main body via a connecting member 60.
  • the header pipes 2a and 2b are formed in a substantially cylindrical shape by, for example, an extruded aluminum material, and a cap member 5 is covered on upper and lower ends thereof. The clothes are fixed. Also one In the example of one of the headers 2a (the left side in FIG. 20), an inlet 21 for the heat medium is provided near the upper end on the outer side, and the other header 2b (see FIG. 20). In the vicinity of the lower end on the outside (on the right side in FIG. 20), a heat medium outlet pipe 22 having a tip 22 a connected to the connector 7 is connected. Further, as shown in FIG. 22, an outlet 9a and an inlet 9b for the heat medium are formed in the side of the header pipe 2b so as to communicate with the liquid receiver 10 as shown in FIG. The liquid receiver 10 is integrally connected to the header pipe 2b via the connecting member 60 so as to communicate with the outlet 9a and the inlet 9b. It is attached.
  • a partition plate 9d for separating and a partition plate 9e for separating an inflow hole 9b area and a lower area of the header pipe 2b are provided.
  • a partition plate 9g is provided at the same height position as the partition plate 9d of the rudder pipe 2b. In this case, the subcooled portion 1A is formed by the heat exchange pipe 3 below the partition plate 9d and the partition plate 9g.
  • the heat exchange tube 3 is formed of an extruded member made of aluminum, for example, in a flat plate shape.
  • a plurality of flow paths (not shown) for the heat medium are formed so as to penetrate therethrough. Both ends of the heat exchange tube 3 formed in this way are connected to both headers.
  • One pipe 2a, 2b is inserted into a plurality of slits ('not shown) arranged parallel to each other at appropriate intervals on the opposing sides of It is fixed.
  • the heat exchange fin that is, the conorelating fin 4
  • the heat exchange fin is formed into a continuous wave shape by bending an aluminum plate material. It is interposed between the heat exchange tubes 3 and is attached with a row.
  • the corrugated fins 4 are also joined to the outer sides of the heat exchange tubes 3 provided at the uppermost and lowermost stages by means of a mouth.
  • a side plate 6 is joined to the outer side of both collgate fins 4 by mouth.
  • the receiver 10 is, for example, a receiver body 11 formed in a substantially stepped cylindrical shape in the same manner as in the first embodiment by press forming of aluminum. And a plug 20 which is inserted from the lower opening 11a of the receiver main body 11 to close the lower opening 11a, and a plug 20 which closes the lower opening 11a.
  • the filter 30 is attached to the distal end surface 26 located inside the receiver body 11 and captures impurities in the heat medium supplied into the receiver body 11. I have it.
  • an annular peripheral groove 50 is provided on the parallel inner peripheral surface (inner peripheral surface) llg of the receiver main body 11 at a position corresponding to the base end surface 27 of the plug 20.
  • the peripheral groove 50 is provided with a retaining ring 42 for retaining the plug 20.
  • the liquid receiver main body 11 which is a component of the liquid receiver 10, has an outlet 1 at a position communicating with the outlet 9 a of the header pipe 2 b. 8 is formed and the flow An inlet 19 is formed at a position corresponding to the inlet 9b.
  • the outlet 9a and the outlet 18 are headano.
  • the upper side of the partition plate 9d in the pipe 2b and the inlet side of the filter 30 in the receiver main body 11 communicate with each other.
  • the inlet 9b and the inlet 19 are connected to the lower side of the partition plate 9d in the header 2b and the outlet of the filter 30 in the receiver body 11. It communicates with the mouth.
  • the upper opening 11 b of the receiver main body 11 is closed by a cap member 15.
  • the cap member 15 is formed by an anore miniature, and is fixed to the receiver main body 11 by, for example, attaching a mouth. ing .
  • the inner peripheral surface of the liquid receiver main body 11 is formed by a reference inner peripheral surface lie and an enlarged inner peripheral surface llh having a circular cross section.
  • the reference inner peripheral surface corresponds to a portion for storing the desiccant 44, a portion for storing the filter 30, and a portion for sealing the O-ring of the plug 20.
  • the reference inner peripheral surface l lh was obtained by enlarging the part that originally was the reference inner peripheral surface l ie by plastic working such as subbing. It is formed by a parallel inner peripheral surface l lg and a taper inner peripheral surface l lf.
  • the reference inner peripheral surface l ie and the taper inner peripheral surface llf, and the taper inner peripheral surface l lf and the parallel inner peripheral surface 11 g are continuously formed through a smooth curved surface. .
  • the plug 20 is formed of a metal such as aluminum or the like in a circular cross section, and is formed on the reference inner peripheral surface 11 e.
  • the fitting tip is the reference diameter part 21,
