WO2003098130A1 - Heat exchanger with liquid receiver - Google Patents

Heat exchanger with liquid receiver Download PDF

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Publication number
WO2003098130A1
WO2003098130A1 PCT/JP2003/006347 JP0306347W WO03098130A1 WO 2003098130 A1 WO2003098130 A1 WO 2003098130A1 JP 0306347 W JP0306347 W JP 0306347W WO 03098130 A1 WO03098130 A1 WO 03098130A1
Authority
WO
WIPO (PCT)
Prior art keywords
receiver
main body
heat exchanger
header pipe
pipe
Prior art date
Application number
PCT/JP2003/006347
Other languages
French (fr)
Japanese (ja)
Inventor
Etsuro Kubota
Original Assignee
Nikkei Heat Exchanger Company, Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2002148136A external-priority patent/JP3995527B2/en
Priority claimed from JP2002328191A external-priority patent/JP4042847B2/en
Priority claimed from JP2003064356A external-priority patent/JP2004271101A/en
Application filed by Nikkei Heat Exchanger Company, Ltd. filed Critical Nikkei Heat Exchanger Company, Ltd.
Priority to AU2003235397A priority Critical patent/AU2003235397A1/en
Publication of WO2003098130A1 publication Critical patent/WO2003098130A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/001Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
    • F28F9/002Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core with fastening means for other structures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/04Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2339/00Details of evaporators; Details of condensers
    • F25B2339/04Details of condensers
    • F25B2339/044Condensers with an integrated receiver
    • F25B2339/0441Condensers with an integrated receiver containing a drier or a filter
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2339/00Details of evaporators; Details of condensers
    • F25B2339/04Details of condensers
    • F25B2339/044Condensers with an integrated receiver
    • F25B2339/0442Condensers with an integrated receiver characterised by the mechanical fixation of the receiver to the header
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2339/00Details of evaporators; Details of condensers
    • F25B2339/04Details of condensers
    • F25B2339/044Condensers with an integrated receiver
    • F25B2339/0446Condensers with an integrated receiver characterised by the refrigerant tubes connecting the header of the condenser to the receiver; Inlet or outlet connections to receiver
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00Problems to be solved
    • F25B2500/01Geometry problems, e.g. for reducing size
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B40/00Subcoolers, desuperheaters or superheaters
    • F25B40/02Subcoolers

Definitions

  • the present invention relates to a heat exchanger with liquid receiver, and more specifically, an anodized aluminum alloy or an aluminum alloy.
  • the present invention relates to a heat exchanger with a liquid receiver, which is made of aluminum, and is suitable as a heat exchanger incorporated in air conditioning equipment installed in an automobile, for example. ⁇ '
  • this type of heat exchanger is generally a pair of aluminum header pipes formed in a substantially cylindrical shape.
  • a heat exchanger body having a plurality of heat exchange tubes erected in parallel between the header pipes and fins interposed between the heat exchange tubes adjacent to each other;
  • the aluminum receiver body formed in the shape of an aluminum is connected and fixed to each other by an aluminum connection via an aluminum connecting member. Things are known.
  • the liquid receiver main body is, for example, as described in Japanese Patent Application Laid-Open No. 2002-195,701. It is manufactured as follows. That is, a foot having a shape in contact with the cylindrical portion and the header pipe. (Joint) An aluminum extruded section with a cross-sectional shape that has and is cut to the required length, and then an extra portion of the foot is left, leaving the necessary joint with the header pipe. It is formed by cutting and removing.
  • the cut part of the foot of the formed liquid receiver's body is usually the part in contact with the hot part of the header pipe (the area where the high-temperature heat medium flows). And the part where the filter and seal cap are fitted (inserted).
  • the reason for cutting the feet of the receiver main body in this way is that, first, the part of the header pipe that contacts the high temperature part is the amount of heat in the high temperature part of the heat exchanger main body.
  • the heat medium (refrigerant), which has been cooled and liquefied by cooling, is re-vaporized and the cooling efficiency is reduced, so it is necessary to remove this part.
  • Second, the area where the filter and seal cap are inserted is improved by cutting the inner diameter and uniformly expanding the inner surface of the cylindrical part to improve the sealing performance. This is for fine adjustment of inner diameter and surface roughness.
  • the thickness of the cylindrical part must be reduced because of the need to reduce the weight of the receiver body and the necessity of attaching a seal cap. It is necessary to cut the cylinder and the foot, which is extremely troublesome.In addition, if the cutting part is made larger with emphasis on weight reduction, the area to be roasted becomes smaller. There is a possibility that the bonding strength will be insufficient, and if the diameter of the receiver body is changed, the design of the extruded shape must also be newly changed. There's a problem.
  • the receiver a is heat-exchanged as a connection structure between the header pipe and the receiver.
  • a structure in which a row is directly attached to the flat part e formed on the header pipe c of the vessel b (see Fig. 37 (a)), and the receiver pipe a and the header pipe c of the heat exchanger b are connected.
  • the structure to be roasted via the pipe f and the bracket g (see Fig. 37 (b)), the receiver pipe a and the header pipe c of the heat exchanger b are extruded It is known that a bracket (see FIG.
  • connection structure shown in Fig. 37 (b) since the pipe f is inserted into the receiver a with the pipe f being slightly inserted, the connection is made inside the receiver a. There is a risk that the bag of the disposed desiccant j may be damaged, and the desiccant j may obstruct the flow path when the refrigerant flows into the receiver a. In addition to an increase in flow path resistance, there is a possibility that gas-liquid separation of the inflowing refrigerant may be suppressed. Also, since the supporting bracket g of the receiver a is formed separately from the pipe f, the number of parts increases and the assembling work is troublesome. There is a problem with this.
  • connection member h since the connection member h has a shape close to the block, the distance between the header pipe c and the receiver a is increased. When the distance increases, the volume and the weight of the connecting member h increase accordingly. As a result, there is a problem that the roasting property decreases and the material cost increases.
  • a header pipe is used as a structure for solving the problems of the connection structure shown in FIGS. 37 (a) to 37 (c). It is conceivable that a plate-like connecting member k is interposed between c and the liquid receiver a, and a refrigerant flow pipe m is formed in this connecting member k by burring. It is.
  • the installation space is limited to a narrow space in the Bonnet.
  • the heat transfer pipe is connected so that the heat transfer pipe can be placed very close to the header pipe of the heat exchanger.
  • a connector is attached to a header pipe by roving to form an integral part (for example, Japanese Patent No. 2,756,106, Japanese Patent Publication No. 2000-202, No. 523, JP-A-2003-021,490, etc.).
  • the connector fixed to the heat exchanger in this way from the low force S it is manufactured by extrusion molding or forging, it is provided with an opening material layer on the surface.
  • the header pipe has A plurality of cooling tubes (heat exchange tubes) are connected by brazing, and the wall thickness of the cooling tubes is usually about 0.2 to 0.5 mm.
  • the header material on the surface of the header nope becomes unnecessarily large, erosion may occur on the surface of the cooling tube during roving. Therefore, the amount of material required for the header pipe and cooling tube to be properly roasted is determined by itself, and the amount of header pipe roasting material must be reduced. In many cases, it is not possible to set a sufficient cladding ratio to ensure the connection of the connector and the header pipe.
  • the present invention has been made in view of the above circumstances, so that the material can be reduced and the weight can be reduced, the manufacturing operation can be facilitated, and the main body of the liquid receiver is separated from the main body of the heat exchanger. It is also possible to provide a heat exchanger with a liquid receiver that can reduce the thermal effect to be received and that can surely and firmly perform the bonding between the heat exchanger body and the liquid receiver body. It is.
  • the present invention provides a simplified structure of a header pipe, a receiver main body, and a connecting member, a reduction in the material of a connecting member, an improvement in a rotatable property, and a header pipe.
  • the purpose of the present invention is to provide a heat exchanger with a liquid receiver that can increase the mounting angle of the liquid container body.
  • the present invention provides a heat exchanger with a liquid receiver, which is capable of improving connector mounting strength and rotatable properties, reducing the number of constituent members, and reducing the number of processing steps. is there. Disclosure of the invention That is, the present invention provides a pair of aluminum header pipes, a plurality of heat exchange tubes erected in parallel with each other between the pair of header pipes, and A heat exchanger body having a fin interposed between the heat exchange tubes, and one of the heat exchanger bodies arranged along the header pipe and made of aluminum. The headano, through the connecting member of the above. And an aluminum receiver body that is connected and fixed to the lobe by mouth. A heat exchanger with a receiver, wherein the receiver body has one end force.
  • the receiver is connected and fixed to the liquid receiver main body and the header pipe by mouth bonding with an aluminum connecting member interposed between the liquid receiver main body and the header pipe. It is a heat exchanger with a liquid container.
  • the liquid receiver main body may be an extruded aluminum-made material having a horizontal shape such as a circular shape, a rectangular shape, a polygonal shape, an elliptical shape, a semicircular shape, and an elliptical shape. It is formed by molding a cylindrical member of a color into a stepped cylindrical shape. Preferably, a cylindrical member having a circular cross-sectional shape is subjected to press working. It is formed by molding into a stepped cylindrical shape.
  • the length of the small-diameter cylinder, the intermediate cylinder, and the large-diameter cylinder of the receiver body is not particularly limited. However, it is preferable that at least one of the lengths be closer to the one end opening side.
  • the filter part of the filter cap, in which the filter and the plug are integrally formed, and the seal part by the ring are the intermediate cylindrical part, and the large diameter part of the cylindrical part of the plug body is Be contained
  • the desiccant is formed into a large-diameter cylindrical portion and a small-diameter cylindrical portion is formed from the other end opening side, and more desirably, the desiccant is contained in the intermediate cylindrical portion. It is advisable to design the intermediate cylinder so that its length is relatively large.
  • any method can be used for pressing the cylindrical member, as long as the cylindrical member can be finally formed into a stepped cylindrical shape, but is preferably the same as that for the small-diameter cylindrical portion.
  • a cylindrical member having a diameter is formed by extrusion molding, and then a cylindrical molding die having a larger diameter than the small-diameter cylindrical portion is press-fitted from one end opening side of the cylindrical member, and the other end of the cylindrical member is formed.
  • the intermediate cylinder is formed by enlarging the diameter of the other part while leaving the small-diameter cylinder on the opening side, and further from the opening end side of the intermediate cylinder to the intermediate cylinder.
  • the force S for forming a large-diameter tube is good.
  • a groove in the extrusion direction inevitably generated on the inner surface of the cylindrical member when the cylindrical member is extruded. Disappears and the surface roughness of the inner surface is improved, and when the cylindrical member is a cylindrical member and the stepped cylindrical shape is a stepped cylindrical shape, the roundness is also improved.
  • the force S can be improved to improve the airtightness at the opening on the side of the intermediate cylinder in which the o-ring seal portion of the filter is accommodated.
  • the liquid receiving body can be formed from an extruded shape having a cylindrical portion and a foot portion. Cutting unnecessary parts of the foot and the inner surface of the cylinder.
  • the weight can be significantly reduced, and the manufacturing operation of the receiver body can be simplified.
  • even when the diameter of the receiver body is changed it is possible to cope only by changing the diameter expansion in the press working. For example, when a receiver body with an outer diameter of 31.2 ra m ⁇ and an inner volume of 150 cc was manufactured, the pre- The weight was 156 g in the molding by, and it was possible to drastically reduce the material and reduce the weight.
  • the connecting member is formed on one side surface of the substantially flat base portion such that the connecting member is relatively close to the joining surface of the header pipe (c0mp1ementa11y). ) Headano contact.
  • a plate-shaped member on which the connecting surface on the tip side is provided, and the receiving surface on the other side is provided with the connecting surface on the receiver body side that complementarily contacts the connecting surface of the receiver body And between the heat medium outlet communication port and the heat medium communication port provided in the header pipe and the receiver main body, respectively, passing through the plate member. And a communication part for communicating with the plate-shaped member. If necessary, the plate-shaped member is joined and fixed to the above-mentioned plate-shaped member by means of a row, and one end is connected to a header pipe.
  • the connector is provided with an aluminum connector to which the other end of the heat medium outlet pipe is connected.
  • the communication portion is fitted into a through hole formed in a joint surface of the plate-shaped member on the side of the receiver main body, which is in contact with the joint surface of the intermediate cylinder portion of the receiver main body.
  • a pipe member that can be fitted to the outflow communication port and the inflow communication port of the heat medium provided in the header pipe and the receiver body, respectively. It is formed .
  • the inner diameter of the pipe member is constant, so that, for example, a draft due to pearling does not occur. Therefore, the force S can be maintained without reducing the cross-sectional area of the flow path and keeping the passage resistance constant.
  • the pipe member has an end portion that fits into the through hole of the plate-shaped member formed in a tapered shape with an outward diameter, and these plate members are formed in a tapered shape.
  • the connection between the shape member and the pipe member may be fixed by bonding.
  • at least one of the plate-shaped member and the pipe member is formed of a cladding material.
  • the plate-shaped member has a convex or concave portion formed at its end, and the header pipe or the receiver main body has a concave portion or a concave portion which engages with the convex portion.
  • a convex portion may be formed to engage with the concave portion so that positioning and connection of the connecting member to the header pipe or the liquid receiver main body can be easily and reliably performed.
  • the plate-shaped member is divided into a plurality of joint surfaces each of the joint surface on the header pipe side and / or the joint surface on the receiver main body, and the header pipe and the receiver main body are separated from each other. Even if the fixed shaft length is ensured.
  • the plate-shaped member may be provided with a connecting step for separating the joint surface between the header pipe side and the receiver main body side.
  • the connecting step may have an inclination angle.
  • the header is increased.
  • One pipe and the receiver body can be connected at a distance from each other, reducing heat conduction from the header pipe to the receiver body, and connecting this step.
  • a plurality of cutouts may be formed in the side of the plate-shaped member to avoid interference with the heat exchange tubes of the heat exchanger body. Form the brackets together.
  • the receiver body is heat-exchanged in parallel with the center axis of the header pipe of the heat exchanger.
  • the pipe is mounted at a position that is rotated approximately 90 ° with respect to the mounting direction of the pipe to the pipe, the pipe is eccentric to the outside from the center of the header pipe. It may be provided in
  • the joining surface of the plate-shaped member on the side of the receiver main body may be formed so as to abut the joining surface of the intermediate cylinder portion of the receiver main body.
  • a relatively wide gap is formed between the small-diameter cylindrical part of the receiver and the small-diameter cylinder to further reduce the thermal effect of the receiver from the high-temperature part of the heat exchanger and reduce the heat exchange efficiency. It can be improved.
  • the plate-shaped member is provided with a second receiver-side main body-side joining surface that abuts complementarily on the joint surface of the receiver body, and the second receiver-side body
  • a connector-side joint surface is provided on the back side of the main-unit-side joint surface so that the connector-side joint surface abuts mutually with respect to the joint surface of the connector. It is preferable that it is firmly attached to the receiver body. Then, the joint surfaces formed on the above-mentioned header pipe, the liquid receiver main body, and the connector, and the joint between the plate-like member and the plate-like member which is in contact with these joint surfaces, is connected to the header pipe.
  • the receiver body side connection surface and the connector side connection surface is a convex curved surface (concave curved surface), it will come into contact with the other surface.
  • the joint surface of this has a concave curved surface (convex curved surface), and if one of the joint surfaces is planar, the other joint surface that comes into contact with this joint surface also becomes planar.
  • the joints formed on these header pipes, the receiver body, the connector, and the plate-shaped member should be designed freely. can do .
  • the joining surface of the above header pipe and the joining surface of the header and the pipe that is in contact with this joining surface are formed into a curved surface, and the joining surface of the receiver main body and this joining surface are formed.
  • FIG. 1 is a front view (a) and an enlarged plan view (b) of a main part showing a heat exchanger with a liquid receiver according to Embodiment 1 of the present invention.
  • FIG. 2 shows the port between the header pipe and the receiver in Fig. 1.
  • FIG. 4 is a cross-sectional view of a main part showing an attachment part.
  • Fig. 3 is a plan view of an example of the connecting member in Fig. 1 (a), a cross-sectional view (b) along the line b-b in (a), and an enlarged side view (c) and (b). Part (d) is an enlarged sectional view.
  • FIGS. 4A and 4B are plan views (a), (b), cross-sectional views (b), enlarged side views (c), and (b) of another embodiment of the connecting member according to the first embodiment.
  • (D) is an enlarged sectional view of an essential part of FIG.
  • FIG. 5 is a schematic cross-sectional view showing a step of forming the liquid receiver main body of the first embodiment.
  • FIG. 6 is a cross-sectional view of a principal part similar to FIG. 2 showing a heat exchanger with a liquid receiver according to Embodiment 2 of the present invention.
  • Fig. 7 is a plan view showing the connecting member of Fig. 6 (a), a cross-sectional view along the line b-b of (a) (b), an enlarged side view (c) and an enlarged cross-sectional view of a main part of (b) (D).
  • FIG. 8 is a perspective view (a) of the connecting member of FIG. 6 as viewed from above and a perspective view (b) of the connecting member as viewed from below. .
  • FIG. 9 is a plan view (a) showing a connecting member according to a modification of the second embodiment, a cross-sectional view (b) along an bb line of (a) and an enlarged side view (c).
  • FIG. 10 is a schematic front view showing a temporarily welded state between the connecting member and the receiver main body according to the second embodiment.
  • FIG. 11 is a schematic front view showing a temporary welding state of the connecting member of Example 2 with the receiver main body and the header pipe.
  • FIG. 12 is a front view showing the heat exchanger with a receiver according to the third embodiment.
  • FIG. 13 shows the low-pressure flow between the header pipe of Fig. 12 and the receiver.
  • FIG. 3 is a cross-sectional view of a main part showing an attachment part.
  • FIG. 14 is a plan view (a) showing the connecting member of FIG. 12, a cross-sectional view (b) along the line b—b of (a), and an enlarged side view (c).
  • FIG. 15 is a perspective view (a) of the connecting member of FIG. 12 viewed from above and a perspective view (b) viewed from below.
  • Fig. 16 shows the case where the connecting member of Fig. 12 is connected to the capacitor body at a position parallel to the central axis of the header pipe of the heat exchanger and rotated 90 ° in the mounting direction of the heat exchange tube.
  • FIG. 17 is a plan view (a) of the connecting member in FIG. 16 and a cross-sectional view (b) along the line b—b in (a).
  • FIG. 18 is an enlarged perspective view of a main part of FIG.
  • Fig. 19 shows the header pipe and the receiver main body when the outflow hole and the inflow hole provided in the header pipe in Fig. 12 are eccentric to the outside of the center position of the header pipe.
  • (A) is a cross-sectional view showing a connected state of and (a)
  • (b) is a cross-sectional view taken along line b-b in (a).
  • FIG. 20 is a front view (a) and a partial plan view (b) showing the heat exchanger (capacitor) with a liquid receiver according to the fourth embodiment.
  • FIG. 21 is a perspective view showing a part to which the receiver main body and the connector of FIG. 20 are attached with a row.
  • FIG. 3 is a cross-sectional view showing a rotatable portion of an eve, a receiver main body, a connector, and a connecting member.
  • FIG. 4 is an exploded perspective view showing an eve, a liquid receiver main body, a connector, and a connecting member.
  • Fig. 24 is a plan view of the connecting member in Fig. 20 (a), b-in (a). It is a sectional view (b) and an enlarged side view (c) along the line b.
  • FIG. 25 is a partial plan view similar to FIG. 20 (b) showing the heat exchanger (capacitor) with a receiver according to the fifth embodiment.
  • FIG. 26 is a perspective view showing a part to which the receiver of FIG. 25 is attached with a connector.
  • FIG. 4 is an exploded perspective view showing an eve, a liquid receiver main body, a connector, and a connecting member.
  • FIG. 28 is a plan view (a) of the connecting member of FIG. 25, a cross-sectional view (b) along the line b—b of (a), and an enlarged side view (c).
  • FIG. 29 is a partial plan view, similar to FIG. 20 (b), showing a heat exchanger (capacitor) with a receiver according to the sixth embodiment.
  • FIG. 30 is a perspective view showing a part to which the receiver of FIG. 29 is attached to the connector and the connector.
  • FIG. 3 is an exploded perspective view showing an eve, a liquid receiver main body, a connector, and a connecting member.
  • FIGS. 32A and 32B are a plan view (a) of the connecting member in FIG. 29, a cross-sectional view (b) along the line b—b in (a), and an enlarged side view (c).
  • FIG. 33 is a partial plan view, similar to FIG. 20 (b), showing a heat exchanger (capacitor) with a liquid receiver according to the seventh embodiment.
  • FIG. 34 is a perspective view showing a part to which the receiver of FIG. 33 is attached with a connector.
  • FIG. 35 is an exploded perspective view showing the header pipe, the liquid receiver main body, the connector, and the connecting member of FIG. 33.
  • FIG. 36 is a plan view (a) of the connecting member of FIG. 33, a cross-sectional view (b) along an bb line of (a), and an enlarged side view (c).
  • FIGS. 3A and 3B are schematic perspective views (a), (c) and (d), and a schematic side view (b) showing a connection structure between one pipe and a receiver main body.
  • FIG. 1 is a front view (a) showing an example of a heat exchanger with a liquid receiver according to the present invention, a plan view (b) showing a main part of (a), and Fig. 2 is FIG. 3 is a plan view showing the connecting members shown in FIGS. 1 and 2 in detail, and FIG. 3 is a cross-sectional view taken along the line b—b of (a) and (a).
  • Fig. (B) is an enlarged side view (c) and an enlarged cross-sectional view (d) of a main part of (b).
  • the heat exchanger der Ru condenser (capacitor) is Remind as in FIG. 1, the header one Nono 0 I flop 2 a, 2 b to each of a pair of steel Aluminum two ⁇ arm, which Their header.
  • a plurality of heat exchange tubes 3 erected between the pipes 2a and 2b, and a heat exchange fin interposed between the heat exchange tubes 3 and integrally joined.
  • a heat exchanger body 1 (hereinafter, referred to as a capacitor body 1) having a colgate fin 4 and a liquid receiver body 11 having an aluminum receiver body 11. It is mainly composed of a vessel 10 and. In this case, the capacitor main body 1 and the liquid receiver main body 11 are integrally mounted via a connecting member 60 made of aluminum.
  • the header pipes 2a and 2b are formed in an approximately cylindrical shape by using, for example, an extruded aluminum material, and the upper and lower ends of the header pipes are formed with an azo-resin.
  • the cap member is made of rubber and is fixedly attached by five-color attachment.
  • one of the header pipes 2a (the left side in FIG. 1) is provided with a high-temperature heat medium inlet 2c near the upper end on the outside, and the other header 2a Near the lower end of the outer side of the pipe 2b (right side in Fig. 1), there is an outlet 2d for the heat medium. Further, as shown in FIG.
  • a communication port for outflow and inflow of the heat medium is formed on the side surface of the header pipe 2a so as to communicate with the liquid receiver 10 as shown in FIG.
  • An outflow hole 9a and an inflow hole 9b are formed, and the liquid receiver 10 is connected to the outflow hole 9a and the inflow hole 9b via a connecting member 60 so as to communicate with the outflow hole 9a and the inflow hole 9b.
  • the mouth is integrally attached to the header pipe 2a and laid.
  • a partition plate 2e is provided at about 1/3 of the upper side of the header pipe 2a, and a partition plate 2f is provided between the outflow hole 9a and the inflow hole 9b. Have been taken.
  • a partition plate 2g is provided at a position corresponding to the lower partition plate 2f in the header pipe 2b as shown in FIG.
  • the high-temperature and high-pressure flows into the header pipe 2a from the inflow hole 2c.
  • the heat medium flows through the heat exchange pipe 3 in the superheated area 1A (high temperature area) above the partition plate 2e, and flows into the header pipe 2b. At this time, heat exchange is performed in a gaseous state, and the temperature of the heat medium drops.
  • Heat medium flowing into header pipe 2b is condensed between partition plates 2e and 2f and 2g. It flows through heat exchanger tube 3 in region 1B (gas-liquid two-phase region) and flows again into header pipe 2a. At this time, latent heat is exchanged and 100. /.
  • the liquid heat medium flowing into the header pipe 2a flows into the receiver main body 11 through the outlet hole 9a, and is separated into gas and liquid by the receiver 10. After that, the heat medium in the liquid state flows through the inflow holes 9b, flows through the heat exchange pipes 3 in the subcooling region 1C (subcooling region) below the partition plates 2f, 2g, and flows therethrough. Flows into dark pipe 2b. At this time, heat exchange is performed in a liquid state of the heating medium, and the temperature drops.
  • the heat exchange tube 3 is formed of an aluminum extruded shape, for example, in a flat plate shape.
  • a plurality of flow paths (not shown) of the heat medium are formed, which penetrate in the longitudinal direction, and are defined.
  • the two ends of the heat exchange tube 3 formed in this way are arranged on the opposing sides of both the header-pipes 2a and 2b at a suitable interval and in parallel with each other. It is inserted and fixed in a slit (not shown).
  • the heat exchange fin namely, the corrugated fin 4
  • the heat exchange fin is continuously formed by bending an aluminum plate material. It is formed in a corrugated shape, and is interposed between the heat exchange tubes 3 and is provided with a row.
  • the heat exchange pipes 3 provided at the uppermost and lowermost stages are also joined to the outer side of the heat exchange tubes 3 with a 4-pole S-low.
  • a side plate 4a is joined to the outer side with a row.
  • the liquid receiver 10 is, for example, a multi-stage cylindrical member formed by pressing a cylindrical member formed of an aluminum extruded shape member by press processing described later. It has a liquid receiver main body 11 formed in a shape.
  • a cylindrical extruded member made of aluminum is cut into appropriate lengths to form a cylindrical member 11A.
  • the cylindrical member 11A is set in a press device (not shown), and the diameter is larger than the inner diameter of the cylindrical portion (small cylindrical portion) 12 at one end toward one end of the cylindrical member 11A.
  • the cylindrical member 11A is expanded by press-fitting the cylindrical molding die PA, and the intermediate cylindrical portion 13 connected to the small-diameter cylindrical portion 12 at the end (one end) is formed (see FIG. 5 (b)).
  • the cylindrical member 11A is again compressed from the other end by pressing the cylindrical molding die PB having a diameter larger than the inner diameter of the intermediate cylindrical portion 13, and the intermediate cylindrical portion 13 is further expanded. Form the large-diameter cylindrical part 14 connected to
  • the liquid receiver main body 11 is formed in a multi-stage cylindrical shape having a small-diameter cylindrical portion 12, an intermediate cylindrical portion 13, and a large-diameter cylindrical portion 14 whose diameter gradually increases from one end to the other end. .
  • the foot and the inner surface of the cylinder are extruded from a conventional aluminum extruded shape having a cylindrical portion and a foot. It is possible to reduce the material, to reduce the weight, and to simplify the production work, as compared to ⁇ The unnecessary part is removed and the enlarged diameter part is formed at the end. '' In both cases, mass production can be achieved.
  • the receiver Even when the diameter of the main body 11 is changed, it can be dealt with by simply changing the diameter of the press-molding dies PA and PB for the same cylindrical member 11A. .
  • the liquid receiver main body 11 is located above the partition plate 2f in the header pipe 2a.
  • Outflow port 18 communicating with outflow hole 9a of a is formed.
  • Headano is formed.
  • An inlet 19 is formed at a position corresponding to the inlet 9b of the header pipe 2a below the partition plate 2f in the pipe 2a. .
  • a cap 15 is closed at the open end of the small-diameter cylindrical portion 12 at one end (upper end) of the liquid receiver main body 11 formed as described above.
  • the cap 15 is made of an aluminum member, and is fixed to the receiver main body 11 by, for example, a mouthpiece and is laid.
  • a desiccant 42 is contained in the intermediate cylindrical portion 13.
  • a filter cap 40 in which a filter 30 and a plug 20 are integrally formed is fitted (inserted) into the open end of the large-diameter cylindrical portion 14.
  • the filter cap 40 is made of, for example, a synthetic resin such as a nail cap, and a filter main body 31 is provided on an upper side thereof, and a plug body is provided on a lower side thereof.
  • the main body 21 is arranged.
  • the filter main body 31 is formed in a large cylindrical shape having an appropriate gap with the inner surface of the intermediate cylindrical portion 13 of the liquid receiver main body 11, and a flange is provided at the tip of the filter main body 31.
  • a part 32 is formed and the tip part is opened as it is, while the rear bottom face 33 also serves as the tip face of the plug 20.
  • a window 34 is formed on the peripheral surface of the filter body 31, for example, at a position that divides the filter body 31 into four parts in the circumferential direction, and the filter body 31 receives the liquid.
  • a filter membrane 35 is provided in the window 34 of the filter body. This filtration membrane 35 is for trapping impurities contained in the heat medium, and is formed in a mesh shape by a nip, for example. .
  • the plug body 21 of the filter cap 40 is formed along the axial direction at the lower end of the cylindrical portion 22 and the lower end of the cylindrical portion 22 forming the distal end side.
  • a cylindrical portion 23 is formed.
  • an O-ring groove 25 for mounting the O-ring 24 is formed in the outer peripheral portion of the cylindrical portion 22.
  • the ring groove 25 has a height (width) and depth large enough to fit the O-ring 24 on the outer peripheral surface of the cylindrical portion 22.
  • two pieces are arranged along the axial direction on the outer peripheral surface of the cylindrical portion 22.
  • a locking circumferential groove 17 is provided on the inner peripheral surface of the lower opening 16 provided in the large-diameter cylindrical portion 14 of the receiver main body 11. .
  • a finlet cap 40 is locked at a predetermined position of the receiver main body 11 with a predetermined pressing force.
  • the retaining ring 50 is adapted to be removably locked.
  • the retaining ring 50 is formed in a C-shape, and a locking hole (not shown) is formed at each end in the circumferential direction and at a position facing each other. It has been done.
  • the retaining ring 50 is locked (attached) to the lower opening portion 16 by, for example, being deformed by a jig or the like in a direction in which the locking holes are brought closer to each other.
  • the diameter is reduced elastically, and in the state of the reduced diameter, the diameter is reduced within the parallel inner peripheral surface formed at the end of the lower opening 16 of the large-diameter tube 14 of the receiver body 11. It is sufficient to lock the retaining ring 50 in the locking peripheral groove 17 by inserting.
  • the filter cap 40 since the upper surface of the retaining ring 50 comes into contact with the bottom surface 26 of the plug body 21 in the filter cap 40, the filter cap 40 receives liquid. It can be locked at a predetermined position in the container body 11 with a desired pressing force. For this reason, the locking peripheral groove 17 is formed to be annularly concave so that the retaining ring 50 can be locked at the end of the parallel inner peripheral surface forming the lower opening 16.
  • the cylindrical portion 22 of the plug 20 is provided with a grip portion 27 for taking out the finhole cap 40 inserted into the liquid receiver main body 11.
  • the grip portion 27 has a rectangular shape or a cross shape formed by hanging down to the cylindrical portion 23 at the center of the lower surface of the cylindrical portion 22.
  • the grip portion 27 is gripped by a tool (not shown), and is held in the gripped state.
  • the filter cap 40 in which the stopper 20 and the filter 30 are integrally formed is received.
  • Fluid body 11 can be taken out from the car.
  • the desiccant 42 contained in the receiver main body 11 is made of a gel (not shown) such as silica gel (not shown) in a bag formed by polyester fibers. It is shaped like a rod like an elliptical cylinder by packing the moisture absorbing means.
  • the capacitor body 1 and the liquid receiver body 11 must be joined by fixing them together by soldering, and then first. Then, the desiccant 42 is introduced into the receiver main body 11, and then the filter 30 and the stopper 20 are applied to the receiver main body 11. Insert the tap 40 from the filter 30 side.
  • the retaining ring 50 which has been elastically reduced in diameter, is further inserted into the parallel inner peripheral surface from the lower opening 16.
  • the diameter reduction of the retaining ring 50 is released at the position of the locking peripheral groove 17, the retaining ring 50 receives an elastic restoring force. At the same time as fitting, it comes into contact with the bottom surface 26 of the plug 20.
  • the plug 20 and the filter cap 40 which serves as a filter, are locked to the receiver main body 11 at a predetermined pressure. State can be maintained.
  • the connecting member 60 comes into contact with the joining surface of the header pipe 2a and the joining surface of the receiver body 11 as shown in FIGS. And a communication port for the outflow and inflow of the heat medium provided in the plate member 6 and the header pipe 2 a and the receiver main body 11 provided in the plate member 6. That is, the outflow pipe member 7 1 (outflow communication portion) and the inflow port 9 a, which can be fitted into the outflow port 18 and the inflow port 9 b, the inflow port 19, and the inflow port 9 b.
  • Pie A member 72 (communication portion for inflow) is formed.
  • the plate-like member 6 has an arc-shaped cross section (similar to the curvature of the header pipe 2a) that abuts on one side surface of the substantially flat base 60a in a complementary manner to the joining surface of the header pipe 2a.
  • Two joint surfaces 61 and 63 (hereinafter, referred to as a “first joint surface 61” and a “third joint surface 63”, respectively) having a circular and arcuate shape.
  • the receiver main body side joint surfaces 62 and 64 (hereinafter referred to as ⁇ second joints, '' respectively) which abut complementary to the joint surface of the intermediate portion 13 of the receiver main body 11 Surface 62 ”and“ fourth bonding surface 64 ”).
  • two through holes 6a and 6b for fitting the pipe members 71 and 72 are formed in the fourth joint surface 64, and the two through holes 6a are formed. Headano, above, between 6b.
  • An elongated through-hole 65 is provided to avoid interference with the partition plate 2f in the pipe 2a. Also, between the first joint surface 61 and the second joint surface 62, between the second joint surface 62 and the third joint surface 63, and between the third joint surface 63 and the fourth joint surface 64 are bent in opposite directions with notches 66 provided on both sides of the base portion 60a.
  • the two through-holes 6a and 6b formed in the fourth joint surface 64 are formed so that the joint surface side with the liquid receiver main body 11 has a tapered portion 6 whose diameter increases outward. c is formed (see Fig. 3 (d)).
  • the outflow pipe portion is formed by being fitted into a first through hole 6a formed on the side communicating with the outflow port 18 of the liquid receiver main body 11. Further, the other pipe member 72 is drilled on the tip side of the plate-shaped member 6, that is, on the side communicating with the inflow hole 9b of the header pipe 2a and the inflow port 19 of the receiver main body 11. It is fitted into the second through hole 6b to form an inflow pipe portion.
  • the pipe members 71 and 72 have a cylindrical cylindrical base 73 whose tip can be fitted into the outlet hole 9 a or the inlet hole 9 b provided in the header pipe 2 a, and the cylindrical base 73.
  • the enlarged diameter opening formed on the other end and having an outer diameter portion expanding outward and abutting against an outlet 18 or an inlet 19 provided in the receiver main body 11. It is formed by 74 and.
  • the pipe members 71, 72 formed in this way are fitted into the cylindrical base 73 in the through holes 6a, 6b, and expanded into the tapered portions 6c formed in the through holes 6a, 6b.
  • the diameter opening 74 is fixed to the plate-like member 6 by caulking and joining. In this case, it is preferable that at least one of the plate-shaped member 6 and the pipe members 71 and 72 is formed of a clad material having a mouth material adhered thereto. Good
  • the plate material punched out to a predetermined size is provided with the first to fourth joint surfaces 61 to 64, two through holes 6a, 6b, and a through hole 65 by pressing.
  • the connecting member 60 is formed.
  • inflow and outflow pipe members 71, 72 are inserted into the through holes 6a, 6b of the plate member 6, respectively.
  • the enlarged-diameter opening portions 74 of the inflow and outflow pipe members 71, 72 are connected to the tapered portions 6c of the through holes 6a, 6b by being joined together.
  • the second and fourth joint surfaces 62 and 64 of the connecting member 60 are brought into contact with the outer surface of the intermediate tube portion 13 of the receiver main body 11 and The inlet and outlet pipe members 71 and 72 are pressed into contact with each other so that the enlarged opening portions 74 communicate with the outlet port 18 and the inlet port 19 of the receiver main body 11, respectively.
  • the first and third joint surfaces 61 and 63 are applied to the lower side from the center of the header pipe 2a, that is, the side surface (joint surface) below the superheated area 1A.
  • the outflow and inflow pipe members 71 and 72 are fitted into the outflow hole 9a and the inflow hole 9b, and the header pipe 2a and the first and third pipe members are fitted together.
  • a gap S is formed between the superheated area 1A of the header pipe 2a and the small-diameter cylindrical portion 12 of the receiver main body 11. As a result, it is possible to suppress the heat transfer from the high-temperature portion of the header pipe 2a to the liquid receiver 10 side.
  • the heat exchange fin 4, the heat exchange tube 3 and the other header pipe 2b are assembled to the header pipe 2a, fixed with a jig (not shown), and temporarily assembled. .
  • the capacitor body 1, the receiver Fluid body 11 and connecting members 60 After applying the flux to the capacitor body 1, the receiver Body 11 and the connecting member 60 temporarily assembled as described above, the capacitor body 1, the receiver Fluid body 11 and connecting members 60 is placed in a furnace (not shown) and heated at a predetermined temperature, for example, at a temperature of 600 ° C., and the capacitor body 1, the receiver body 11, and the connecting member 60 are integrally bonded.
  • the filter 30 and the plug 20 are provided as described above. Insert the filter cap 40 (fitting) to complete the assembly of the heat exchanger with receiver.
  • the second and fourth joint surfaces 62 and 64 of the connecting member 60 are brought into contact with the joint surface of the liquid receiver main body 11, and the spot welding W is performed for temporary welding. Thereafter, the joining surfaces of the header pipe 2a are brought into contact with the first and third joining surfaces 61, 63, and the tips of the pipe members 71, 72 are fitted into the outflow holes 9a and the inflow holes 9b.
  • the temporary welding is performed by using the spot welding W and the temporary welding has been described, the provisional welding and the no.
  • the fitting of the pipe members 71 and 72 to the outflow hole 9a and the inflow hole 9b may be performed simultaneously.
  • the case where the pipe members 71 and 72 are fitted to the outflow hole 9a and the inflow hole 9b provided in the header pipe 2a has been described.
  • the outflow port 18 and the inflow port 19 provided in the receiver main body 11 may be fitted. That is, the fourth joint surface 64 is brought into contact with the header pipe 2a such that the pipe members 71, 72 communicate with the outflow hole 9a and the inflow hole 9b of the header pipe 2a. , No ,.
  • the tips of the pipe members 71, 72 are fitted into the outflow port 18 and the inflow port 19 of the receiver body 11, and the first joint surface 61 is connected to the receiver. What is necessary is just to make contact with the joint surface of the main body 11 and to temporarily weld both contact portions.
  • the inflow communication portion and the outflow communication portion are connected to the pipe members 71, 72 which are fitted into the through holes 6a, 6b formed in the plate member 6 (base 60a).
  • the outflow communication portion and the inflow communication portion may be formed by burring the plate-shaped member 6 (base portion 60a). That is, as shown in FIG. 4, the plate-like member 6 (base portion 60a) of the connecting member 60A may be subjected to pearling to form the outflow communication portion 71A and the outflow communication portion 72a.
  • the other parts are the same as those in the embodiment shown in FIG. 3, and therefore, the same parts will be denoted by the same reference characters and description thereof will be omitted.
  • the receiver main body 11 is pressed from one end to the other end of the cylindrical member 11A by pressing. Since it is formed in a stepped cylindrical shape having a small-diameter cylindrical portion 12, an intermediate cylindrical portion 13 larger in diameter than the small-diameter cylindrical portion 12, and a large-diameter cylindrical portion 14 larger in diameter than the intermediate cylindrical portion 13, the cylindrical shape Cutting unnecessary parts of the foot and the inner surface of the cylinder from the extruded profile having a part and a foot.
  • the material can be reduced compared to the conventional structure, the weight can be reduced, and the liquid can be received.
  • the work of manufacturing the container body 11 can be simplified.
  • the press molding dies PA and PB can be used for the same cylindrical member 11A. It is also possible to respond simply by changing the diameter.
  • a connecting member 60 is interposed between the intermediate tube portion 13 and the header pipe 2a in the receiver main body 11, so that the receiver main body 11 and the header pipe 2 are interposed. is fixed by attaching a hole to the gap, so that the gap S between the header pipe 2a and the small-diameter cylindrical portion 12 of the receiver main body 11 is widened. As a result, the thermal effect of the liquid receiver 10 received from the high-temperature portion of the capacitor body 1 can be reduced.
  • the connecting member 60 has first and third joining surfaces that abut on the joining surface of the header pipe 2a on one side surface of the substantially flat base 60a. 61, 63 (header pipe).
  • the second and fourth joint surfaces 62, 64 that are in contact with the joint surface of the intermediate cylinder 13 of the receiver body 11 on the other side surface. Surface), and a communication port for outflow and inflow of heat medium provided in the header pipe 2a and the receiver main body 11, that is, outflow.
  • the communication member (piping member 71, 72) that can be fitted to the hole 9a and the outlet 18 and the inlet 9b and the inlet 19, respectively, allows the connecting member 60 and the connector to be connected. Since the area of the joint between the sensor body 1 and the receiver body 11 can be widened in a straight line, it is possible to securely and firmly attach the mouth. That.
  • first and third joining surfaces 61, 63 and the receiver body side joining surface (second and fourth joining surfaces 62, 63). 64) was described, but the number of joint surfaces on the header-pipe side and the joint surface on the receiver body can be set arbitrarily.
  • the small-diameter tube portion 12 and the large-diameter tube portion 14 of the receiver 10 also have two or more diameters. It may have a stepped shape.
  • FIG. 6 is an enlarged cross-sectional view of a main part similar to FIG. 2 showing a main part of a heat exchanger with a liquid receiver according to the second embodiment
  • FIG. 7 is a plan view (a) showing the connecting member of FIG. ), (A) a cross-sectional view along the line b-b (b), an enlarged side view (c) and an enlarged cross-sectional view (d) of the main part of (b), and
  • FIG. 8 shows the connecting member of FIG. The top perspective view (a) and the bottom perspective view (b) shown.
  • the liquid receiver 10 includes a stepped cylindrical liquid receiver main body 11 manufactured in the same manner as in the first embodiment, and a lower side of the liquid receiver main body 11.
  • the plug 20 is inserted through the opening 11a and closes the lower opening 11a, and the tip 20 is positioned inside the receiver body 11 of the plug 20.
  • a finolator (30) for capturing impurities in the heat medium supplied to the inside of the liquid receiver main body (11).
  • an annular peripheral groove 50 is provided on the parallel inner peripheral surface (inner peripheral surface) 11 g of the receiver main body 11 at a position corresponding to the base end surface 27 of the plug 20.
  • the peripheral groove 50 is provided with a retaining ring 42 for preventing the stopper 20 from coming off.
  • the liquid receiver main body 11 is provided with a pipe member 71 for outflow of a connecting member 60 described later, which is located above the partition plate 2f in the header pipe 2a.
  • An outlet 18 is formed at a position in communication with the outlet 9a of the header pipe 2a through the outlet. In addition, it coincides with the inflow hole 9b of the header pipe 2a through an inflow pipe member 72 described below on the lower side of the partition plate 2f in the header pipe 2a. Position, flow Entrance 19 is formed.
  • the upper opening 11 b of the liquid receiver main body 11 is closed by a cap member 15.
  • the cap member 15 is formed of aluminum, and is fixed to the receiver main body 11 by, for example, attaching a mouth. ing .
  • the inner peripheral surface of the liquid receiver main body 11 is formed by a reference inner peripheral surface lie and an enlarged inner peripheral surface llh having a circular cross section.
  • the reference inner peripheral surface 11 e corresponds to a portion for storing the desiccant 44, a portion for storing the filter 30, and a ring seal portion of the plug 20.
  • the reference inner peripheral surface llh was formed by enlarging the portion that originally was the reference inner peripheral surface 11e with a plastic karoe such as Spinin Daka [I]. It is formed by a parallel inner peripheral surface llg and a tapered inner peripheral surface 1If.
  • the reference inner peripheral surface lie, the taper inner peripheral surface llf, and the taper inner peripheral surface llf and the parallel inner peripheral surface 11 g are continuously formed through a smooth curved surface. .
  • the plug 20 is formed in a circular cross section by using a metal such as aluminum or a synthetic resin such as nylon.
  • the distal end portion fitted to the reference inner peripheral surface 11 e is a reference diameter portion 21, and a portion on the base end side of the reference diameter portion 21 is an enlarged diameter portion 22.
  • An O-ring groove 23 for mounting an O-ring 41, which is a first seal member, is formed on the distal end side of the reference diameter portion 21.
  • a seal packing groove 24 for mounting a seal packing 43 as a second seal member is formed on a base end side of the O-ring groove 23 of the second embodiment.
  • the enlarged diameter portion 22 is formed so as to be fitted to the parallel inner peripheral surface 11 g, and has a length in the axial direction slightly shorter than the parallel inner peripheral surface l lg. .
  • the retaining ring 42 is formed in a substantially C-shape, and is elastically reduced in diameter by deforming the opening side ends thereof with a jig in a direction approaching each other. By inserting the reduced diameter into the parallel inner peripheral surface llg, it can be easily fitted into the circumferential groove 50. Become a child.
  • the plug 20 has a cylindrical portion 20a from the base end surface 27 to a predetermined position on the distal end side, and the distal end side of the cylindrical portion 20a. Is a cylindrical part 20b.
  • the O-ring groove 23 and the see-through packing groove 24 described above are formed in the reference diameter portion 21.
  • a projection 20c is provided in the cylindrical portion 20a so as to protrude from the axial center position of the columnar portion 20b to the base end side.
  • Protrusions 20 C This is the cross-sectional shape rectangular, circular, cross, etc. der is, that have been formed on Let's Do height not protruding proximal end surface 27 mosquito ⁇ al.
  • the plug 20 has a concave portion 26 a having a predetermined depth extending in the axial direction at an axial position of the distal end surface 26.
  • the recess 26a has a circular cross section.
  • the filter 30 has a cylindrical peripheral wall portion 30a and a bottom wall portion 30b for closing one of the open ends of the peripheral wall portion 30a.
  • the bottom surface 33 of the bottom wall portion 30b is attached so that the bottom surface 33 of the bottom wall portion 30b contacts the distal end surface 26 of the plug 20.
  • a projection 33a is provided to fit into the projection. That is,
  • the filter 30 is made of a filter body 31 formed integrally by using, for example, nylon as a synthetic resin, and a filter body formed of nylon similarly.
  • a filter membrane 32 is provided.
  • the filter main body 31 has a peripheral wall portion 30a formed in a cylindrical shape, and a bottom wall portion 30b is formed below the peripheral wall portion 30a.
  • the upper side of the peripheral wall portion 30a is opened as it is, and a cylindrical seal portion 30d is formed around the opening end of the upper side via a flange portion 30c.
  • a window 30e is formed in the peripheral wall 30a at a position equally divided into four in the circumferential direction.
  • Each of the windows 30e is formed in a rectangular shape in a side view, and the space between the windows 30e is a support 30f in the peripheral wall 30a.
  • the bottom wall portion 30b is provided with a convex portion 33a having a circular cross section at an axial center position of the bottom surface 33, and is fitted to the concave portion 26a. .
  • the flange portion 30c is formed thin, and is connected to a substantially central position in the axial direction of the scenery portion 30d.
  • the seal portion 30d is formed to be larger than the diameter of the reference inner peripheral surface lie so that its outer diameter forms a fit with respect to the reference inner peripheral surface lie. ing .
  • the flange portion 30c absorbs residual moisture of the heat medium, expands, and becomes larger than the initial size.
  • the seal portion 30 d receives the compressive force from the reference inner peripheral surface 11 e, is elastically slightly deformed together with the flange portion 30 c, and adheres to the reference inner peripheral surface lie. I'm going to learn.
  • the filter membrane 32 is formed in a mesh shape with nylon threads, for example, and is fixed integrally to the filter body 31 when the filter body 31 is formed. You. However, this filtration The membrane 32 may be formed integrally with the filter main body 31 by forming a plurality of holes in the filter main body 31 in a mesh shape. Further, the filter body 31 and the plug 20 may be integrally formed of synthetic resin such as nylon as in the first embodiment.
  • the connecting member 60 comes into contact with the joining surface of the header pipe 2a and also contacts the joining surface of the receiver main body 11.
  • the plate member 6 to be in contact with and the communication port for the outflow and inflow of the heat medium provided in the header pipe 2 a and the receiver main body 11 attached to the plate member 6. It is formed by an outflow pipe member 71 and an inflow pipe member 72 that can be fitted.
  • the plate-like member 6 has a first joint surface 61 having an arc-shaped cross section (an arc shape similar to the curvature of the header pipe 2a) in contact with the joint surface of the header pipe 2a, and a liquid receiving surface.
  • a second joint surface 62 having an arc-shaped cross section (an arc shape similar to the curvature of the liquid receiver main body 11) in contact with the joint surface of the container main body 11 is formed.
  • two through holes 6a and 6b for fitting the pipe members 71 and 72 are formed in the second joint surface 62, and the two through holes 6a and 6b are also formed.
  • a through hole 65 is provided to avoid interference with the partition plate 2f in the header nope 2a.
  • the first joint surface 61 and the second joint surface 62 are provided so as to bend in opposite directions with the notches 66 provided on both sides of the central portion as boundaries. .
  • the two through-holes 6 a and 6 b formed in the second joint surface 62 are formed so that the joint surface side with the receiver main body 11 faces outward.
  • a tapered portion 6c that expands in diameter is formed (see Fig. 7 (d)).
  • One pipe member 71 of the pipe members 71, 72 is connected to the first joint surface 61 of the plate member 6 at the second joint surface 62 of the plate member 6, that is, a header pipe.
  • 2a is fitted into the first through-hole 6a drilled on the side communicating with the outflow hole 9a and the outflow port 18 of the receiver main body 11, forming an outflow pipe portion.
  • the other pipe member 72 is drilled on the tip side of the plate member 6, that is, on the side communicating with the inflow hole 9b of the header pipe 2a and the inflow port 19 of the receiver main body 11. It is fitted in the second through hole 6b to form an inflow pipe portion.
  • These pipe members 71 and 72 have a cylindrical cylindrical base 73 whose tip can be fitted into the outlet hole 9a or the inlet hole 9b provided in the header pipe 2a, and the cylindrical base 73. 73 is formed at the other end, the outer diameter portion is expanded outward, and at the same time, the enlarged diameter opening portion which comes into contact with the outflow port 18 or the inflow port 19 provided in the receiver main body 11. It is formed by 74 and.
  • the pipe members 71, 72 formed in this way fit the cylindrical base 73 into the through holes 6a, 6b and expand into the tapered portions 6c formed in the through holes 6a, 6b.
  • the diameter opening portion 74 is fixed to the plate-like member 6 by tightly connecting the diameter opening portion 74. In this case, it is preferable that at least one of the plate-like member 6 and the pipe members 71, 72 is formed of a clad material to which a mouth material is adhered. 0
  • a plate material punched into a predetermined size is pressed.
  • a connecting member 60 having the first and second joint surfaces 61 and 62 and two through holes 6a and 6b and a through hole 65 is formed.
  • inflow and outflow pipe members 71, 72 are fitted into the through holes 6a, 6b of the plate-like member 6, respectively, and the through holes 6a, 6b are also inserted.
  • the enlarged diameter openings 74 of the inflow and outflow pipe members 71, 72 are joined to the tapered portion 6c of b by force.
  • the second joint surface 62 of the connecting member 60 is connected to the expanded opening 74 of the inflow and outflow pipe members 71 and 72, respectively, and the outlet 18 of the receiver body 11 is provided. And the side of the receiver main body 11 and the second joint surface 62 are temporarily welded by spot welding W while being pressed into contact with the inlet 19.
  • the side surface (joining surface ') below the center of the header pipe 2a is brought into contact with the first joining surface 61, and the outflow pipe members 71 and 72 are discharged.
  • the hole 9a and the inflow hole .9b are fitted, and the header pipe 2a and the side of the first joint surface 61 are temporarily welded by spot welding W.
  • the heat exchange fin 4, the heat exchange tube 3 and the other header pipe 2b are assembled to the header pipe 2a, fixed with a jig (not shown), and temporarily assembled.
  • the capacitor body 1, the receiver body 11 and the connecting member 60 After applying the flux to the capacitor body 1, the receiver body 11 and the connecting member 60 temporarily assembled as described above, the capacitor body 1, the receiver The liquid container main body 11 and the connecting member 60 are housed in a furnace (not shown), and heated at a predetermined temperature, for example, at a temperature of 600 ° C., so that the capacitor main body 1, the liquid receiver main body 11 and The connecting member 60 is integrally attached.
  • the stopper 20 having the filter 30 is inserted into the receiver body 11.
  • the assembly of the capacitor body 1 with fluid container is completed.
  • the second joining surface 62 of the connecting member 60 is brought into contact with the joining surface of the liquid receiver main body 11 at the same time as t , and is temporarily welded by spot welding W.
  • the joining surface of the header pipe 2a is brought into contact with the joining surface 61 of 1 and the tips of the pipe members 71 and 72 are fitted into the outflow hole 9a and the inflow hole 9b, and spot welding is performed.
  • the temporary welding is performed using W
  • the temporary welding and the fitting of the pipe members 71 and 72 to the outflow hole 9a and the inflow hole 9b may be performed simultaneously.
  • the plate-like member 6 is formed from one sheet-like material.
  • the plate-shaped member may be formed from a plate-shaped material wound in a roll shape.
  • a plate-shaped member 6 having arc-shaped first and second joint surfaces 61 and 62; and a through-hole 6a formed in a second joint surface 62 of the plate-shaped member 6 6b, and into the header pipe 2a and the outlet 9a, the outlet 18 and the inlet 9b, and the inlet 19 provided in the receiver body 11.
  • the outer diameter portions at the ends of the pipe members 71, 72 to be fitted to the plate-shaped member 6 are formed outwardly in the diameter-expanded tapered opening portion 74, and are formed. Tenos formed in the through holes 6 a and 6 b of the plate-like member 6. By joining and fixing to the portion 6c, the contact area between the pipe members 71 and 72 and the plate-shaped member 6 is increased, so that the connection to the port is ensured. On the other hand, since the flow area can be increased, the gas-liquid separation in the receiver 10 can be improved by reducing the flow rate of the heat medium. (Modification of Embodiment 2)
  • FIG. 9 is a plan view (a) showing a modification of the connecting member of the second embodiment, and a sectional view (b) and an enlarged side view (c) along line b—b in FIG.
  • FIG. 11 is a side view showing a state where the connecting member is temporarily welded to the receiver body
  • FIG. 11 is a side view showing a state where the receiver body, the connecting member and the header pipe are temporarily welded.
  • the positioning between the connecting member 6 OA and the header pipe 2 a and the liquid receiver main body 11 can be easily performed. That is, as shown in FIG. 9, a part of the plate-like member 6A constituting the connecting member 60A, for example, an end of the first joining surface 61 side is bent toward the side opposite to the joining surface. This is a case where a convex portion, for example, a locking convex piece 67 is formed, and this locking convex piece 67 can be engaged with a concave portion 68 provided on the side surface of the liquid receiver main body 11.
  • the other parts of the connecting member 6OA are the same as those of the connecting member 60 of the second embodiment, and the same parts are denoted by the same reference numerals and description thereof will be omitted.
  • the engaging convex piece 67 provided on the connecting member 6 OA (plate-like member 6A) and the concave portion 68 provided on the liquid receiver main body 11 are formed so as to be able to engage with each other.
  • the force S can be ensured to secure the positioning of the header pipe 2a and the receiver main body 11 when the row is mounted.
  • connection member 6 OA plate-like member 6A
  • the receiver body 11 is provided with the recess 68. You may do it.
  • the connecting member 60A (the plate-shaped member 6A) is provided with the locking convex piece 67 as a convex portion and the concave portion 68 is provided in the liquid receiver main body 11 has been described. (Plate member 6A) and headano. Similarly, it is possible to provide a concave portion and a convex portion which can be engaged with the tip 2a.
  • FIG. 12 is a front view showing a heat exchanger with a liquid receiver according to Embodiment 3 of the present invention
  • FIG. 13 is an enlarged sectional view of a main part of the heat exchanger
  • FIG. (A) a cross-sectional view (b) and an enlarged side view (c) along line bb of (a)
  • FIG. 15 are top perspective views (a) and (a) of a connecting member. It is a bottom perspective view (b).
  • the connecting member 60B, the header pipe 2a, and the receiver main body 11 are separated from each other so as to be joined by roving. That is, as shown in Figs. 12 and 13
  • the plate-shaped member 6B constituting the connecting member 60B is in contact with the joint surface of the receiver main body 11, the second and third joint surfaces 62, 63 having an arc-shaped cross section, and the joint surface of the header pipe 2a. This is the case where the first and fourth joint surfaces 61 and 64 having an arc-shaped cross section that come into contact with are formed.
  • a connecting step 69 is formed between the third joining surface 63 and the fourth joining surface 64 so as to separate each joining surface.
  • an inclination angle ⁇ is provided with respect to a line perpendicular to the second and third joint surfaces 62 and 63.
  • a slit 66 for facilitating the bending process is formed at the bent portion forming the connecting step portion 69 in the plate-shaped member 6B (see FIG. 14 and Figure 15).
  • the second bonding surface 62 is formed in the same manner as in the second embodiment, and the first, third, and fourth bonding surfaces 61, 63, and 64 are formed to have substantially the same length. T Further, the pipe members 71 and 72 are formed to be longer than in the second embodiment.
  • FIGS. 14 to 18 the portions of the connecting member 60B (the plate-shaped member 6B) that come into contact with the header pipe 2a, that is, the first and fourth joint surfaces 61 and 64 are shown in FIGS. 14 to 18.
  • a plurality of notches 8 are formed to avoid interference with the heat exchange tube 3 of the capacitor body 1. These notches 8 are formed on both sides of the plate member 6B, and each notch 8 has a width slightly larger than the thickness of the heat exchange tube 3. It is formed in a substantially U-shape.
  • a mounting bracket 81 is formed on the connecting member 60B (plate-like member 6B). For example, Remind as in FIG.
  • the two joining surfaces (second and third joining surfaces 62 and 63) that are in contact with the joining surface of the liquid receiver main body 11 are attached to the connecting member 60B (the plate-shaped member 6B).
  • the connecting member 60B the plate-shaped member 6B.
  • first and fourth joining surfaces 61, 64 two joining surfaces that contact the joining surface of the dark pipe 2a
  • the header pipe 2a and the receiver main body are formed.
  • a connecting step 69 having an inclination angle 6 for separating the first joint surface 61, the second joint surface 62, the third joint surface 63, and the fourth joint surface 64 is formed.
  • the header pipe 2a and the receiver main body 11 can be connected to each other while being separated from each other, so that the heat capacity can be reduced.
  • the receiver main body 11 and the header pipe 2a are arranged further apart from each other, no.
  • the connection between the liquid receiver main body 11 and the header pipe 2a can be facilitated by increasing the length of the eave members 71, 72.
  • the receiver body 11 and the header pipe are formed by the first, second, third and fourth joint surfaces 61, 62, 63, 64 and the pipe members 71, 72.
  • the connecting member 60B can be manufactured without increasing the heat capacity unlike the method using an extruding member, for example.
  • the connecting step 69 by providing the connecting step 69 with the inclination angle ⁇ , the strength of the connecting member 60B in the vertical direction, that is, the axial direction of the header pipe 2a can be maintained. At the same time, it is possible to improve the vibration resistance. Further, bending of the connecting step 69 can be facilitated.
  • a plurality of cutouts 8 are formed in the side of the plate-shaped member 6B in a portion of the main body 1 that avoids interference with the heat exchange tube 3. Accordingly, the mounting angle of the liquid receiver main body 11 with respect to the header pipe 2a can be increased, for example, as shown in FIGS. 16 and 18. Even when the receiver main body 11 is mounted substantially orthogonally to the capacitor main body 1, the notch 8 provided on the side of the plate member 6B allows the heat exchange pipe 3 to be mounted. Can be avoided. Therefore, the mounting of the receiver 10 on the capacitor body 1 can be provided with a variation, and the space can be saved. Can be planned.
  • the liquid receiver main body 11 is inserted into the header pipe 2a, Headano, via the slit S, set in the header pipe 2a.
  • the end of the heat exchange tube 3 inserted into the pipe 2a may interfere with the pipe members 71 and 72. Because was that, Remind as in FIG. 1 9, f Tsu Dano, 0 I-flop 2 a to set only et Re that flow Deana 9 a and the position of the inlet holes 9 b, f header one pipes 2 a Outside of the center position C of the capacitor body 1, that is, outside the capacitor body 1.
  • the outflow hole 9a and the inflow hole 9b provided in the header pipe 2a are eccentric to the outside from the center position C of the header pipe 2a.
  • the pipes it is possible to avoid interference between the ends of the heat exchange tubes 3 in the header pipe 2a and the pipe members 71, 72.
  • the mounting angle of the liquid receiver main body 11 with respect to the header pipe 2a can be further increased, and the force S can be increased, so that space can be saved.
  • the other parts are the same as those in the second embodiment, and a description thereof will not be repeated.
  • the mounting bracket 81 is formed integrally with the connecting member 60B (plate-like member 6B) has been described.
  • the second embodiment and its modifications are described in the second embodiment and its modifications.
  • the mounting bracket 81 can be integrally formed on the connecting members 60 and 60A (plate members 6 and 6A).
  • FIG. 20 is a front view (a) and a partial plan view (b) showing a heat exchanger with a liquid receiver according to Embodiment 4 of the present invention
  • FIG. 21 is a header pipe of the heat exchanger
  • FIG. 22 is a perspective view showing a connection portion between a heat pipe and a receiver and a connector.
  • FIG. 22 is a cross-sectional view showing a connection portion between a header pipe and a receiver of the heat exchanger. is there .
  • the condenser which is the heat exchanger, has a pair of aluminum header pipes 2a and 2b, each of which is made of aluminum. Headano.
  • a plurality of heat exchange tubes 3 installed between the pipes 2a and 2b, and heat exchange fins interposed between the heat exchange tubes 3 and integrally joined, for example,
  • a heat exchanger body 1 (hereinafter, referred to as a capacitor body 1) having a lugate fin 4 and a liquid receiver body 11 having an aluminum receiver body 11. It is mainly composed of a vessel 10 and.
  • the capacitor main body 1 and the liquid receiver main body 11 are integrally rotatable via a connecting member 60 made of aluminum.
  • a connector 7 made of aluminum is connected to the liquid receiver main body via a connecting member 60.
  • the header pipes 2a and 2b are formed in a substantially cylindrical shape by, for example, an extruded aluminum material, and a cap member 5 is covered on upper and lower ends thereof. The clothes are fixed. Also one In the example of one of the headers 2a (the left side in FIG. 20), an inlet 21 for the heat medium is provided near the upper end on the outer side, and the other header 2b (see FIG. 20). In the vicinity of the lower end on the outside (on the right side in FIG. 20), a heat medium outlet pipe 22 having a tip 22 a connected to the connector 7 is connected. Further, as shown in FIG. 22, an outlet 9a and an inlet 9b for the heat medium are formed in the side of the header pipe 2b so as to communicate with the liquid receiver 10 as shown in FIG. The liquid receiver 10 is integrally connected to the header pipe 2b via the connecting member 60 so as to communicate with the outlet 9a and the inlet 9b. It is attached.
  • a partition plate 9d for separating and a partition plate 9e for separating an inflow hole 9b area and a lower area of the header pipe 2b are provided.
  • a partition plate 9g is provided at the same height position as the partition plate 9d of the rudder pipe 2b. In this case, the subcooled portion 1A is formed by the heat exchange pipe 3 below the partition plate 9d and the partition plate 9g.
  • the heat exchange tube 3 is formed of an extruded member made of aluminum, for example, in a flat plate shape.
  • a plurality of flow paths (not shown) for the heat medium are formed so as to penetrate therethrough. Both ends of the heat exchange tube 3 formed in this way are connected to both headers.
  • One pipe 2a, 2b is inserted into a plurality of slits ('not shown) arranged parallel to each other at appropriate intervals on the opposing sides of It is fixed.
  • the heat exchange fin that is, the conorelating fin 4
  • the heat exchange fin is formed into a continuous wave shape by bending an aluminum plate material. It is interposed between the heat exchange tubes 3 and is attached with a row.
  • the corrugated fins 4 are also joined to the outer sides of the heat exchange tubes 3 provided at the uppermost and lowermost stages by means of a mouth.
  • a side plate 6 is joined to the outer side of both collgate fins 4 by mouth.
  • the receiver 10 is, for example, a receiver body 11 formed in a substantially stepped cylindrical shape in the same manner as in the first embodiment by press forming of aluminum. And a plug 20 which is inserted from the lower opening 11a of the receiver main body 11 to close the lower opening 11a, and a plug 20 which closes the lower opening 11a.
  • the filter 30 is attached to the distal end surface 26 located inside the receiver body 11 and captures impurities in the heat medium supplied into the receiver body 11. I have it.
  • an annular peripheral groove 50 is provided on the parallel inner peripheral surface (inner peripheral surface) llg of the receiver main body 11 at a position corresponding to the base end surface 27 of the plug 20.
  • the peripheral groove 50 is provided with a retaining ring 42 for retaining the plug 20.
  • the liquid receiver main body 11 which is a component of the liquid receiver 10, has an outlet 1 at a position communicating with the outlet 9 a of the header pipe 2 b. 8 is formed and the flow An inlet 19 is formed at a position corresponding to the inlet 9b.
  • the outlet 9a and the outlet 18 are headano.
  • the upper side of the partition plate 9d in the pipe 2b and the inlet side of the filter 30 in the receiver main body 11 communicate with each other.
  • the inlet 9b and the inlet 19 are connected to the lower side of the partition plate 9d in the header 2b and the outlet of the filter 30 in the receiver body 11. It communicates with the mouth.
  • the upper opening 11 b of the receiver main body 11 is closed by a cap member 15.
  • the cap member 15 is formed by an anore miniature, and is fixed to the receiver main body 11 by, for example, attaching a mouth. ing .
  • the inner peripheral surface of the liquid receiver main body 11 is formed by a reference inner peripheral surface lie and an enlarged inner peripheral surface llh having a circular cross section.
  • the reference inner peripheral surface corresponds to a portion for storing the desiccant 44, a portion for storing the filter 30, and a portion for sealing the O-ring of the plug 20.
  • the reference inner peripheral surface l lh was obtained by enlarging the part that originally was the reference inner peripheral surface l ie by plastic working such as subbing. It is formed by a parallel inner peripheral surface l lg and a taper inner peripheral surface l lf.
  • the reference inner peripheral surface l ie and the taper inner peripheral surface llf, and the taper inner peripheral surface l lf and the parallel inner peripheral surface 11 g are continuously formed through a smooth curved surface. .
  • the plug 20 is formed of a metal such as aluminum or the like in a circular cross section, and is formed on the reference inner peripheral surface 11 e.
  • the fitting tip is the reference diameter part 21,
  • the base end portion of the reference diameter portion 21 is an enlarged diameter portion as in the other embodiments.
  • An O-ring groove 23 for mounting a first sealing member ⁇ ring 41 is formed on the distal end side of the reference diameter portion 21.
  • the enlarged diameter portion is formed so as to be fitted to the parallel inner peripheral surface 11g, and has an axial length slightly shorter than the parallel inner peripheral surface l lg. ing .
  • the retaining ring 42 is formed in a substantially C-shape, and its opening side ends are elastically deformed by a jig in a direction approaching each other. The diameter is reduced, and the reduced diameter is inserted into the parallel inner peripheral surface l lg to easily fit into the circumferential groove 50. This is now possible.
  • the plug 20 has a cylindrical portion 20a from the base end surface 27 to a predetermined position on the distal end side, and the cylindrical portion 20a has a cylindrical shape.
  • the portion on the tip side is a cylindrical portion 20b.
  • the aforementioned O-ring groove 23 and seal packing groove 24 are formed in the reference diameter portion 21.
  • a protrusion 20c that protrudes from the axial center position of the cylindrical portion 20b to the base end side.
  • the projection 20c is formed at a height such that it does not protrude from the base end surface 27.
  • the plug 20 is formed with a recess 26a having a predetermined depth extending in the axial direction at the axial position of the distal end surface 26 thereof.
  • the recess 26 a has a circular cross section.
  • the finalizer 30 is formed in a cylindrical shape.
  • the bottom 33 of the bottom wall 30b is provided with a convex portion 33a that fits into the concave portion 26a.
  • the filter 30 is composed of a filter body 31 integrally formed of nylon, for example, as a synthetic resin, and a nylon mesh in the same manner. And a filter membrane 32 formed in the shape of eyes.
  • the filter body 31 has a peripheral wall portion 30a formed in a cylindrical shape, and a bottom wall portion 30b is formed below the peripheral wall portion 30a.
  • the upper side of the peripheral wall portion 30a is opened as it is, and a cylindrical seal portion 30d is formed around the opening end of the upper side via a flange portion 30c. .
  • a window 30e is formed in the peripheral wall portion 30a at a position that divides it into four equal parts in the circumferential direction.
  • Each of the windows 30 e is formed in a square shape in a side view, and a space between each of the windows 30 e is a support 30 f in the peripheral wall portion 30 a.
  • the bottom wall portion 30b is provided with a convex portion 33a having a circular cross section at the axial center position of the bottom surface 33, and is fitted into the concave portion 26a. .
  • the flange portion 30c is formed to be thin, and is connected to a substantially central position in the axial direction of the seal portion 30d.
  • the seal portion 30d is formed to be slightly larger than the diameter of the reference inner peripheral surface l ie so that its outer diameter forms a fit with respect to the reference inner peripheral surface 11e. . That is, the seal portion 30 d receives the compressive force from the reference inner peripheral surface 11 e, and is slightly elastically deformed together with the flange portion 30 c, and closely adheres to the reference inner peripheral surface 11 e. I'm going to read it.
  • the filter membrane 32 is formed in a net shape with, for example, a thread of a nap, and is fixed integrally to the filter main body 31 when the filter main body 31 is formed. It has become . However, this filtration membrane 32 is completely integrated with the filter body 31 by forming a plurality of holes in the filter body 31 in a mesh form. It may be composed of Further, the filter body 30 and the plug 20 may be integrally molded with a synthetic resin such as a nylon.
  • the connecting member 60 is made of a plate material obtained by punching an aluminum clad material into a predetermined size, as shown in FIGS. It is formed by
  • the connecting member 60 has a first joint surface 61 having an arc-shaped cross section (an arc shape similar to the curvature of the header pipe 2b) in contact with the joint surface of the header pipe 2b, and a receiving member.
  • a third joint surface 63 formed on the back surface side and abutting against a joint surface of a connector 7 described later, the header pipe 2b, and the receiver main body
  • 11 has a communication port for inflow and outflow of the heat medium provided in 11, for example, refrigerant circulation portions 64a and 64b that can be fitted to the outflow hole 9a and the inflow hole 9b. It is formed by a fourth joint surface 64 having an arc-shaped cross section (an arc shape similar to the curvature of the liquid receiver main body 11) in contact with the joint surface of the main body 11.
  • first joint surface 61 and the second joint surface 62 are bounded by a notch 66 provided at the boundary between the first joint surface 61 and the second joint surface 62. Bend in the opposite direction Yes. Also, the first joint surface 61 and the fourth joint surface 64 are separated by a notch 66 provided at the boundary between the first joint surface 61 and the fourth joint surface 64. It is bent in the opposite direction and installed.
  • each of the connecting members 60 is connected between the second connecting surface 62 and the first connecting surface 61 and between the first connecting surface 61 and the fourth connecting surface 64 in the connecting member 60.
  • a connecting step 65 that separates the surfaces is formed, and the connecting step 65 has, for example, a right angle to the second and fourth connecting surfaces 62 and 64.
  • An inclination angle ⁇ is set.
  • the refrigerant flow sections 64a and 64b can not only communicate with the passage of the heat medium but also serve as a strength member, when the strength is required, the thickness of the member is reduced. It can be increased to increase the strength. Further, when the strength is not required, it is possible to make only the thickness of the refrigerant flow portions 64a, 64b thinner than the connecting member 60. As described above, by reducing the thickness of the refrigerant flow sections 64a and 64b, the passage resistance can be reduced.
  • the connector 7 is connected to the tip 22 a of the heat medium outflow pipe 22.
  • the connector 7 is formed by an extruded shape material or forging made of an anodized aluminum.
  • the connector main body 71 is formed in a substantially elliptical column shape, and is provided at one end with the heat medium discharge pipe 22 at one end thereof.
  • a communication hole 73 for connecting 22a is provided.
  • a pipe (not shown) connected by a connector (not shown) is connected to an upper side of the communication hole 73.
  • a mounting screw hole 74 for mounting a connecting tool (not shown) to the connector main body 71 is provided on the other side of the connector main body 71.
  • the joining piece 72 protrudes from the side wall of the connector main body 71 toward between the header pipe 2b and the liquid receiver 10.
  • the connecting member 60 has an abutting surface 72a having a cross section in contact with the third bonding surface 63 having a shape substantially similar to the bonding surface 63 (a shape similar to the third bonding surface 63). It is fixed to the connecting member 60 formed of the clad material by means of a hole.
  • the receiver 10 To assemble the header pipe 2b, the receiver 10, the connecting member 60, and the connector 7 of the heat exchanger configured as described above, first strike the specified dimensions.
  • the extracted plate-shaped material is pressed by a press force port to connect the first, second, third, and fourth joint surfaces 61, 62, 63, 64 with the refrigerant circulation portions 64a, 64b.
  • the contact surface 72 a of the joint piece 72 formed on the connector 7 is attached to the end of the third joint surface 63 of the connecting member 60, and the connecting member 60 is Then, the connector 7 comes into contact with the vertical state, and the distal end of the joining piece 72 and the third joining surface 63 are temporarily welded by the spot welding W.
  • the second and fourth joint surfaces 62 and 64 of the connecting member 60 are brought into contact with the side surface (joint surface) of the receiver main body 11 and the spot welding W is formed. Therefore, temporary welding is performed.
  • the side surface (joining surface) near the center of the header pipe 2b is brought into contact with the first joining surface 61, and the refrigerant flow sections 64a and 64b are connected to the inlet holes 9a and 9a. While being fitted to the outflow hole 9b, it is temporarily welded by spot welding W.
  • the heat exchange fin 4, the heat exchange tube 3, and the other header pipe 2a are assembled to the header pipe 2b, fixed with a jig (not shown), and temporarily assembled.
  • the capacitor body 1, the receiver body 11, the connecting member 60 and the connector 7 are housed in a furnace (not shown), and heated at a predetermined temperature of, for example, 600 ° C. Assemble the capacitor body 1, the receiver body 11, the connecting member 60 and the connector 7 together.
  • the filter 30 is installed. After the stopper 20 is inserted, the retaining ring 42 is attached, and the production of the capacitor with the liquid receiver is completed.
  • the connector 7 is formed of the cladding material. Since the connecting member 60 serves as a reinforcing material by being fixed to the receiver main body 11 through the connecting member 60 via the connecting member 60, the mounting strength of the connector 7 is reduced. You can improve yourself.
  • the area of at least the second joint surface 62 of the connecting member 60 or the fourth joint surface 64 of the connecting member 60 to the receiver main body 11 should be reduced. By setting the value (area) to obtain the required strength, it is possible to obtain a predetermined strength.
  • the connector 7 is attached to the receiver main body 11 via the connecting member 60 formed of the cladding material, the opening material is interposed.
  • the jointability is improved as compared with the case where the joint is attached, and moreover, the number of components is reduced as compared with the case where the joint is temporarily fixed for fastening screws. In addition, the number of processing steps can be reduced.
  • the connecting member 60 is temporarily welded to the third joint surface 63 of the connecting member 60
  • the connecting member 60, the receiver main body 11, and the header pipe 2 b are connected to each other.
  • the temporary welding of the connector 7 is performed by connecting the connecting member 60 to the receiver body 11 and the header pipe. It may be performed after 2b is temporarily welded by spot welding W.
  • the second and fourth joint surfaces 62 and 64 of the connecting member 60 are brought into contact with the joint surface of the receiver main body 11.
  • the joining surface of the header pipe 2b is brought into contact with the first joining surface 61, and the refrigerant passages 64a, 64b are connected to the inlet 9a and the outlet 9a.
  • the temporary welding is performed by spot welding W together with the fitting to 9b, it may be reversed. That is, first, the joining surface of the header pipe 2b is brought into contact with the first joining surface 61, and the refrigerant flow portions 64a, 64b are fitted into the inflow hole 9a and the outflow hole 9b. And, after temporary welding by spot welding W, the second joining surface 62 of the connecting member 60 is brought into contact with the joining surface of the receiver main body 11 and the spot is joined. Temporary welding with welding W may be used. Alternatively, the provisional welding and the fitting of the refrigerant flowing portions 64a and 64b to the inflow hole 9a and the outflow hole 9b may be performed simultaneously.
  • 64a and 64b may be fitted to the outflow port 18 and the inflow port 19 provided in the liquid receiver main body 11. That is, the refrigerant flow portions 64a and 64b are fitted into the outflow hole 9a and the inflow hole 9b, or the outflow port 18 and the inflow port 19, and the fourth bonding surface 64 is brought into contact with the header pipe 2b.
  • first joint surface 61 contacts the header pipe 2b or the joint surface of the receiver body 11
  • second joint surface 62 contacts the receiver body 11 or the header pipe 2 What is necessary is just to make contact with the joint surface of b and to temporarily weld these contact parts.
  • connection member 60 is formed from one plate-shaped material.
  • connection member 60 is connected from a roll-shaped plate-shaped material. Mold the member Yes.
  • FIG. 25 is a partial plan view similar to FIG. 20 (b) showing a heat exchanger (capacitor) with a receiver according to Embodiment 5 of the present invention
  • FIG. 26 is a view of the heat exchanger.
  • FIG. 27 is a perspective view showing a portion where a header pipe is connected to a receiver and a connector
  • FIG. 27 is a perspective view of the header pipe, a receiver, a connector and a connecting member.
  • C is an exploded perspective view showing the attachment portion
  • FIG. 28 is a plan view (a) of the connecting member of the fifth embodiment, a cross-sectional view (b) along the line b—b of (a), and an enlarged side view.
  • Figure (c) is a plan view (a) of the connecting member of the fifth embodiment, a cross-sectional view (b) along the line b—b of (a), and an enlarged side view.
  • Example 5 f Tsu Dapai the bonding surface 2 c of the flop 2b formed in a substantially flat, connecting members 6 joining surfaces 2 c of the first mating surface 61 A of F Tsu Dapai flop 2 b that put in OA
  • the cross-section is formed in a substantially flat shape having a substantially similar shape.
  • the coolant circulation portions 64a and 64b are fitted to the outflow hole 9a and the inflow hole 9b provided in the header pipe 2b has been described.
  • 64b may be fitted to the outflow port 18 and the inflow port 19 provided in the receiver body 11.
  • the fourth joint surface 64 of the connecting member 60A may be formed to have a substantially flat cross section substantially similar to the joint surface 2c of the header pipe 2b.
  • the other parts are the same as those in the fourth embodiment, and therefore, the same parts will be denoted by the same reference characters and description thereof will be omitted.
  • the joining surface 2c of the header pipe 2b is formed to have a substantially flat cross section, and the first joining surface of the connecting member 60A is formed.
  • 61 A into a substantially flat cross section similar to the joint surface 2 c of the header pipe 2 b, it is necessary to specially manufacture a square mouth material at the joint. Therefore, the use of the connecting member 6 OA formed of a clad material is effective.
  • FIG. 29 is a partial plan view similar to FIG. 20 (b) showing a heat exchanger (capacitor) with a receiver according to Embodiment 6 of the present invention
  • FIG. FIG. 31 is a perspective view showing a portion where a header pipe is connected to a liquid receiver and a connector
  • FIG. 31 is a perspective view of the header pipe, a liquid receiver, a connector and a connecting member
  • FIG. 32 is a plan view of the connecting member according to the sixth embodiment, and FIG. 32 is a cross-sectional view (b) of the connecting member taken along the line bb in FIG. c).