  • the base end portion of the reference diameter portion 21 is an enlarged diameter portion as in the other embodiments.
  • An O-ring groove 23 for mounting a first sealing member ⁇ ring 41 is formed on the distal end side of the reference diameter portion 21.
  • the enlarged diameter portion is formed so as to be fitted to the parallel inner peripheral surface 11g, and has an axial length slightly shorter than the parallel inner peripheral surface l lg. ing .
  • the retaining ring 42 is formed in a substantially C-shape, and its opening side ends are elastically deformed by a jig in a direction approaching each other. The diameter is reduced, and the reduced diameter is inserted into the parallel inner peripheral surface l lg to easily fit into the circumferential groove 50. This is now possible.
  • the plug 20 has a cylindrical portion 20a from the base end surface 27 to a predetermined position on the distal end side, and the cylindrical portion 20a has a cylindrical shape.
  • the portion on the tip side is a cylindrical portion 20b.
  • the aforementioned O-ring groove 23 and seal packing groove 24 are formed in the reference diameter portion 21.
  • a protrusion 20c that protrudes from the axial center position of the cylindrical portion 20b to the base end side.
  • the projection 20c is formed at a height such that it does not protrude from the base end surface 27.
  • the plug 20 is formed with a recess 26a having a predetermined depth extending in the axial direction at the axial position of the distal end surface 26 thereof.
  • the recess 26 a has a circular cross section.
  • the finalizer 30 is formed in a cylindrical shape.
  • the bottom 33 of the bottom wall 30b is provided with a convex portion 33a that fits into the concave portion 26a.
  • the filter 30 is composed of a filter body 31 integrally formed of nylon, for example, as a synthetic resin, and a nylon mesh in the same manner. And a filter membrane 32 formed in the shape of eyes.
  • the filter body 31 has a peripheral wall portion 30a formed in a cylindrical shape, and a bottom wall portion 30b is formed below the peripheral wall portion 30a.
  • the upper side of the peripheral wall portion 30a is opened as it is, and a cylindrical seal portion 30d is formed around the opening end of the upper side via a flange portion 30c. .
  • a window 30e is formed in the peripheral wall portion 30a at a position that divides it into four equal parts in the circumferential direction.
  • Each of the windows 30 e is formed in a square shape in a side view, and a space between each of the windows 30 e is a support 30 f in the peripheral wall portion 30 a.
  • the bottom wall portion 30b is provided with a convex portion 33a having a circular cross section at the axial center position of the bottom surface 33, and is fitted into the concave portion 26a. .
  • the flange portion 30c is formed to be thin, and is connected to a substantially central position in the axial direction of the seal portion 30d.
  • the seal portion 30d is formed to be slightly larger than the diameter of the reference inner peripheral surface l ie so that its outer diameter forms a fit with respect to the reference inner peripheral surface 11e. . That is, the seal portion 30 d receives the compressive force from the reference inner peripheral surface 11 e, and is slightly elastically deformed together with the flange portion 30 c, and closely adheres to the reference inner peripheral surface 11 e. I'm going to read it.
  • the filter membrane 32 is formed in a net shape with, for example, a thread of a nap, and is fixed integrally to the filter main body 31 when the filter main body 31 is formed. It has become . However, this filtration membrane 32 is completely integrated with the filter body 31 by forming a plurality of holes in the filter body 31 in a mesh form. It may be composed of Further, the filter body 30 and the plug 20 may be integrally molded with a synthetic resin such as a nylon.
  • the connecting member 60 is made of a plate material obtained by punching an aluminum clad material into a predetermined size, as shown in FIGS. It is formed by
  • the connecting member 60 has a first joint surface 61 having an arc-shaped cross section (an arc shape similar to the curvature of the header pipe 2b) in contact with the joint surface of the header pipe 2b, and a receiving member.
  • a third joint surface 63 formed on the back surface side and abutting against a joint surface of a connector 7 described later, the header pipe 2b, and the receiver main body
  • 11 has a communication port for inflow and outflow of the heat medium provided in 11, for example, refrigerant circulation portions 64a and 64b that can be fitted to the outflow hole 9a and the inflow hole 9b. It is formed by a fourth joint surface 64 having an arc-shaped cross section (an arc shape similar to the curvature of the liquid receiver main body 11) in contact with the joint surface of the main body 11.
  • first joint surface 61 and the second joint surface 62 are bounded by a notch 66 provided at the boundary between the first joint surface 61 and the second joint surface 62. Bend in the opposite direction Yes. Also, the first joint surface 61 and the fourth joint surface 64 are separated by a notch 66 provided at the boundary between the first joint surface 61 and the fourth joint surface 64. It is bent in the opposite direction and installed.