  • the joining surface 100 of the receiver main body 11B is formed to have a substantially flat cross section, and the second joining surface 62b and the fourth joining surface 64B of the connecting member 60B are connected to the receiver main body 11B.
  • the second joint surface 63B of the connecting member 60B is formed to have a substantially flat cross-section, and the connector 7B This is a case in which the joining surface 72b provided on the joining piece 72B is formed to have a substantially flat cross section substantially similar to the third joining surface 63B.
  • the refrigerant passages 64a and 64b are replaced by a header.
  • the refrigerant passages 64a and 64b are connected to the outlet 18 provided in the receiver main body 11. It may be fitted to the inlet 19.
  • the fourth joint surface 64B of the connecting member 60B may be formed in a substantially arc-shaped cross section substantially similar to the joint surface of the header pipe 2b.
  • the other parts are the same as those in the fourth embodiment, and therefore, the same parts will be denoted by the same reference characters and description thereof will be omitted.
  • the joining surface 100 of the receiver main body 11B is formed to have a substantially flat cross section, and the second joining surface 62B and the fourth joining surface 64B of the connecting member 60B are connected to the receiver main body 11B.
  • the second joint surface 63B of the connecting member 60B is formed to have a substantially flat cross-section, and the connector 7B is formed.
  • FIG. 33 is a partial plan view similar to FIG. 20 (b) showing a heat exchanger (capacitor) with a receiver according to Embodiment 7 of the present invention
  • FIG. FIG. 35 is a perspective view showing a part where a header pipe of the exchanger is connected to a receiver and a connector
  • FIG. 35 is a view of the header pipe, the receiver, the connector and the connecting member.
  • FIG. 36 is a plan view of the connecting member according to the seventh embodiment
  • FIG. 36 is a cross-sectional view taken along line b—b of FIG. Figure (c).
  • Example 7 the joint surface 2c of the header pipe 2b and the liquid
  • the joint surface 100 of the container main body 11B is formed to have a substantially flat cross section, and the first, second and fourth joint surfaces 61C, 62C and 64C of the connecting member 60C are respectively formed by header pipes. 2b.
  • the joining surface or the joining surface 100 of the receiver main body 11B is formed to have a substantially flat cross section and a substantially similar cross section, and the third joining surface 63C of the connecting member 60C is substantially flat in cross section.
  • the joining surface 72b of the joining piece 72B of the connector 7B is formed to have a substantially flat cross section having a substantially similar shape to the third joining surface 63C.
  • the refrigerant flow sections 64a and 64b are replaced by headers.
  • the refrigerant flow portions 64a and 64b are connected to the outlet 18 provided in the receiver main body 11 by the outlet 18.
  • the inlet 19 may be fitted.
  • it has good by forming the fourth joint surface 64C connecting member that you only to 60C to f Tsu Dapai flop 2 b joint surfaces 2 c and a substantially flat substantially similar shape.
  • the other parts are the same as those in the fourth embodiment, and therefore, the same parts will be denoted by the same reference characters and description thereof will be omitted.
  • the joining piece of the header pipe 2b and the liquid receiver main body 11 and the joining surfaces 2c and 100 of the connecting member 60C and the first to fourth joining surfaces 61C to 64C of the connecting member 60C and the connector 7B By forming all of 72b to have a substantially flat cross section, it is not necessary to manufacture a special square-opening material at the joint, so it is necessary to use The use of the connecting member 60C formed in this way is effective.
  • the two joining surfaces 62 and 64 are Although the description has been given of the case where the joint is provided, three or more joint surfaces may be provided, and a plurality of divided joint surfaces that contact the joint surface of the header pipe 2b may be provided. It is. It is not always necessary to weld to all joint surfaces because the welding location is for temporary attachment.
  • the liquid receiver main body extends from one end of the cylindrical member to the other end, and has a small-diameter tube portion, an intermediate tube portion, and a large-diameter tube It is formed in a stepped cylindrical shape with a section, and can be easily manufactured from an extruded aluminum-made material.In addition, the material is reduced and the weight is reduced as compared with the conventional structure. It is possible to easily cope with changes in the diameter of the receiver body, for example, a heat exchanger installed in an air conditioner installed in an automobile This is particularly preferred.

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Abstract

A heat exchanger with a liquid receiver, comprising a heat exchanger main body having a pair of header pipes of aluminum, a plurality of heat exchanger pipes, and fins, and a liquid receiver main body of aluminum disposed along one of the header pipes of the heat exchanger main body and brazed to the header pipe through a connecting member of aluminum, wherein the liquid receiver main body is formed as a stepped sleeve having a small-diameter sleeve section, a medium-diameter sleeve section larger in diameter than the small-diameter sleeve section, and a large-diameter sleeve section larger in diameter than the medium-diameter sleeve section, which are disposed axially from one end to the other in the order mentioned, and wherein the liquid receiver main body and the header pipes are brazed together with a connecting member of aluminum interposed therebetween, thereby achieving reduced requirement of material, weight reduction, and facilitation of manufacturing operation.

Description

明 細 書 受液器付き 熱交換器 技 術 分 野 · こ の発明 は、 受液器付き 熱交換器に関する も の で、 更 に詳細に は、 ァノレ ミ ニ ゥ ム又はアルミ ニ ウ ム合金力、 ら な る アル ミ ニ ゥ ム製であ っ て、 例えば 自 動車に設置する 空 調設備に組み込まれる 熱交換器 と して好適な受液器付き 熱交換器に関する。 · '  Description Technical field of heat exchanger with liquid receiver Technical field The present invention relates to a heat exchanger with liquid receiver, and more specifically, an anodized aluminum alloy or an aluminum alloy. The present invention relates to a heat exchanger with a liquid receiver, which is made of aluminum, and is suitable as a heat exchanger incorporated in air conditioning equipment installed in an automobile, for example. · '
1=1 景 技 術 従来、 こ の種の熱交換器 と して は、 一般的 に、 略円筒 状に形成 さ れた一対の ア ル ミ 二 ゥ ム製ヘ ッ ダーパイ ブ と こ れ らヘ ッ ダーパイ ブの 間に互い に平行に架設 さ れた複 数の熱交換管 と 、 互い に隣接する 各熱交換管の 間に介在 さ れる フ ィ ン と を有する 熱交換器本体 と 、 略円筒状に形 成 さ れたア ル ミ ニ ウ ム製の受液器本体 と を、 アル ミ ニ ゥ ム製の連結部材を介 して 口 ゥ付け に よ り 互い に結合固定 さ れた構造の も のが知 ら れてい る 。 1 = 1 Scenic technology Conventionally, this type of heat exchanger is generally a pair of aluminum header pipes formed in a substantially cylindrical shape. A heat exchanger body having a plurality of heat exchange tubes erected in parallel between the header pipes and fins interposed between the heat exchange tubes adjacent to each other; The aluminum receiver body formed in the shape of an aluminum is connected and fixed to each other by an aluminum connection via an aluminum connecting member. Things are known.
そ して、 こ の よ う な従来の熱交換器において、 その受 液器本体は、例えば特開 2 0 0 2 _ 1 9 5, 7 0 1 号公報に記載 さ れ ている よ う に、 次の よ う に して製造さ れてい る 。 すなわ ち、 円筒部 と ヘ ッ ダーパイ プに接する 形状を有する 足部 (接合部) と を有する 断面形状のア ル ミ ニ ウ ム製押出形 材を必要な長 さ に切断 し、 次いでヘ ッ ダーパイ プ と の必 要接合部 を残 して足部の余分な箇所を切削 して除去す る こ と に よ り 形成 さ れてい る 。 こ こ で 、 形成 さ れた受液器 ' 本体にお け る 足部の切削部分は、 通常、 へ ッ ダ一パイ プ の高温部 (高温の熱媒体が流入 さ れる領域部) に接する 部分 と 、 フ ィ ル タ 及びシー ルキ ャ ッ プを嵌合 (挿入) す る 部分に対応 してい る 。 Then, in such a conventional heat exchanger, the liquid receiver main body is, for example, as described in Japanese Patent Application Laid-Open No. 2002-195,701. It is manufactured as follows. That is, a foot having a shape in contact with the cylindrical portion and the header pipe. (Joint) An aluminum extruded section with a cross-sectional shape that has and is cut to the required length, and then an extra portion of the foot is left, leaving the necessary joint with the header pipe. It is formed by cutting and removing. Here, the cut part of the foot of the formed liquid receiver's body is usually the part in contact with the hot part of the header pipe (the area where the high-temperature heat medium flows). And the part where the filter and seal cap are fitted (inserted).
こ の よ う に受液器本体の足部を切削する理由 は、 第 1 に は、 へ ッ ダ一パイ プの高温部に接する 部分は、 熱交換 器本体の高温部の熱量が受液器に伝導 し、 折角冷却 して 液化 した熱媒体 (冷媒) を再気化 さ せ、 冷却効率を低下 さ せ る た め、 こ の部分の削除を行 う 必要が あ る カゝ ら で あ る 。 第 2 に は、 フ ィ ルタ 及びシールキ ャ ッ プを揷入す る 範囲は、 シール性を 向上 さ せる た め、 内径を切削す る と 共に、 円筒部内面を均一に拡径する こ と で内径寸法及び 面粗度の微調整を図 る た めであ る。  The reason for cutting the feet of the receiver main body in this way is that, first, the part of the header pipe that contacts the high temperature part is the amount of heat in the high temperature part of the heat exchanger main body. The heat medium (refrigerant), which has been cooled and liquefied by cooling, is re-vaporized and the cooling efficiency is reduced, so it is necessary to remove this part. Second, the area where the filter and seal cap are inserted is improved by cutting the inner diameter and uniformly expanding the inner surface of the cylindrical part to improve the sealing performance. This is for fine adjustment of inner diameter and surface roughness.
こ の た め に、 こ の 円筒部 と 足部を有す る ァノレ ミ ニ ゥ ム 製の押出形材か ら 足部の不要部分を切削 して受液器本体 を形成する 場合、 押出形材を押 し出す際にお け る 肉厚の バ ラ ン ス を保つ必要か ら こ の押出形材におけ る 円筒部の 肉厚を余分に と る 必要が生 じ、 ま た、 フ ィ ル タ 及びシ ー ルキ ヤ ッ プの揷入部について はその肉厚を切肖 して調整 する 必要が生 じ、 結果 と して、 受液器本体の重量が嵩む と レヽ ぅ 問題力 S あ る。  For this purpose, when forming the receiver body by cutting unnecessary parts of the feet from the extruded profile made of anore mini with this cylindrical part and feet. Because it is necessary to maintain the balance of the wall thickness when extruding the extruded section, it is necessary to make the cylindrical section of this extruded section extra thick. It is necessary to adjust the wall thickness of the inlet part of the heater and the seal cap by adjusting the wall thickness. As a result, if the weight of the receiver body is increased, there is a problem.
しか る に、 熱交換器の種類や用途に よ っ て はその軽量 化が要請 さ れる た め、 円筒部の 肉厚を薄 く せ ざ る を得な い場合が あ り 、 受液器本体の軽量化 と シールキ ャ ッ プ取 付の必要性の両面か ら 円 筒部及び足部を切削す る 必要が 生 じ、 こ の切削作業が極め て面倒 な作業であ る ほか、 軽 量化を重視 して切削部分を大き く する と 、 ロ ウ付け面積 が狭 く な つ て結合強度が不十分に な る虞が あ り 、 ま た、 受液器本体の径が変更 さ れ る と 押出形材について も 新た に設計変更 しな ければな ら ない と い う 問題が あ る。 However, depending on the type and application of the heat exchanger, its light weight In some cases, the thickness of the cylindrical part must be reduced because of the need to reduce the weight of the receiver body and the necessity of attaching a seal cap. It is necessary to cut the cylinder and the foot, which is extremely troublesome.In addition, if the cutting part is made larger with emphasis on weight reduction, the area to be roasted becomes smaller. There is a possibility that the bonding strength will be insufficient, and if the diameter of the receiver body is changed, the design of the extruded shape must also be newly changed. There's a problem.
ま た、 上述 した従来の熱交換器において、 そ のヘ ッ ダ 一パイ プ と 受液器の連結構造 と して、 例え ば図 3 7 に示 す よ う に、 受液器 a を熱交換器 b のヘ ッ ダーパイ プ c に 形成 された平面部 e に直接 ロ ウ付する構造 (図 3 7 ( a )参 照)、受液器 a と 熱交換器 b のヘ ッ ダーパイ プ c と を配管 f と ブ ラ ケ ッ ト g と を介 して ロ ウ付けする構造(図 3 7 ( b ) 参照)、 受液器 a と 熱交換器 b のヘ ッ ダーパイ プ c と を、 押出形材に配管の役割 をする 貫通孔 i を開 け て形成 さ れ る ブラ ケ ッ ト h を介 して ロ ウ付けする構造 (図 3 7 ( c )参 照) 等が知 られてレヽ る 。 . しカゝ し なが ら 、 図 3 7 ( a )に示す連結構造に'おいて は、 受液器 a と 熱交換器 b のヘ ッ ダーパイ プ c の 口 ゥ付け部 におけ る 強度及び耐久性を得る た めに 口 ゥ付け面積を大 き く する 必要が あ る の で、 こ の 口 ゥ付け部 を平面に形成 し な ければな ら ず、 そ の平面部 e を形成する た め の加工 に多大な手間 を要 し、 ま た、 受液器 a と ヘ ッ ダーパイ プ c と の 当接部を平面に形成でき る 部位は、 チ ュ ーブ d の 揷入部力ゝ ら 略 1 8 0 ° ずれた位置に限 ら れる た め、 受液器 a の取付位置が熱交換器 b の ほ ぼ真横位置 に 限 ら れ る と い う 問題力 S あ る 。 In addition, in the above-described conventional heat exchanger, as shown in Fig. 37, the receiver a is heat-exchanged as a connection structure between the header pipe and the receiver. A structure in which a row is directly attached to the flat part e formed on the header pipe c of the vessel b (see Fig. 37 (a)), and the receiver pipe a and the header pipe c of the heat exchanger b are connected. The structure to be roasted via the pipe f and the bracket g (see Fig. 37 (b)), the receiver pipe a and the header pipe c of the heat exchanger b are extruded It is known that a bracket (see FIG. 37 (c)) or the like is attached via a bracket h formed by opening a through-hole i serving as a pipe. However, in the connection structure shown in Fig. 37 (a), the strength and strength of the connection between the header a of the header pipe c of the receiver a and the heat exchanger b In order to obtain durability, it is necessary to increase the joint area, so this joint must be formed in a plane, and the flat part e is formed. Requires a lot of time and effort, and the part where the contact between the receiver a and the header pipe c can be formed in a plane is omitted from the input force of the tube d. The receiver is limited to 180 ° offset There is a problem S that the mounting position of a is limited to the position just beside the heat exchanger b.
ま た 、 図 3 7 ( b )に示す連結構造にお いて は、 受液器 a の 内部 に配管 f が若干挿入 さ れた状態で 口 ゥ 付け さ れ る た め 、 受液器 a 内 に配設 さ れた乾燥剤 j の袋が破損す る 虞が あ り 、 ま た 、 受液器 a 内 に冷媒が 流入す る 際、 乾燥 剤 j が流路妨害 に な る こ と に よ る 流路抵抗の増大が発生 す る と 共に 、 流入 し た冷媒の気液分離が抑制 さ れる 虞 も あ る 。 ま た 、 受液器 a の支持用 ブ ラ ケ ッ ト g が、 上記配 管 f と 別体で形成 さ れて い る の で、 部品数が増加す る と 共 に組付 け作業 に手間 が かか る と レヽ ぅ 問題が あ る 。  In the connection structure shown in Fig. 37 (b), since the pipe f is inserted into the receiver a with the pipe f being slightly inserted, the connection is made inside the receiver a. There is a risk that the bag of the disposed desiccant j may be damaged, and the desiccant j may obstruct the flow path when the refrigerant flows into the receiver a. In addition to an increase in flow path resistance, there is a possibility that gas-liquid separation of the inflowing refrigerant may be suppressed. Also, since the supporting bracket g of the receiver a is formed separately from the pipe f, the number of parts increases and the assembling work is troublesome. There is a problem with this.
更 に 、 図 3 7 ( c )に示す連結構造にお い て は、 連結部材 h が ブ 口 ッ ク に 近い形状で あ る た め 、 へ ッ ダ一パイ プ c と 受液器 a の 距離が離れ る と 、 それに伴い連結部材 h の 体積及び重量が増大す る の で、 ロ ウ付 け性が低下す る と 共 に 、 材料費が 嵩む と レ、 う 問題が あ る 。  Further, in the connection structure shown in FIG. 37 (c), since the connection member h has a shape close to the block, the distance between the header pipe c and the receiver a is increased. When the distance increases, the volume and the weight of the connecting member h increase accordingly. As a result, there is a problem that the roasting property decreases and the material cost increases.
そ こ で、 上記図 3 7 ( a )〜図 3 7 ( c ) に示す連結構造の 問題点 を解決す る 構造 と し て 、 図 3 7 ( d )に示す よ う に、 ヘ ッ ダーパイ プ c と 受液器 a と の 間 に板状の連結部材 k を介在 し、 こ の連結部材 k に冷媒流動用 の配管 m をバー リ ン グ加工に よ っ て形成す る も の が考 え ら れ る 。  Therefore, as shown in FIG. 37 (d), a header pipe is used as a structure for solving the problems of the connection structure shown in FIGS. 37 (a) to 37 (c). It is conceivable that a plate-like connecting member k is interposed between c and the liquid receiver a, and a refrigerant flow pipe m is formed in this connecting member k by burring. It is.
丄 カゝ し な 力 S ら 、 上記パー リ ン グ m の成形高 さ に は限界 が あ り 、 ノ ー リ ン グ m の 高 さ を上げる た め に は連結部材 k の板厚 を厚 く 形成 し な け ればな ら ず、 連結部材 k の板 厚 を厚 く す る に従 っ て 、 パー リ ン グ加 工の プ レ ス 能力 も 向 上 し な ければな ら な い と レ、 う 問題が あ る 。 ま た、 バー リ ン グ m を 高 く 形成 し た も の ほ ど、 抜 き 勾配 に よ り 流路 面積が減少 し、 冷媒の流路抵抗が増大す る と い う 問題 も あ る 。 ま た 、 熱交換器 b の チ ュ ーブ d に受液器 a 又は連 結部材 k が干渉す る た め に 、 へ ッ ダ一パイ プ c に対 し て 受液器 a の取付角度が 限定 さ れ る と い う 問題が 生 じ る 。 ら Due to the low force S, there is a limit to the molding height of the above-mentioned pearling m, and in order to increase the height of the knurling m, the thickness of the connecting member k must be increased. It must be formed, and as the thickness of the connecting member k increases, the pressing ability of the pearling process must also be improved. There is a problem. Also the bar As the ring m is formed high, there is also a problem that the draft area decreases the flow path area and the flow resistance of the refrigerant increases. Also, since the receiver a or the connecting member k interferes with the tube d of the heat exchanger b, the mounting angle of the receiver a with respect to the header pipe c is changed. The problem arises of being limited.
更 に 、 上述 し た従来の熱交換器にお い て は、 例 え ば 自 動車用 の用途で あ る 場合、 そ の設置ス ペー ス が ボ ンネ ッ ト 内 の狭い ス ペー ス 内 に 限 ら れ る た め 、 熱媒体用配管 を 熱交換器のヘ ッ ダーパイ プ に な る'ベ く 近接 し て配置で き る よ う に、 こ の熱媒体用 配管 を接続す る た め の コ ネ ク タ をヘ ッ ダーパイ プに ロ ウ 付 け して一体ィ匕す る こ と が行わ れて い る (例 え ば、 特許第 2, 756, 106 号 明 細書、 特 開 2000- 202, 523 号公報、 特開 2003 - 021, 490 号公報等 を参 照)。  Furthermore, in the conventional heat exchangers described above, for example, if the heat exchanger is used for an automobile, the installation space is limited to a narrow space in the Bonnet. For this reason, the heat transfer pipe is connected so that the heat transfer pipe can be placed very close to the header pipe of the heat exchanger. It has been practiced that a connector is attached to a header pipe by roving to form an integral part (for example, Japanese Patent No. 2,756,106, Japanese Patent Publication No. 2000-202, No. 523, JP-A-2003-021,490, etc.).
し 力 し な 力 S ら 、 こ の よ う に熱交換器に 固 定 さ れ る コ ネ ク タ は、 押 出成形又 は鍛造で製作 さ れ る た め 、 表面 に 口 ゥ 材層 を設 け る こ と が難 し く 、 こ の コ ネ ク タ をヘ ッ ダー パイ プに 口 ゥ 付 けす る 際 に はヘ ッ ダーパイ プ表面に設 け ら れた 口 ゥ材 に よ り 直接 こ のヘ ッ ダーパイ プに 口 ゥ 付 け さ れ る が、 通常 こ のヘ ッ ダーパイ プの板厚 は約 1 mm と 薄 い た め、 コ ネ ク タ と ヘ ッ ダーパイ プの 口 ゥ 付 け が不完全 だ と コ ネ ク タ に強レヽ力 が力 D わ っ た 際 に 、 コ ネ ク タ カ ロ ゥ 付 け さ れたヘ ッ ダーパイ プ を破損す る 虞が あ る 。  Since the connector fixed to the heat exchanger in this way from the low force S, it is manufactured by extrusion molding or forging, it is provided with an opening material layer on the surface. When connecting this connector to the header pipe, it is difficult to directly connect the connector to the header pipe by means of the mouth piece provided on the surface of the header pipe. It is attached to the header pipe, but since the thickness of the header pipe is usually as thin as about 1 mm, the connection between the connector and the header pipe is not possible. If it is complete, the header pipe attached to the connector may be damaged when the connector is subjected to a high force.
そ こ で、 コ ネ ク タ と ヘ ッ ダーパイ プ と の 間 の接合 を強 固 にす る た め に 、 ヘ ッ ダーノ ィ プ表面 に設 け る 口 ゥ材の 量 を 多 く す る こ と が考え ら れ る が 、 ヘ ッ ダーパイ プに は ロ ウ付け に よ り 複数の冷却チュ ーブ (熱交換管) が連結 さ れてお り 、 ま た、 こ の冷却チュ ーブの 肉厚が通常 0 . 2 〜 0 . 5 m m程度であ り 、 ヘ ッ ダーノ ィ プ表面の ロ ウ材 が必要以上に多 く な る と 、 ロ ウ付け時に冷却チ ュ ーブ表 面に浸食 ( e r o s i o n ) が発生する 虞が あ る 。 従 っ て、 へ ッ ダーパイ プ と 冷却チュ ーブの ロ ウ付け が健全に行われる た め の 口 ゥ材量は 自 ず と 決ま っ てお り 、 ヘ ッ ダーパイ プ の ロ ウ材の量を多 く して コ ネ ク タ と ヘ ッ ダーパイ プの 口 ゥ 付け を確実に行 う の に十分な ク ラ ッ ド率を設定する こ と はでき ない。 In order to strengthen the connection between the connector and the header pipe, it is necessary to increase the amount of filler material provided on the surface of the header pipe. However, the header pipe has A plurality of cooling tubes (heat exchange tubes) are connected by brazing, and the wall thickness of the cooling tubes is usually about 0.2 to 0.5 mm. In addition, if the header material on the surface of the header nope becomes unnecessarily large, erosion may occur on the surface of the cooling tube during roving. Therefore, the amount of material required for the header pipe and cooling tube to be properly roasted is determined by itself, and the amount of header pipe roasting material must be reduced. In many cases, it is not possible to set a sufficient cladding ratio to ensure the connection of the connector and the header pipe.
本発明 は、 上記事情 に鑑みて な さ れた も の で、 材料の 削減及び重量の軽量化が図れる と 共に、 作製作業を容易 に し、 かつ、 受液器本体が熱交換器本体か ら 受け る 熱的 影響を低減す る と 共に、 熱交換器本体 と 受液器本体 と の 口 ゥ付け結合を確実かつ強固 に行え る よ う に した受液器 付き 熱交換器を提供す る も のであ る。  The present invention has been made in view of the above circumstances, so that the material can be reduced and the weight can be reduced, the manufacturing operation can be facilitated, and the main body of the liquid receiver is separated from the main body of the heat exchanger. It is also possible to provide a heat exchanger with a liquid receiver that can reduce the thermal effect to be received and that can surely and firmly perform the bonding between the heat exchanger body and the liquid receiver body. It is.
ま た、 本発明 は、 ヘ ッ ダーパイ プ と 受液器本体及び連 結部材の構造の簡略化、 連結部材の材料の削減、 ロ ウ付 け性の向上、 及びへ ッ ダ一パイ プ と 受液器本体の取付角 度の拡大を 図れる よ う に した受液器付き 熱交換器を提供 す る も ので あ る 。  Further, the present invention provides a simplified structure of a header pipe, a receiver main body, and a connecting member, a reduction in the material of a connecting member, an improvement in a rotatable property, and a header pipe. The purpose of the present invention is to provide a heat exchanger with a liquid receiver that can increase the mounting angle of the liquid container body.
更に、 本発明 は、 コ ネ ク タ の取付強度及び ロ ウ付け性 の 向上、 構成部材の削減及び加工工程の削減を図れる よ う に した受液器付き 熱交換器を提供す る も の であ る。 発 明 の 開 示 すなわち 、 本発明 は、 一対の アル ミ ニ ウ ム製ヘッ ダー パイ プ、 こ れ ら 一対のヘ ッ ダーパイ プの間 に互いに平行 に架設 さ れた複数の熱交換管、 及び互い に隣接する 上記 熱交換管の 間 に介在する フ ィ ン を有す る 熱交換器本体 と 、 こ の熱交換器本体のいずれか一方のヘ ッ ダーパイ プに沿 つ て配置 さ れ、 アル ミ ユ ウ ム製の連結部材を介 して上記 ヘ ッ ダーノ、。イ ブに 口 ゥ付け に よ り 結合固定 さ れる アル ミ ニ ゥ ム製の受液器本体 と を具備す る 受液器付き 熱交換器 であ り 、上記受液器本体は、その一端力ゝ ら 他端に向けて、 小径筒部、 該小径筒部 よ り 大径の 中間筒部、 及び該中間 筒部 よ り 大径の大径筒部を有す る 段付筒状に形成さ れて お り 、 上記受液器本体 と 上記ヘ ッ ダーパイ プ と の間が ァ ル ミ ニ ゥ ム製の連結部材を介在 さ せて 口 ゥ付け に よ り 結 合固定 さ れて い る受液器付き 熱交換器で あ る 。 Further, the present invention provides a heat exchanger with a liquid receiver, which is capable of improving connector mounting strength and rotatable properties, reducing the number of constituent members, and reducing the number of processing steps. is there. Disclosure of the invention That is, the present invention provides a pair of aluminum header pipes, a plurality of heat exchange tubes erected in parallel with each other between the pair of header pipes, and A heat exchanger body having a fin interposed between the heat exchange tubes, and one of the heat exchanger bodies arranged along the header pipe and made of aluminum. The headano, through the connecting member of the above. And an aluminum receiver body that is connected and fixed to the lobe by mouth. A heat exchanger with a receiver, wherein the receiver body has one end force. Towards the other end, it is formed in a stepped cylindrical shape having a small-diameter cylindrical portion, an intermediate cylindrical portion larger in diameter than the small-diameter cylindrical portion, and a large-diameter cylindrical portion larger in diameter than the intermediate cylindrical portion. The receiver is connected and fixed to the liquid receiver main body and the header pipe by mouth bonding with an aluminum connecting member interposed between the liquid receiver main body and the header pipe. It is a heat exchanger with a liquid container.
本発明 にお いて、 上記受液器本体は、 その横 面形状 が 円形状、 矩形状、 多角形状、 楕 円形状、 半円形状、 長 円状等の アル ミ ニ ウ ム製の押出形材カゝ ら な る 筒状部材を 段付筒状に成形 して形成 さ れ る が、 好ま し く は横断面形 状が 円形状の筒状部材にプ レ ス加工を施 し、 これに よ つ て段付円筒状に成形 して形成 さ れ る。 ま た、 受液器本体 の小径筒部、 中間筒部及び大径筒部の長 さ 寸法について も 、 特に制限はないが、 好ま し く は、 その一端開 口 側 ら少な く と も フ ィ ル タ と 栓体 と を一体に形成 した フ ィ ル タ キ ヤ ッ プの フ ィ ルタ 部及び〇 リ ング に よ る シール部が 中間筒部 に、 栓体本体の 円筒部分の大径部が収容 さ れる 大径筒部 に成形 さ れ、 ま た、 他端開 口 側か ら 小径筒部が 形成 さ れ る の が よ く 、 よ り 好ま し く は 中間筒部内 に乾燥 剤が収容 さ れる よ う に こ の 中 間筒部の長 さ が比較的大き く な る よ う に設計する のが よ い。 In the present invention, the liquid receiver main body may be an extruded aluminum-made material having a horizontal shape such as a circular shape, a rectangular shape, a polygonal shape, an elliptical shape, a semicircular shape, and an elliptical shape. It is formed by molding a cylindrical member of a color into a stepped cylindrical shape. Preferably, a cylindrical member having a circular cross-sectional shape is subjected to press working. It is formed by molding into a stepped cylindrical shape. The length of the small-diameter cylinder, the intermediate cylinder, and the large-diameter cylinder of the receiver body is not particularly limited. However, it is preferable that at least one of the lengths be closer to the one end opening side. The filter part of the filter cap, in which the filter and the plug are integrally formed, and the seal part by the ring are the intermediate cylindrical part, and the large diameter part of the cylindrical part of the plug body is Be contained It is preferable that the desiccant is formed into a large-diameter cylindrical portion and a small-diameter cylindrical portion is formed from the other end opening side, and more desirably, the desiccant is contained in the intermediate cylindrical portion. It is advisable to design the intermediate cylinder so that its length is relatively large.
こ の筒状部材のプ レス加工について は、 筒状部材を最 終的に段付筒状に成形でき れば どの よ う な方法で も よ い が、 好ま し く は、 小径筒部 と 同径の筒状部材を押出成形 に よ り 形成 し、 次いで こ の筒状部材の 一端開 口 側か ら 小 径筒部 よ り 大径の 円柱状成形型を圧入 し、 筒状部材の他 端開 口 側に小径筒部を残 して他の部分の径を拡大せ し め る こ と に よ り 中間筒部を形成 し、 更に こ の 中間筒部の開 口 端側か ら 中間筒部 よ り 大径の 円柱状成形型を圧入 し、 筒状部材の 中 間部に 中間筒部を残 して筒状部材の他端開 口 側の径を拡大せ し め る こ と に よ り 大径筒部を形成する の 力 S よ い。 こ の よ う に、 筒状部材のプ レ ス加工に よ り 段 付筒状に成形す る こ と に よ り 、 筒状部材の押出時にその 内面に不可避的 に発生する 押出方向の筋溝等が消失 して 内面の面粗度が改善 さ れ、 ま た、 筒状部材が 円筒状部材 で あ っ て段付筒状が段付円筒状であ る 場合にはその真円 度 も 改善 さ れ、 結果 と して 、 フ ィ ルタ の o リ ン グシール 部が収容 さ れ る 中間筒部側の開 口 部での気密性を改善す る こ と 力 S で き る 。  Any method can be used for pressing the cylindrical member, as long as the cylindrical member can be finally formed into a stepped cylindrical shape, but is preferably the same as that for the small-diameter cylindrical portion. A cylindrical member having a diameter is formed by extrusion molding, and then a cylindrical molding die having a larger diameter than the small-diameter cylindrical portion is press-fitted from one end opening side of the cylindrical member, and the other end of the cylindrical member is formed. The intermediate cylinder is formed by enlarging the diameter of the other part while leaving the small-diameter cylinder on the opening side, and further from the opening end side of the intermediate cylinder to the intermediate cylinder. By press-fitting a cylindrical mold with a larger diameter and leaving the intermediate cylindrical part in the middle of the cylindrical member, the diameter of the other end opening side of the cylindrical member is enlarged. The force S for forming a large-diameter tube is good. By forming the cylindrical member into a stepped cylindrical shape by pressing the cylindrical member in this way, a groove in the extrusion direction inevitably generated on the inner surface of the cylindrical member when the cylindrical member is extruded. Disappears and the surface roughness of the inner surface is improved, and when the cylindrical member is a cylindrical member and the stepped cylindrical shape is a stepped cylindrical shape, the roundness is also improved. As a result, the force S can be improved to improve the airtightness at the opening on the side of the intermediate cylinder in which the o-ring seal portion of the filter is accommodated.
ま た、 こ の よ う に受液器本体を筒状部材のプ レス加工 で段付筒状に成形 して形成する こ と に よ り 、 円筒部 と 足 部 と を有する 押出形材か ら 足部及び円筒内面の不要部分 を切削す る 従来の構造に比べて、 材料の大幅な削減が図 れ る と 共に重量の大幅な軽量化が図れ、 かつ、 受液器本 体の作製作業の簡略化 も 図れる 。 しか も 、 受液器本体の 径が変更 さ れた場合において も 、 プ レ ス加工での拡径を 変 え る の み で対応が可能 と な る 。 例え ば、 外径 3 1 . 2 ra m Φ で内容積 1 5 0 c c の受液器本体を作製 した場合、 従 来構造の場合に は 2 3 9 g で あ っ た も のが、 プ レスカロェ に よ る 成形では 1 5 6 g であ り 、 大幅な材料の削減 と 軽 量ィヒを図 る こ と ができ た。 In addition, by forming the receiver main body into a stepped cylindrical shape by pressing the cylindrical member in this manner, the liquid receiving body can be formed from an extruded shape having a cylindrical portion and a foot portion. Cutting unnecessary parts of the foot and the inner surface of the cylinder Significant reduction in material compared to the conventional structure At the same time, the weight can be significantly reduced, and the manufacturing operation of the receiver body can be simplified. In addition, even when the diameter of the receiver body is changed, it is possible to cope only by changing the diameter expansion in the press working. For example, when a receiver body with an outer diameter of 31.2 ra m Φ and an inner volume of 150 cc was manufactured, the pre- The weight was 156 g in the molding by, and it was possible to drastically reduce the material and reduce the weight.
ま た、 本発明 において、 上記連結部材は、 その略平坦 状の基部の一側面にヘ ッ ダーパイ プの接合面に対 して互 レヽ に相ネ甫的 に ( c 0 m p 1 e m e n t a 1 1 y )当接する へ ッ ダーノヽ。ィ プ 側接合面が設 け られ、 かつ、 他側面に は受液器本体の接 合面に対 して互いに相補的に 当 接する 受液器本体側接合 面が設 け ら れた板状部材 と 、 こ の板状部材を貫通 して上 記へ ッ ダ一パイ プ及び受液器本体にそれぞれ設け られた 熱媒体の流出用連通 口 の間及び流入用連通 口 の間をそれ ぞれ互い に連通せ し め る 連通部 と を備えてお り 、 更に、 必要に よ り 、 上記板状部材に ロ ウ付け に よ り 接合固定 さ れ、 一端がへ ッ ダ一パイ プに接続 さ れた熱媒体流出用配 管の他端が連結 さ れる アル ミ ニ ウ ム製の コ ネ ク タ を備え て レヽ る 。  Further, in the present invention, the connecting member is formed on one side surface of the substantially flat base portion such that the connecting member is relatively close to the joining surface of the header pipe (c0mp1ementa11y). ) Headano contact. A plate-shaped member on which the connecting surface on the tip side is provided, and the receiving surface on the other side is provided with the connecting surface on the receiver body side that complementarily contacts the connecting surface of the receiver body And between the heat medium outlet communication port and the heat medium communication port provided in the header pipe and the receiver main body, respectively, passing through the plate member. And a communication part for communicating with the plate-shaped member. If necessary, the plate-shaped member is joined and fixed to the above-mentioned plate-shaped member by means of a row, and one end is connected to a header pipe. The connector is provided with an aluminum connector to which the other end of the heat medium outlet pipe is connected.
こ こ で、 上記連通部は、 好ま し く は、 受液器本体の 中 間筒部の接合面に 当接する 板状部材の受液器本体側接合 面に穿設 さ れた貫通孔に嵌合する と 共に、 上記ヘ ッ ダー パイ プ及び受液器本体に設け ら れた熱媒体の流出用連通 口 及び流入用連通 口 にそれぞれ嵌合可能なパイ プ部材で 形成 さ れ る 。 こ れに よ り 、 ヘ ッ ダーパイ プ と 受液器本体 と の 距離が離れた場合で も 、 パイ プ部材の長 さ を変 え る こ と に よ り 容易 に連結す る こ と が で き 、 ま た 、 パイ プ部 材の長 さ が'長 く な っ て も 、 パイ プ部材の 内径は一定で あ る の で、 例 え ばパー リ ン グ加工に よ る 抜き 勾配が生 じ な い の で、 流路断面積の減少 が な く て通路抵抗 を一定に保 つ こ と 力 S で き る 。 Preferably, the communication portion is fitted into a through hole formed in a joint surface of the plate-shaped member on the side of the receiver main body, which is in contact with the joint surface of the intermediate cylinder portion of the receiver main body. At the same time, a pipe member that can be fitted to the outflow communication port and the inflow communication port of the heat medium provided in the header pipe and the receiver body, respectively. It is formed . As a result, even when the distance between the header pipe and the receiver body is large, it is possible to easily connect the pipe members by changing the length of the pipe members. Also, even if the length of the pipe member becomes longer, the inner diameter of the pipe member is constant, so that, for example, a draft due to pearling does not occur. Therefore, the force S can be maintained without reducing the cross-sectional area of the flow path and keeping the passage resistance constant.
ま た 、 本発 明 におい て 、 上記パィ プ部材 は板状部材の 貫通孔 に嵌合す る 端部が外方 に 向 か っ て拡径テ ーパ状に 形成 さ れ、 こ れ ら 板状部材 と パイ プ部材 と の 間 が カゝ し め に よ り 結合固 定 さ れて も よ い。 更 に、 上記板状部材及び パイ プ部材の う ち少 な く と も 一方が ク ラ ッ ド材で形成 さ れて い る 。  Further, in the present invention, the pipe member has an end portion that fits into the through hole of the plate-shaped member formed in a tapered shape with an outward diameter, and these plate members are formed in a tapered shape. The connection between the shape member and the pipe member may be fixed by bonding. Further, at least one of the plate-shaped member and the pipe member is formed of a cladding material.
カロ えて 、 上記板状部材 に はそ の端部 に凸部又 は凹部 を 形成 し、 ま た 、 ヘ ッ ダーパイ プ又 は受液器本体 に は上記 凸部 と 係合す る 凹部又 は上記凹部 と 係合す る 凸部 を形成 し、 ヘ ッ ダーパイ プ又 は受液器本体に対す る 連結部材の 位置決め や結合が容易 かつ確実に な る よ う に し て も よ い。 ま た、 板状部材は、 そ のへ ッ ダ一パィ プ側接合面及び / 又 は受液器本体側接合面 を それぞれ複数の接合面に分割 し、 ヘ ッ ダーパイ プ と 受液器本体の 固 定軸長 さ を確保す る よ う に して も よ レヽ。  In other words, the plate-shaped member has a convex or concave portion formed at its end, and the header pipe or the receiver main body has a concave portion or a concave portion which engages with the convex portion. A convex portion may be formed to engage with the concave portion so that positioning and connection of the connecting member to the header pipe or the liquid receiver main body can be easily and reliably performed. In addition, the plate-shaped member is divided into a plurality of joint surfaces each of the joint surface on the header pipe side and / or the joint surface on the receiver main body, and the header pipe and the receiver main body are separated from each other. Even if the fixed shaft length is ensured.