  • each of the connecting members 60 is connected between the second connecting surface 62 and the first connecting surface 61 and between the first connecting surface 61 and the fourth connecting surface 64 in the connecting member 60.
  • a connecting step 65 that separates the surfaces is formed, and the connecting step 65 has, for example, a right angle to the second and fourth connecting surfaces 62 and 64.
  • An inclination angle ⁇ is set.
  • the refrigerant flow sections 64a and 64b can not only communicate with the passage of the heat medium but also serve as a strength member, when the strength is required, the thickness of the member is reduced. It can be increased to increase the strength. Further, when the strength is not required, it is possible to make only the thickness of the refrigerant flow portions 64a, 64b thinner than the connecting member 60. As described above, by reducing the thickness of the refrigerant flow sections 64a and 64b, the passage resistance can be reduced.
  • the connector 7 is connected to the tip 22 a of the heat medium outflow pipe 22.
  • the connector 7 is formed by an extruded shape material or forging made of an anodized aluminum.
  • the connector main body 71 is formed in a substantially elliptical column shape, and is provided at one end with the heat medium discharge pipe 22 at one end thereof.
  • a communication hole 73 for connecting 22a is provided.
  • a pipe (not shown) connected by a connector (not shown) is connected to an upper side of the communication hole 73.
  • a mounting screw hole 74 for mounting a connecting tool (not shown) to the connector main body 71 is provided on the other side of the connector main body 71.
  • the joining piece 72 protrudes from the side wall of the connector main body 71 toward between the header pipe 2b and the liquid receiver 10.
  • the connecting member 60 has an abutting surface 72a having a cross section in contact with the third bonding surface 63 having a shape substantially similar to the bonding surface 63 (a shape similar to the third bonding surface 63). It is fixed to the connecting member 60 formed of the clad material by means of a hole.
  • the receiver 10 To assemble the header pipe 2b, the receiver 10, the connecting member 60, and the connector 7 of the heat exchanger configured as described above, first strike the specified dimensions.
  • the extracted plate-shaped material is pressed by a press force port to connect the first, second, third, and fourth joint surfaces 61, 62, 63, 64 with the refrigerant circulation portions 64a, 64b.
  • the contact surface 72 a of the joint piece 72 formed on the connector 7 is attached to the end of the third joint surface 63 of the connecting member 60, and the connecting member 60 is Then, the connector 7 comes into contact with the vertical state, and the distal end of the joining piece 72 and the third joining surface 63 are temporarily welded by the spot welding W.
  • the second and fourth joint surfaces 62 and 64 of the connecting member 60 are brought into contact with the side surface (joint surface) of the receiver main body 11 and the spot welding W is formed. Therefore, temporary welding is performed.
  • the side surface (joining surface) near the center of the header pipe 2b is brought into contact with the first joining surface 61, and the refrigerant flow sections 64a and 64b are connected to the inlet holes 9a and 9a. While being fitted to the outflow hole 9b, it is temporarily welded by spot welding W.
  • the heat exchange fin 4, the heat exchange tube 3, and the other header pipe 2a are assembled to the header pipe 2b, fixed with a jig (not shown), and temporarily assembled.
  • the capacitor body 1, the receiver body 11, the connecting member 60 and the connector 7 are housed in a furnace (not shown), and heated at a predetermined temperature of, for example, 600 ° C. Assemble the capacitor body 1, the receiver body 11, the connecting member 60 and the connector 7 together.
  • the filter 30 is installed. After the stopper 20 is inserted, the retaining ring 42 is attached, and the production of the capacitor with the liquid receiver is completed.
  • the connector 7 is formed of the cladding material. Since the connecting member 60 serves as a reinforcing material by being fixed to the receiver main body 11 through the connecting member 60 via the connecting member 60, the mounting strength of the connector 7 is reduced. You can improve yourself.
  • the area of at least the second joint surface 62 of the connecting member 60 or the fourth joint surface 64 of the connecting member 60 to the receiver main body 11 should be reduced. By setting the value (area) to obtain the required strength, it is possible to obtain a predetermined strength.
  • the connector 7 is attached to the receiver main body 11 via the connecting member 60 formed of the cladding material, the opening material is interposed.
  • the jointability is improved as compared with the case where the joint is attached, and moreover, the number of components is reduced as compared with the case where the joint is temporarily fixed for fastening screws. In addition, the number of processing steps can be reduced.
  • the connecting member 60 is temporarily welded to the third joint surface 63 of the connecting member 60
  • the connecting member 60, the receiver main body 11, and the header pipe 2 b are connected to each other.
  • the temporary welding of the connector 7 is performed by connecting the connecting member 60 to the receiver body 11 and the header pipe. It may be performed after 2b is temporarily welded by spot welding W.
  • the second and fourth joint surfaces 62 and 64 of the connecting member 60 are brought into contact with the joint surface of the receiver main body 11.
  • the joining surface of the header pipe 2b is brought into contact with the first joining surface 61, and the refrigerant passages 64a, 64b are connected to the inlet 9a and the outlet 9a.
  • the temporary welding is performed by spot welding W together with the fitting to 9b, it may be reversed. That is, first, the joining surface of the header pipe 2b is brought into contact with the first joining surface 61, and the refrigerant flow portions 64a, 64b are fitted into the inflow hole 9a and the outflow hole 9b. And, after temporary welding by spot welding W, the second joining surface 62 of the connecting member 60 is brought into contact with the joining surface of the receiver main body 11 and the spot is joined. Temporary welding with welding W may be used. Alternatively, the provisional welding and the fitting of the refrigerant flowing portions 64a and 64b to the inflow hole 9a and the outflow hole 9b may be performed simultaneously.
  • 64a and 64b may be fitted to the outflow port 18 and the inflow port 19 provided in the liquid receiver main body 11. That is, the refrigerant flow portions 64a and 64b are fitted into the outflow hole 9a and the inflow hole 9b, or the outflow port 18 and the inflow port 19, and the fourth bonding surface 64 is brought into contact with the header pipe 2b.
  • first joint surface 61 contacts the header pipe 2b or the joint surface of the receiver body 11
  • second joint surface 62 contacts the receiver body 11 or the header pipe 2 What is necessary is just to make contact with the joint surface of b and to temporarily weld these contact parts.
  • connection member 60 is formed from one plate-shaped material.
  • connection member 60 is connected from a roll-shaped plate-shaped material. Mold the member Yes.
  • FIG. 25 is a partial plan view similar to FIG. 20 (b) showing a heat exchanger (capacitor) with a receiver according to Embodiment 5 of the present invention
  • FIG. 26 is a view of the heat exchanger.
  • FIG. 27 is a perspective view showing a portion where a header pipe is connected to a receiver and a connector
  • FIG. 27 is a perspective view of the header pipe, a receiver, a connector and a connecting member.
  • C is an exploded perspective view showing the attachment portion
  • FIG. 28 is a plan view (a) of the connecting member of the fifth embodiment, a cross-sectional view (b) along the line b—b of (a), and an enlarged side view.
  • Figure (c) is a plan view (a) of the connecting member of the fifth embodiment, a cross-sectional view (b) along the line b—b of (a), and an enlarged side view.
  • Example 5 f Tsu Dapai the bonding surface 2 c of the flop 2b formed in a substantially flat, connecting members 6 joining surfaces 2 c of the first mating surface 61 A of F Tsu Dapai flop 2 b that put in OA
  • the cross-section is formed in a substantially flat shape having a substantially similar shape.
  • the coolant circulation portions 64a and 64b are fitted to the outflow hole 9a and the inflow hole 9b provided in the header pipe 2b has been described.
  • 64b may be fitted to the outflow port 18 and the inflow port 19 provided in the receiver body 11.
  • the fourth joint surface 64 of the connecting member 60A may be formed to have a substantially flat cross section substantially similar to the joint surface 2c of the header pipe 2b.
  • the other parts are the same as those in the fourth embodiment, and therefore, the same parts will be denoted by the same reference characters and description thereof will be omitted.
  • the joining surface 2c of the header pipe 2b is formed to have a substantially flat cross section, and the first joining surface of the connecting member 60A is formed.
  • 61 A into a substantially flat cross section similar to the joint surface 2 c of the header pipe 2 b, it is necessary to specially manufacture a square mouth material at the joint. Therefore, the use of the connecting member 6 OA formed of a clad material is effective.
  • FIG. 29 is a partial plan view similar to FIG. 20 (b) showing a heat exchanger (capacitor) with a receiver according to Embodiment 6 of the present invention
  • FIG. FIG. 31 is a perspective view showing a portion where a header pipe is connected to a liquid receiver and a connector
  • FIG. 31 is a perspective view of the header pipe, a liquid receiver, a connector and a connecting member