更 に、 板状部材に は、 そ のへ ッ ダ一パィ プ側接合面 と 受液器本体側接合面 と の 間 を離隔す る 連結段部 を形成 し て も よ く 、 ま た、 こ の連結段部 に は傾斜角 度 を設 け て も よ レ、。 こ の よ う な連結段部 を形成す る こ と に よ り ヘ ッ ダ 一パイ プ と 受液器本体 と の間 を離 して連結す る こ と が で き 、 ヘ ッ ダーパイ プか ら 受液器本体への熱伝導を低減で き る ほか、 こ の連結段部 に傾斜角度を設け る こ と に よ り 耐振動性の 向上や板状部材の加工性向上を図 る こ と がで き る 。 更 に、 板状部材の側辺部に は、 熱交換器本体の熱 交換管 と の干渉を回避す る た め の複数の切欠 き 部を形成 して も よ く 、 ま た、 取付用 ブ ラ ケ ッ ト を一体に形成 して ち ょ い。 Further, the plate-shaped member may be provided with a connecting step for separating the joint surface between the header pipe side and the receiver main body side. The connecting step may have an inclination angle. By forming such a connecting step, the header is increased. One pipe and the receiver body can be connected at a distance from each other, reducing heat conduction from the header pipe to the receiver body, and connecting this step. By providing an inclination angle at the bottom, vibration resistance and workability of the plate-shaped member can be improved. Furthermore, a plurality of cutouts may be formed in the side of the plate-shaped member to avoid interference with the heat exchange tubes of the heat exchanger body. Form the brackets together.
ま た、 ヘ ッ ダーパイ プに設け ら れた熱媒体の流出用連 通 口 及び流入用連通 口 について は、 受液器本体を熱交換 器のへ ッ ダーパイ プ中心軸に対 し平行で熱交換管のへ ッ ダー ノ《イ ブへの取付方向 に対 し略 9 0 ° 回転 し た位置に 取 り 付けた状態において、 上記ヘ ッ ダーパイ プの中心位 置 よ り 外側に偏心 さ せた位置に設けて も よ い。  In addition, for the heat medium outflow and inflow communication ports provided in the header pipe, the receiver body is heat-exchanged in parallel with the center axis of the header pipe of the heat exchanger. When the pipe is mounted at a position that is rotated approximately 90 ° with respect to the mounting direction of the pipe to the pipe, the pipe is eccentric to the outside from the center of the header pipe. It may be provided in
ま た、 板状部材の受液器本体側接合面が受液器本体の 中間筒部の接合面に 当接する よ う に形成 して も よ く 、 こ れに よ つ てヘ ッ ダーパイ プ と 受液器本体の小径筒部 と の 間 に比較的広い隙間 を形成 し、 熱交換器本体の高温部分 か ら受け る 受液器の熱的影響を よ り 低減 さ せ、 熱交換効 率の 向上を図 る こ と がで き る 。  Also, the joining surface of the plate-shaped member on the side of the receiver main body may be formed so as to abut the joining surface of the intermediate cylinder portion of the receiver main body. A relatively wide gap is formed between the small-diameter cylindrical part of the receiver and the small-diameter cylinder to further reduce the thermal effect of the receiver from the high-temperature part of the heat exchanger and reduce the heat exchange efficiency. It can be improved.
更に ま た、 板状部材に は、 受液器本体の接合面に対 し て互いに相補的に 当接す る 第 2 の受液器本体側接合面を 設け、 こ の第 2 の受液器本体側接合面 の裏面側に上記 コ ネ ク タ の接合面に対 して互い に相捕的に 当接する コ ネ ク タ側接合面が設け、 コ ネ ク タ が板状部材を介 して受液器 本体に強固 に取 り 付け ら れる よ う にする の が好ま しレヽ。 そ して、 上記のヘ ッ ダーパイ プ及び受液器本体並びに コ ネ ク タ に形成 さ れる 接合面 と こ れ ら の接合面に当接 さ れる 板状部材のへ ッ ダ一パイ プ側接合面及び受液器本体 側接合面並びに コ ネ ク タ 側接合面 と について は、 いずれ か一方の接合面が凸 曲面状 (凹 曲面状) で あればこ の接 合面に 当接す る 他方の接合面は凹曲面状 (凸 曲面状) に な り 、 ま た、 いずれか一方の接合面が平面状であればこ の接合面に 当接する 他方の接合面 も 平面状に な る等、 互 い に相補的に 当接すれば よ く 、 これ ら へ ッ ダ一パィ プ、 受液器本体、 コ ネ ク タ 及び板状部材に形成 さ れる接合面 につ,レヽて は 自 由 に設計する こ と ができ る 。 例 えば、 上記 ヘ ッ ダーパイ プの接合面 と こ の接合面に 当接するヘ ッ ダ 一パイ プ側接合面 と を 曲面状に形成 し、 受液器本体の接 合面 と こ の接合面に 当接す る 受液器本体側接合面 と を平 面状に形成 した り 、 あ る い は、 ヘ ッ ダーパイ プ及ぴ受液 器本体の接合面 と こ れ ら の接合面に当接す る 板状部材の へ ッ ダ一パィ プ側接合面及び受液器本体側接合面 と をい ずれ も 平面状に形成 して も よ い。 更に は、 コ ネ ク タ の接 合面 と こ の接合面に 当接す る 板状部材の コ ネ ク タ側接合 面 と を平面状に形成 して も よ い。 図面の簡単な説明 図 1 は、 本発明の実施例 1 に係る 受液器付き 熱交換器 を示す正面図 (a )及び要部拡大平面図 (b )であ る。 Furthermore, the plate-shaped member is provided with a second receiver-side main body-side joining surface that abuts complementarily on the joint surface of the receiver body, and the second receiver-side body A connector-side joint surface is provided on the back side of the main-unit-side joint surface so that the connector-side joint surface abuts mutually with respect to the joint surface of the connector. It is preferable that it is firmly attached to the receiver body. Then, the joint surfaces formed on the above-mentioned header pipe, the liquid receiver main body, and the connector, and the joint between the plate-like member and the plate-like member which is in contact with these joint surfaces, is connected to the header pipe. If one of the surfaces, the receiver body side connection surface and the connector side connection surface is a convex curved surface (concave curved surface), it will come into contact with the other surface. The joint surface of this has a concave curved surface (convex curved surface), and if one of the joint surfaces is planar, the other joint surface that comes into contact with this joint surface also becomes planar. The joints formed on these header pipes, the receiver body, the connector, and the plate-shaped member should be designed freely. can do . For example, the joining surface of the above header pipe and the joining surface of the header and the pipe that is in contact with this joining surface are formed into a curved surface, and the joining surface of the receiver main body and this joining surface are formed. The contact surface of the receiver body side may be formed in a flat surface, or the contact surface of the header pipe and the receiver body may be in contact with these joint surfaces. Both the joint surface on the header pipe side and the joint surface on the receiver body side of the plate-shaped member may be formed in a flat shape. Furthermore, the connecting surface of the connector and the connecting surface of the plate-shaped member that contacts the connecting surface on the connector side may be formed in a flat shape. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front view (a) and an enlarged plan view (b) of a main part showing a heat exchanger with a liquid receiver according to Embodiment 1 of the present invention.
図 2 は、 図 1 にお け る ヘ ッ ダーパイ プ と 受液器 と の 口 ゥ付け部 を示す要部断面図 であ る。 Fig. 2 shows the port between the header pipe and the receiver in Fig. 1. FIG. 4 is a cross-sectional view of a main part showing an attachment part.
図 3 は、図 1 にお け る 連結部材の一例の平面図 (a)、(a) の b — b 線に沿 う 断面図 (b)、拡大側面図 (c)及び (b)の要 部拡大断面図 (d)であ る 。  Fig. 3 is a plan view of an example of the connecting member in Fig. 1 (a), a cross-sectional view (b) along the line b-b in (a), and an enlarged side view (c) and (b). Part (d) is an enlarged sectional view.
図 4 は、 実施例 1 の連結部材の別の態様を示す平面図 (a)、 (a)の b — b 線に沿 う 断面図 (b)、 拡大側面図 (c)及 び ( b )の要部拡大断面図 ( d)であ る。  FIGS. 4A and 4B are plan views (a), (b), cross-sectional views (b), enlarged side views (c), and (b) of another embodiment of the connecting member according to the first embodiment. (D) is an enlarged sectional view of an essential part of FIG.
図 5 は、 実施例 1 の受液器本体の成形工程を示す概略 断面図であ る 。  FIG. 5 is a schematic cross-sectional view showing a step of forming the liquid receiver main body of the first embodiment.
図 6 は、 本発明の実施例 2 に係 る 受液器付き 熱交換器 を示す図 2 と 同様の要部断面図 であ る 。  FIG. 6 is a cross-sectional view of a principal part similar to FIG. 2 showing a heat exchanger with a liquid receiver according to Embodiment 2 of the present invention.
図 7 は、 図 6 の連結部材を示す平面図 (a)、 (a)の b — b 線に沿 う 断面図 (b)、拡大側面図 (c)及び (b)の要部拡大 断面図 (d)であ る 。  Fig. 7 is a plan view showing the connecting member of Fig. 6 (a), a cross-sectional view along the line b-b of (a) (b), an enlarged side view (c) and an enlarged cross-sectional view of a main part of (b) (D).
図 8 は、図 6 の連結部材を上方か ら 見た斜視図 ( a )及び 下方か ら 見た斜視図 (b)で あ る。 .  FIG. 8 is a perspective view (a) of the connecting member of FIG. 6 as viewed from above and a perspective view (b) of the connecting member as viewed from below. .
図 9 は、 実施例 2 の変形例に係 る連結部材を示す平面 図 (a)、 (a)の b — b 線に 沿 う 断面図 (b)及び拡大側面図 ( c )であ る 。  FIG. 9 is a plan view (a) showing a connecting member according to a modification of the second embodiment, a cross-sectional view (b) along an bb line of (a) and an enlarged side view (c).
図 1 0 は、 実施例 2 の連結部材 と 受液器本体 と の仮溶 接状態を示す概略正面.図で あ る 。  FIG. 10 is a schematic front view showing a temporarily welded state between the connecting member and the receiver main body according to the second embodiment.
図 1 1 は、 実施例 2 の連結部材 と 受液器本体及びへ ッ ダーパイ プ と の仮溶接状態 を示す概略正面図 で あ る 。  FIG. 11 is a schematic front view showing a temporary welding state of the connecting member of Example 2 with the receiver main body and the header pipe.
図 1 2 は、 実施例 3 に係 る 受液器付き 熱交換器を示す 正面図であ る 。  FIG. 12 is a front view showing the heat exchanger with a receiver according to the third embodiment.
図 1 3 は、 図 1 2 のヘ ッ ダーパイ プ と 受液器 と の ロ ウ 付け部 を示す要部断面図であ る 。 Fig. 13 shows the low-pressure flow between the header pipe of Fig. 12 and the receiver. FIG. 3 is a cross-sectional view of a main part showing an attachment part.
図 1 4 は、 図 1 2 の連結部材を示す平面図 (a)、 (a) の b — b 線に沿 う 断面図 (b)及び拡大側面図 (c)で あ る。  FIG. 14 is a plan view (a) showing the connecting member of FIG. 12, a cross-sectional view (b) along the line b—b of (a), and an enlarged side view (c).
図 1 5 は、図 1 2 の連結部材を上方か ら 見た斜視図 ( a ) 及び下方か ら 見た斜視図 (b )であ る 。  FIG. 15 is a perspective view (a) of the connecting member of FIG. 12 viewed from above and a perspective view (b) viewed from below.
図 1 6 は、 図 1 2 の連結部材を コ ンデンサ本体に対 し て熱交換機のヘ ッ ダーパイ プ中心軸に平行で熱交換管の 取付方向 に対 し 9 0 ° 回転 した位置に連結 した場合の側 面図であ る 。  Fig. 16 shows the case where the connecting member of Fig. 12 is connected to the capacitor body at a position parallel to the central axis of the header pipe of the heat exchanger and rotated 90 ° in the mounting direction of the heat exchange tube. FIG.
図 1 7 は、 図 1 6 の連結部材の平面図 (a)、 (a)の b — b 線に沿 う 断面図 ( b )であ る。  FIG. 17 is a plan view (a) of the connecting member in FIG. 16 and a cross-sectional view (b) along the line b—b in (a).
図 1 8 は、 図 1 6 の要部拡大斜視図であ る 。  FIG. 18 is an enlarged perspective view of a main part of FIG.
図 1 9 は、 図 1 2 のヘ ッ ダーパイ プに設け ら れる 流出 孔及び流入孔がヘ ッ ダーパイ ブ の 中心位置 よ り 外側に偏 心 さ れた場合のヘ ッ ダーパイ プ と 受液器本体 と の連結状 態 を示す断面図 (a)、 (a)の b — b 線に沿 う 断面図 (b)であ る 。  Fig. 19 shows the header pipe and the receiver main body when the outflow hole and the inflow hole provided in the header pipe in Fig. 12 are eccentric to the outside of the center position of the header pipe. (A) is a cross-sectional view showing a connected state of and (a), and (b) is a cross-sectional view taken along line b-b in (a).
図 2 0 は、 実施例 4 に係 る 受液器付 き 熱交換器 ( コ ン デンサ) を示す正面図 (a)及び一部平面図 (b)であ る 。  FIG. 20 is a front view (a) and a partial plan view (b) showing the heat exchanger (capacitor) with a liquid receiver according to the fourth embodiment.
図 2 1 は、 図 2 0 の受液器本体 と コ ネ ク タ と の ロ ウ付 け部を示す斜視図であ る。  FIG. 21 is a perspective view showing a part to which the receiver main body and the connector of FIG. 20 are attached with a row.
図 2 2 は、 図 2 0 のヘ ッ ダーノヽ。イ ブ、 受液器本体、 コ ネ ク タ 及び連結部材の ロ ウ付け部 を示す断面図 であ る 。  Figure 22 shows the header of Figure 20. FIG. 3 is a cross-sectional view showing a rotatable portion of an eve, a receiver main body, a connector, and a connecting member.
図 2 3 は、 図 2 0 のヘ ッ ダーノヽ。イ ブ、 受液器本体、 コ ネ ク タ 及び連結部材を示す分解斜視図 であ る 。  Figure 23 is the header of Figure 20. FIG. 4 is an exploded perspective view showing an eve, a liquid receiver main body, a connector, and a connecting member.
図 2 4 は、 図 2 0 の連結部材の平面図 (a)、 (a)の b — b 線に沿 う 断面図 (b )及び拡大側面図 ( c )であ る 。 Fig. 24 is a plan view of the connecting member in Fig. 20 (a), b-in (a). It is a sectional view (b) and an enlarged side view (c) along the line b.
図 2 5 は、 実施例 5 に係 る 受液器付き 熱交換器 ( コ ン デンサ) を示す図 2 0 (b) と 同様の一部平面図であ る 。  FIG. 25 is a partial plan view similar to FIG. 20 (b) showing the heat exchanger (capacitor) with a receiver according to the fifth embodiment.
図 2 6 は、 図 2 5 の受液器本体 と コ ネ ク タ と の ロ ウ付 け部を示す斜視図であ る。  FIG. 26 is a perspective view showing a part to which the receiver of FIG. 25 is attached with a connector.
図 2 7 は、 図 2 5 のヘ ッ ダーノ、。イ ブ、 受液器本体、 コ ネ ク タ 及び連結部材を示す分解斜視図 であ る 。  Figure 27 is the headano, in Figure 25. FIG. 4 is an exploded perspective view showing an eve, a liquid receiver main body, a connector, and a connecting member.
図 2 8 は、 図 2 5 の連結部材の平面図 (a)、 (a)の b — b 線に沿 う 断面図 (b)及び拡大側面図 (c)であ る 。  FIG. 28 is a plan view (a) of the connecting member of FIG. 25, a cross-sectional view (b) along the line b—b of (a), and an enlarged side view (c).
図 2 9 は、 実施例 6 に係 る 受液器付き 熱交換器 ( コ ン デ ンサ) を示す図 2 0 (b) と 同様の一部平面図であ る 。  FIG. 29 is a partial plan view, similar to FIG. 20 (b), showing a heat exchanger (capacitor) with a receiver according to the sixth embodiment.
図 3 0 は、 図 2 9 の受液.器本体 と コ ネ ク タ と の ロ ウ付 け部を示す斜視図で あ る。  FIG. 30 is a perspective view showing a part to which the receiver of FIG. 29 is attached to the connector and the connector.
図 3 1 は、 図 2 9 のヘ ッ ダーノヽ。イ ブ、 受液器本体、 コ ネ ク タ 及び連結部材を示す分解斜視図であ る 。  Figure 31 is the header of Figure 29. FIG. 3 is an exploded perspective view showing an eve, a liquid receiver main body, a connector, and a connecting member.
図 3 2·は、 図 2 9 の連結部材の平面図 (a)、 (a)の b — b 線に沿 う 断面図 (b)及び拡大側面図 (c)であ る。  FIGS. 32A and 32B are a plan view (a) of the connecting member in FIG. 29, a cross-sectional view (b) along the line b—b in (a), and an enlarged side view (c).
図 3 3 は、 実施例 7 に係 る 受液器付き 熱交換器 ( コ ン デ ンサ) を示す図 2 0 (b) と 同様の一部平面図 であ る 。  FIG. 33 is a partial plan view, similar to FIG. 20 (b), showing a heat exchanger (capacitor) with a liquid receiver according to the seventh embodiment.
図 3 4 は、 図 3 3 の受液器本体 と コ ネ ク タ と の ロ ウ付 け部を示す斜視図であ る。  FIG. 34 is a perspective view showing a part to which the receiver of FIG. 33 is attached with a connector.
図 3 5 は、 図 3 3 のヘ ッ ダーパイ プ、 受液器本体、 コ ネ ク タ 及び連結部材を示す分解斜視図 で あ る 。  FIG. 35 is an exploded perspective view showing the header pipe, the liquid receiver main body, the connector, and the connecting member of FIG. 33.
図 3 6 は、 図 3 3 の連結部材の平面図 (a)、 (a)の b — b 線に沿 う 断面図 (b )及び拡大側面図 ( c )であ る。  FIG. 36 is a plan view (a) of the connecting member of FIG. 33, a cross-sectional view (b) along an bb line of (a), and an enlarged side view (c).
図 3 7 は、 従来の受液器付き 熱交換器にお け るヘ ッ ダ 一パ イ プ と 受液器本体 と の連結構造 を示す概略斜視 図 (a) 、 (c)及び (d)並びに概略側面図 (b)であ る。 発明 を実施す る た めの最良の形態 以下、 添付図面に示す実施例に基づいて、 本発明 の受 液器付き 熱交換器の好適な実施の形態を具体的に説明す る 。 Figure 37 shows the header of a conventional heat exchanger with a receiver. FIGS. 3A and 3B are schematic perspective views (a), (c) and (d), and a schematic side view (b) showing a connection structure between one pipe and a receiver main body. BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, preferred embodiments of a heat exchanger with a liquid receiver according to the present invention will be specifically described based on examples shown in the accompanying drawings.
〔実施例 1 〕 - 図 1 は、 こ の発明 に係 る 受液器付き 熱交換器の一例を 示す正面図 (a)及び (a)の要部を示す平面図 (b)、 図 2 は、 上記熱交換器の要部拡大断面図、 図 3 は、 図 1 及び図 2 に示 さ れた連結部材を詳細に示す平面図 ( a )、 ( a )の b — b 線に沿 う 断面図 (b)、拡大側面図 (c)及ぴ (b)の要部拡大 断面図 ( d )であ る 。  [Example 1]-Fig. 1 is a front view (a) showing an example of a heat exchanger with a liquid receiver according to the present invention, a plan view (b) showing a main part of (a), and Fig. 2 is FIG. 3 is a plan view showing the connecting members shown in FIGS. 1 and 2 in detail, and FIG. 3 is a cross-sectional view taken along the line b—b of (a) and (a). Fig. (B) is an enlarged side view (c) and an enlarged cross-sectional view (d) of a main part of (b).
上記熱交換器であ る 凝縮器 ( コ ンデンサ) は、 図 1 に 示す よ う に、 それぞれが アル ミ ニ ゥ ム製の一対のへ ッ ダ 一ノヽ0ィ プ 2 a , 2 b と 、 これ ら のヘ ッ ダーノヽ。ィ プ 2 a , 2 b 間 に 架設 さ れ る 複数の熱交換管 3 と 、 各熱交換管 3 の間 に介 設 さ れ る と 共に、 一体に接合 さ れる 熱交換用 フ ィ ン例 え ばコ ルゲー ト フ ィ ン 4 と を具備する 熱交換器本体 1 (以 下に、 コ ンデンサ本体 1 と い う ) と 、 アル ミ ニ ウ ム製の 受液器本体 11 を具備す る 受液器 10 と で主に構成 さ れて い る 。 こ の場合、 コ ンデンサ本体 1 と 受液器本体 11 と は ア ル ミ ニ ウ ム製の連結部材 60 を介 して一体に ロ ウ付け さ れてい る 。 上記へ ッ ダ一パイ プ 2a, 2b は、 例えばア ル ミ ニ ウ ム製 の押出形材にて略円筒状に形成 さ れてお り 、 そ の上下端 ' 部には ァ ゾレ ミ ニ ゥ ム製の キ ャ ッ プ部材 5 カ ロ ゥ 付け に よ り 被着固 定 さ れてい る 。 ま た、 一方のヘ ッ ダーパイ プ 2 a (図 1 に おいて左側) の例 えば外方側上端付近には高温 の熱媒体の流入 口 2 c が設け られてお り 、他方のヘ ッ ダー パイ プ 2b (図 1 において右側) の外方側下端付近には、 熱媒体の流出 口 2 d が設け ら れてい る。 更に、 ヘ ッ ダーパ ィ プ 2 a の側面には、 図 2 に示す よ う に、 上記受液器 10 と 連通す る た め に、 熱媒体の流出用及び流入用 の連通 口 を構成す る 流出孔 9 a 及び流入孔 9 b が穿設 さ れてお り 、 こ れ ら の流出孔 9a及び流入孔 9b と 連通する よ う に して、 連結部材 60 を介 し て受液器 10がへ ッ ダーパイ プ 2aに一 体的に 口 ゥ付 さ れて レヽ る 。 The heat exchanger der Ru condenser (capacitor) is Remind as in FIG. 1, the header one Nono 0 I flop 2 a, 2 b to each of a pair of steel Aluminum two © arm, which Their header. For example, a plurality of heat exchange tubes 3 erected between the pipes 2a and 2b, and a heat exchange fin interposed between the heat exchange tubes 3 and integrally joined. For example, a heat exchanger body 1 (hereinafter, referred to as a capacitor body 1) having a colgate fin 4 and a liquid receiver body 11 having an aluminum receiver body 11. It is mainly composed of a vessel 10 and. In this case, the capacitor main body 1 and the liquid receiver main body 11 are integrally mounted via a connecting member 60 made of aluminum. The header pipes 2a and 2b are formed in an approximately cylindrical shape by using, for example, an extruded aluminum material, and the upper and lower ends of the header pipes are formed with an azo-resin. The cap member is made of rubber and is fixedly attached by five-color attachment. In addition, for example, one of the header pipes 2a (the left side in FIG. 1) is provided with a high-temperature heat medium inlet 2c near the upper end on the outside, and the other header 2a Near the lower end of the outer side of the pipe 2b (right side in Fig. 1), there is an outlet 2d for the heat medium. Further, as shown in FIG. 2, a communication port for outflow and inflow of the heat medium is formed on the side surface of the header pipe 2a so as to communicate with the liquid receiver 10 as shown in FIG. An outflow hole 9a and an inflow hole 9b are formed, and the liquid receiver 10 is connected to the outflow hole 9a and the inflow hole 9b via a connecting member 60 so as to communicate with the outflow hole 9a and the inflow hole 9b. The mouth is integrally attached to the header pipe 2a and laid.
なお、ヘ ッ ダーパイ プ 2 a におけ る 上部側の約 1 / 3 の 箇所に仕切板 2e が配設 さ れ、 流出孔 9a 側 と 流入孔 9b 側 と の間 には仕切板 2 f が設け ら れてい る。 ま た、 ヘ ッ ダ 一パイ プ 2b におけ る 下部側の仕切板 2 f と 対応する位置 に は、 図 1 に示すよ う に仕切板 2 g が配設 さ れてい る。  A partition plate 2e is provided at about 1/3 of the upper side of the header pipe 2a, and a partition plate 2f is provided between the outflow hole 9a and the inflow hole 9b. Have been taken. In addition, a partition plate 2g is provided at a position corresponding to the lower partition plate 2f in the header pipe 2b as shown in FIG.
こ の よ う に、 ヘ ッ ダーパイ プ 2a, 2b に仕切板 2e, 2f , 2g を配設す る こ と に よ り 、 流入孔 2 c か らヘ ッ ダーパイ プ 2 a 内 に流入する 高温高圧の熱媒体が仕切板 2 e よ り 上方 の過熱域 1 A (高温領域) の熱交換管 3 内 を流れて、 へ ッ ダーパイ プ 2b 内へ流れる 。 こ の際、 気体状態で熱交換が 行われ、 熱媒体の温度が 降下す る 。 ヘ ッ ダーパイ プ 2 b 内へ流れた熱媒体は、仕切板 2 e と 2 f 及び 2 g の 間の凝縮 域 1 B (気液 2 相領域) の熱交換管 3 内 を流れて再びへ ッ ダーパイ プ 2 a 内へ流れる 。 こ の際、 潜熱の熱交換が行わ れ、 1 0 0 。/。気体状態か ら 略 1 0 0 %液体状態に変化す る 。 なお、 こ の領域では相変化に伴 う 温度変化はな い。 へ ッ ダ一パイ プ 2 a 内 に流れた液体状態の熱媒体は流出孔 9 a を介 して受液器本体 1 1 内 に流れ、 受液器 1 0 に よ っ て気 液分離 さ れた後、液体状態の熱媒体は流入孔 9 b を介 して 仕切板 2 f , 2 g よ り 下方の過冷却域 1 C (サブク ー ル域) の 熱交換管 3 内 を流れてヘ ッ ダーパイ プ 2 b 内へ流れる 。こ の際、 熱媒体は液体状態で熱交換が行われ、 温度が降下 す る。 By arranging the partition plates 2e, 2f, and 2g on the header pipes 2a and 2b, the high-temperature and high-pressure flows into the header pipe 2a from the inflow hole 2c. The heat medium flows through the heat exchange pipe 3 in the superheated area 1A (high temperature area) above the partition plate 2e, and flows into the header pipe 2b. At this time, heat exchange is performed in a gaseous state, and the temperature of the heat medium drops. Heat medium flowing into header pipe 2b is condensed between partition plates 2e and 2f and 2g. It flows through heat exchanger tube 3 in region 1B (gas-liquid two-phase region) and flows again into header pipe 2a. At this time, latent heat is exchanged and 100. /. It changes from a gas state to a liquid state of approximately 100%. In this region, there is no temperature change accompanying the phase change. The liquid heat medium flowing into the header pipe 2a flows into the receiver main body 11 through the outlet hole 9a, and is separated into gas and liquid by the receiver 10. After that, the heat medium in the liquid state flows through the inflow holes 9b, flows through the heat exchange pipes 3 in the subcooling region 1C (subcooling region) below the partition plates 2f, 2g, and flows therethrough. Flows into dark pipe 2b. At this time, heat exchange is performed in a liquid state of the heating medium, and the temperature drops.
ま た、 熱交換管 3 は、 図 1 ( a )に示す よ う に、 ア ル ミ 二 ゥ ム製の押出形材にて例え ば偏平な板状に形成 さ れてお り 、 そ の 内部に は長手方向 に 向 かっ て貫通する複数に 区 画 さ れた熱媒体の流路 (図示せず) が形成 さ れてい る 。 こ の よ う に形成 さ れる 熱交換管 3 の両端部は、 両ヘ ッ ダ 一パイ プ 2 a, 2 b 側面の対向す る 側 に、 適宜間隔をおいて 互いに平行に配列 さ れる 複数の ス リ ッ ト (図示せず) に 挿入固着 さ れてい る 。  Further, as shown in FIG. 1 (a), the heat exchange tube 3 is formed of an aluminum extruded shape, for example, in a flat plate shape. A plurality of flow paths (not shown) of the heat medium are formed, which penetrate in the longitudinal direction, and are defined. The two ends of the heat exchange tube 3 formed in this way are arranged on the opposing sides of both the header-pipes 2a and 2b at a suitable interval and in parallel with each other. It is inserted and fixed in a slit (not shown).
上記熱交換用 ブ イ ン 、すなわ ち コ ルゲー ト フ ィ ン 4 は、 図 1 ( a )に示すよ う に、ア ル ミ ニ ゥ ム製の板材を屈曲す る こ と に よ り 連続波形状に形成 さ れてお り 、 各熱交換管 3 の 間に介設 さ れて ロ ウ付 さ れて い る。 こ の場合、 最上段 及び最下段に配設 さ れた熱交換管 3 の外方側に も コ ルゲ 一 ト フ イ ン 4 力 S ロ ウ付接合 さ れてお り 、 こ れ ら の両コ ル ゲー ト フ ィ ン 4 を保護す る た め に、 両 コ ルゲー ト フ ィ ン 4 の更 に外方側に はサイ ドプ レー ト 4 a が ロ ウ付接合 さ れて い る 。 As shown in Fig. 1 (a), the heat exchange fin, namely, the corrugated fin 4, is continuously formed by bending an aluminum plate material. It is formed in a corrugated shape, and is interposed between the heat exchange tubes 3 and is provided with a row. In this case, the heat exchange pipes 3 provided at the uppermost and lowermost stages are also joined to the outer side of the heat exchange tubes 3 with a 4-pole S-low. To protect Colgate Fin 4, both Colgate Fins In addition, a side plate 4a is joined to the outer side with a row.
上記受液器 10 は、 図 2 に示す よ う に、 例 えば、 アル ミ ゥ ム製の押出形材にて形成 さ れた円筒状部材を、 後述 す る プ レス加工に よ っ て多段円筒状に形成 さ れた受液器 本体 11 を具備 してい る 。  As shown in FIG. 2, the liquid receiver 10 is, for example, a multi-stage cylindrical member formed by pressing a cylindrical member formed of an aluminum extruded shape member by press processing described later. It has a liquid receiver main body 11 formed in a shape.
こ の受液器本体 11 を成形す る には、図 5 に示すよ う に . ず、 アル ミ ニ ウ ム製の 円筒状の押出形材を適宜長 さ に 切断 して 円筒状部材 11A を用意する (図 5 (a)参照)。 次 に、 円筒状部材 11A をプ レス 装置 (図示せず) にセ ッ ト して、 円 筒状部材 11 A の一端に 向かっ て一端の筒部 (小 筒部) 12 の内径 よ り 大径の 円柱状成形型 PA を圧挿 し て 円筒状部材 11A を拡径 し、 先端 (一端) の小径筒部 12 に連な る 中間筒部 13 を成形する (図 5 (b)参照)。 中間筒 部 13 を成形 した後、 再び他端か ら 中間筒部 13 の内径 よ り 大径の 円柱状成形型 PBを圧揷 し て 円筒状部材 11Aを更 ί 拡径 し、 中間筒部 13 に連な る 大径筒部 14 を成形す る In order to form the liquid receiver main body 11, as shown in Fig. 5, a cylindrical extruded member made of aluminum is cut into appropriate lengths to form a cylindrical member 11A. Prepare (see Fig. 5 (a)). Next, the cylindrical member 11A is set in a press device (not shown), and the diameter is larger than the inner diameter of the cylindrical portion (small cylindrical portion) 12 at one end toward one end of the cylindrical member 11A. The cylindrical member 11A is expanded by press-fitting the cylindrical molding die PA, and the intermediate cylindrical portion 13 connected to the small-diameter cylindrical portion 12 at the end (one end) is formed (see FIG. 5 (b)). After the intermediate cylindrical portion 13 has been formed, the cylindrical member 11A is again compressed from the other end by pressing the cylindrical molding die PB having a diameter larger than the inner diameter of the intermediate cylindrical portion 13, and the intermediate cylindrical portion 13 is further expanded. Form the large-diameter cylindrical part 14 connected to
(図 5 (c)参照)。 これに よ り 、 受液器本体 11 は、 一端か ら 他端に 向かっ て漸次径が拡径する小径筒部 12、 中間筒 部 13及び大径筒部 14を有する 多段円筒状に形成 さ れる 。 (See Fig. 5 (c)). As a result, the liquid receiver main body 11 is formed in a multi-stage cylindrical shape having a small-diameter cylindrical portion 12, an intermediate cylindrical portion 13, and a large-diameter cylindrical portion 14 whose diameter gradually increases from one end to the other end. .
上記の よ う に して受液器本体 11 を成形する こ と に よ り 、 従来の 「 円筒部 と 足部 と を有する アル ミ ニ ウ ム製押 出形材か ら足部及び円筒内 面の不要部 を削除する と 共に 端に拡径部を成形す る も の 」 に比べて、 材料の削減が れる と 共に、 重量の軽量化が 図れ、 かつ、 作製作業の 略化が 図れ る と 共に、 量産化が 図れる 。 なお、 受液器 本体 1 1 の径が変更 さ れた場合において も 、同一の 円筒状 部材 1 1 A に対 してプ レ ス成形型 P A , P B の径を変え る のみ で対応す る こ と がで き る 。 By forming the liquid receiver main body 11 as described above, the foot and the inner surface of the cylinder are extruded from a conventional aluminum extruded shape having a cylindrical portion and a foot. It is possible to reduce the material, to reduce the weight, and to simplify the production work, as compared to `` The unnecessary part is removed and the enlarged diameter part is formed at the end. '' In both cases, mass production can be achieved. The receiver Even when the diameter of the main body 11 is changed, it can be dealt with by simply changing the diameter of the press-molding dies PA and PB for the same cylindrical member 11A. .
ま た、 上記受液器本体 1 1 は、 図 2 に示す よ う に、 へ ッ ダーパイ プ 2 a 内 にお け る仕切板 2 f の上側にお け る位置 に は、 ヘ ッ ダーパイ プ 2 a の流出孔 9 a と 連通する 流出 口 1 8 カ 形成 さ れてい る 。 ま た、 ヘ ッ ダーノ、。ィ プ 2 a 内 にお け る 仕切板 2 f の下側におけ る へ ッ ダ一パイ プ 2 a の流入 孔 9 b と 一致す る位置に は、流入 口 1 9が形成 さ れてい る 。  As shown in FIG. 2, the liquid receiver main body 11 is located above the partition plate 2f in the header pipe 2a. Outflow port 18 communicating with outflow hole 9a of a is formed. Also, Headano. An inlet 19 is formed at a position corresponding to the inlet 9b of the header pipe 2a below the partition plate 2f in the pipe 2a. .
上記の よ う に形成 き れた受液器本体 1 1 の一端 (上端) の小径筒部 1 2 の開 口 端には、 キ ャ ッ プ 1 5 が 閉塞 さ れて い る 。こ の キ ヤ ッ プ 1 5 はア ル ミ ニ ウ ム製部材にて形成 さ れてお り 、例えば口 ゥ付け に よ っ て受液器本体 1 1 に 固定 さ れてレヽ る 。 ま た、 中間筒部 1 3 内 に は、 乾燥剤 4 2 が収 容 さ れる 。  A cap 15 is closed at the open end of the small-diameter cylindrical portion 12 at one end (upper end) of the liquid receiver main body 11 formed as described above. The cap 15 is made of an aluminum member, and is fixed to the receiver main body 11 by, for example, a mouthpiece and is laid. In addition, a desiccant 42 is contained in the intermediate cylindrical portion 13.
ま た、 大径筒部 1 4 の開 口 端に は、 フ ィ ル タ 3 0 と 栓体 2 0 を一体に形成 した フ ィ ルタ キヤ ッ プ 40 が嵌合 (挿入) さ れてい る 。 フ ィ ルタ キ ヤ ッ プ 40 は、 例えばナイ 口 ンカ ら な る 合成樹脂に よ っ て形成 さ れてお り 、 その上部側 に フ ィ ル タ 本体 3 1 が、 そ の下部側に栓体本体 2 1 が配置 さ れてい る 。  A filter cap 40 in which a filter 30 and a plug 20 are integrally formed is fitted (inserted) into the open end of the large-diameter cylindrical portion 14. The filter cap 40 is made of, for example, a synthetic resin such as a nail cap, and a filter main body 31 is provided on an upper side thereof, and a plug body is provided on a lower side thereof. The main body 21 is arranged.
フ ィ ル タ 本体 3 1 は、受液器本体 1 1 の 中間筒部 1 3 の 内 面 と 適宜の隙間 を有する 大 き さ の筒状に形成 さ れてお り 、 そ の先端部に鍔部 3 2 を形成 して先端部がそのま ま 開 口 さ れる 一方、 後部側の底面 3 3 が栓体 2 0 の先端面を兼用 してい る 。 ま た 、 フ ィ ル タ 本体 3 1 の周 面部 に は、 例 え ば周 方向 に 渡 っ て 四 等分す る 位置 に 窓 3 4 が形成 さ れ、フ イ ノレ タ 本体 3 1 が受液器本体 1 1 の所定位置 に取 り 付 け ら れた と き 、 受液器本体 1 1 内 に流入 した熱媒体が フ ィ ル タ 本体 3 1 の 先端開 口 部カゝ ら 内部 に入 り 込み、 かつ窓 3 4 ·か ら 流入 口 1 9 を 経 て コ ンデ ン サ 本体 1 に 流 出 す る よ う に な っ て い る 。 更 に、 フ ィ ル タ 本体の窓 3 4 に は濾過膜 3 5 が設 け ら れて い る 。 こ の濾過膜 3 5 は、 熱媒体中 に含 ま れ る 不純物 を捕捉す る た め の も の で あ っ て 、 例 え ばナイ 口 ン に よ つ て網 目 状 に形成 さ れて い る 。 The filter main body 31 is formed in a large cylindrical shape having an appropriate gap with the inner surface of the intermediate cylindrical portion 13 of the liquid receiver main body 11, and a flange is provided at the tip of the filter main body 31. A part 32 is formed and the tip part is opened as it is, while the rear bottom face 33 also serves as the tip face of the plug 20. In addition, a window 34 is formed on the peripheral surface of the filter body 31, for example, at a position that divides the filter body 31 into four parts in the circumferential direction, and the filter body 31 receives the liquid. When the heat transfer medium is inserted into the receiver main body 11 at a predetermined position, the heat medium that has flowed into the receiver main body 11 enters the filter main body 31 through the opening at the tip end of the filter main body 31. And flows out from the windows 34 to the capacitor body 1 through the inlet 19. Further, a filter membrane 35 is provided in the window 34 of the filter body. This filtration membrane 35 is for trapping impurities contained in the heat medium, and is formed in a mesh shape by a nip, for example. .
.一方、 フ ィ ル タ キ ャ ッ プ 40 の栓体本体 2 1 は、 先端側 を なす円 柱部 2 2 と 、 円 柱部 2 2 の 下端に軸方向 に沿 っ て 連設 さ れた 円 筒部 2 3 と が形成 さ れて い る 。 更 に 、 円柱部 2 2 の外周 部 に は、 O リ ング 2 4 を装着す る た め の O リ ン グ用溝 2 5 が形成 さ れて い る 。 こ の 〇 リ ン グ用溝 2 5 は、 円 柱部 2 2 の外周 面 に おいて O リ ン グ 2 4 を嵌合 し得る 大 き さ の高 さ (幅) 及び深 さ を も っ て 囬 ん でお り 、 本例 で は 円柱部 2 2 の外周 面 に軸方向 に沿 っ て 2 個並設 さ れて い る 。 〇 リ ン グ 2 4 は、 受液器本体 1 1 内 の所定位置に フ ィ ルタ キ ヤ ッ プ 40 が揷入 さ れた と き 、 円 柱部 2 2 と 受液 器本体 1 1 と の 間 で圧縮変形 を 受 け る こ と に よ り 両者 2 2 , 1 1 間 を シールす る よ う に な っ てい る 。  On the other hand, the plug body 21 of the filter cap 40 is formed along the axial direction at the lower end of the cylindrical portion 22 and the lower end of the cylindrical portion 22 forming the distal end side. A cylindrical portion 23 is formed. Further, an O-ring groove 25 for mounting the O-ring 24 is formed in the outer peripheral portion of the cylindrical portion 22. The ring groove 25 has a height (width) and depth large enough to fit the O-ring 24 on the outer peripheral surface of the cylindrical portion 22. In this example, two pieces are arranged along the axial direction on the outer peripheral surface of the cylindrical portion 22. When the filter cap 40 is inserted into a predetermined position in the receiver main body 11, the ring 24 connects the cylindrical part 22 to the receiver main body 11. By receiving compressive deformation between them, the two 22 and 11 are sealed.