  • FIG. 32 is a plan view of the connecting member according to the sixth embodiment, and FIG. 32 is a cross-sectional view (b) of the connecting member taken along the line bb in FIG. c).
  • the joining surface 100 of the receiver main body 11B is formed to have a substantially flat cross section, and the second joining surface 62b and the fourth joining surface 64B of the connecting member 60B are connected to the receiver main body 11B.
  • the second joint surface 63B of the connecting member 60B is formed to have a substantially flat cross-section, and the connector 7B This is a case in which the joining surface 72b provided on the joining piece 72B is formed to have a substantially flat cross section substantially similar to the third joining surface 63B.
  • the refrigerant passages 64a and 64b are replaced by a header.
  • the refrigerant passages 64a and 64b are connected to the outlet 18 provided in the receiver main body 11. It may be fitted to the inlet 19.
  • the fourth joint surface 64B of the connecting member 60B may be formed in a substantially arc-shaped cross section substantially similar to the joint surface of the header pipe 2b.
  • the other parts are the same as those in the fourth embodiment, and therefore, the same parts will be denoted by the same reference characters and description thereof will be omitted.
  • the joining surface 100 of the receiver main body 11B is formed to have a substantially flat cross section, and the second joining surface 62B and the fourth joining surface 64B of the connecting member 60B are connected to the receiver main body 11B.
  • the second joint surface 63B of the connecting member 60B is formed to have a substantially flat cross-section, and the connector 7B is formed.
  • FIG. 33 is a partial plan view similar to FIG. 20 (b) showing a heat exchanger (capacitor) with a receiver according to Embodiment 7 of the present invention
  • FIG. FIG. 35 is a perspective view showing a part where a header pipe of the exchanger is connected to a receiver and a connector
  • FIG. 35 is a view of the header pipe, the receiver, the connector and the connecting member.
  • FIG. 36 is a plan view of the connecting member according to the seventh embodiment
  • FIG. 36 is a cross-sectional view taken along line b—b of FIG. Figure (c).
  • Example 7 the joint surface 2c of the header pipe 2b and the liquid
  • the joint surface 100 of the container main body 11B is formed to have a substantially flat cross section, and the first, second and fourth joint surfaces 61C, 62C and 64C of the connecting member 60C are respectively formed by header pipes. 2b.
  • the joining surface or the joining surface 100 of the receiver main body 11B is formed to have a substantially flat cross section and a substantially similar cross section, and the third joining surface 63C of the connecting member 60C is substantially flat in cross section.
  • the joining surface 72b of the joining piece 72B of the connector 7B is formed to have a substantially flat cross section having a substantially similar shape to the third joining surface 63C.
  • the refrigerant flow sections 64a and 64b are replaced by headers.
  • the refrigerant flow portions 64a and 64b are connected to the outlet 18 provided in the receiver main body 11 by the outlet 18.
  • the inlet 19 may be fitted.
  • it has good by forming the fourth joint surface 64C connecting member that you only to 60C to f Tsu Dapai flop 2 b joint surfaces 2 c and a substantially flat substantially similar shape.
  • the other parts are the same as those in the fourth embodiment, and therefore, the same parts will be denoted by the same reference characters and description thereof will be omitted.
  • the joining piece of the header pipe 2b and the liquid receiver main body 11 and the joining surfaces 2c and 100 of the connecting member 60C and the first to fourth joining surfaces 61C to 64C of the connecting member 60C and the connector 7B By forming all of 72b to have a substantially flat cross section, it is not necessary to manufacture a special square-opening material at the joint, so it is necessary to use The use of the connecting member 60C formed in this way is effective.
  • the two joining surfaces 62 and 64 are Although the description has been given of the case where the joint is provided, three or more joint surfaces may be provided, and a plurality of divided joint surfaces that contact the joint surface of the header pipe 2b may be provided. It is. It is not always necessary to weld to all joint surfaces because the welding location is for temporary attachment.
  • the liquid receiver main body extends from one end of the cylindrical member to the other end, and has a small-diameter tube portion, an intermediate tube portion, and a large-diameter tube It is formed in a stepped cylindrical shape with a section, and can be easily manufactured from an extruded aluminum-made material.In addition, the material is reduced and the weight is reduced as compared with the conventional structure. It is possible to easily cope with changes in the diameter of the receiver body, for example, a heat exchanger installed in an air conditioner installed in an automobile This is particularly preferred.