更に ま た 、 受液器本体 1 1 の 大径筒部 1 4 に設 け ら れた 下側開 口 部 1 6 の 内周 面 に は、 係止周溝 1 7 が設 け ら れて い る 。 こ の係止周溝 1 7 に は、 フ ィ ノレタ キ ヤ ッ プ 4 0 を受 液器本体 1 1 の所定位置 に て所定の押圧力 で係止 さ せて お く 止 め輪 50 が係脱可能に係止 さ れ る よ う に なつ てい る。 こ の止 め輪 50 は、 C字状に形成 さ れた も の で あ り 、 その周方向の各端部であ っ てかつ互い に対向する位置に 係止孔 (図示せず) が形成 さ れて い る 。 こ の止 め輪 50 を下側開 口 部 16 に係止する (取 り 付け る ) に は、 例えば 各係止孔を互いに近づけ る 方向 に治具等で変形 される こ と に よ っ て弾性的に縮径 し、 そ の縮径 した状態のま ま で 受液器本体 11 の大径筒部 14 の下側開 口 部 16 の端部に形 成 さ れた平行内周面内 に挿入す る こ と に よ り 、 係止周溝 17 に止 め輪 50 を係止すればよ い。 Further, a locking circumferential groove 17 is provided on the inner peripheral surface of the lower opening 16 provided in the large-diameter cylindrical portion 14 of the receiver main body 11. . In this locking peripheral groove 17, a finlet cap 40 is locked at a predetermined position of the receiver main body 11 with a predetermined pressing force. The retaining ring 50 is adapted to be removably locked. The retaining ring 50 is formed in a C-shape, and a locking hole (not shown) is formed at each end in the circumferential direction and at a position facing each other. It has been done. The retaining ring 50 is locked (attached) to the lower opening portion 16 by, for example, being deformed by a jig or the like in a direction in which the locking holes are brought closer to each other. The diameter is reduced elastically, and in the state of the reduced diameter, the diameter is reduced within the parallel inner peripheral surface formed at the end of the lower opening 16 of the large-diameter tube 14 of the receiver body 11. It is sufficient to lock the retaining ring 50 in the locking peripheral groove 17 by inserting.
こ の場合、 止 め輪 50 の上面が フ 'ィ ルタ キ ヤ ッ プ 40 に おけ る 栓体本体 21 の底面 26 と 当接する こ と に よ り 、 フ ィ ルタ キ ヤ ッ プ 40 を受液器本体 11 内の所定位置に所望 の押圧力 で係止 さ せてお く こ と ができ る 。 そ のため、 係 止周溝 17 は、 下側開 口 部 16 を形成する 平行内周面の端 部に止 め輪 50 を係止 し得る よ う 、環状に凹んで形成 さ れ てい る 。  In this case, since the upper surface of the retaining ring 50 comes into contact with the bottom surface 26 of the plug body 21 in the filter cap 40, the filter cap 40 receives liquid. It can be locked at a predetermined position in the container body 11 with a desired pressing force. For this reason, the locking peripheral groove 17 is formed to be annularly concave so that the retaining ring 50 can be locked at the end of the parallel inner peripheral surface forming the lower opening 16.
ま た、 栓体 20 の 円柱部 22 に は、 受液器本体 11 に揷入 さ れた フ ィ ノレタ キ ヤ ッ プ 40 を取 り 出すた めの把持部 27 が突設 さ れてい る 。 こ の把持部 27 は、 円柱部 22 の下面 中央部に 円筒部 23 側ま で垂下 して形成 さ れた矩形状又 は十字形状等の形状を な してい る。 把持部 27 は、 受液器 本体 11 力 ら フ ィ ル タ キ ャ ッ プ 40 を取 り 外す と き 、 図示 しない工具に よ っ て把持 さ れる と 共に、 そ の把持さ れた 状態の ま ま 下方に引 き 抜かれる こ と に よ り 、栓体 20 と フ ィ ルタ 30 と を一体に形成 した フ ィ ルタ キ ャ ッ プ 40 が受 液器本体 1 1 カゝ ら 取 り 出せ る よ う に な っ て レ、 る 。 な お 、 受液器本体 1 1 に収容 さ れ る 乾燥剤 4 2 は、 ポ リ エ ス テ ル の繊維 に よ っ て形成 さ れ る 袋の 内 に 図示 し な い シ リ カ ゲル等 の 吸湿手段 を詰 め て楕 円 柱の如 き 棒状に形 成 さ れて い る 。 The cylindrical portion 22 of the plug 20 is provided with a grip portion 27 for taking out the finhole cap 40 inserted into the liquid receiver main body 11. The grip portion 27 has a rectangular shape or a cross shape formed by hanging down to the cylindrical portion 23 at the center of the lower surface of the cylindrical portion 22. When the filter cap 40 is removed from the receiver main body 11, the grip portion 27 is gripped by a tool (not shown), and is held in the gripped state. By being pulled out downward, the filter cap 40 in which the stopper 20 and the filter 30 are integrally formed is received. Fluid body 11 can be taken out from the car. Note that the desiccant 42 contained in the receiver main body 11 is made of a gel (not shown) such as silica gel (not shown) in a bag formed by polyester fibers. It is shaped like a rod like an elliptical cylinder by packing the moisture absorbing means.
上記 の よ う に構成 さ れた受液器 1 0 を組み立て る に は、 コ ンデ ンサ本体 1 と 受液器本体 1 1 と を ロ ウ 付け に よ り 結合固 定 し た後、 ま ず、 受液器本体 1 1 内 に乾燥剤 4 2 を 揷入 し 、 次 い で、 そ の受液器本体 1 1 に対 し フ ィ ルタ 3 0 及び栓体 2 0 力 ら な る フ ィ ノレ タ キ ヤ ッ プ 4 0 を 、 そ の フ ィ ル タ 3 0 側 力ゝ ら 揷入す る 。  In order to assemble the liquid receiver 10 configured as described above, the capacitor body 1 and the liquid receiver body 11 must be joined by fixing them together by soldering, and then first. Then, the desiccant 42 is introduced into the receiver main body 11, and then the filter 30 and the stopper 20 are applied to the receiver main body 11. Insert the tap 40 from the filter 30 side.
フ ィ ル タ キ ヤ ッ プ 4 0 を挿入 し た後、弾性的 に縮径 さ せ た止 め輪 5 0 を 、 更 に下側開 口 部 1 6 か ら 平行内周 面 に揷 入 し、 係止周 溝 1 7 の位置に て止 め輪 5 0 の縮径変形 を解 除す る と 、 止 め 輪 5 0 が弾性復元力 を受 け る の で 、 係止周 溝 1 7 に嵌合す る と 共に、 栓体 2 0 の底面 2 6 に 当.接す る 。  After the filter cap 40 has been inserted, the retaining ring 50, which has been elastically reduced in diameter, is further inserted into the parallel inner peripheral surface from the lower opening 16. When the diameter reduction of the retaining ring 50 is released at the position of the locking peripheral groove 17, the retaining ring 50 receives an elastic restoring force. At the same time as fitting, it comes into contact with the bottom surface 26 of the plug 20.
こ れ に よ り 、 栓体 2 0 及ぴフ ィ ル タ 3 0 力 ら な る フ ィ ル タ キ ヤ ッ プ 4 0 は受液器本体 1 1 に対 し所定の圧力で係止 さ れた 状態 を維持する こ と が で き る。  As a result, the plug 20 and the filter cap 40, which serves as a filter, are locked to the receiver main body 11 at a predetermined pressure. State can be maintained.
一方、上記連結部材 6 0 は、図 2 及び図 3 に示す よ う に、 ヘ ッ ダーパイ プ 2 a の接合面 に 当 接す る と 共に、受液器本 体 1 1 の接合面 に 当 接す る 板状部材 6 と 、こ の板状部材 6 に設 け ら れ、 ヘ ッ ダーパイ プ 2 a 及び受液器本体 1 1 に設 け ら れた熱媒体の流出用及び流入用 の連通 口 、すな わ ち 、 流 出孔 9 a , 流 出 口 1 8 と 流入孔 9 b ,流入 口 1 9 に嵌合可能 な 流 出用 パイ プ部材 7 1 (流 出用連通部) 及び流入用パイ プ 部材 72 (流入用連通部) と で形成 さ れてい る 。 On the other hand, as shown in FIGS. 2 and 3, the connecting member 60 comes into contact with the joining surface of the header pipe 2a and the joining surface of the receiver body 11 as shown in FIGS. And a communication port for the outflow and inflow of the heat medium provided in the plate member 6 and the header pipe 2 a and the receiver main body 11 provided in the plate member 6. That is, the outflow pipe member 7 1 (outflow communication portion) and the inflow port 9 a, which can be fitted into the outflow port 18 and the inflow port 9 b, the inflow port 19, and the inflow port 9 b. Pie A member 72 (communication portion for inflow) is formed.
上記板状部材 6 は、 略平坦状の基部 60 a の一側面に、 ヘ ッ ダーパイ プ 2 a の接合面に相補的 に 当接す る 断面 円 弧状 (ヘ ッ ダーパイ プ 2 a の 曲率に相似す る 円.弧状) の 2 つ のヘ ッ ダーパイ プ側接合面 61, 63 (以下、 それぞれ 「第 1 の接合面 61」及び「第 3 の接合面 63」 と い う ) を設け、 ま た、 基部 60a の他側面に、 受液器本体 11 の 中間'筒部 13 の 接合面 に 相 補的 に 当 接す る 受 液器本 体側接合 面 62, 64 (以下、 それぞれ 「第 2 の接合面 62」 及び 「第 4 の接合面 64」 と い う ) を設けてい る。 こ の場合、 第 4 の 接合面 64 には、上記パイ プ部材 71, 72 を嵌合する た めの 2 つ の貫通孔 6a, 6b が穿設 さ れる と 共に、 2 つ の貫通孔 6 a , 6 b の間 に、 上記ヘ ッ ダーノ、。ィ プ 2 a 内 にお け る仕切板 2f と の干渉を回避する た めの長孔状の透孔 65 が設け ら れてレ、 る 。 ま た、 第 1 の接合面 61 と 第 2 の接合面 62 と の間、 第 2 の接合面 62 と 第 3 の接合面 63 と の間、 及び 第 3 の接合面 63 と 第 4 の接合面 64 と の間には、 それぞ れ基部 60 aの両側に設け ら れた切欠 き 66を境に して反対 方向 に屈 曲 して設け ら れてい る。  The plate-like member 6 has an arc-shaped cross section (similar to the curvature of the header pipe 2a) that abuts on one side surface of the substantially flat base 60a in a complementary manner to the joining surface of the header pipe 2a. Two joint surfaces 61 and 63 (hereinafter, referred to as a “first joint surface 61” and a “third joint surface 63”, respectively) having a circular and arcuate shape. On the other side of the base 60a, the receiver main body side joint surfaces 62 and 64 (hereinafter referred to as `` second joints, '' respectively) which abut complementary to the joint surface of the intermediate portion 13 of the receiver main body 11 Surface 62 ”and“ fourth bonding surface 64 ”). In this case, two through holes 6a and 6b for fitting the pipe members 71 and 72 are formed in the fourth joint surface 64, and the two through holes 6a are formed. Headano, above, between 6b. An elongated through-hole 65 is provided to avoid interference with the partition plate 2f in the pipe 2a. Also, between the first joint surface 61 and the second joint surface 62, between the second joint surface 62 and the third joint surface 63, and between the third joint surface 63 and the fourth joint surface 64 are bent in opposite directions with notches 66 provided on both sides of the base portion 60a.
なお、 こ の場合、 第 4 の接合面 64 に穿設 さ れた 2 つの 貫通孔 6a, 6b は、 受液器本体 11 と の接合面側が、 外方に 向 かっ て拡径する テーパ部 6 c が形成 さ れてい る (図 3 (d)参照)。  In this case, the two through-holes 6a and 6b formed in the fourth joint surface 64 are formed so that the joint surface side with the liquid receiver main body 11 has a tapered portion 6 whose diameter increases outward. c is formed (see Fig. 3 (d)).
パイ プ部材 71, 72 の う ち の一方のパイ プ部材 71 は、板 状部材 6 の第 4 の接合面 64 におけ る 板状部材 6 の第 3 の接合面 63 側、 すなわ ちヘ ッ ダーパイ プ 2 a の流出孔 9 a 及び受液器本体 11 の流出 口 18 に連通する側に穿設 さ れ た第 1 の貫通孔 6a 内 に嵌合 さ れて流出用パイ プ部 を形 成 してい る 。 ま た、 他方のパイ プ部材 72 は、 板状部材 6 の先端側、 すなわちへ ッ ダーパイ プ 2 a の流入孔 9 b 及び 受液器本体 11 の流入 口 19 に連通する 側に穿設 さ れた第 2 の貫通孔 6b 内に嵌合 さ れて流入用パイ プ部 を形成 し て レ、 る 。 こ れ ら ノ、。ィ プ部材 71, 72 は、 先端がヘ ッ ダーパ ィ プ 2 a に設け ら れた流出孔 9 a又は流入孔 9 b に嵌合可能 な 円筒状の 円筒基部 73 と 、 こ の 円筒基部 73 の他方の端 部に形成 さ れ外径部が外方に向かっ て拡径する と 共に、 受液器本体 11 に設け ら れた流出 口 18又は流入 口 19 に 当 接す る 拡径開 口 部 74 と に よ っ て形成 さ れてい る。こ の よ う に形成 さ れる パイ プ部材 71, 72 は、円筒基部 73 を貫通 孔 6a, 6b 内 に'嵌挿する と 共に、 貫通孔 6a, 6b に形成 さ れ たテーパ部 6 c に拡径開 口 部 74 をカゝ し めて結合する こ と に よ っ て板状部材 6 に 固定 さ れる 。 なお、 こ の場合、 板 状部材 6 又はパイ プ部材 71 , 72 の う ち少 な く と も一方を、 口 ゥ材が被着 さ れた ク ラ ッ ド材にて形成す る 方が好ま し い One of the pipe members 71, 72 is connected to the third joint surface 63 of the plate-shaped member 6 at the fourth joint surface 64 of the plate-shaped member 6, that is, the head. Dark Pipe 2A Outlet 9A Also, the outflow pipe portion is formed by being fitted into a first through hole 6a formed on the side communicating with the outflow port 18 of the liquid receiver main body 11. Further, the other pipe member 72 is drilled on the tip side of the plate-shaped member 6, that is, on the side communicating with the inflow hole 9b of the header pipe 2a and the inflow port 19 of the receiver main body 11. It is fitted into the second through hole 6b to form an inflow pipe portion. These no. The pipe members 71 and 72 have a cylindrical cylindrical base 73 whose tip can be fitted into the outlet hole 9 a or the inlet hole 9 b provided in the header pipe 2 a, and the cylindrical base 73. The enlarged diameter opening formed on the other end and having an outer diameter portion expanding outward and abutting against an outlet 18 or an inlet 19 provided in the receiver main body 11. It is formed by 74 and. The pipe members 71, 72 formed in this way are fitted into the cylindrical base 73 in the through holes 6a, 6b, and expanded into the tapered portions 6c formed in the through holes 6a, 6b. The diameter opening 74 is fixed to the plate-like member 6 by caulking and joining. In this case, it is preferable that at least one of the plate-shaped member 6 and the pipe members 71 and 72 is formed of a clad material having a mouth material adhered thereto. Good
次に、 受液器付き熱交換器の組立手順について説明す る 。 まず、 所定寸法に打ち抜かれた板状素材をプ レ スカロ ェにて、 上記第 1 ない し第 4 の接合面 61〜 64 と 、 2 つ の 貫通孔 6a, 6b、 及び、 透孔 65 を具備する 連結部材 60 を 成形する 。  Next, the procedure for assembling the heat exchanger with a liquid receiver will be described. First, the plate material punched out to a predetermined size is provided with the first to fourth joint surfaces 61 to 64, two through holes 6a, 6b, and a through hole 65 by pressing. The connecting member 60 is formed.
次に、 別途に製造 さ れた流入用及び流出用パィ プ部材 71, 72 を上記板状部材 6 の貫通孔 6 a , 6b にそれぞれ嵌挿 す る と 共に、貫通孔 6 a , 6 b のテーパ部 6 c に流入用及び流 出用パイ プ部材 7 1 , 7 2の拡径開 口 部 7 4をカゝ し めて結合す る 。 Next, separately manufactured inflow and outflow pipe members 71, 72 are inserted into the through holes 6a, 6b of the plate member 6, respectively. At the same time, the enlarged-diameter opening portions 74 of the inflow and outflow pipe members 71, 72 are connected to the tapered portions 6c of the through holes 6a, 6b by being joined together.
こ の状態で、上記連結部材 6 0 の第 2 及び第 4 の接合面 6 2, 6 4 を、 受液器本体 1 1 の 中 間筒部 1 3 の外側面に 当 接 す る と 共に、 流入用及び流出用パイ プ部材 7 1, 7 2 の拡径 開 口 部 7 4がそれぞれ受液器本体 1 1 の流出 口 1 8及び流入 口 1 9 に連通する よ う に圧接 して、 受液器本体 1 1 と 第 2 及び第 4 の接合面 6 2, 6 4 の側辺部 をス ポ ッ ト 溶接 Wに よ つ て仮溶接する。  In this state, the second and fourth joint surfaces 62 and 64 of the connecting member 60 are brought into contact with the outer surface of the intermediate tube portion 13 of the receiver main body 11 and The inlet and outlet pipe members 71 and 72 are pressed into contact with each other so that the enlarged opening portions 74 communicate with the outlet port 18 and the inlet port 19 of the receiver main body 11, respectively. Temporarily weld the sides of the liquid body 11 to the second and fourth joint surfaces 62, 64 by spot welding W.
次に、 第 1 及び第 3 の接合面 6 1 , 6 3 を、 ヘ ッ ダーパイ プ 2 a の 中央部 よ り 下方側つ ま り 過熱域 1 A よ り 下方側の 側面 (接合面) に 当接す る と 共に、 流出用及び流入用パ イ ブ部材 7 1, 7 2 を流出孔 9 a 及び流入孔 9 b に嵌合 し、 か つ 、 ヘ ッ ダーパイ プ 2 a と 第 1 及び第 3 の接合面 6 1, 6 3 の側辺部 と をス ポ ッ ト 溶接 Wに よ っ て仮溶接す る。 こ の 状態において、 ヘ ッ ダーパイ プ 2 a の過熱域 1 A と 受液器 本体 1 1 の小径筒部 1 2 と の間に隙間 S が形成 さ れる。 こ れに よ り 、 ヘ ッ ダーパイ プ 2 a の高温部熱量が受液器 1 0 側 に伝熱する の を抑制する こ と ができ る 。 Next, the first and third joint surfaces 61 and 63 are applied to the lower side from the center of the header pipe 2a, that is, the side surface (joint surface) below the superheated area 1A. At the same time, the outflow and inflow pipe members 71 and 72 are fitted into the outflow hole 9a and the inflow hole 9b, and the header pipe 2a and the first and third pipe members are fitted together. Are temporarily welded to the side surfaces of the joint surfaces 61 and 63 by spot welding W. In this state, a gap S is formed between the superheated area 1A of the header pipe 2a and the small-diameter cylindrical portion 12 of the receiver main body 11. As a result, it is possible to suppress the heat transfer from the high-temperature portion of the header pipe 2a to the liquid receiver 10 side.
次に、 ヘ ッ ダーパイ プ 2 a に熱交換フ ィ ン 4 、 熱交換管 3 と 他方のヘ ッ ダーパイ プ 2 b を組み付けて治具(図示せ ず) にて 固定 して、 仮組みす る 。  Next, the heat exchange fin 4, the heat exchange tube 3 and the other header pipe 2b are assembled to the header pipe 2a, fixed with a jig (not shown), and temporarily assembled. .
上記の よ う に して仮組み さ れた コ ンデンサ本体 1 、 受 液器本体 1 1及び連結部材 6 0にフ ラ ッ ク ス を塗布 した後、 こ れ ら コ ンデ ンサ本体 1 、 受液器本体 1 1 及び連結部材 60 を図示 し ない炉内 に収容 し、 所定温度例えば 6 0 0 °C の温度で加熱 し て、 コ ン デ ン サ本体 1 、 受液器本体 11 及び連結部材 60 を一体口 ゥ付けする。 After applying the flux to the capacitor body 1, the receiver body 11 and the connecting member 60 temporarily assembled as described above, the capacitor body 1, the receiver Fluid body 11 and connecting members 60 is placed in a furnace (not shown) and heated at a predetermined temperature, for example, at a temperature of 600 ° C., and the capacitor body 1, the receiver body 11, and the connecting member 60 are integrally bonded.
コ ンデ ンサ本体 1 に一体 口 ゥ 付 け さ れた受液器本体 11 内 に、上記乾燥剤 42 を挿入 した後、 上述 した よ う に、 フ ィ ル タ 30 及び栓体 20 を有す る フ ィ ル タ キ ャ ッ プ 40 を挿入 (嵌合) して、 受液器付き 熱交換器の組立て が終 了する 。  After inserting the desiccant 42 into the liquid receiver main body 11 integrally attached to the capacitor main body 1, the filter 30 and the plug 20 are provided as described above. Insert the filter cap 40 (fitting) to complete the assembly of the heat exchanger with receiver.
なお、 上記説明 では、 連結部材 60 の第 2 及び第 4 の接 合面 62, 64 を受液器本体 11 の接合面に 当接する と 共に、 ス ポ ッ ト 溶接 Wに よ っ て仮溶接 した後、 第 1 及び第 3 の 接合面 61, 63にへ ッ ダーパイ プ 2aの接合面を 当接す る と 共に、 パイ プ部材 71, 72 の先端を流出孔 9 a 及び流入孔 9 b に嵌合 し、 かつ、 ス ポ ッ ト 溶接 Wに よ っ て仮溶接す る 場合 に っ レ、 て説 明 し た が 、 こ れ ら 仮溶接 と ノ、。 ィ プ部材 71 , 72 の流出孔 9 a 及び流入孔 9 b へ の嵌合を 同時に行つ て も よ い。  In the above description, the second and fourth joint surfaces 62 and 64 of the connecting member 60 are brought into contact with the joint surface of the liquid receiver main body 11, and the spot welding W is performed for temporary welding. Thereafter, the joining surfaces of the header pipe 2a are brought into contact with the first and third joining surfaces 61, 63, and the tips of the pipe members 71, 72 are fitted into the outflow holes 9a and the inflow holes 9b. In the case where the temporary welding is performed by using the spot welding W and the temporary welding has been described, the provisional welding and the no. The fitting of the pipe members 71 and 72 to the outflow hole 9a and the inflow hole 9b may be performed simultaneously.
ま た、 上記説明では、 パイ プ部材 71 , 72 を、 ヘ ッ ダー パイ ブ 2a に設け られた流出孔 9a と 流入孔 9b に嵌合する 場合について説明 したが、 パイ プ部材 71, 72 を、 受液器 本体 11 に設 け ら れた流出 口 18 と 流入 口 19 に嵌合 さ せる よ う に して も よ い。 つま り 、 ヘ ッ ダーパイ プ 2a の流出孔 9 a 及び流入孔 9 b に、 パイ プ部材 71 , 72 が連通する よ う に、 ヘ ッ ダーノ ィ プ 2a に第 4 の接合面 64 を 当接 し、 ノ、。 ィ プ部材 71 , 72 の先端を受液器本体 11 の流出 口 18 及び 流入 口 19 に嵌合する と 共に、 第 1 の接合面 61 を受液器 本体 11 の接合面 に 当接 し、 そ して、 両当接部 をそれぞれ 仮溶接すればよ い。 Further, in the above description, the case where the pipe members 71 and 72 are fitted to the outflow hole 9a and the inflow hole 9b provided in the header pipe 2a has been described. The outflow port 18 and the inflow port 19 provided in the receiver main body 11 may be fitted. That is, the fourth joint surface 64 is brought into contact with the header pipe 2a such that the pipe members 71, 72 communicate with the outflow hole 9a and the inflow hole 9b of the header pipe 2a. , No ,. The tips of the pipe members 71, 72 are fitted into the outflow port 18 and the inflow port 19 of the receiver body 11, and the first joint surface 61 is connected to the receiver. What is necessary is just to make contact with the joint surface of the main body 11 and to temporarily weld both contact portions.
ま た、 上記説明では、 流入用連通部及び流出用連通部 を、 板状部材 6 (基部 60a) に穿設 さ れた貫通孔 6 a , 6b に嵌合す る パイ プ部材 71, 72 にて形成する 場合について 説明 したが、 必ず し も こ の よ う な構造に限定 さ れる も の ではない。 例 えば、 パイ プ部材 71, 72 に代えて板状部材 6 (基部 60a) をバー リ ングカ卩ェする こ と に よ っ て流出 用連通部、 流入用連通部を形成 して も よ い。 すなわち、 図 4 に示すよ う に、連結部材 60 Aの板状部材 6 (基部 60a) をパー リ ング加工 して流出用連通部 71 A 及び流出用連通 部 72 a を形成 して も よ い。 なお、 図 4 において、 そ の他 の部分は、 図 3 に示す実施形態 と 同 じであ る ので、 同一 部分に は同一符号を付 して、 説明 は省略す る 。  In the above description, the inflow communication portion and the outflow communication portion are connected to the pipe members 71, 72 which are fitted into the through holes 6a, 6b formed in the plate member 6 (base 60a). Although the case of forming with the above is described, it is not necessarily limited to such a structure. For example, instead of the pipe members 71 and 72, the outflow communication portion and the inflow communication portion may be formed by burring the plate-shaped member 6 (base portion 60a). That is, as shown in FIG. 4, the plate-like member 6 (base portion 60a) of the connecting member 60A may be subjected to pearling to form the outflow communication portion 71A and the outflow communication portion 72a. . In FIG. 4, the other parts are the same as those in the embodiment shown in FIG. 3, and therefore, the same parts will be denoted by the same reference characters and description thereof will be omitted.
上記の よ う に構成 さ れ る 受液器付き 熱交換器に よ れば、 受液器本体 11 は、 プ レス加工に よ っ て 円筒状部材 11A の一端か ら 他端に向 かっ て、 小径筒部 12、 該小径筒部 12 よ り 大径の 中間筒部 13 及び該中間筒部 13 よ り 大径の大 径筒部 14 を有する 段付円筒状に形成 さ れ る の で、円筒部 と 足部 と を有す る 押出形材か ら足部及び円筒内面の不要 部分を切削する 従来の構造に比べて材料の削減が図れる と 共に、 重量の軽量化が図れ、 かつ、 受液器本体 11 の作 製作業の簡略化が図れる 。 ま た、 受液器本体 11 の径ゃフ ィ ルタ キ ヤ ッ プ 40 の径等が変更 さ れた場合において も 、 同一の 円筒状部材 11A に対 してプ レ ス成形型 PA, PB の径 を変え る のみで対応する こ と も可能であ る 。 ま た 、 受液器本体 11 にお け る 中 間筒部 13 と ヘ ッ ダー パイ プ 2 a と の 間 に連結部材 60 を介在 さ せて 、 受液器本 体 11 と ヘ ッ ダーパイ プ 2 a と を 口 ゥ 付 け に よ り 結合固 定 す る こ と に よ り 、 ヘ ッ ダーパイ プ 2 a と 受液器本体 11 の 小径筒部 12 と の 間 の 隙間 S を広 く 取 る こ と が で き る の で、 コ ンデ ン サ本体 1 の 高 温部 分か ら 受 け る 受液器 10 の熱的影響 を低減す る こ と が で き る 。 According to the heat exchanger with a receiver configured as described above, the receiver main body 11 is pressed from one end to the other end of the cylindrical member 11A by pressing. Since it is formed in a stepped cylindrical shape having a small-diameter cylindrical portion 12, an intermediate cylindrical portion 13 larger in diameter than the small-diameter cylindrical portion 12, and a large-diameter cylindrical portion 14 larger in diameter than the intermediate cylindrical portion 13, the cylindrical shape Cutting unnecessary parts of the foot and the inner surface of the cylinder from the extruded profile having a part and a foot.The material can be reduced compared to the conventional structure, the weight can be reduced, and the liquid can be received. The work of manufacturing the container body 11 can be simplified. Further, even when the diameter of the receiver main body 11 and the diameter of the filter cap 40 are changed, the press molding dies PA and PB can be used for the same cylindrical member 11A. It is also possible to respond simply by changing the diameter. In addition, a connecting member 60 is interposed between the intermediate tube portion 13 and the header pipe 2a in the receiver main body 11, so that the receiver main body 11 and the header pipe 2 are interposed. is fixed by attaching a hole to the gap, so that the gap S between the header pipe 2a and the small-diameter cylindrical portion 12 of the receiver main body 11 is widened. As a result, the thermal effect of the liquid receiver 10 received from the high-temperature portion of the capacitor body 1 can be reduced.
ま た 、連結部材 60 は、略平坦状の 基部 60 aの一側面に、 ヘ ッ ダーパイ プ 2a の接合面 に 当 接す る 第 1 及び第 3 の 接合面. 61, 63 (ヘ ッ ダーパイ プ側接合面) を設 け、 他側 面 に、 受液器本体 11 の 中 間筒部 13 の接合面 に 当 接す る 第 2 及び第 4 の接合面 62, 64 (受液器本体側接合面) を 設 け た板状部材 6 と 、へッ ダ一パイ ブ 2a 及び受液器本体 11 に設 け ら れた熱媒体の流出用 及び流入用 の連通 口 、 す .な わち流 出 孔 9 a 及び流出 口 18 と 流入孔 9 b 及び流入 口 19 に それぞれ嵌合可能 な連通部 (パイ プ部材 71, 72) と を 具備す る こ と に よ り 、連結部材 60 と コ ンデ ンサ本体 1 及び受液器本体 11 と の接合部の 面積 を 直線状 に広 く 取 る こ と が で き る の で、 口 ゥ 付け を確実かつ強 固 にす る こ と がで き る 。  Also, the connecting member 60 has first and third joining surfaces that abut on the joining surface of the header pipe 2a on one side surface of the substantially flat base 60a. 61, 63 (header pipe). The second and fourth joint surfaces 62, 64 that are in contact with the joint surface of the intermediate cylinder 13 of the receiver body 11 on the other side surface. Surface), and a communication port for outflow and inflow of heat medium provided in the header pipe 2a and the receiver main body 11, that is, outflow. The communication member (piping member 71, 72) that can be fitted to the hole 9a and the outlet 18 and the inlet 9b and the inlet 19, respectively, allows the connecting member 60 and the connector to be connected. Since the area of the joint between the sensor body 1 and the receiver body 11 can be widened in a straight line, it is possible to securely and firmly attach the mouth. That.
なお、 こ の実施例 1 では、 へ ッ ダ一パイ プ側接合面 (第 1 及び第 3 の接合面 61, 63) と 受液器本体側接合面 (第 2 及び第 4 の接合面 62, 64) が 2 つ設 け ら れ る 場合に つ い て説明 し た が 、 へッ ダ一パイ プ側接合面 と 受液器本体 側接合面の数は任意 に設定可能で あ る 。 ま た 、 受液器 10 の 小径筒部 12、 大径筒部 14 につ いて も 2 つ 以上の径 を 有する 段付形状 と して も よ い。 In the first embodiment, in the header-pipe side joining surface (first and third joining surfaces 61, 63) and the receiver body side joining surface (second and fourth joining surfaces 62, 63). 64) was described, but the number of joint surfaces on the header-pipe side and the joint surface on the receiver body can be set arbitrarily. The small-diameter tube portion 12 and the large-diameter tube portion 14 of the receiver 10 also have two or more diameters. It may have a stepped shape.
〔実施例 2 〕  (Example 2)
図 6 は、 実施例 2 に係 る 受液器付き 熱交換器の要部を 示す図 2 と 同様の要部拡大断面図、 図 7 は、 図 6 の連結 部材を詳細 に示す平面図 (a)、 (a) の b — b 線に沿 う 断面 図 (b)、 拡大側面図 (c)及び (b) の要部拡大断面図 (d)、 図 8 は、上記図 7 の連結部材を示す上面斜視図 ( a)及び底面 斜視図 (b)であ る 。  FIG. 6 is an enlarged cross-sectional view of a main part similar to FIG. 2 showing a main part of a heat exchanger with a liquid receiver according to the second embodiment, and FIG. 7 is a plan view (a) showing the connecting member of FIG. ), (A) a cross-sectional view along the line b-b (b), an enlarged side view (c) and an enlarged cross-sectional view (d) of the main part of (b), and FIG. 8 shows the connecting member of FIG. The top perspective view (a) and the bottom perspective view (b) shown.
上記受液器 10 は、 図 6 に示す よ う に、 上記実施例 1 と 同様に して製造 さ れた段付円筒状の受液器本体 11 と 、こ の受液器本体 11 の下側開 口 部 11 a か ら挿入 さ れ、こ の下 側開 口 部 11 a を 閉塞す る栓体 20 と 、 こ の栓体 20 の受液 器本体 11 内方に位置する先端面 26 に取 り 付け ら れ、 受 液器本体 11 内 に供給 さ れる 熱媒体中 の不純物を捕捉す る フ イ ノレ タ 30 と を具備 して な る 。 こ の場合、 受液器本体 11 の平行内周面 (内周 面) 11 g に は、 栓体 20 の基端面 27 に対応す る位置に、環状の周溝 50が設け ら れてお り 、 こ の周溝 50 に は、 栓体 20 を抜け止めす る た めの止 め輪 42 力 S設 け ら れてい る 。  As shown in FIG. 6, the liquid receiver 10 includes a stepped cylindrical liquid receiver main body 11 manufactured in the same manner as in the first embodiment, and a lower side of the liquid receiver main body 11. The plug 20 is inserted through the opening 11a and closes the lower opening 11a, and the tip 20 is positioned inside the receiver body 11 of the plug 20. And a finolator (30) for capturing impurities in the heat medium supplied to the inside of the liquid receiver main body (11). In this case, an annular peripheral groove 50 is provided on the parallel inner peripheral surface (inner peripheral surface) 11 g of the receiver main body 11 at a position corresponding to the base end surface 27 of the plug 20. The peripheral groove 50 is provided with a retaining ring 42 for preventing the stopper 20 from coming off.
上記受液器本体 11 は、 図 6 に示すよ う に、 ヘ ッ ダーパ イ ブ 2 a 内 におけ る 仕切板 2 f の上側にお け る 、 後述する 連結部材 60 の流出用パイ プ部材 71 を介 してヘ ッ ダーパ イ ブ 2a の流出孔 9a と 連通する位置に、流出 口 18 が形成 さ れてレ、 る 。 ま た、 ヘ ッ ダーパイ プ 2a 内 におけ る仕切板 2 f の下側にお け る 後述する 流入用パイ プ部材 72 を介 し てヘ ッ ダーパイ プ 2 a の流入孔 9 b と 一致す る 位置に、 流 入 口 19 が形成 さ れて い る 。 As shown in FIG. 6, the liquid receiver main body 11 is provided with a pipe member 71 for outflow of a connecting member 60 described later, which is located above the partition plate 2f in the header pipe 2a. An outlet 18 is formed at a position in communication with the outlet 9a of the header pipe 2a through the outlet. In addition, it coincides with the inflow hole 9b of the header pipe 2a through an inflow pipe member 72 described below on the lower side of the partition plate 2f in the header pipe 2a. Position, flow Entrance 19 is formed.
ま た 、 受液器本体 11 の 上側開 口 部 11 b は、 キ ャ ッ プ部 材 15 に よ っ て 閉塞 さ れて い る 。 こ の キ ャ ッ プ部材 15は、 ア ル ミ ニ ウ ム に よ っ て形成 さ れた も の で あ り 、 例 え ば 口 ゥ 付 け に よ っ て受液器本体 11 に 固定 さ れて い る 。そ し て、 受液器本体 11 の 内周 面 は、 断面が 円 形状の基準内周 面 lie 及び拡径内周 面 llh に よ っ て形成 さ れて い る 。 基準 内周 面 11 e は、 乾燥剤 44 を収容す る 部分 と 、 フ ィ ル タ 30 を収容す る 部分 と 、 栓体 20 の 〇 リ ン グ シー ル部分 と に対応す る 。  The upper opening 11 b of the liquid receiver main body 11 is closed by a cap member 15. The cap member 15 is formed of aluminum, and is fixed to the receiver main body 11 by, for example, attaching a mouth. ing . The inner peripheral surface of the liquid receiver main body 11 is formed by a reference inner peripheral surface lie and an enlarged inner peripheral surface llh having a circular cross section. The reference inner peripheral surface 11 e corresponds to a portion for storing the desiccant 44, a portion for storing the filter 30, and a ring seal portion of the plug 20.
基準内周 面 llh は、 図 6 に示す よ う に 、 も と も と 基準 内周 面 11 e で あ っ た部分 を ス ピニ ン ダカ [Iェな どの塑性カロ ェ に よ り 拡径 し た も の で あ り 、 平行内周 面 llg と テーパ 内周 面 1 If と に よ っ て形成 さ れて い る 。 基準内周面 lie と テ ーパ 内周面 llf、 及びテ ーパ 内周 面 l lf と 平行内周 面 11 g は、 滑 ら か な 曲面 を介 して連続的 に形成 さ れて い る 。  As shown in Fig. 6, the reference inner peripheral surface llh was formed by enlarging the portion that originally was the reference inner peripheral surface 11e with a plastic karoe such as Spinin Daka [I]. It is formed by a parallel inner peripheral surface llg and a tapered inner peripheral surface 1If. The reference inner peripheral surface lie, the taper inner peripheral surface llf, and the taper inner peripheral surface llf and the parallel inner peripheral surface 11 g are continuously formed through a smooth curved surface. .
栓体 20 は、 図 6 に示す よ う に 、 ア ル ミ ユ ウ ム 等の金属 又 はナイ 口 ン等の合成樹脂 に よ'つ て断面 円 形状に形成 さ れた も の で あ っ て 、 基準内周 面 11 e に嵌合す る 先端部が 基準径部 21 に な っ てお り 、 こ の基準径部 21 の基端側 の 部分が拡径部 22 に な っ て い る 。 基準径部 21 の先端部側 に は、第 1 の シ ー ル部材で あ る O リ ン グ 41 を取 り 付 け る た め の O リ ン グ溝 23 が形成 さ れ、 ま た 、 こ の O リ ン グ溝 23 よ り 基端部側 に は、 第 2 の シール部材で あ る シールパ ッ キ ン 43 を取 り 付 け る た め の シールパ ッ キ ン溝 24 が形 成 さ れてい る 。 拡径部 22 は、 平行内周面 11 g に嵌合す る よ う に形成 さ れてい る と 共に、 軸方向 の長 さ が平行内周 面 l lg よ り やや短 く 形成 さ れて い る 。 As shown in FIG. 6, the plug 20 is formed in a circular cross section by using a metal such as aluminum or a synthetic resin such as nylon. The distal end portion fitted to the reference inner peripheral surface 11 e is a reference diameter portion 21, and a portion on the base end side of the reference diameter portion 21 is an enlarged diameter portion 22. An O-ring groove 23 for mounting an O-ring 41, which is a first seal member, is formed on the distal end side of the reference diameter portion 21. A seal packing groove 24 for mounting a seal packing 43 as a second seal member is formed on a base end side of the O-ring groove 23 of the second embodiment. Has been established. The enlarged diameter portion 22 is formed so as to be fitted to the parallel inner peripheral surface 11 g, and has a length in the axial direction slightly shorter than the parallel inner peripheral surface l lg. .