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  • Details Of Heat-Exchange And Heat-Transfer (AREA)

Abstract

La présente invention concerne un échangeur de chaleur à réservoir de liquide qui comprend un corps principal d'échangeur de chaleur comprenant une paire de tuyaux de collecteur en aluminium, une pluralité de tuyaux d'échangeur de chaleur et des ailettes, ainsi qu'un corps principal de réservoir de liquide en aluminium disposé le long d'un des tuyaux de collecteur du corps principal de l'échangeur de chaleur et brasé sur le tuyau de collecteur par un élément de connexion en aluminium, ledit corps principal de réservoir de liquide étant formé sous forme d'une gaine étagée présentant une partie à petit diamètre, une partie à moyen diamètre d'un diamètre supérieur à celui de la partie à petit diamètre et une partie à grand diamètre ayant un diamètre supérieur à celui de la partie à moyen diamètre, ces parties étant situées axialement entre les deux extrémités, dans l'ordre mentionné. Le corps principal du réservoir de liquide et les tuyaux de collecteur sont brasés ensemble avec un élément de connexion en aluminium intercalé entre ces derniers, ce qui a pour effet de réduire les besoins en matière, de réduire le poids et de faciliter l'opération de fabrication.
PCT/JP2003/006347 2002-05-22 2003-05-21 Echangeur de chaleur a reservoir de liquide WO2003098130A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2003235397A AU2003235397A1 (en) 2002-05-22 2003-05-21 Heat exchanger with liquid receiver

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
JP2002-148136 2002-05-22
JP2002148136A JP3995527B2 (ja) 2002-05-22 2002-05-22 受液器付き熱交換器
JP2002-328191 2002-11-12
JP2002328191A JP4042847B2 (ja) 2002-11-12 2002-11-12 受液器付き熱交換器
JP2003064356A JP2004271101A (ja) 2003-03-11 2003-03-11 受液器付き熱交換器
JP2003-64356 2003-03-11

Publications (1)

Publication Number Publication Date
WO2003098130A1 true WO2003098130A1 (fr) 2003-11-27

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2003/006347 WO2003098130A1 (fr) 2002-05-22 2003-05-21 Echangeur de chaleur a reservoir de liquide

Country Status (2)

Country Link
AU (1) AU2003235397A1 (fr)
WO (1) WO2003098130A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008051218A1 (de) * 2008-10-14 2010-04-15 Udo Breiter Kondensator

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11351710A (ja) * 1998-06-10 1999-12-24 Zexel:Kk レシーバタンク一体型熱交換器
EP1006323A1 (fr) * 1997-07-28 2000-06-07 Zexel Corporation Reservoir recepteur
JP2000213825A (ja) * 1999-01-21 2000-08-02 Denso Corp 受液器一体型凝縮器

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1006323A1 (fr) * 1997-07-28 2000-06-07 Zexel Corporation Reservoir recepteur
JPH11351710A (ja) * 1998-06-10 1999-12-24 Zexel:Kk レシーバタンク一体型熱交換器
JP2000213825A (ja) * 1999-01-21 2000-08-02 Denso Corp 受液器一体型凝縮器

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008051218A1 (de) * 2008-10-14 2010-04-15 Udo Breiter Kondensator

Also Published As

Publication number Publication date
AU2003235397A1 (en) 2003-12-02

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