止め輪 42 は、 略 C字状に形成 さ れ、 その開 口 側端部を 互レ、に近づ け る 方向 に治具で変形 さ せる こ と に よ っ て弾 性的に縮径す る よ う にな つ てお り 、 こ の縮径 した状態で 平行内周面 l lg 内 に挿入す る こ と に よ っ て、周溝 50 に容 易 に嵌合す る こ と が可能に な っ て レヽ る 。  The retaining ring 42 is formed in a substantially C-shape, and is elastically reduced in diameter by deforming the opening side ends thereof with a jig in a direction approaching each other. By inserting the reduced diameter into the parallel inner peripheral surface llg, it can be easily fitted into the circumferential groove 50. Become a child.
なお、 栓体 20 は、 図 6 に示す よ う に、 基端面 27 か ら 先端側の所定位置ま での部分が 円筒部 20 a にな っ てお り 、 こ の 円筒部 20a よ り 先端側の部分が 円柱部 20b にな っ て い る。 上述 した O リ ング溝 23 と シーノレパ ッ キ ン溝 24 は 基準径部 21に形成 さ れてい る 。ま た、円筒部 20 a内 には、 円柱部 20b の軸心位置か ら 基端側に突出する 突起 20 c が 設け ら れて い る 。 こ の突起 20 C は、 断面形状が長方形、 円形、 十字形等であ り 、 基端面 27 カゝ ら 突出 しない よ う な 高 さ に形成 さ れてい る 。 ま た、 栓体 20 に は、 そ の先端面 26 の軸心位置に、 軸方向 に延びる 所定の深 さ の凹部 26a が形成 さ れてい る。 こ の凹部 26 a は、 断面が 円形状に形 成 さ れてい る 。 - フ ィ ル タ 30 は、 図 6 に示す よ う に、 円筒状に形成 さ れ た周壁部 30a 及びこ の周壁部 30a の一方の開 口 端を 閉塞 す る 底壁部 30b を有 し、こ の底壁部 30b の底面 33 を栓体 20 の先端面 26 に 当接する よ う に して取 り 付け られる よ う にな っ てお り 、 底壁部 30b の底面 33 には上記凹部 26a に嵌合する 凸部 33 a が設け ら れてレ、 る 。 すなわ ち、 フ ィ ル タ 30 は'、合成樹脂 と し て の例 えばナイ ロ ン に よ っ て一 体に形成 さ れたフ ィ ル タ 本体 31 と 、同 じ く ナイ ロ ン で網 目 状に形成 さ れた濾過膜 32 と を備えた も ので あ る 。フ ィ ルタ本体 31 は、 円筒状に形成 さ れた周壁部 30a を有 し、 こ の周壁部 30a の下側に底壁部 30b が形成 さ れてい る。 周壁部 30 a の上側は、 その ま ま 開 口 さ れてお り 、 同上側 の開 口 端外周 には、 鍔部 30c を介 して 円 筒状の シール部 30d が形成 さ れてい る 。 周壁部 30a には、 周方向 に 4 等 分する位置に窓 30 e が形成 さ れて い る。 各窓 30 e は、 側 面視で四角形状に形成 さ れてお り 、 各窓 30e の間が周壁 部 30a にお け る支柱 30f に な っ て レ、 る。 ま た、底壁部 30b に は、 そ の底面 33 の軸心位置に断面が 円形状の凸部 33a が形成 さ れてお り 、 上記凹部 26 a に嵌合する よ う に な つ て レヽ る 。 As shown in FIG. 6, the plug 20 has a cylindrical portion 20a from the base end surface 27 to a predetermined position on the distal end side, and the distal end side of the cylindrical portion 20a. Is a cylindrical part 20b. The O-ring groove 23 and the see-through packing groove 24 described above are formed in the reference diameter portion 21. Further, a projection 20c is provided in the cylindrical portion 20a so as to protrude from the axial center position of the columnar portion 20b to the base end side. Protrusions 20 C This is the cross-sectional shape rectangular, circular, cross, etc. der is, that have been formed on Let's Do height not protruding proximal end surface 27 mosquitoゝal. The plug 20 has a concave portion 26 a having a predetermined depth extending in the axial direction at an axial position of the distal end surface 26. The recess 26a has a circular cross section. As shown in FIG. 6, the filter 30 has a cylindrical peripheral wall portion 30a and a bottom wall portion 30b for closing one of the open ends of the peripheral wall portion 30a. The bottom surface 33 of the bottom wall portion 30b is attached so that the bottom surface 33 of the bottom wall portion 30b contacts the distal end surface 26 of the plug 20. A projection 33a is provided to fit into the projection. That is, The filter 30 is made of a filter body 31 formed integrally by using, for example, nylon as a synthetic resin, and a filter body formed of nylon similarly. A filter membrane 32 is provided. The filter main body 31 has a peripheral wall portion 30a formed in a cylindrical shape, and a bottom wall portion 30b is formed below the peripheral wall portion 30a. The upper side of the peripheral wall portion 30a is opened as it is, and a cylindrical seal portion 30d is formed around the opening end of the upper side via a flange portion 30c. A window 30e is formed in the peripheral wall 30a at a position equally divided into four in the circumferential direction. Each of the windows 30e is formed in a rectangular shape in a side view, and the space between the windows 30e is a support 30f in the peripheral wall 30a. Further, the bottom wall portion 30b is provided with a convex portion 33a having a circular cross section at an axial center position of the bottom surface 33, and is fitted to the concave portion 26a. .
鍔部 30 c は、 薄 く 形成 さ れてお り 、 シーノレ部 30 d にお け る 軸方向の ほぼ中央の位置に接続さ れてい る 。 シ ー ル 部 30d は、 その外径が基準内周 面 l ie に対 して しま り ば め を構成する 程度に、 同基準内周面 lie の径 よ り わずカ に大き く 形成 さ れてい る 。 更に、 鍔部 30 c は熱媒体の残 留水分 を吸収 し膨張 し初期寸法 よ り 大き く な る 。 こ れに よ り 、 シール部 30 d は、 基準内周面 11 e か ら の圧縮力 を 受 けて、 鍔部 30 c と 共に弾性的に わずかに変形 し、 基準 内周面 l ie に密着す る よ う にな っ てレヽ る 。  The flange portion 30c is formed thin, and is connected to a substantially central position in the axial direction of the scenery portion 30d. The seal portion 30d is formed to be larger than the diameter of the reference inner peripheral surface lie so that its outer diameter forms a fit with respect to the reference inner peripheral surface lie. ing . Further, the flange portion 30c absorbs residual moisture of the heat medium, expands, and becomes larger than the initial size. As a result, the seal portion 30 d receives the compressive force from the reference inner peripheral surface 11 e, is elastically slightly deformed together with the flange portion 30 c, and adheres to the reference inner peripheral surface lie. I'm going to learn.
濾過膜 32 は、例えばナィ ロ ン の糸で網状に形成 さ れて お り 、 フ ィ ル タ 本体 31 の成形時に フ ィ ル タ 本体 31 に一 体的に 固定 さ れる よ う に な っ てい る。 ただ し、 こ の濾過 膜 32 は、 フ ィ ルタ 本体 31 に複数の孔を網 目 状に成形す る こ と に よ っ て、同 フ ィ ルタ 本体 31 と 完全に一体の も の で構成 して も よ い。ま た、フ ィ ル タ 本体 31 と 栓体 20 は、 実施例 1 の よ う にナイ ロ ン等の合成樹脂で一体に成形 し て も よ い。 The filter membrane 32 is formed in a mesh shape with nylon threads, for example, and is fixed integrally to the filter body 31 when the filter body 31 is formed. You. However, this filtration The membrane 32 may be formed integrally with the filter main body 31 by forming a plurality of holes in the filter main body 31 in a mesh shape. Further, the filter body 31 and the plug 20 may be integrally formed of synthetic resin such as nylon as in the first embodiment.
一方、 上記連結部材 60 は、 図 6 、 図 7 及び図 8 に示す よ う に、 ヘ ッ ダーパイ プ 2 a の接合面に 当接す る と 共 に、 受液器本体 11 の接合面に 当 接す る板状部材 6 と 、こ の板 状部材 6 に取 り 付け られ、ヘ ッ ダーパイ プ 2 a 及び受液器 本体 11 に設け ら れた熱媒体の流出用及び流入用の連通 口 に嵌合可能な流出用パイ プ部材 71 及び流入用パイ プ 部材 72 と で形成 さ れて い る 。  On the other hand, as shown in FIGS. 6, 7 and 8, the connecting member 60 comes into contact with the joining surface of the header pipe 2a and also contacts the joining surface of the receiver main body 11. The plate member 6 to be in contact with and the communication port for the outflow and inflow of the heat medium provided in the header pipe 2 a and the receiver main body 11 attached to the plate member 6. It is formed by an outflow pipe member 71 and an inflow pipe member 72 that can be fitted.
上記板状部材 6 は、ヘ ッ ダーパイ プ 2 a の接合面に 当接 する 断面 円 弧状(ヘ ッ ダーパイ プ 2 a の 曲率に相似す る 円 弧状) の第 1 の接合面 61 と 、 受液器本体 11 の接合面 に 当接する 断面円弧状(受液器本体 11 の曲率に相似する 円 弧状) の第 2 の接合面 62 と で形成 さ れる 。 こ の場合、 第 2 の接合面 62 には、上記パイ プ部材 71 , 72 を嵌合す る た め の 2 つ の貫通孔 6a, 6b が穿設 さ れる と 共に、 2 つ の貫 通孔 6 a , 6 b の 間 に、上記ヘ ッ ダーノ ィ プ 2 a 内 におけ る仕 切板 2 f と の干渉を回避する た め の透孔 65 が設け ら れて い る 。 こ の場合、 第 1 の接合面 61 と 第 2 の接合面 62 と は、中央部両側に設 け ら れた切欠き 66 を境に して反対方 向 に屈 曲 して設け ら れてい る 。  The plate-like member 6 has a first joint surface 61 having an arc-shaped cross section (an arc shape similar to the curvature of the header pipe 2a) in contact with the joint surface of the header pipe 2a, and a liquid receiving surface. A second joint surface 62 having an arc-shaped cross section (an arc shape similar to the curvature of the liquid receiver main body 11) in contact with the joint surface of the container main body 11 is formed. In this case, two through holes 6a and 6b for fitting the pipe members 71 and 72 are formed in the second joint surface 62, and the two through holes 6a and 6b are also formed. Between 6a and 6b, a through hole 65 is provided to avoid interference with the partition plate 2f in the header nope 2a. In this case, the first joint surface 61 and the second joint surface 62 are provided so as to bend in opposite directions with the notches 66 provided on both sides of the central portion as boundaries. .
なお、 こ の場合、 第 2 の接合面 62 に穿設 さ れた 2 つの 貫通孔 6 a , 6b は、 受液器本体 11 と の接合面側が、 外方に 向 かっ て拡径す る テーパ部 6 c が形成 さ れてい る (図 7 (d)参照)。 In this case, the two through-holes 6 a and 6 b formed in the second joint surface 62 are formed so that the joint surface side with the receiver main body 11 faces outward. A tapered portion 6c that expands in diameter is formed (see Fig. 7 (d)).
パイ プ部材 71, 72 の う ち の一方のパイ プ部材 71 は、板 状部材 6 の第 2 の接合面 62 におけ る 板状部材 6 の第 1 の接合面 61 側、 すなわちヘ ッ ダーパイ プ 2 a の流出孔 9 a 及び受液器本体 11 の流出 口 18 に連通す る側に穿設 さ れ た第 1 の貫通孔 6a 内 に嵌合 さ れて流出用パイ プ部 を形 成 して い る 。 ま た、 他方のパイ プ部材 72 は、 板状部材 6 の先端側、 すなわちヘ ッ ダーパイ プ 2 a の流入孔 9 b 及び 受液器本体 11 の流入 口 19 に連通する側 に穿設 さ れた第 2 の貫通孔 6 b 内 に嵌合 さ れて流入用パイ プ部を形成 し てい る 。 これ ら パイ プ部材 71 , 72 は、 先端がヘ ッ ダーパ ィ プ 2 a に設け ら れた流出孔 9 a又は流入孔 9 b に嵌合可能 な 円筒状の 円筒基部 73 と 、 こ の 円筒基部 73 の他方の端 部 に形成 さ れ外径部が外方に 向かっ て拡径する と 共に、 受液器本体 11 に設け ら れた流出 口 18又は流入 口 19 に 当 接する 拡径開 口 部 74 と に よ っ て形成 さ れてい る。こ の よ う に形成 さ れる パイ プ部材 71, 72 は、円 筒基部 73 を貫通 孔 6a, 6b 内 に嵌揷する と 共に、 貫通孔 6a, 6b に形成 さ れ たテーパ部 6 c に拡径開 口 部 74 を力、 し めて結合する こ と に よ っ て板状部材 6 に 固定 さ れる。 なお、 こ の場合、 板 状部材 6 又はパイ プ部材 71 , 72 の う ち少な く と も一方を、 口 ゥ材が被着 さ れた ク ラ ッ ド材にて形成する 方が好ま し レヽ 0 One pipe member 71 of the pipe members 71, 72 is connected to the first joint surface 61 of the plate member 6 at the second joint surface 62 of the plate member 6, that is, a header pipe. 2a is fitted into the first through-hole 6a drilled on the side communicating with the outflow hole 9a and the outflow port 18 of the receiver main body 11, forming an outflow pipe portion. ing . The other pipe member 72 is drilled on the tip side of the plate member 6, that is, on the side communicating with the inflow hole 9b of the header pipe 2a and the inflow port 19 of the receiver main body 11. It is fitted in the second through hole 6b to form an inflow pipe portion. These pipe members 71 and 72 have a cylindrical cylindrical base 73 whose tip can be fitted into the outlet hole 9a or the inlet hole 9b provided in the header pipe 2a, and the cylindrical base 73. 73 is formed at the other end, the outer diameter portion is expanded outward, and at the same time, the enlarged diameter opening portion which comes into contact with the outflow port 18 or the inflow port 19 provided in the receiver main body 11. It is formed by 74 and. The pipe members 71, 72 formed in this way fit the cylindrical base 73 into the through holes 6a, 6b and expand into the tapered portions 6c formed in the through holes 6a, 6b. The diameter opening portion 74 is fixed to the plate-like member 6 by tightly connecting the diameter opening portion 74. In this case, it is preferable that at least one of the plate-like member 6 and the pipe members 71, 72 is formed of a clad material to which a mouth material is adhered. 0
こ の よ う に構成 さ れた コ ンデンサ本体 1 を組立て る に は、 ま ず、 所定寸法に 打ち抜かれた板状素材をプ レス加 ェにて、 上記第 1 及び第 2 の接合面 61, 62 と 、 2 つ の貫 通孔 6a, 6b、 及び、 透孔 65 を具備する 連結部材 60 を成 形す る。 In order to assemble the capacitor body 1 configured as described above, first, a plate material punched into a predetermined size is pressed. In this manner, a connecting member 60 having the first and second joint surfaces 61 and 62 and two through holes 6a and 6b and a through hole 65 is formed.
次に、 別途に製造さ れた流入用及び流 出用パイ プ部材 71, 72 を上記板状部材 6 の貫通孔 6 a, 6 b にそれぞれ嵌揷 す る と 共に、貫通孔 6 a , 6 b のテーパ部 6 c に流入用及び流 出用パイ プ部材 71, 72の拡径開 口 部 74を 力 し めて結合す る 。  Next, separately manufactured inflow and outflow pipe members 71, 72 are fitted into the through holes 6a, 6b of the plate-like member 6, respectively, and the through holes 6a, 6b are also inserted. The enlarged diameter openings 74 of the inflow and outflow pipe members 71, 72 are joined to the tapered portion 6c of b by force.
こ の状態で、 上記連結部材 60 の第 2 の接合面 62 を、 流入用及び流出用パイ プ部材 71, 72の拡径開 口 部 74がそ れぞれ受液器本体 11 の流出 口 18及び流入 口 19 に連通す る よ う に圧接する と 共に、受液器本体 11 と 第 2 の接合面 62 の側辺部をス ポ ッ ト 溶接 Wに よ っ て仮溶接す る。  In this state, the second joint surface 62 of the connecting member 60 is connected to the expanded opening 74 of the inflow and outflow pipe members 71 and 72, respectively, and the outlet 18 of the receiver body 11 is provided. And the side of the receiver main body 11 and the second joint surface 62 are temporarily welded by spot welding W while being pressed into contact with the inlet 19.
次 に、 第 1 の接合面 61 にヘ ッ ダーパイ プ 2 a の 中央部 よ り 下方側の側面 (接合面') を 当接する と 共に、 流出用 . 及び流入用パイ プ部材 71 , 72 を流出孔 9 a 及び流入孔 .9b に嵌合 し、 かつ、 ヘ ッ ダーパイ プ 2 a と 第 1 の接合面 61 の側辺部 と を ス ポ ッ ト 溶接 Wに よ っ て仮溶接する。  Next, the side surface (joining surface ') below the center of the header pipe 2a is brought into contact with the first joining surface 61, and the outflow pipe members 71 and 72 are discharged. The hole 9a and the inflow hole .9b are fitted, and the header pipe 2a and the side of the first joint surface 61 are temporarily welded by spot welding W.
次に、 ヘ ッ ダーパイ プ 2 a に熱交換フ ィ ン 4 、 熱交換管 3 と 他方のヘ ッ ダーパイ プ 2b を組み付けて治具(図示せ ず) にて 固定 して、 仮組みする 。  Next, the heat exchange fin 4, the heat exchange tube 3 and the other header pipe 2b are assembled to the header pipe 2a, fixed with a jig (not shown), and temporarily assembled.
上記の よ う に して仮組み さ れた コ ンデ ンサ本体 1 、 受 液器本体 11及び連結部材 60に フ ラ ッ ク ス を塗布 した後、 こ れ ら コ ンデ ンサ本体 1、受液器本体 11 及び連結部材 60 を図示 し ない炉内 に収容 し、 所定温度例えば 6 0 0 °Cの 温度で加熱 して、 コ ンデ ンサ本体 1、 受液器本体 11 及び 連結部材 60 を一体 口 ゥ付けする 。 After applying the flux to the capacitor body 1, the receiver body 11 and the connecting member 60 temporarily assembled as described above, the capacitor body 1, the receiver The liquid container main body 11 and the connecting member 60 are housed in a furnace (not shown), and heated at a predetermined temperature, for example, at a temperature of 600 ° C., so that the capacitor main body 1, the liquid receiver main body 11 and The connecting member 60 is integrally attached.
コ ンデ ンサ本体 1 に一体 口 ゥ付け さ れた受液器本体 11 内 に、 上記乾燥剤 44 を揷入 した後、 フ ィ ル タ 30 を有す る栓体 20 を挿入 して、受液器付き コ ンデンサ本体 1 の組 立てが終了す る 。  After the desiccant 44 is introduced into the receiver body 11 integrally attached to the capacitor body 1, the stopper 20 having the filter 30 is inserted into the receiver body 11. The assembly of the capacitor body 1 with fluid container is completed.
なお、 上記説明では、 連結部材 60 の第 2 の接合面 62 を受液器本体 11 の接合面に当接する と 共に t、ス ポ ッ ト 溶 接 Wに よ っ て仮溶接 し た後、第 1 の接合面 61 にヘ ッ ダー パイ プ 2 a の接合面 を 当接する と 共に、 パイ プ部材 71, 72 の先端を流出孔 9a 及び流入孔 9b に嵌合 し、 かつ、 ス ポ ッ ト溶接 Wに よ っ て仮溶接する場合について説明 したが、 これ ら 仮溶接 と パイ プ部材 71 , 72 の流出孔 9 a及び流入孔 9b への嵌合を同時に行っ て も よ い。 In the above description, the second joining surface 62 of the connecting member 60 is brought into contact with the joining surface of the liquid receiver main body 11 at the same time as t , and is temporarily welded by spot welding W. The joining surface of the header pipe 2a is brought into contact with the joining surface 61 of 1 and the tips of the pipe members 71 and 72 are fitted into the outflow hole 9a and the inflow hole 9b, and spot welding is performed. Although the description has been given of the case where the temporary welding is performed using W, the temporary welding and the fitting of the pipe members 71 and 72 to the outflow hole 9a and the inflow hole 9b may be performed simultaneously.
ま た、 上記説明では、 パイ プ部材 71, 72 を、 ヘ ッ ダー パイ プ 2 a に設け ら れた流出孔 9 a と 流入孔 9 b に嵌合す る 場合について説明 したが、 パイ プ部材 71 , 72 を、 受液器 本体 11 に設け ら れた流出 口 18 と 流入 口 19 に嵌合さ せ る よ う に して も よ レ、。 つま り 、 ヘ ッ ダーパイ プ 2a の流出孔 9 a 及び流入孔 9 b に、 ノ、。ィ プ部材 71, 72 が連通する よ う に、 ヘ ッ ダーパイ プ 2 a に第 2 の接合面 62 を 当接 し、 パ イ ブ部材 71 , 72 の先端を受液器本体 11 の流出 口 18 及び 流入 口 19 に嵌合する と 共に、 第 1 の接合面 61 を受液器 本体 11 の接合面に 当 接 し、 そ して、 両当接部 をそれぞれ 仮溶接すれば よ い。  Further, in the above description, a case has been described where the pipe members 71 and 72 are fitted into the outflow hole 9a and the inflow hole 9b provided in the header pipe 2a. Even if 71 and 72 are fitted to the outflow port 18 and the inflow port 19 provided in the receiver main body 11, respectively. That is, the outflow hole 9a and the inflow hole 9b of the header pipe 2a are not connected to each other. The second joint surface 62 is brought into contact with the header pipe 2 a so that the pipe members 71 and 72 communicate with each other, and the tips of the pipe members 71 and 72 are connected to the outlet 18 of the receiver main body 11. It is only necessary to fit the first joint surface 61 to the joint surface of the receiver main body 11 together with the inlet 19 and temporarily weld the two contact portions.
なお、 上記説明では、 1 枚の板状素材か ら 板状部材 6 を成形す る 場合について説明 したが、 1 枚の板状素材に 代 えて ロ ール状 に卷回 ざれた板状素材か ら 板状部材 を成 形 し て も よ い。 In the above description, the case where the plate-like member 6 is formed from one sheet-like material has been described. Alternatively, the plate-shaped member may be formed from a plate-shaped material wound in a roll shape.
上記の よ う に構成 さ れ る 実施例 2 の 受液器付 き熱交換 器に よ れば、 ヘ ッ ダーパイ プ 2 a 又 は受液器本体 11 の接 合 面 に 当 接 す る 断 面 円 弧 状 の 第 1 及 び 第 2 の 接 合 面 61, 62 を有す る 板状部材 6 と 、 こ の板状部材 6 の第 2 の 接合面 62 に穿設 さ れた貫通孔 6a, 6b に嵌合す る と 共 に 、 へ ッ ダ一パイ プ 2 a 及び受液器本体 11 に設 け ら れた 流 出 孔 9 a、 流出 口 18 及び流入孔 9 b、 流入 口 19 に嵌合可能な パイ プ部材 71, 72 と で構成 さ れ る 連結部材 60に てへ ッ ダ 一パイ プ 2 a と 受液器本体 11 を連結す る こ と に よ り 、 へ ッ ダーパイ プ 2a と 受液器本体 11 と の 距離が離れた場合 で も パィ プ部材 71, 72 の長 さ を変 え る こ と に よ り ヘ ッ ダ 一パイ プ 2 a と 受液器本体 11 を容易 に連結す る こ と が で き る 。 ま た 、 パイ プ部材 71, 72 を長 く し て も 、 パイ プの 内径は一定で あ る の で、 例 え ばパー リ ン グ加工 に よ る 場 合の抜 き 勾配が生 じ な い の で、 流路断面積の減少が な く 通路抵抗 を一定 に保つ こ と が で き る 。  According to the heat exchanger with a receiver of the second embodiment configured as described above, the cross section that comes into contact with the connection surface of the header pipe 2 a or the receiver main body 11. A plate-shaped member 6 having arc-shaped first and second joint surfaces 61 and 62; and a through-hole 6a formed in a second joint surface 62 of the plate-shaped member 6 6b, and into the header pipe 2a and the outlet 9a, the outlet 18 and the inlet 9b, and the inlet 19 provided in the receiver body 11. By connecting the header pipe 2a and the receiver main body 11 to the connecting member 60 composed of the pipe members 71 and 72 that can be combined with each other, the header pipe 2a and the receiving pipe main body 11 are connected to each other. Even if the distance from the receiver body 11 is large, the length of the pipe members 71 and 72 is changed, so that the header 1 pipe 2a and the receiver body 11 can be easily connected. To do Can be obtained. Even if the pipe members 71 and 72 are lengthened, the inner diameter of the pipe is constant, so that, for example, a draft angle due to pearling does not occur. Therefore, it is possible to keep the passage resistance constant without reducing the cross-sectional area of the passage.
ま た 、 板状部材 6 に嵌合す る パイ プ部材 71, 72 の端部 の 外径 部 を 外方 に 向 か っ て 拡径 テ ー パ 状 の 拡径開 口 部 74 に形成 し、 板状部材 6 の 貫通孔 6 a , 6 b に形成 さ れた テ ーノ、。部 6 c に カゝ し め て結合固 定す る こ と に よ り 、パイ プ部 材 71, 72 と 板状部材 6 と の接触面積が増大す る ので、 口 ゥ 付 け を確実にす る こ と が で き る 一方、 流路面積の拡大 が 図れ る の で、熱媒体の流速低減に よ る 受液器 10 内 での 気液分離の 向 上が 図れ る 。 〔実施例 2 の変形例〕 Further, the outer diameter portions at the ends of the pipe members 71, 72 to be fitted to the plate-shaped member 6 are formed outwardly in the diameter-expanded tapered opening portion 74, and are formed. Tenos formed in the through holes 6 a and 6 b of the plate-like member 6. By joining and fixing to the portion 6c, the contact area between the pipe members 71 and 72 and the plate-shaped member 6 is increased, so that the connection to the port is ensured. On the other hand, since the flow area can be increased, the gas-liquid separation in the receiver 10 can be improved by reducing the flow rate of the heat medium. (Modification of Embodiment 2)
図 9 は、 上記実施例 2 の連結部材の変形例を示す平面 図 (a)、 (a)の b — b 線に 沿 う 断面図 (b)及び拡大側面図 (c)、 図 1 0 は、 受液器本体に連結部材を仮溶接 した状態 を示す側面図、 図 1 1 は、 受液器本体 と 連結部材及びへ ッ ダ一パイ プを仮溶接 した状態を示す側面図で あ る 。  FIG. 9 is a plan view (a) showing a modification of the connecting member of the second embodiment, and a sectional view (b) and an enlarged side view (c) along line b—b in FIG. FIG. 11 is a side view showing a state where the connecting member is temporarily welded to the receiver body, and FIG. 11 is a side view showing a state where the receiver body, the connecting member and the header pipe are temporarily welded.
こ の変形例において は、 連結部材 6 OA と へ ッ ダ一パィ プ 2a 及び受液器本体 11 と の位置決め を容易 に行え る よ う に した場合であ る。 すなわち 、 図 9 に示す よ う に、 連 結部材 60 A を構成する板状部材 6 A の一部、例えば第 1 の 接合面 61 側端部に接合面 と 反対側に 向かっ て折曲 さ れ る 凸部、 例 えば係止凸片 67 を形成 し、 こ の係止凸片 67 を、 受液器本体 11 の側面に設 け ら れた凹部 68 に係合可 能に した場合である。 なお、 連結部材 6 OA のそ の他の部 分は、 上記実施例 2 の連結部材 60 と 同様であ る の で、 同 一部分に は同一符号を付 して説明 は省略する 。  In this modification, the positioning between the connecting member 6 OA and the header pipe 2 a and the liquid receiver main body 11 can be easily performed. That is, as shown in FIG. 9, a part of the plate-like member 6A constituting the connecting member 60A, for example, an end of the first joining surface 61 side is bent toward the side opposite to the joining surface. This is a case where a convex portion, for example, a locking convex piece 67 is formed, and this locking convex piece 67 can be engaged with a concave portion 68 provided on the side surface of the liquid receiver main body 11. The other parts of the connecting member 6OA are the same as those of the connecting member 60 of the second embodiment, and the same parts are denoted by the same reference numerals and description thereof will be omitted.
上記の よ う に形成 さ れる 連結部材 6 OA を用いてヘ ッ ダ 一パイ プ 2 a と 受液器本体 11 と を ロ ウ付けする には、 図 1 0 に示す よ う に、 連結部材 60A (板状部材 6A) に設け ら れた係止凸片 67 を、 受液器本体 11 に設け ら れた 凹部 68 に係合 さ せる と 共に、 第 2 の接合面 62 を受液器本体 11 の接合面 に 当接 した状態でス ポ ッ ト 溶接 Wに よ っ て 仮溶接する 。 そ して、 図 1 1 に示すよ う に、 第 1 の接合 面 61 をヘ ッ ダーパイ プ 2a の接合面を 当接する と 共に、 流出用及び流入用パイ プ部材 71 , 72を流出孔 9 a及び流入 孔 9b に嵌合 した状態で仮溶接 した後、 仮組み、 フ ラ ッ ク ス 塗布、 ロ ウ付け を行 う 。 To solder the header pipe 2a and the receiver main body 11 using the connecting member 6OA formed as described above, as shown in FIG. The locking projection 67 provided on the (plate-shaped member 6A) is engaged with the concave portion 68 provided on the liquid receiver main body 11, and the second joint surface 62 is brought into contact with the liquid receiver main body 11. Temporarily weld by spot welding W in contact with the joint surface of. Then, as shown in FIG. 11, the first joint surface 61 is brought into contact with the joint surface of the header pipe 2a, and the outflow and inflow pipe members 71, 72 are formed in the outflow holes 9a. Temporary welding after fitting to the inlet hole 9b Apply and apply solder.
こ の よ う に、 連結部材 6 OA (板状部材 6A) に設け ら れ た係止凸片 67 と 受液器本体 11 に設け ら れた凹部 68 と を 係合可能に形成する こ と に よ り 、ヘ ッ ダーパイ プ 2 a と 受 液器本体 11 の ロ ウ付け時の位置決め を確実にする こ と 力 S でき る 。  As described above, the engaging convex piece 67 provided on the connecting member 6 OA (plate-like member 6A) and the concave portion 68 provided on the liquid receiver main body 11 are formed so as to be able to engage with each other. Thus, the force S can be ensured to secure the positioning of the header pipe 2a and the receiver main body 11 when the row is mounted.
なお、 上記説明で は、 連結部材 6 OA (板状部材 6A) に 凸部で あ る係止凸片 67 を設け、 受液器本体 11 に凹部 68 を設け た場合について説明 したが、 逆に して も よい。  In the above description, the connection member 6 OA (plate-like member 6A) is provided with the locking protrusion 67 as a protrusion, and the receiver body 11 is provided with the recess 68. You may do it.
ま た、 上記説明では、 連結部材 60A (板状部材 6A) に 凸部で あ る係止凸片 67 を設け、 受液器本体 11 に凹部 68 を設け た場合について説明 したが、 連結部材 60A (板状 部材 6A) と ヘ ッ ダーノ、。ィ プ 2a と の間 において も 、 同様 に係合可能な凹部 と 凸部 を設け る こ と も 可能であ る 。  Further, in the above description, the case where the connecting member 60A (the plate-shaped member 6A) is provided with the locking convex piece 67 as a convex portion and the concave portion 68 is provided in the liquid receiver main body 11 has been described. (Plate member 6A) and headano. Similarly, it is possible to provide a concave portion and a convex portion which can be engaged with the tip 2a.
なお、 こ の変形例において、 そ の他の部分は、 上記実 施例 2 と 同 じであ る の で、 説明 は省略する 。  In this modification, the other parts are the same as those in the second embodiment, and therefore, description thereof will be omitted.
〔実施例 3 〕  (Example 3)
図 1 2 は、 本発明の実施例 3 に係 る 受液器付き熱交換 器を示す正面図、 図 1 3 は、 上記熱交換器の要部拡大断 面図、 図 1 4 は、 連結部材を示す平面図 (a)及び、 (a)の b - b 線に沿 う 断面図 (b)及び拡大側面図 (c)、 図 1 5 は、 連結部材を示す上面斜視図 ( a)及び、 底面斜視図 (b )であ る 。  FIG. 12 is a front view showing a heat exchanger with a liquid receiver according to Embodiment 3 of the present invention, FIG. 13 is an enlarged sectional view of a main part of the heat exchanger, and FIG. (A), a cross-sectional view (b) and an enlarged side view (c) along line bb of (a), and FIG. 15 are top perspective views (a) and (a) of a connecting member. It is a bottom perspective view (b).
こ の実施例 3 は、 連結部材 60B と ヘ ッ ダーパイ プ 2 a と 受液器本体 11 と を離 して ロ ウ付け結合す る よ う に し た場合であ る。 すなわ ち 、 図 1 2 及び図 1 3 に示す よ う に、 連結部材 60B を構成する 板状部材 6B に、 受液器本体 11 の接合面に 当接する 断面円弧状の第 2 ,第 3 の接合面 62, 63 と 、 ヘ ッ ダーパイ プ 2a の接合面に 当接す る 断面円 弧状の第 1 ,第 4 の接合面 61, 64 を形成 した場合であ る 。 In the third embodiment, the connecting member 60B, the header pipe 2a, and the receiver main body 11 are separated from each other so as to be joined by roving. That is, as shown in Figs. 12 and 13 In addition, the plate-shaped member 6B constituting the connecting member 60B is in contact with the joint surface of the receiver main body 11, the second and third joint surfaces 62, 63 having an arc-shaped cross section, and the joint surface of the header pipe 2a. This is the case where the first and fourth joint surfaces 61 and 64 having an arc-shaped cross section that come into contact with are formed.
ま た、 連結部材 60B (板状部材 6B) にお け る 第 2 の接 合面 62 と 第 1 の接合面 61 の 間、第 1 の接合面 61 と 第 3 の接合面 63 の間、 第 3 の接合面 63 と 第 4 の接合面 64 の間 に、そ れぞれの接合面を離隔する 連結段部 69 が形成 さ れてお り 、こ の連結段部 69 に は、図 1 4 に示す よ う に、 例 えば第 2 ,第 3 の接合面 62, 63 に対する 直角線に対 し て傾斜角度 Θ が設け ら れてい る 。 こ の場合、 板状部材 6B にお け る連結段部 69 を形成す る折曲箇所には、折曲加工 を容易 にす る た めのス リ ッ ト 66 が形成 さ れて いる (図 14 及び図 15 参照)。  Also, between the second joint surface 62 and the first joint surface 61 of the connecting member 60B (plate-like member 6B), between the first joint surface 61 and the third joint surface 63, A connecting step 69 is formed between the third joining surface 63 and the fourth joining surface 64 so as to separate each joining surface. As shown in the figure, for example, an inclination angle Θ is provided with respect to a line perpendicular to the second and third joint surfaces 62 and 63. In this case, a slit 66 for facilitating the bending process is formed at the bent portion forming the connecting step portion 69 in the plate-shaped member 6B (see FIG. 14 and Figure 15).
なお、 第 2 の接合面 62 は、 上記実施例 2 と 同様に形成 さ れてお り 、第 1 ,第 3 ,第 4 の接合面 61, 63, 64 はほぼ同 じ長 さ に形成 さ れて レ、 る。 ま た、 パイ プ部材 71, 72 は、 上記実施例 2 に比べて長 く 形成 さ れてい る。  The second bonding surface 62 is formed in the same manner as in the second embodiment, and the first, third, and fourth bonding surfaces 61, 63, and 64 are formed to have substantially the same length. T Further, the pipe members 71 and 72 are formed to be longer than in the second embodiment.
'ま た、 連結部材 60B (板状部材 6B ) におけ る ヘ ッ ダー パイ プ 2a に 当接する 部位、すなわち第 1 及び第 4 の接合 面 61, 64 に は、 図 1 4 〜図 1 8 に示す よ う に、 上記 コ ン デンサ本体 1 の熱交換管 3 と の干渉を回避する ため の複 数の切欠 き 部 8が形成 さ れてい る。こ れ ら切欠 き 部 8は、 板状部材 6 B の両側辺 に形成 さ れてお り 、 各切欠き 部 8 は、 熱交換管 3 の厚 さ よ り 若干大 き な幅を有す る 略 U字 状に形成 さ れている。 ま た、 連結部材 60B (板状部材 6B) に、 取付用 ブラ ケ ッ ト 81 がー体に形成 さ れてい る 。 例えば、 図 1 6 及ぴ図 1 7 に示すよ う に、 連結部材 60 B (板状部材 6 B ) にお け る 第 4 の接合面 64 に、 連結部材 60 B (板状部材 6 B ) に対 して垂直方向 に折曲 さ れ、略中間部位に取付孔 82 を穿設 した取付用ブラ ケ ッ ト 81 が折曲 に よ っ て一体に形成 さ れてい る 。 In addition, the portions of the connecting member 60B (the plate-shaped member 6B) that come into contact with the header pipe 2a, that is, the first and fourth joint surfaces 61 and 64 are shown in FIGS. 14 to 18. As shown, a plurality of notches 8 are formed to avoid interference with the heat exchange tube 3 of the capacitor body 1. These notches 8 are formed on both sides of the plate member 6B, and each notch 8 has a width slightly larger than the thickness of the heat exchange tube 3. It is formed in a substantially U-shape. In addition, a mounting bracket 81 is formed on the connecting member 60B (plate-like member 6B). For example, Remind as in FIG. 1 6及Pi Figure 1 7, coupling member 6 0 B to the bonding surface 64 of the (plate-like member 6 B) in contact only that fourth connecting member 60 B (plate-like member 6 B ), And a mounting bracket 81 having a mounting hole 82 formed substantially in the middle thereof is formed integrally by bending.
上記の よ う に形成 さ れ る連結部材 60B を用 いてへ ッ ダ 一パイ プ 2 a と 受液器本体 11 と を ロ ウ付けす る には、. ま ず、板状部材 6B にパイ プ部材 71 , 72 を嵌合 した連結部材 60B の第 2 の接合面 62 と 第 3 の接合面 63 を、 受液器本 体 11 の接合面に 当接する と 共に、ス ポ ッ ト 溶接 Wにて仮 溶接す る 。 そ して、 第 1 の接合面 61 と 第 4 の接合面 64 をヘ ッ ダーパイ プ 2a の接合面に 当接する と 共に、上記実 施例 2 と 同様に、パイ プ部材 71, 72 を流出孔 9 a 及び流入 孔 9b に嵌合 した状態で仮溶接 した後、 仮組み、 フ ラ ッ ク ス 塗布、 ロ ウ付け を行 う 。  To solder the header pipe 2a and the receiver main body 11 using the connecting member 60B formed as described above, first, pipe the pipe 2a to the plate member 6B. The second joint surface 62 and the third joint surface 63 of the connecting member 60B in which the members 71 and 72 are fitted are brought into contact with the joint surface of the receiver main body 11 and spot welding W is used. Temporarily weld. Then, the first joint surface 61 and the fourth joint surface 64 are brought into contact with the joint surface of the header pipe 2a, and the pipe members 71, 72 are formed through the outlet holes in the same manner as in the second embodiment. Temporary welding is performed after fitting to 9a and inflow hole 9b, then temporary assembly, flux application and roasting are performed.
こ の よ う に、 連結部材 60B (板状部材 6B) に、 受液器 本体 11 の接合面に 当 接する 2 個の接合面 (第 2 ,第 3 の 接合面 62, 63) と 、 ヘ ッ ダーパイ プ 2a の接合面に当接す る 2 個の接合面 (第 1 ,第 4 の接合面 61, 64) を形成す る こ と に よ り 、 ヘ ッ ダーパイ プ 2 a と 受液器本体 11 の位置 決め及び仮溶接を確実にする こ と ができ る と 共に、 ロ ウ 付け性の 向上を図 る こ と ができ る 。 ま た、 第 1 の接合面 61 と 第 2 の接合面 62 と 第 3 の接合面 63 と 第 4 の接合面 64 を離隔する傾斜角度 6 を有 した連結段部 69 を形成す る こ と に よ り 、 ヘ ッ ダーパ イ プ 2 a と 受液器本体 11 と を 離 し た状態で 口 ゥ 付 け結合す る こ と が で き の で、 熱容量 を 小 さ く す る こ と が で き 、 ロ ウ 付 け性の 向 上及び熱効率 の 向 上 を 図 る こ と が で き る と 共に 、 連結部材 60B の縦の 強度 を 高 め る こ と が で き る 。 As described above, the two joining surfaces (second and third joining surfaces 62 and 63) that are in contact with the joining surface of the liquid receiver main body 11 are attached to the connecting member 60B (the plate-shaped member 6B). By forming two joining surfaces (first and fourth joining surfaces 61, 64) that contact the joining surface of the dark pipe 2a, the header pipe 2a and the receiver main body are formed. In addition to ensuring the positioning and temporary welding of No. 11, it is also possible to improve the solderability. In addition, a connecting step 69 having an inclination angle 6 for separating the first joint surface 61, the second joint surface 62, the third joint surface 63, and the fourth joint surface 64 is formed. As a result, the header pipe 2a and the receiver main body 11 can be connected to each other while being separated from each other, so that the heat capacity can be reduced. As a result, it is possible to improve the rotatable property and the thermal efficiency, and it is also possible to increase the vertical strength of the connecting member 60B.
ま た、 受液器本体 11 と ヘ ッ ダーパイ プ 2a を 更 に離 し た配置 にす る 場合 も 、 ノ、。イ ブ部材 71, 72 を長 く す る こ と に よ っ て 受液器本体 11 と ヘ ッ ダーパイ プ 2 a の連結 を容 易 にす る こ と が で き る 。  Also, when the receiver main body 11 and the header pipe 2a are arranged further apart from each other, no. The connection between the liquid receiver main body 11 and the header pipe 2a can be facilitated by increasing the length of the eave members 71, 72.
こ の よ う に 、 第 1 、 第 2 、 第 3 及 び 第 4 の 接 合 面 61, 62, 63, 64 と パイ プ部材 71, 72 と に よ っ て 受液器本体 11 と ヘ ッ ダーパイ プ 2 a と を離 して連結す る 場合、 例 え ば押 出部材に よ る 方法の よ う に熱容量の増大 を伴 う こ と が な く 、 連結部材 60B の製作が可能 と な る 。  In this way, the receiver body 11 and the header pipe are formed by the first, second, third and fourth joint surfaces 61, 62, 63, 64 and the pipe members 71, 72. In the case where the connecting member 60B is connected apart from the step 2a, the connecting member 60B can be manufactured without increasing the heat capacity unlike the method using an extruding member, for example.
ま た 、 連結段部 69 に傾斜角 度 Θ を設 け る こ と に よ り 、 連結部材 60B の縦方向 、すな わ ちヘ ッ ダーパイ プ 2a の軸 方向 の強度 を保つ こ と が で き る と 共に 、 耐振動性の 向上 を 図 る こ と が で き る 。 更 に 、 連結段部 69 の折 曲加工 を容 易 にす る こ と が で き る 。  In addition, by providing the connecting step 69 with the inclination angle Θ, the strength of the connecting member 60B in the vertical direction, that is, the axial direction of the header pipe 2a can be maintained. At the same time, it is possible to improve the vibration resistance. Further, bending of the connecting step 69 can be facilitated.
ま た 、 板状部材 6 B の側辺部 に 、 コ ンデ ンサ本.体 1 の熱 交換管 3 と の干渉を 回避す る 部分に複数の切欠 き 部. 8 を 形成す る こ と に よ り 、ヘ ッ ダーパイ プ 2 a に対 して受液器 本体 11 の取付角 度 を拡大す る こ と が で き 、 例 え ば、 図 1 6 及び図 1 8 に示す よ う に 、 コ ンデンサ本体 1 に対 し て 受液器本体 11 を略直交状 に取付け る 場合 に おいて も 板 状部材 6Bの側辺 に設 け た切欠 き 部 8に よ っ て熱交換管 3 と の干渉 を 回避す る こ と が で き る 。 し た が っ て 、 コ ンデ ンサ本体 1 に対す る 受液器 1 0 の取付に バ リ エ ー シ ョ ン を も たせ る こ と が で き る と 共 に 、 省 ス ペ ー ス 化 を 図 る こ と が で き る 。 In addition, a plurality of cutouts 8 are formed in the side of the plate-shaped member 6B in a portion of the main body 1 that avoids interference with the heat exchange tube 3. Accordingly, the mounting angle of the liquid receiver main body 11 with respect to the header pipe 2a can be increased, for example, as shown in FIGS. 16 and 18. Even when the receiver main body 11 is mounted substantially orthogonally to the capacitor main body 1, the notch 8 provided on the side of the plate member 6B allows the heat exchange pipe 3 to be mounted. Can be avoided. Therefore, the mounting of the receiver 10 on the capacitor body 1 can be provided with a variation, and the space can be saved. Can be planned.
ま た、 上記の よ う に 、 コ ンデ ンサ本体 1 に対 し て受液 器本体 1 1 を略直交状に取 り 付 け る 場合 に 、ヘ ッ ダーパイ プ 2 a 内 に ぉレヽ て 、 ヘ ッ ダーパイ プ 2 a に設 け ら'れた ス リ ッ ト S を介 し て ヘ ッ ダーノ、。ィ プ 2 a 内 に挿入 さ れた熱交 換管 3 の端部 と 、 パイ プ部材 7 1 , 7 2 と が干渉す る 虞が あ る 。 その た め 、 図 1 9 に示す よ う に、 ヘ ッ ダーノ、0ィ プ 2 a に設 け ら れ る 流 出孔 9 a 及び流入孔 9 b の位置 を 、 ヘ ッ ダ 一パイ プ 2 a の 中心位置 C よ り 外側、す な わ ち コ ンデ ンサ 本体 1 の外側 に偏心 さ せ る 。 Also, as described above, when the receiver main body 11 is attached to the capacitor main body 1 in a substantially orthogonal shape, the liquid receiver main body 11 is inserted into the header pipe 2a, Headano, via the slit S, set in the header pipe 2a. There is a possibility that the end of the heat exchange tube 3 inserted into the pipe 2a may interfere with the pipe members 71 and 72. Because was that, Remind as in FIG. 1 9, f Tsu Dano, 0 I-flop 2 a to set only et Re that flow Deana 9 a and the position of the inlet holes 9 b, f header one pipes 2 a Outside of the center position C of the capacitor body 1, that is, outside the capacitor body 1.
こ の よ う に 、 ヘ ッ ダーパイ プ 2 a に設 け ら れ る 流 出孔 9 a 及び流入孔 9 b を 、 こ のヘ ッ ダーパイ プ 2 a の 中 心位置 C よ り 外側 に偏心 さ せて形成す る こ と に よ り 、 ヘ ッ ダー パイ プ 2 a内 の 熱交換管 3 端部 と パイ プ部材 7 1 , 7 2が干渉 す る の を 回避す る こ と が で き る の で、 ヘ ッ ダーパイ プ 2 a に対する 受液器本体 1 1 の 取付角 度 を 更 に拡大す る こ と 力 S で き 、 省 ス ペ ー ス 化 を 図 る こ と が で き る 。  In this way, the outflow hole 9a and the inflow hole 9b provided in the header pipe 2a are eccentric to the outside from the center position C of the header pipe 2a. By forming the pipes, it is possible to avoid interference between the ends of the heat exchange tubes 3 in the header pipe 2a and the pipe members 71, 72. Thus, the mounting angle of the liquid receiver main body 11 with respect to the header pipe 2a can be further increased, and the force S can be increased, so that space can be saved.
なお、 上記説明 で は、 受液器本体 1 1 に接合す る 2 個の 接合面 6 2, 6 3 と 、ヘ ッ ダーパイ プ 2 a に接合す る 2 個 の接 合面 6 1 , 6 4 を設 け た場合に つ いて説明 し た が、 接合面 を 更 に多 く 設 け る こ と も 可能で あ る 。  In the above description, the two joining surfaces 62, 63 joined to the receiver main body 11 and the two joining surfaces 61, 64 joined to the header pipe 2a are described. Although the description has been given of the case where the joint is provided, it is also possible to provide more joint surfaces.
なお、 上記実施例 3 に お い て、 そ の他の部分は、 上記 実施例 2 と 同 じで あ る の で、 説明 は省略す る 。 なお、 上記実施例 3 では、 連結部材 60B (板状部材 6 B ) に取付用 ブ ラ ケ ッ ト 81 を一体に形成す る場合について 説 明 し た が、 実施例 2 やそ の 変形例 に お け る 連結部材 60, 60A (板状部材 6, 6A) に も 同様に取付用 ブラ ケ ッ ト 81 を一体に形成する こ と も 可能であ る。 In the third embodiment, the other parts are the same as those in the second embodiment, and a description thereof will not be repeated. In the third embodiment, the case where the mounting bracket 81 is formed integrally with the connecting member 60B (plate-like member 6B) has been described. However, the second embodiment and its modifications are described in the second embodiment and its modifications. Similarly, the mounting bracket 81 can be integrally formed on the connecting members 60 and 60A (plate members 6 and 6A).
〔実施例 4 〕  (Example 4)
図 2 0 は、 本発明 の実施例 4 に係 る 受液器付き熱交換 器を示す正面図 (a)及び一部平面図 (b)、 図 2 1 は、 上記 熱交換器のヘ ッ ダーパイ プ と 受液器及びコ ネ ク タ と の 口 ゥ付け部 を示す斜視図、 図 2 2 は、 上記熱交換器のへ ッ ダーパイ プ と 受液器 と の 口 ゥ付け部を示す断面図であ る 。  FIG. 20 is a front view (a) and a partial plan view (b) showing a heat exchanger with a liquid receiver according to Embodiment 4 of the present invention, and FIG. 21 is a header pipe of the heat exchanger. FIG. 22 is a perspective view showing a connection portion between a heat pipe and a receiver and a connector. FIG. 22 is a cross-sectional view showing a connection portion between a header pipe and a receiver of the heat exchanger. is there .
上記熱交換器であ る 凝縮器 ( コ ンデンサ) は、 図 2 0 に示す よ う に、 それぞれがアル ミ ニ ゥ ム製の一対のへ ッ ダーパイ プ 2 a , 2 b と 、 こ れ ら のヘ ッ ダーノヽ。ィ プ 2 a , 2 b 間 に架設 さ れる 複数の熱交換管 3 と 、 各熱交換管 3 の間 に 介設 さ れる と 共に、 一体に接合 さ れる 熱交換用 フ ィ ン例 え ば コ ルゲー ト フ ィ ン 4 と を具備す る 熱交換器本体 1 (以下に、 コ ン デ ンサ本体 1 と い う ) と 、 アル ミ ニ ウ ム 製の受液器本体 11 を具備す る 受液器 10 と で主に構成 さ れてい る 。 こ の場合、 コ ンデンサ本体 1 と 受液器本体 11 と はアル ミ ニ ウ ム製の連結部材 60 を介 して一体 ロ ウ付 け さ れて い る 。 ま た、 アル ミ ニ ウ ム製の コ ネ ク タ 7 が連 結部材 60 を介 して受液器本体に 口 ゥ付け さ れている。  As shown in Fig. 20, the condenser (condenser), which is the heat exchanger, has a pair of aluminum header pipes 2a and 2b, each of which is made of aluminum. Headano. A plurality of heat exchange tubes 3 installed between the pipes 2a and 2b, and heat exchange fins interposed between the heat exchange tubes 3 and integrally joined, for example, A heat exchanger body 1 (hereinafter, referred to as a capacitor body 1) having a lugate fin 4 and a liquid receiver body 11 having an aluminum receiver body 11. It is mainly composed of a vessel 10 and. In this case, the capacitor main body 1 and the liquid receiver main body 11 are integrally rotatable via a connecting member 60 made of aluminum. Further, a connector 7 made of aluminum is connected to the liquid receiver main body via a connecting member 60.
上記ヘ ッ ダーパイ プ 2 a, 2b は、 例え ばアル ミ ニ ウ ム製 の押出形材にて略円筒状に形成 さ れてお り 、 その上下端 部にはキ ャ ッ プ部材 5 が被着固定 さ れてレ、 る 。 また、 一 方のヘ ッ ダーノ ィ プ 2 a (図 20 において左側) の例 え ば 外方側上端付近には熱媒体の流入 口 21 が設け られて お り 、 他方のヘ ッ ダーノ ィ プ 2 b (図 20 において右側) の 外方側下端付近には、 先端部 22 a が コ ネ ク タ 7 に接続 さ れ る 熱媒体流出用配管 22 が接続 さ れて い る 。 更に、 へ ッ ダ一パイ プ 2b の側面には、 図 2 2 に示す よ う に、 上記受 液器 10 と 連通す る た めに、 熱媒体の流出孔 9 a 及び流入 孔 9b が穿設 さ れてお り 、 こ れ ら の流出孔 9a 及び流入孔 9b と 連通す る よ う に して、 連結部材 60 を介 して受液器 10 がヘ ッ ダーパイ プ 2b に一体的に 口 ゥ付 さ れてい る 。 The header pipes 2a and 2b are formed in a substantially cylindrical shape by, for example, an extruded aluminum material, and a cap member 5 is covered on upper and lower ends thereof. The clothes are fixed. Also one In the example of one of the headers 2a (the left side in FIG. 20), an inlet 21 for the heat medium is provided near the upper end on the outer side, and the other header 2b (see FIG. 20). In the vicinity of the lower end on the outside (on the right side in FIG. 20), a heat medium outlet pipe 22 having a tip 22 a connected to the connector 7 is connected. Further, as shown in FIG. 22, an outlet 9a and an inlet 9b for the heat medium are formed in the side of the header pipe 2b so as to communicate with the liquid receiver 10 as shown in FIG. The liquid receiver 10 is integrally connected to the header pipe 2b via the connecting member 60 so as to communicate with the outlet 9a and the inlet 9b. It is attached.
なお、 ヘ ッ ダーパイ プ 2 b に は、 ヘ ッ ダーノヽ0ィ プ 2 b の 上部域 と 流出孔 9 a 域 と を区切 る仕切板 9 c と 、 流出孔 9a 域 と 流入孔 9b 域 と を区切 る 仕切板 9d と 、流入孔 9b 域 と ヘ ッ ダーパイ プ 2b の下部域を 区切 る仕切板 9 e が設 け ら れてい る 。 ま た、 ヘ ッ ダーパイ プ 2 a の上端付近には、 流 入 口 21 か ら 流入 した熱媒体をヘ ッ ダーパイ プ 2b 側へ流 出する た め の仕切板 9 f が設 け ら れ、 ヘ ッ ダーパイ プ 2 b の仕切板 9 d と 同一高 さ位置に は仕切板 9 g が設け ら れて い る 。 なお、 こ の場合、 仕切板 9d 及び仕切板 9g の下方 側の熱交換管 3 に よ っ てサブク ール部 1 A が形成 さ れて い る 。 Note that the f Tsu Dapai flop 2 b, and f Tsu Danoヽ0 I-flop 2 b upper region and an outlet hole 9 a zone and the separated Ru partition plate 9 c of the outflow hole 9a region and inflow hole 9b zone A partition plate 9d for separating and a partition plate 9e for separating an inflow hole 9b area and a lower area of the header pipe 2b are provided. Near the upper end of the header pipe 2a, there is provided a partition plate 9f for allowing the heat medium flowing from the inlet 21 to flow out to the header pipe 2b side. A partition plate 9g is provided at the same height position as the partition plate 9d of the rudder pipe 2b. In this case, the subcooled portion 1A is formed by the heat exchange pipe 3 below the partition plate 9d and the partition plate 9g.
ま た、 熱交換管 3 は、 図 2 0 に示す よ う に、 アル ミ - ゥ ム製の押出形材にて例えば偏平な板状に形成 されてお り 、 その 内部には長手方向 に 向かっ て貫通す る複数に 区 画 さ れた熱媒体の流路 (図示せず) が形成 さ れてい る 。 こ の よ う に形成 さ れる熱交換管 3 の両端部は、 両ヘ ッ ダ 一パイ プ 2 a , 2 b 側面の対向する側に、 適宜間隔をおいて 互いに平行に配列 さ れる複数のス リ ッ ト ('図示せず) 内 に揷入 さ れ、 ロ ウ付けに よ っ て 固着 さ れて レ、 る 。 Further, as shown in FIG. 20, the heat exchange tube 3 is formed of an extruded member made of aluminum, for example, in a flat plate shape. A plurality of flow paths (not shown) for the heat medium are formed so as to penetrate therethrough. Both ends of the heat exchange tube 3 formed in this way are connected to both headers. One pipe 2a, 2b is inserted into a plurality of slits ('not shown) arranged parallel to each other at appropriate intervals on the opposing sides of It is fixed.
熱交換用 フ ィ ン、 すなわ ち コ ノレゲー ト フ ィ ン 4 は、 図 2 0 に示す よ う に、 アル ミ ニ ウ ム製の板材を屈 曲する こ と に よ り 連続波形状に形成 さ れてお り 、 各熱交換管 3 の 間 に介設 さ れて ロ ウ付 さ れてい る 。 こ の場合、 最上段及 び最下段 に配設 さ れた熱交換管 3 の外方側に も コ ルゲー ト フ ィ ン 4 が 口 ゥ付接合 さ れて お り 、 こ れ ら の 両 コ ルゲ 一 ト フ イ ン 4 を保護する た め に、 両 コ ルゲー ト フ ィ ン 4 の更に外方側 に はサイ ドブ レー ト 6 が 口 ゥ付接合さ れて い る。  As shown in Fig. 20, the heat exchange fin, that is, the conorelating fin 4, is formed into a continuous wave shape by bending an aluminum plate material. It is interposed between the heat exchange tubes 3 and is attached with a row. In this case, the corrugated fins 4 are also joined to the outer sides of the heat exchange tubes 3 provided at the uppermost and lowermost stages by means of a mouth. In order to protect the lug fin 4, a side plate 6 is joined to the outer side of both collgate fins 4 by mouth.
上記受液器 1 0 は、 例え ば、 アル ミ ニ ウ ム製のプ レ ス 成 形に よ り 実施例 1 の場合 と 同様に略段付円筒状に形成 さ れた受液器本体 1 1 と 、 こ の受液器本体 1 1 の下側開 口 部 1 1 a か ら挿入 さ れ、 こ の下側開 口 部 1 1 a を 閉塞する栓体 2 0 と 、 こ の栓体 2 0 の受液器本体 1 1 内方に位置する 先端 面 2 6 に取 り 付け ら れ、 受液器本体 1 1 内 に供給 さ れる 熱 媒体中 の不純物 を捕捉す る フ ィ ルタ 3 0 と を具備 して な る 。 こ の場合、 受液器本体 1 1 の平行内周面 (内周面) l l g に は、 栓体 2 0 の基端面 2 7 に対応する位置に、 環状の周 溝 5 0 を設け、 こ の周溝 5 0 に は、 栓体 2 0 を抜け止 めす る た めの止 め輪 4 2 が設け ら れてい る。  The receiver 10 is, for example, a receiver body 11 formed in a substantially stepped cylindrical shape in the same manner as in the first embodiment by press forming of aluminum. And a plug 20 which is inserted from the lower opening 11a of the receiver main body 11 to close the lower opening 11a, and a plug 20 which closes the lower opening 11a. The filter 30 is attached to the distal end surface 26 located inside the receiver body 11 and captures impurities in the heat medium supplied into the receiver body 11. I have it. In this case, an annular peripheral groove 50 is provided on the parallel inner peripheral surface (inner peripheral surface) llg of the receiver main body 11 at a position corresponding to the base end surface 27 of the plug 20. The peripheral groove 50 is provided with a retaining ring 42 for retaining the plug 20.
上記受液器 1 0 の一構成要素であ る 受液器本体 1 1 は、 図 2 2 に示す よ う に、 ヘ ッ ダーパイ プ 2 b の流出孔 9 a に 連通する 位置 に、 流出 口 1 8 が形成 さ れてい る と 共に、 流 入孔 9 b に一致す る 位置 に 、流入 口 19が形成 さ れて い る 。 流 出 孔 9 a と 流出 口 18 は、ヘ ッ ダーノ、。ィ プ 2 b 内 に お け る 仕切板 9 d の 上側 と 、 受液器本体 11 内 にお け る フ ィ ル タ 30 の入 口 側 と を連通す る よ う に な つ て い る 。 一方、 流 入孔 9b と 流入 口 19 は、ヘ ッ ダーノ ィ プ 2b 内 に お け る 仕 切板 9 d の 下側 と 、 受液器本体 11 内 に お け る フ ィ ル タ 30 の 出 口 側 と を連通す る よ う に な っ てレヽ る 。 As shown in FIG. 22, the liquid receiver main body 11, which is a component of the liquid receiver 10, has an outlet 1 at a position communicating with the outlet 9 a of the header pipe 2 b. 8 is formed and the flow An inlet 19 is formed at a position corresponding to the inlet 9b. The outlet 9a and the outlet 18 are headano. The upper side of the partition plate 9d in the pipe 2b and the inlet side of the filter 30 in the receiver main body 11 communicate with each other. On the other hand, the inlet 9b and the inlet 19 are connected to the lower side of the partition plate 9d in the header 2b and the outlet of the filter 30 in the receiver body 11. It communicates with the mouth.
ま た 、 受液器本体 11 の 上側 開 口 部 11 b は、 キ ャ ッ プ部 材 15 に よ っ て 閉塞 さ れて い る 。 こ の キ ャ ッ プ部材 15 は、 ァノレ ミ ニ ゥ ム に よ っ て形成 さ れた も の で あ り 、 例 え ば 口 ゥ 付 け に よ っ て受液器本体 11 に 固 定 さ れて い る 。そ し て 、 受液器本体 11 の 内周 面 は、 断面が 円 形状の基準内 周 面 l ie 及び拡径内周面 llh に よ っ て形成 さ れて い る 。 基準 内 周 面 l ie は、 乾燥剤 44 を収容す る 部分 と 、 .フ ィ ルタ 30 を 収容す る 部分 と 、 栓体 20 の O リ ン グ シールをす る 部分 と に対応 し てい る 。  The upper opening 11 b of the receiver main body 11 is closed by a cap member 15. The cap member 15 is formed by an anore miniature, and is fixed to the receiver main body 11 by, for example, attaching a mouth. ing . Further, the inner peripheral surface of the liquid receiver main body 11 is formed by a reference inner peripheral surface lie and an enlarged inner peripheral surface llh having a circular cross section. The reference inner peripheral surface corresponds to a portion for storing the desiccant 44, a portion for storing the filter 30, and a portion for sealing the O-ring of the plug 20.
基準内 周 面 l lh は、 図 2 2 に示す よ う に、 も と も と 基 準内周 面 l ie で あ っ た部分 を ス ビニ ン グ加工な どの塑性 加工 に よ り 拡径 した も の で あ り 、 平行内周 面 l lg と テ ー パ 内周 面 l lf と に よ っ て形成 さ れてい る 。基準内周 面 l ie と テ ーパ 内周 面 llf、 及びテ ーパ 内周 面 l lf と 平行内周 面 11 g は、 滑 ら かな 曲 面 を介 して連続的 に形成 さ れて い る 。  As shown in Fig. 22, the reference inner peripheral surface l lh was obtained by enlarging the part that originally was the reference inner peripheral surface l ie by plastic working such as subbing. It is formed by a parallel inner peripheral surface l lg and a taper inner peripheral surface l lf. The reference inner peripheral surface l ie and the taper inner peripheral surface llf, and the taper inner peripheral surface l lf and the parallel inner peripheral surface 11 g are continuously formed through a smooth curved surface. .
栓体 20 は、 図 2 2 に示す よ う に 、 ア ル ミ ニ ウ ム 等 の 金 属 に よ っ て 断面 円形状 に形成 さ れた も の で あ っ て、 基準 内周 面 11 e に嵌合す る 先端部が 基準径部 21 に な っ て お り 、 こ の基準径部 21 の 基端側の部分が他の実施例 同様拡径 部 に な っ て い る 。 基準径部 21 の先端部側 に は、 第 1 の シ 一ル部材で あ る 〇 リ ン グ 41 を取 り 付け る た め の O リ ン グ溝 23 が形成 さ れ、 ま た 、 こ の O リ ン グ溝 23 よ り 基端 部側 に は 、 第 2 の シ ー ル部材で あ る シールノ ッ キ ン 43 を 取 り 付 け る た め の シ ー ルパ ッ キ ン溝 24 が形成 さ れて い る 。 上記拡径部 は、 平行内周 面 11 g に嵌合す る よ う に 形成 さ れて い る と 共 に 、 軸方向 の長 さ が 平行内周 面 l lg よ り やや短 く 形成 さ れて い る 。 As shown in FIG. 22, the plug 20 is formed of a metal such as aluminum or the like in a circular cross section, and is formed on the reference inner peripheral surface 11 e. The fitting tip is the reference diameter part 21, The base end portion of the reference diameter portion 21 is an enlarged diameter portion as in the other embodiments. An O-ring groove 23 for mounting a first sealing member 〇 ring 41 is formed on the distal end side of the reference diameter portion 21. On the base end side of the O-ring groove 23, there is formed a seal packing groove 24 for mounting a seal knockin 43 which is a second seal member. It is. The enlarged diameter portion is formed so as to be fitted to the parallel inner peripheral surface 11g, and has an axial length slightly shorter than the parallel inner peripheral surface l lg. ing .
止 め輪 42 は、 略 C 字状 に形成 さ れ、 そ の 開 口 側端部 を 互レ、 に近づ け る 方向 に治具で変形 さ せ る こ と に よ っ て 弾 性的 に縮径す る よ う に な つ て お り 、 こ の縮径 し た状態で 平行内周 面 l lg 内 に挿入す る こ と に よ っ て 、周溝 50 に容 易 に嵌合す る こ と が 可能 に な っ て い る 。  The retaining ring 42 is formed in a substantially C-shape, and its opening side ends are elastically deformed by a jig in a direction approaching each other. The diameter is reduced, and the reduced diameter is inserted into the parallel inner peripheral surface l lg to easily fit into the circumferential groove 50. This is now possible.
なお、 栓体 20 は、 図 2 2 に示す よ う に、 基端面 27 か ら 先端側 の所定位置 ま で の部分が 円 筒部 20a に な っ て お り 、 こ の 円 筒部 20a よ り 先端側の部分が 円 柱部 20b に な つ てい る 。 上述 した O リ ン グ溝 23 と シー ルパ ッ キ ン溝 24 は基準径部 21 に形成 さ れて い る 。 ま た 、 円 筒部 20a 内 に は、 円 柱部 20b の 軸心位置か ら 基端側 に突 出す る 突 起 20c が設 け ら れて レ、 る 。 こ の突起. 20c は、 基端面 27 力 ら 突出 し な い よ う な 高 さ に形成 さ れて い る 。 ま た 、 栓 体 20 に は、 そ の先端面 26 の軸心位置 に 、 軸方向 に延び る 所定の深 さ の 凹部 26a 力《形成 さ れて レ、 る 。 こ の 凹部 26 a . は、 断面 が 円 形状 に形成 さ れて い る 。  As shown in Fig. 22, the plug 20 has a cylindrical portion 20a from the base end surface 27 to a predetermined position on the distal end side, and the cylindrical portion 20a has a cylindrical shape. The portion on the tip side is a cylindrical portion 20b. The aforementioned O-ring groove 23 and seal packing groove 24 are formed in the reference diameter portion 21. In the cylindrical portion 20a, there is provided a protrusion 20c that protrudes from the axial center position of the cylindrical portion 20b to the base end side. The projection 20c is formed at a height such that it does not protrude from the base end surface 27. Further, the plug 20 is formed with a recess 26a having a predetermined depth extending in the axial direction at the axial position of the distal end surface 26 thereof. The recess 26 a has a circular cross section.
フ イ ノレ タ 30 は、 図 2 2 に示す よ う に 、 円 筒状 に形成 さ れた周壁部 30a 及びこ の周壁部 30a の一方の開 口 端を 閉 塞する 底壁部 30b を有 し、こ の底壁部 30b の底面 33 を栓 体 20 の 先 端面 26 に 当接す る よ う に して取 り 付け ら れ る よ う に な つ てお り 、 底壁部 30 b の底面 33 に は上記凹部 26a に嵌合す る 凸部 33a が設け ら れてレ、 る 。 すなわ ち 、 フ イ ノレ タ 30 は、合成樹脂 と し て の例え ばナ イ ロ ンに よ つ て一体に形成 さ れた フ ィ ル タ 本体 31 と 、同 じ く ナ イ ロ ン で網 目 状に形成 さ れた濾過膜 32 と を備えた も の で あ る 。 フ ィ ル タ 本体 31 は、円筒状に形成 された周壁部 30a を有 し、 こ の周壁部 30a の下側 に底壁部 30b が形成 さ れて レ、 る。 周壁部 30 a の上側は、 その ま ま開 口 さ れてお り 、 同 上側の 開 口 端外周 に は、 鍔部 30 c を介 して 円筒状の シー ル部 30d が形成 さ れてい る 。 周壁部 30a に は、 周方向 に 4 等分す る位置に窓 30 eが形成 さ れてい る 。各窓 30 eは、 側面視で四角形状に形成 さ れてお り 、 各窓 30 e の間が周 壁部 30 a におけ る 支柱 30 f .に な っ てい る 。 ま た、'底壁部 30b に は、 その底面 33 の軸心位置に断面が 円形状の凸部 33a が形成 さ れてお り 、 上記凹部 26a に嵌合する よ う に な っ て レヽ る 。 As shown in FIG. 22, the finalizer 30 is formed in a cylindrical shape. A closed wall 30a and a bottom wall 30b for closing one open end of the peripheral wall 30a, and a bottom surface 33 of the bottom wall 30b is brought into contact with a front end surface 26 of the plug 20. The bottom 33 of the bottom wall 30b is provided with a convex portion 33a that fits into the concave portion 26a. . That is, the filter 30 is composed of a filter body 31 integrally formed of nylon, for example, as a synthetic resin, and a nylon mesh in the same manner. And a filter membrane 32 formed in the shape of eyes. The filter body 31 has a peripheral wall portion 30a formed in a cylindrical shape, and a bottom wall portion 30b is formed below the peripheral wall portion 30a. The upper side of the peripheral wall portion 30a is opened as it is, and a cylindrical seal portion 30d is formed around the opening end of the upper side via a flange portion 30c. . A window 30e is formed in the peripheral wall portion 30a at a position that divides it into four equal parts in the circumferential direction. Each of the windows 30 e is formed in a square shape in a side view, and a space between each of the windows 30 e is a support 30 f in the peripheral wall portion 30 a. The bottom wall portion 30b is provided with a convex portion 33a having a circular cross section at the axial center position of the bottom surface 33, and is fitted into the concave portion 26a. .
鍔部 30 c は、 薄 く 形成 さ れてお り 、 シ ー ル部 30 d にお け る 軸方向の ほぼ中央の位置に接続さ れてい る 。 シール 部 30 d は、 その外径が基準内周 面 11 e に対 して しま り ば め を構成する 程度に、 同基準内周面 l ie の径 よ り わずか に大 き く 形成 さ れてい る 。 すなわち、 シール部 30 d は、 基準内周 面 11 e か ら の圧縮力 を受けて、 鍔部 30c と 共に 弾性的にわずかに変形 し、 基準内周面 11 e 内周面に密着 す る よ う に な っ て レヽ る 。 The flange portion 30c is formed to be thin, and is connected to a substantially central position in the axial direction of the seal portion 30d. The seal portion 30d is formed to be slightly larger than the diameter of the reference inner peripheral surface l ie so that its outer diameter forms a fit with respect to the reference inner peripheral surface 11e. . That is, the seal portion 30 d receives the compressive force from the reference inner peripheral surface 11 e, and is slightly elastically deformed together with the flange portion 30 c, and closely adheres to the reference inner peripheral surface 11 e. I'm going to read it.
濾過膜 32 は、例 え ばナイ 口 ン の 糸 で網状 に形成 さ れて お り 、 フ ィ ル タ 本体 31 の成形時に フ ィ ル タ 本体 31 に一 体的 に 固 定 さ れ る よ う に な っ て い る 。 た だ し、 こ の濾過 膜 32 は、 フ ィ ル タ 本体 31 に複数の孔 を網 目 状 に成形す る こ と に よ っ て 、同 フ ィ ル タ 本体 31 と 完全に一体の も の で構成 して も よ い。 ま た 、 フ ィ ル タ 本体 30 と 栓体 20 を ナイ 口 ン等 の合成樹脂で一体成形 して も よ い。  The filter membrane 32 is formed in a net shape with, for example, a thread of a nap, and is fixed integrally to the filter main body 31 when the filter main body 31 is formed. It has become . However, this filtration membrane 32 is completely integrated with the filter body 31 by forming a plurality of holes in the filter body 31 in a mesh form. It may be composed of Further, the filter body 30 and the plug 20 may be integrally molded with a synthetic resin such as a nylon.
一方、 上記連結部材 60 は、 図 2 1 〜 図 2 4 に示す よ う に 、 アル ミ ニ ウ ム製の ク ラ ッ ド材 を所定寸法に 打ち 抜い た板状素材 を プ レ ス 力 Bェ に よ っ て形成 さ れて い る 。 こ の 連結部材 60 は、 ヘ ッ ダーパイ プ 2b の接合面 に 当接す る 断面 円 弧状 (ヘ ッ ダーパイ プ 2 b の 曲 率 に相似する 円 弧 状) の第 1 の接合面 61 と 、 受液器本体 11 の接合面 に 当 接す る 断面 円 弧状(受液器本体 11 の 曲 率に相似す る 円 弧 状) の第 2 の接合面 62 と 、 こ の第 2 の接合面 62 の裏面 側 に形成 さ れて後述す る コ ネ ク タ 7 の接合面 に 当接す _る 第 3 の接合面 63 と 、 ヘ ッ ダーパイ プ 2 b 及び受液器本体 On the other hand, as shown in FIG. 21 to FIG. 24, the connecting member 60 is made of a plate material obtained by punching an aluminum clad material into a predetermined size, as shown in FIGS. It is formed by The connecting member 60 has a first joint surface 61 having an arc-shaped cross section (an arc shape similar to the curvature of the header pipe 2b) in contact with the joint surface of the header pipe 2b, and a receiving member. An arc-shaped (arc-like shape similar to the curvature of the receiver body 11) second joining surface 62 in contact with the joining surface of the liquid container main body 11, and the second joining surface 62. A third joint surface 63 formed on the back surface side and abutting against a joint surface of a connector 7 described later, the header pipe 2b, and the receiver main body
11 に設 け ら れた熱媒体の流入用 又及び流 出用 の連通 口 、 例 え ば流 出 孔 9a、 流入孔 9b に嵌合可能 な冷媒流通 部 64a, 64b を有 し、 受液器本体 11 の接合面 に 当 接する 断面 円 弧状 (受液器本体 11 の 曲 率に相似す る 円 弧状) の 第 4 の接合面 64 と で形成 さ れて い る 。 11 has a communication port for inflow and outflow of the heat medium provided in 11, for example, refrigerant circulation portions 64a and 64b that can be fitted to the outflow hole 9a and the inflow hole 9b. It is formed by a fourth joint surface 64 having an arc-shaped cross section (an arc shape similar to the curvature of the liquid receiver main body 11) in contact with the joint surface of the main body 11.
こ の場合、 第 1 の接合面 61 と 第 2 の接合面 62 と は、 第 1 の接合面 61 と 第 2 の接合面 62 と の境 目 に設 け ら れ た切欠 き 66 を境に し て反対方向 に屈 曲 し て設 け ら れて い る 。 ま た 、 第 1 の接合面 61 と 第 4 の接合面 64 と は、 第 1 の接合面 61 と 第 4 の接合面 64 と の境 目 に設 け ら れ た切欠 き 66 を境に し て反対方向 に屈 曲 し て設 け ら れて レヽ る 。 In this case, the first joint surface 61 and the second joint surface 62 are bounded by a notch 66 provided at the boundary between the first joint surface 61 and the second joint surface 62. Bend in the opposite direction Yes. Also, the first joint surface 61 and the fourth joint surface 64 are separated by a notch 66 provided at the boundary between the first joint surface 61 and the fourth joint surface 64. It is bent in the opposite direction and installed.
ま た、 連結部材 60 に お け る 第 2 の接合面 62 と 第 1 の 接合面 61 の 間、第 1 の接合面 61 と 第 4 の接合面 64 と の 間 に、そ れぞれの接合面 を離隔す る 連結段部 65 が形成 さ れてお り 、 こ の連結段部 65 に は、 例 え ば第 2 , 第 4 の接 合面 62 , 64 に対す る 直角線に対 し て傾斜角 度 Θ が設 け ら れて レ、 る 。 こ の よ う に傾斜角 度 0 を 有 し た連結段部 65 を形成す る こ と に よ り 、ヘ ッ ダーパイ プ 2 b と 受液器本体 11 と を 離 し た 状態 で ロ ウ 付 け 結合す る こ と が で き る と 共に、 連結部材 60 の縦方 向 、 す な わ ちヘ ッ ダーパイ プ 2 b の軸方 .向 の強度 を保つ こ と が で き る 。 更 に 、 連結段部 65 に傾斜角 度 Θ を設 け る こ と に よ り 、 連結段部 65 の折 曲加工 を容易 にす る こ と が で き る 。  In addition, each of the connecting members 60 is connected between the second connecting surface 62 and the first connecting surface 61 and between the first connecting surface 61 and the fourth connecting surface 64 in the connecting member 60. A connecting step 65 that separates the surfaces is formed, and the connecting step 65 has, for example, a right angle to the second and fourth connecting surfaces 62 and 64. An inclination angle Θ is set. By forming the connecting step 65 having an inclination angle of 0 in this way, the header pipe 2b and the receiver main body 11 are separated from each other to form a row. In addition to being able to be connected, the strength of the connecting member 60 in the vertical direction, that is, the axial direction of the header pipe 2b can be maintained. Furthermore, by providing the connecting step 65 with the inclination angle Θ, the bending of the connecting step 65 can be facilitated.
ま た、 冷媒流通部 64 a, 64b は、 熱媒体の通路 の連通 だ け でな く 、 強度部材を兼ね る こ と が で き る の で、 強度が 必要な場合 は、 部材の 肉 厚 を大 き く し て強度 を 向上 さ せ る こ と が で き る 。 ま た 、 強度が必要な い場合 は、 冷媒流 通部 64a, 64bの 肉 厚のみ連結部材 60 よ り 薄 く な る よ う に す る こ と も 可能で あ る 。 こ の よ う に、 冷媒流通部 64a, 64b の 肉厚 を薄 く す る こ と に よ り 、 通路抵抗の低減が可能 と な る 。  In addition, since the refrigerant flow sections 64a and 64b can not only communicate with the passage of the heat medium but also serve as a strength member, when the strength is required, the thickness of the member is reduced. It can be increased to increase the strength. Further, when the strength is not required, it is possible to make only the thickness of the refrigerant flow portions 64a, 64b thinner than the connecting member 60. As described above, by reducing the thickness of the refrigerant flow sections 64a and 64b, the passage resistance can be reduced.
一方、 コ ネ ク タ 7 は、図 2 1 及び図 2 3 に示す よ う に、 上記熱媒体流出用配管 22の先端部 22 aが接続 さ れ る コ ネ ク タ 本体 71 と 、 こ の コ ネ ク タ 本体 71 の側壁 に突出 さ れ て 、 上記連結部材 60 の 第 3 の接合面 63 に 当 接 して 固 定 さ れ る 接合片 72 と で形成 さ れて い る 。 な お 、 コ ネ ク タ 7 は、 ァ ノレ ミ ニ ゥ ム製の押 出形材又 は鍛造に よ っ て形成 さ れて い る 。 On the other hand, as shown in FIGS. 21 and 23, the connector 7 is connected to the tip 22 a of the heat medium outflow pipe 22. A connector main body 71 and a joint piece 72 protruding from the side wall of the connector main body 71 and abutting on and fixed to the third joint surface 63 of the connecting member 60. It is. Note that the connector 7 is formed by an extruded shape material or forging made of an anodized aluminum.
こ の場合、 上記 コ ネ ク タ 本体 71 は、 図 2 1 及び図 2 3 に示す よ う に 、 略楕 円 柱状に形成 さ れて一側 に 、 上記熱 媒体流 出用 配管 22 の先端部 22a を接続す る 連通孔 73 が 設 け ら れて レ、 る 。 こ の連通孔 73 の 上部側 に は図示 し な い 連結具 に よ つ て接続 さ れ る 図示 し ない配管 が接続 さ れ る 。 ま た 、 コ ネ ク タ 本体 71 の他側 に は、 図示 し な い連結具 を コ ネ ク タ 本体 71 に 取付 け る た め の取付用 ね じ孔 74 が設 け ら れて い る 。  In this case, as shown in FIGS. 21 and 23, the connector main body 71 is formed in a substantially elliptical column shape, and is provided at one end with the heat medium discharge pipe 22 at one end thereof. A communication hole 73 for connecting 22a is provided. A pipe (not shown) connected by a connector (not shown) is connected to an upper side of the communication hole 73. Further, on the other side of the connector main body 71, a mounting screw hole 74 for mounting a connecting tool (not shown) to the connector main body 71 is provided.
上記接合片 72 は、 図 2 1 及び図 2 3 に示す よ う に 、 コ ネ ク タ 本体 71 の側壁か ら ヘ ッ ダーパイ プ 2 b と 受液器 10 と の 間 に 向 か っ て突 出 し、上記連結部材 60 の第 3 の接合 面 63 に 当 接す る 断面 が接合面 63 と 略相似形状 (第 3 の 接合面 63 と 相似す る 形状)の 当 接面 72a を有 して形成 さ れてお り 、ク ラ ッ ド材 に よ り 形成 さ れた連結部材 60 に 口 ゥ 付け に よ り 固 定 さ れ る 。  As shown in FIGS. 21 and 23, the joining piece 72 protrudes from the side wall of the connector main body 71 toward between the header pipe 2b and the liquid receiver 10. The connecting member 60 has an abutting surface 72a having a cross section in contact with the third bonding surface 63 having a shape substantially similar to the bonding surface 63 (a shape similar to the third bonding surface 63). It is fixed to the connecting member 60 formed of the clad material by means of a hole.
上記 の よ う に構成 さ れ た 熱交換器 の ヘ ッ ダ ー パ イ プ 2 b、 受液器 10、 連結部材 60、 コ ネ ク タ 7 を組み付け る に は、 ま ず、 所定寸法に 打ち抜かれた板状素材 を プ レ ス 力口 ェに て 、上記第 1 、第 2 、第 3 、第 4 の接合面 61, 62, 63, 64 と 、冷媒流通部 64a, 64b を具備す る 連結部材 60 を用 意 し、 ま た、所定寸法に切断 さ れた コ ネ ク タ 本体 71 部の所定位 置に連通孔 7 3 及びね じ取付孔 7 4 を設 けた コ ネ ク タ 7 を 用意す る 。 To assemble the header pipe 2b, the receiver 10, the connecting member 60, and the connector 7 of the heat exchanger configured as described above, first strike the specified dimensions. The extracted plate-shaped material is pressed by a press force port to connect the first, second, third, and fourth joint surfaces 61, 62, 63, 64 with the refrigerant circulation portions 64a, 64b. Prepare the member 60, and cut the connector body 71 to the specified position. Prepare a connector 7 with a communication hole 73 and a screw mounting hole 74 at the bottom.
次に、上記 コ ネ ク タ 7 に形成 さ れた接合片 7 2 の 当 接面 7 2 a を連結部材 6 0 の第 3 の接合面 6 3 の端部に、 連結部 材 6 0 に対 して コ ネ ク タ 7 が垂直状態に 当 接する と 共に、 接合片 7 2 の先端部 と 第 3 の接合面 6 3 と をス ポ ッ ト 溶接 Wに よ っ て仮溶接する。  Next, the contact surface 72 a of the joint piece 72 formed on the connector 7 is attached to the end of the third joint surface 63 of the connecting member 60, and the connecting member 60 is Then, the connector 7 comes into contact with the vertical state, and the distal end of the joining piece 72 and the third joining surface 63 are temporarily welded by the spot welding W.
同様に、 上記連結部材 6 0 の第 2 、 第 4 の接合面 6 2 , 6 4 を受液器本体 1 1 の側面 (接合面) に 当 接す る と 共に、 ス ポ ッ ト 溶接 Wに よ っ て仮溶接す る 。 ま た、 第 1 の接合面 6 1 にヘ ッ ダーパイ プ 2 b の 中央付近の側面 (接合面) を 当接す る と 共に、冷媒流通部 6 4 a, 6 4 b を流入孔 9 a 及び流 出孔 9 b に嵌合す る と 共に、ス ポ ッ ト溶接 Wに よ っ て仮溶 接す る 。  Similarly, the second and fourth joint surfaces 62 and 64 of the connecting member 60 are brought into contact with the side surface (joint surface) of the receiver main body 11 and the spot welding W is formed. Therefore, temporary welding is performed. In addition, the side surface (joining surface) near the center of the header pipe 2b is brought into contact with the first joining surface 61, and the refrigerant flow sections 64a and 64b are connected to the inlet holes 9a and 9a. While being fitted to the outflow hole 9b, it is temporarily welded by spot welding W.
次に、 ヘ ッ ダーパイ プ 2 b に熱交換フ ィ ン 4、 熱交換管 3 と 他方のヘ ッ ダーパイ プ 2 a を組み付けて治具(図示せ ず) に て 固定 して、 仮組みする 。  Next, the heat exchange fin 4, the heat exchange tube 3, and the other header pipe 2a are assembled to the header pipe 2b, fixed with a jig (not shown), and temporarily assembled.
上記の よ う に仮組 さ れた コ ン デ ン サ本体 1、 受液器本 体 1 1、 連結部材 6 0 及びコ ネ ク タ 7 に フ ラ ッ ク ス を塗布 した後 に、 こ れ ら コ ンデンサ本体 1、 受液器本体 1 1、 連 結部材 6 0 及び コ ネ ク タ 7 を図示 しない炉内 に収容 し、所 定温度例 えば 6 0 0 °Cの温度で加熱 して、 コ ンデンサ本 体 1、 受液器本体 1 1、 連結部材 6 0 及び コ ネ ク タ 7 を一体 口 ゥ付けす る 。  After applying the flux to the temporarily assembled capacitor body 1, receiver body 11, connection member 60 and connector 7 as described above, The capacitor body 1, the receiver body 11, the connecting member 60 and the connector 7 are housed in a furnace (not shown), and heated at a predetermined temperature of, for example, 600 ° C. Assemble the capacitor body 1, the receiver body 11, the connecting member 60 and the connector 7 together.
コ ンデンサ本体 1 に一体 口 ゥ付け さ れた受液器本体 1 1 内 に、 上記乾燥剤 44 を揷入 した後、 フ ィ ル タ 3 0 を有す る 栓体 20 を挿入後、 止 め輪 42 を装着 して、 受液器付 き コ ンデ ン サ の製造が終了す る 。 After the desiccant 44 is introduced into the receiver body 11 attached to the capacitor body 1, the filter 30 is installed. After the stopper 20 is inserted, the retaining ring 42 is attached, and the production of the capacitor with the liquid receiver is completed.
上記 の よ う に し て 形成 さ れ た 受液器付 き 熱交換器 1 ( コ ンデ ンサ 1 ) に よ れば、 コ ネ ク タ 7 が ク ラ ッ ド材 に よ っ て形成 さ れた連結部材 60 を介 し て受液器本体 11 に 口 ゥ 付 け 固 定す る こ と に よ り 、連結部材 60 が補強材 と な る の で、 コ ネ ク タ 7 の取付 け 強度の .向 上 を 図 る こ と が で き る 。 な お 、 連結部材 60 の 第 2 の接合面 62 又 は第 4 の 接合面 64 の う ち の少 な く と も 第 2 の接合面 62 の受液器 本体 11 への ロ ウ 付け面積 を 、 必要強度が得 ら れ る 値 (面 積) に設定す る こ と に よ り 、 所定の強度 を得 る こ と が で さ る 。  According to the heat exchanger with a receiver 1 (capacitor 1) formed as described above, the connector 7 is formed of the cladding material. Since the connecting member 60 serves as a reinforcing material by being fixed to the receiver main body 11 through the connecting member 60 via the connecting member 60, the mounting strength of the connector 7 is reduced. You can improve yourself. The area of at least the second joint surface 62 of the connecting member 60 or the fourth joint surface 64 of the connecting member 60 to the receiver main body 11 should be reduced. By setting the value (area) to obtain the required strength, it is possible to obtain a predetermined strength.
ま た 、ク ラ ッ ド材に よ っ て形成 さ れた連結部材 60 を介 し て受液器本体 11 に コ ネ ク タ 7 を 口 ゥ 付けす る の で、 口 ゥ 材 を介在 し て 口 ゥ 付 けす る 場合 に比べて 口 ゥ付け性 の 向 上が 図 れ、 更 に は、 ね じ止 め に て仮固 定す る 場合 に 比 ベて構成部材の 削減が 図 れ る と 共 に、 加工工数の削減が 図 れ る 。  Further, since the connector 7 is attached to the receiver main body 11 via the connecting member 60 formed of the cladding material, the opening material is interposed. The jointability is improved as compared with the case where the joint is attached, and moreover, the number of components is reduced as compared with the case where the joint is temporarily fixed for fastening screws. In addition, the number of processing steps can be reduced.
な お 、 上記説明で は、 連結部材 60 の第 3 の接合面 63 に コ ネ ク タ 7 を仮溶接 し た後 に、連結部材 60 と 受液器本 体 11 及びヘ ッ ダーパイ プ 2 b と を ス ポ ッ ト 溶接 Wに よ つ て仮溶接す る 場合につ い て説明 し た が 、 コ ネ ク タ 7 の仮 溶接は連結部材 60 に受液器本体 11 及びへ ッ ダ一パイ プ 2b を ス ポ ッ ト 溶接 Wに よ っ て 仮溶接 し た後 に 行 っ て も よ い。 ま た 、 上記説明 で は、 連結部材 60 の第 2 、 第 4 の 接合面 62, 64 を受液器本体 11 の接合面 に 当 接す る と 共に ス ポ ッ ト 溶接 Wに よ っ て仮溶接 した後、 第 1 の接合面 61 にヘ ッ ダーパイ プ 2b の接合面を 当接する と 共に、冷媒流 通部 64a, 64b を流入孔 9a 及び流出孔 9b に嵌合する と 共 に、 ス ポ ッ ト 溶接 Wに よ っ て仮溶接す る 場合につい て説 明 したが、 逆に して も よ い。 すな わち 、 先に、 第 1 の接 合面 61 にヘ ッ ダーパイ プ 2 b の接合面を 当接す る と 共に、 冷媒流通部 64a, 64b を流入孔 9a及び流出孔 9b に嵌合 し、 かつ、 ス ポ ッ ト溶接 Wに よ っ て仮溶接 した後、 連結部材 60 の第 2 の接合面 62 を受液器本体 11 の接合面に当 接す る と 共に、 ス ポ ッ ト 溶接 Wに よ っ て仮溶接 して も よ い。 あ る いは、 こ れ ら仮溶接 と 冷媒流通部 64 a, 64b の流入孔 9a 及び流出孔 9b への嵌合を同時に行っ て も よ い。 In the above description, after the connector 7 is temporarily welded to the third joint surface 63 of the connecting member 60, the connecting member 60, the receiver main body 11, and the header pipe 2 b are connected to each other. In this case, the temporary welding of the connector 7 is performed by connecting the connecting member 60 to the receiver body 11 and the header pipe. It may be performed after 2b is temporarily welded by spot welding W. In the above description, the second and fourth joint surfaces 62 and 64 of the connecting member 60 are brought into contact with the joint surface of the receiver main body 11. After temporary welding by spot welding W, the joining surface of the header pipe 2b is brought into contact with the first joining surface 61, and the refrigerant passages 64a, 64b are connected to the inlet 9a and the outlet 9a. Although the description has been given of the case where the temporary welding is performed by spot welding W together with the fitting to 9b, it may be reversed. That is, first, the joining surface of the header pipe 2b is brought into contact with the first joining surface 61, and the refrigerant flow portions 64a, 64b are fitted into the inflow hole 9a and the outflow hole 9b. And, after temporary welding by spot welding W, the second joining surface 62 of the connecting member 60 is brought into contact with the joining surface of the receiver main body 11 and the spot is joined. Temporary welding with welding W may be used. Alternatively, the provisional welding and the fitting of the refrigerant flowing portions 64a and 64b to the inflow hole 9a and the outflow hole 9b may be performed simultaneously.
ま た、 上記説明では、 冷媒流通部 64 a, 64b を、 ヘ ッ ダ 一パイ プ 2b に設け ら れた流出孔 9 a と 流入孔 9b に嵌合す る 場合について説明 したが、 冷媒流通部 64a, 64b を、 受 液器本体 11 に設け ら れた流出 口 18 と 流入 口 19 に嵌合 さ せる よ う に して も よ い。 つま り 、 冷媒流通部 64a, 64b を 流出孔 9 a 及び流入孔 9 b 又は流出 口 18 及び流入 口 19 に 嵌合す る と 共に、 第 4 の接合面 64 をヘ ッ ダーパイ プ 2b の 当接面 に 当接 し、 第 1 の接合面 61 をヘ ッ ダーパイ プ 2b 又は受液器本体 11 の接合面に 当接 し、 第 2 の接合面 62 を受液器本体 11 又はヘ ッ ダーパイ プ 2 b の接合面に当 接 し、 こ れ ら 当接部 をそれぞれ仮溶接すればよ い。  Further, in the above description, the case where the refrigerant circulation portions 64a and 64b are fitted to the outflow hole 9a and the inflow hole 9b provided in the header pipe 2b has been described. 64a and 64b may be fitted to the outflow port 18 and the inflow port 19 provided in the liquid receiver main body 11. That is, the refrigerant flow portions 64a and 64b are fitted into the outflow hole 9a and the inflow hole 9b, or the outflow port 18 and the inflow port 19, and the fourth bonding surface 64 is brought into contact with the header pipe 2b. And the first joint surface 61 contacts the header pipe 2b or the joint surface of the receiver body 11, and the second joint surface 62 contacts the receiver body 11 or the header pipe 2 What is necessary is just to make contact with the joint surface of b and to temporarily weld these contact parts.
上記説明では、 1 枚の板状素材か ら 連結部材 60 を成形 す る 場合について説明 したが、 1 枚の板状素材に代えて ロ ール状に巻回 さ れた板状素材か ら連結部材を成形 して ち ょ い。 In the above description, the case where the connecting member 60 is formed from one plate-shaped material has been described. However, instead of one sheet-shaped material, the connection member 60 is connected from a roll-shaped plate-shaped material. Mold the member Yes.
〔実施例 5 〕  (Example 5)
図 2 5 は、 本発明 の実施例 5 に係る 受液器付き熱交換 器 ( コ ンデンサ) を示す図 2 0 (b) と 同様の一部平面図、 図 2 6 は、 上記熱交換器のヘ ッ ダーパイ プ と 受液器及び コ ネ ク タ と の ロ ウ付け部 を示す斜視図、 図 2 7 は、 上記 ヘ ッ ダ—パイ プ、 受液器、 コ ネ ク タ及び連結部材の ロ ウ 付け部 を示す分解斜視'図、 図 2 8 は、 こ の実施例 5 の連 結部材の平面図 (a)、(a)の b — b 線に 沿 う 断面図 (b)及び 拡大側面図 (c)であ る 。  FIG. 25 is a partial plan view similar to FIG. 20 (b) showing a heat exchanger (capacitor) with a receiver according to Embodiment 5 of the present invention, and FIG. 26 is a view of the heat exchanger. FIG. 27 is a perspective view showing a portion where a header pipe is connected to a receiver and a connector, and FIG. 27 is a perspective view of the header pipe, a receiver, a connector and a connecting member. C is an exploded perspective view showing the attachment portion, and FIG. 28 is a plan view (a) of the connecting member of the fifth embodiment, a cross-sectional view (b) along the line b—b of (a), and an enlarged side view. Figure (c).
実施例 5 は、 ヘ ッ ダーパイ プ 2b の接合面 2 c を断面略 平坦状に形成 し、連結部材 6 OAにおけ る 第 1 の接合面 61 A をヘ ッ ダーパイ プ 2b の接合面 2 c と 略相似形状の断面略 平坦状に形成 した場合で あ る 。 なお、 実施例 5 では、 冷 媒流通部 64a, 64b を、ヘ ッ ダーパイ プ 2 b に設け られた流 出孔 9 a と 流入孔 9bに嵌合す る 場合について説明 したが、 冷媒流通部 64a, 64b を、受液器本体 11 に設け ら れた流出 口 18 と 流入 口 19 に嵌合 さ せる よ う に して も よ い。 こ の 場合、連結部材 60A にお け る 第 4 の接合面 64 をヘ ッ ダー パイ プ 2b の接合面 2c と 略相似形状の断面略平坦状に形 成すればよ い。 Example 5 f Tsu Dapai the bonding surface 2 c of the flop 2b formed in a substantially flat, connecting members 6 joining surfaces 2 c of the first mating surface 61 A of F Tsu Dapai flop 2 b that put in OA This is a case where the cross-section is formed in a substantially flat shape having a substantially similar shape. In the fifth embodiment, the case where the coolant circulation portions 64a and 64b are fitted to the outflow hole 9a and the inflow hole 9b provided in the header pipe 2b has been described. , 64b may be fitted to the outflow port 18 and the inflow port 19 provided in the receiver body 11. In this case, the fourth joint surface 64 of the connecting member 60A may be formed to have a substantially flat cross section substantially similar to the joint surface 2c of the header pipe 2b.
実施例 5 において、 そ の他の部分は上記実施例 4 と 同 じで あ る ので、 同一部分に は同一符号を付 して説明 は省 略する 。  In the fifth embodiment, the other parts are the same as those in the fourth embodiment, and therefore, the same parts will be denoted by the same reference characters and description thereof will be omitted.
. 上記の よ う に、 ヘ ッ ダーパイ プ 2b の接合面 2c を断面 略平坦状に形成 し、 連結部材 60 A にお け る 第 1 の接合面 61 A をヘ ッ ダーパイ プ 2b の接合面 2 c と 略相似形の断面 略平坦状に形成する こ と に よ り 、当該接合部 において は、 特別にス ク ェ ア 口 ゥ材を製作する 必要が な く な る た め、 ク ラ ッ ド材にて形成 さ れ る 連結部材 6 OA の使用 は有効 と な る。 As described above, the joining surface 2c of the header pipe 2b is formed to have a substantially flat cross section, and the first joining surface of the connecting member 60A is formed. By forming 61 A into a substantially flat cross section similar to the joint surface 2 c of the header pipe 2 b, it is necessary to specially manufacture a square mouth material at the joint. Therefore, the use of the connecting member 6 OA formed of a clad material is effective.
〔実施例 6 〕  (Example 6)
図 2 9 は、 本発明 の実施例 6 に係 る 受液器付き熱交換 器 ( コ ンデンサ) を示す図 2 0 (b) と 同様の一部平面図、 図 3 0 は、 上記熱交換器のヘ ッ ダーパイ プ と 受液器及び コ ネ ク タ と の ロ ウ付け部 を示す斜視図 、 図 3 1 は、 上記 ヘ ッ ダーパイ プ、 受液器、 コ ネ ク タ及び連結部材の ロ ウ 付け部を示す分解斜視図、 図 3 2 は、 こ の実施例 6 の連 結部材の平面図 (a)、(a)の b ― b 線に沿 う 断面図 (b)及び 拡大側面図 ( c )であ る 。  FIG. 29 is a partial plan view similar to FIG. 20 (b) showing a heat exchanger (capacitor) with a receiver according to Embodiment 6 of the present invention, and FIG. FIG. 31 is a perspective view showing a portion where a header pipe is connected to a liquid receiver and a connector, and FIG. 31 is a perspective view of the header pipe, a liquid receiver, a connector and a connecting member. FIG. 32 is a plan view of the connecting member according to the sixth embodiment, and FIG. 32 is a cross-sectional view (b) of the connecting member taken along the line bb in FIG. c).
実施例 6 は、 受液器本体 11B の接合面 100 を断面略平 坦状に形成 し、 連結部材 60B にお け る 第 2 の接合面 62b 及び第 4 の接合面 64B を受液器本体 11B の接合面 100 と 略相似形状の断面略平坦状に形成 し、 かつ、連結部材 60 B に お け る 第 3 の接合面 63B を断面略平坦状に形成する と 共に、コ ネ ク タ 7 B の接合片 72B に設け ら れ る 接合面 72b を第 3 の接合面 63B と 略相似形状の断面略平坦状に形成 し た 場合 で あ る 。 な お 、 実施 例 6 で は 、 冷媒流 通 部 64a, 64b を、 へ ッ ダーノ、。ィ プ 2b に設け ら れた流出孔 9a と 流入孔 9 b に嵌合する場合について説明 したが、冷媒流 通部 64a, 64b を、 受液器本体 11 に設 け ら れた流出 口 18 と 流入 口 19 に嵌合 さ せる よ う に して も よ レ、。 こ の場合、 連結部材 60 B におけ る 第 4 の接合面 64B をヘ ッ ダーパイ プ 2b の接合面 と 略相似形状の断面略円弧状に形成すれ ばよ い。 In the sixth embodiment, the joining surface 100 of the receiver main body 11B is formed to have a substantially flat cross section, and the second joining surface 62b and the fourth joining surface 64B of the connecting member 60B are connected to the receiver main body 11B. The second joint surface 63B of the connecting member 60B is formed to have a substantially flat cross-section, and the connector 7B This is a case in which the joining surface 72b provided on the joining piece 72B is formed to have a substantially flat cross section substantially similar to the third joining surface 63B. In the sixth embodiment, the refrigerant passages 64a and 64b are replaced by a header. Although the case where the outlet holes 9a and the inlet holes 9b provided in the pipe 2b are fitted has been described, the refrigerant passages 64a and 64b are connected to the outlet 18 provided in the receiver main body 11. It may be fitted to the inlet 19. in this case, The fourth joint surface 64B of the connecting member 60B may be formed in a substantially arc-shaped cross section substantially similar to the joint surface of the header pipe 2b.
実施例 6 において、 そ の他の部分は、 上記実施例 4 と 同 じで あ る ので、 同一部分に は同一符号を付 して説明 は 省略す る 。  In the sixth embodiment, the other parts are the same as those in the fourth embodiment, and therefore, the same parts will be denoted by the same reference characters and description thereof will be omitted.
上記の よ う に、 受液器本体 11B の接合面 100 を断面略 平坦状に形成 し、連結部材 60Bにお け る 第 2 の接合面 62B 及び第 4 の接合面 64B を受液器本体 11B の接合面 100 と 略相似形状の断面略平坦状に形成 し、 かつ、連結部材 60B にお け る 第 3 の接合面 63B を断面略平坦状に形成す る と 共に、 コ ネ ク タ 7 B の接合面 72b を第 3 の接合面 63B と 略相似形状の断面略平坦状に形成する こ と に よ り 、 当該 接合部において は、 特別にス ク ェア 口 ゥ材を製作する 必 要が な く な る た め、 ク ラ ッ ド材にて形成 さ れ る 連結部材 60B の使用 は有効 と な る。  As described above, the joining surface 100 of the receiver main body 11B is formed to have a substantially flat cross section, and the second joining surface 62B and the fourth joining surface 64B of the connecting member 60B are connected to the receiver main body 11B. The second joint surface 63B of the connecting member 60B is formed to have a substantially flat cross-section, and the connector 7B is formed. By forming the joint surface 72b of the second joint surface 72b into a substantially flat cross section having a shape substantially similar to that of the third joint surface 63B, it is necessary to specially manufacture a square mouth material at the joint portion. Therefore, the use of the connecting member 60B formed of a clad material is effective.
〔実施例 7 〕  (Example 7)
図 3 3 は、 本発明 の実施例 7 に係 る 受液器付き熱交換 器 ( コ ンデ ンサ) を示す図 2 0 (b) と 同様の一部平面図、 図 3 4 は、 上記熱交換器のヘ ッ ダーパイ プ と 受液器及び コ ネ ク タ と の ロ ウ付け部を示す斜視図、 図 3 5 は、 上記 ヘ ッ ダーパイ プ、 受液器、 コ ネ ク タ及び連結部材の ロ ウ 付け部 を示す分解斜視図、 図 3 6 は、 こ の実施例 7 の連 結部材の平面図 (a)、(a)の b — b 線に沿 う 断面図 (b)及び 拡大側面図 ( c )であ る 。  FIG. 33 is a partial plan view similar to FIG. 20 (b) showing a heat exchanger (capacitor) with a receiver according to Embodiment 7 of the present invention, and FIG. FIG. 35 is a perspective view showing a part where a header pipe of the exchanger is connected to a receiver and a connector, and FIG. 35 is a view of the header pipe, the receiver, the connector and the connecting member. FIG. 36 is a plan view of the connecting member according to the seventh embodiment, and FIG. 36 is a cross-sectional view taken along line b—b of FIG. Figure (c).
実施例 7 は、 ヘ ッ ダーパイ プ 2b の接合面 2 c 及び受液 器本体 11 B の接合面 100 をそれぞれ断面略平坦状に形成 し、 連結部材 60 C におけ る 第 1 、 第 2 及び第 4 の接合面 61 C, 62 C, 64 C をそれぞれへ ッ ダーパイ プ 2 b の.接合面又は 受液器本体 11B の接合面 100 と 略相似形状の断面略平坦 状に形成 し、 かつ、 連結部材 60 C にお け る 第 3 の接合面 63C を断面略平坦状に形成す る と 共に、コ ネ ク タ 7 B の接 合片 72B の接合面 72b を第 3 の接合面 63C と 略相似形状 の断面略平坦状に形成 した場合で あ る 。 なお、 実施例 7 では、 冷媒流通部 64a, 64b を、 へ ッ ダ一ノ、。ィ プ' 2b に設け ら れた流出孔 9a と 流入孔 9b に嵌合す る 場合について説 明 したが 、 冷媒流通部 64a, 64b を、 受液器本体 11 に設 け ら れた流出 口 18 と 流入 口 19 に嵌合 さ せる よ う に して も よ い。 こ の場合、連結部材 60C にお け る 第四 の接合面 64C をヘ ッ ダーパイ プ 2b の接合面 2 c と 略相似形状の断面略 平坦状に形成すればよ い。 In Example 7, the joint surface 2c of the header pipe 2b and the liquid The joint surface 100 of the container main body 11B is formed to have a substantially flat cross section, and the first, second and fourth joint surfaces 61C, 62C and 64C of the connecting member 60C are respectively formed by header pipes. 2b. The joining surface or the joining surface 100 of the receiver main body 11B is formed to have a substantially flat cross section and a substantially similar cross section, and the third joining surface 63C of the connecting member 60C is substantially flat in cross section. In this case, the joining surface 72b of the joining piece 72B of the connector 7B is formed to have a substantially flat cross section having a substantially similar shape to the third joining surface 63C. In the seventh embodiment, the refrigerant flow sections 64a and 64b are replaced by headers. Although the case where the outlet hole 9a and the inlet hole 9b provided in the pipe '2b are fitted has been described, the refrigerant flow portions 64a and 64b are connected to the outlet 18 provided in the receiver main body 11 by the outlet 18. And the inlet 19 may be fitted. In this case, it has good by forming the fourth joint surface 64C connecting member that you only to 60C to f Tsu Dapai flop 2 b joint surfaces 2 c and a substantially flat substantially similar shape.
実施例 7 において、 そ の他の部分は、 上記実施例 4 と 同 じであ る の で、 同一部分に は同一符号を付 して説明 は 省略す る 。  In the seventh embodiment, the other parts are the same as those in the fourth embodiment, and therefore, the same parts will be denoted by the same reference characters and description thereof will be omitted.
上記の よ う に、 ヘ ッ ダーパイ プ 2b 及び受液器本体 11 こ の接合面 2c, 100 と 連結部材 60Cの第 1 〜第 4 の接合面 61C〜 64C 及びコ ネ ク タ 7 B の接合片 72b の全て を断面略 平坦状に形成する こ と に よ り 、 当該接合部において は、 特別にス ク ェ ア 口 ゥ材を製作する 必要が な く な る た め、 ク ラ ッ ド材に て形成 さ れる 連結部材 60 C の使用 は有効 と な る 。  As described above, the joining piece of the header pipe 2b and the liquid receiver main body 11 and the joining surfaces 2c and 100 of the connecting member 60C and the first to fourth joining surfaces 61C to 64C of the connecting member 60C and the connector 7B. By forming all of 72b to have a substantially flat cross section, it is not necessary to manufacture a special square-opening material at the joint, so it is necessary to use The use of the connecting member 60C formed in this way is effective.
上記実施例 4 〜 7 の説明 では、 2 個の接合面 62, 64 を 設 けた場合について説明 したが、 接合面を 3 個以上設 け て も よ く 、 ま た、 ヘ ッ ダーパイ プ 2 b の接合面に 当接する 接合面 を分割 さ れた複数設け る こ と も 可能で あ る。なお、 溶接箇所は仮付けが 目 的で あ る た め、 必ず し も 全て の接 合面に溶接す る 必要はない。 産業上の利用可能性 本発明 の受液器付き熱交換器は、 そ の受液器本体が筒 状部材の一端か ら他端に 向かっ て小径筒部、 中 間筒部及 び大径筒部 を有する 段付筒状に形成 さ れ、 ア ル ミ ニ ウ ム 製の押出形材か ら容易 に作製する こ と ができ 、 ま た、 従 来の構造に比べて材料の削減や軽量化を図 る こ と が で き 、 しか も 、 受液器本体の径が変更 さ れて も容易 に対応が可 能であ り 、 例 えば自 動車に設置する 空調設備に組み込ま れ る 熱交換器 と して特に好適であ る。 In the description of the above Examples 4 to 7, the two joining surfaces 62 and 64 are Although the description has been given of the case where the joint is provided, three or more joint surfaces may be provided, and a plurality of divided joint surfaces that contact the joint surface of the header pipe 2b may be provided. It is. It is not always necessary to weld to all joint surfaces because the welding location is for temporary attachment. INDUSTRIAL APPLICABILITY In the heat exchanger with a liquid receiver of the present invention, the liquid receiver main body extends from one end of the cylindrical member to the other end, and has a small-diameter tube portion, an intermediate tube portion, and a large-diameter tube It is formed in a stepped cylindrical shape with a section, and can be easily manufactured from an extruded aluminum-made material.In addition, the material is reduced and the weight is reduced as compared with the conventional structure. It is possible to easily cope with changes in the diameter of the receiver body, for example, a heat exchanger installed in an air conditioner installed in an automobile This is particularly preferred.

Claims

5冃 求 の 車 EL 囲 5 冃 Request car EL
1 . 一対の ァ ノレ ミ 二 ゥ ム製ヘ ッ ダーノ、。ィ プ、 こ れ ら 一対のヘ ッ ダーパィ プの間 に互い に平行に架設 さ れた複 数の熱交換管、 及び互い に隣接する 上記熱交換管の 間 に 介在す る フ ィ ン を有する 熱交換器本体 と 、 こ の熱交換器 本体のいずれか一方のへ ッ ダーパイ プに沿っ て配置 さ れ アル ミ 二 ゥ ム製の連結部材を介 して上記ヘ ッ ダーパイ プ に 口 ゥ付け に よ り 結合固定 さ れ る アル ミ ニ ウ ム製の受液 器本体 と を具備する 受液器付き 熱交換器であ り 、 1. A pair of anodized aluminum headanos. And a plurality of heat exchange tubes erected in parallel with each other between the pair of header pipes, and a fin interposed between the heat exchange tubes adjacent to each other. The heat exchanger main body and one of the heat exchanger main bodies are arranged along the header pipe and are connected to the header pipe via an aluminum connecting member. A heat exchanger with a receiver, comprising: an aluminum receiver body, which is further fixed and fixed, and
上記受液器本体は、 その一端か ら他端に向 けて、 小径 筒部、 該小径筒部 よ り 大径の 中間筒部、 及び該中間筒部 よ り 大径の大径筒部を有す る 段付筒状に形成 さ れてお り 上記受液器本体 と 上記ヘ ッ ダーパイ プ と の間がアル ミ ニ ゥ ム製の連結部材を介在 さ せて 口 ゥ付け に よ り 結合固 定 さ れてい る こ と を特徴 と する 受液器付き 熱交換器。  The liquid receiver main body includes, from one end to the other end, a small-diameter cylindrical portion, an intermediate cylindrical portion having a larger diameter than the small-diameter cylindrical portion, and a large-diameter cylindrical portion having a larger diameter than the intermediate cylindrical portion. It is formed in the shape of a stepped cylinder, and the connection between the above-mentioned liquid receiver main body and the above-mentioned header pipe is made by bonding with an aluminum connecting member interposed therebetween. A heat exchanger with a liquid receiver characterized by being fixed.
2 . 受液器本体は、 プ レス加工に よ り 筒状部材を段 付筒状に成形 して形成 さ れた も の であ る 請求項 1 に記载 の受液器付き 熱交換器。  2. The heat exchanger with a receiver according to claim 1, wherein the receiver main body is formed by pressing a tubular member into a stepped cylindrical shape by press working.
3 . 筒状部材が円筒状部材であ り 、 こ の 円筒状部材 か ら形成 さ れる 受液器本体が段付円筒状であ る 請求項 2 に記載の受液器付.き熱交換器。  3. The heat exchanger with a liquid receiver according to claim 2, wherein the cylindrical member is a cylindrical member, and a liquid receiver main body formed from the cylindrical member has a stepped cylindrical shape. .
4 . 連結部材は、 そ の略平坦状の基部の一側面にへ ッ ダーパイ プの接合面に対 して互いに相補的に 当接する へ ッ ダ一パイ プ側接合面が設け られ、 かつ、 他側面に は 受液器本体の接合面に対 して互いに相補的に 当接する 受 液器本体側接合面が設け ら れた板状部材 と 、 こ の扳状部 材を貫通 して上記ヘ ッ ダーパイ プ及び受液器本体にそれ ぞれ設け ら れた熱媒体の流出用連通 口 の間及び流入用連 通 口 の間 をそれぞれ互い に連通せ しめ る 連通部 と を備 え てい る 請求項 1 〜 3 のいずれかに記載の受液器付き 熱交 換器。 4. The connecting member is provided on one side surface of the substantially flat base with a header-piping side joint surface which complementarily abuts on the joint surface of the header pipe, and The side faces complementarily abut against the joint surface of the receiver body. A plate-shaped member provided with a joint surface on the liquid container main body side, and an outflow communication of the heat medium provided in the header pipe and the liquid receiver main body, respectively, penetrating the rectangular member. The heat exchanger with a liquid receiver according to any one of claims 1 to 3, further comprising a communication portion that connects the openings and the inflow communication openings with each other.
5 . 連結部材は、 そ の略平坦状の基部の一側面にへ ッ ダーパ イ プ の接合面に対 して互いに相補的 に 当接す る へ ッ ダ一パィ プ側接合面が設け ら れ、 かつ、 他側面に は 受液器本体の接合面に対 して互い に相補的に 当接する 受 液器本体側接合面が設け ら れた板状部材 と 、 こ の板状部 材を貫通 して上記ヘ ッ ダーパイ プ及び受液器本体にそれ ぞれ設 け ら れた熱媒体の流出用連通 口 の間及び流入用連 通 口 の間 を互いに連通せ し め る連通部 と 、 上記板状部材 に ロ ウ付け に よ り 接合固定 さ れ、 一端がヘ ッ ダーパイ プ に接続 さ れた熱媒体流出用配管の他端が連結 さ れる ア ル ミ ニ ゥ ム製の コ ネ ク タ と を備えてい る請求項 1 〜 3 の い ずれかに記載の受液器付 き 熱交換器。  5. The connecting member is provided on one side surface of the substantially flat base portion with a header-pipe-side joining surface that abuts complementarily to the joining surface of the header pipe. And a plate-shaped member provided on the other side with a joint surface on the receiver main body side that complementarily contacts the joint surface of the receiver main body, and penetrates the plate-shaped member. A communication part for communicating between the communication port for the heat medium flowing out and the communication port for the heat medium respectively provided in the header pipe and the liquid receiver main body; An aluminum connector that is joined and fixed to the plate-like member by roving, and the other end of the heat medium outflow pipe whose one end is connected to the header pipe is connected to it. The heat exchanger with a liquid receiver according to any one of claims 1 to 3, comprising:
6 . 連結部材の連通部は、 受液器本体の 中間筒部の 接合面に 当 接する受液器本体側接合面に穿設 さ れた貫通 孔に嵌合す る と 共に、 上記ヘ ッ ダーパイ プ及び /又は受 液器本体に設け られた熱媒体の流出用連通 口 及び流入用 連通 口 にそれぞれ嵌合可能なパイ プ部材で形成 さ れてい る 請求項 4 又は 5 に記載の受液器付き 熱交換器。  6. The communicating portion of the connecting member is fitted into a through-hole formed in the joint surface of the receiver main body side, which is in contact with the joint surface of the intermediate cylinder portion of the receiver main body, and the header pipe is connected to the connecting hole. The receiver according to claim 4, wherein the receiver is formed of a pipe member that can be fitted to each of the heat medium outflow communication port and the inflow communication port provided in the pipe and / or the liquid receiver main body. With heat exchanger.
7 . パイ プ部材は板状部材の貫通孔に嵌合する 端部 が外方に 向 かっ て拡径テーパ状に形成 さ れてお り 、 こ れ ら 板状部材 と パィ プ部材 と の 間がか し め に よ り 結合固定 さ れてい る 請求項 6 に記載の受液器付き 熱交換器。 7. The end of the pipe member, which fits into the through hole of the plate-like member, is formed in an outwardly tapering shape. The heat exchanger with a liquid receiver according to claim 6, wherein the plate-like member and the pipe member are fixedly connected by crimping.
8 - 板状部材及びパィ プ部材の う ち少な く と も 一方 が ク ラ ッ ド材で形成 さ れてい る請求項 6 又は 7 に記載の 受液器付き熱交換器。  8-The heat exchanger with a liquid receiver according to claim 6 or 7, wherein at least one of the plate member and the pipe member is formed of a cladding material.
9 . 板状部材に はそ の端部に凸部又は凹部が形成 さ れてお り 、 ま た、 ヘ ッ ダーパイ プ又は受液器本体に は上 記凸部 と 係合す る 凹部又は上記凹部 と 係合す る 凸部が形 成 さ れてい る請求項 4 ~ 8 のいずれかに記載の受液器付 き 熱交換器。  9. The plate-shaped member has a convex or concave portion at its end, and the header pipe or the liquid receiver main body has a concave portion or a concave portion which engages with the convex portion. The heat exchanger with a liquid receiver according to any one of claims 4 to 8, wherein a convex portion that engages with the concave portion is formed.
1 0 . 板状部材は、 そ のヘ ッ ダーパイ プ側接合面及び 10. The plate-shaped member is connected to the joint surface on
Z又は受液器本体側接合面がそれぞれ複数の接合面に分 割 さ れてい る 請求項 4 〜 9 のいずれかに記載の受液器付 き 熱交換器。 The heat exchanger with a receiver according to any one of claims 4 to 9, wherein the joint surface on the Z side or the receiver body side is divided into a plurality of joint surfaces.
1 1 . 板状部材に はそ のへ ッ ダ一パィ プ側接合面 と 受 液器本体側接合面 と の間 を離隔する連結段部が形成 さ れ て い る 請求項 4 〜 1 0 のいずれかに記載の受液器付き 熱 交換器。  11. The plate-like member according to claims 4 to 10, wherein a connection step portion is formed on the plate member so as to separate the joint surface between the header pipe side and the receiver body side. A heat exchanger with a receiver according to any of the above.
1 2 . 連結段部に は傾斜角 度が設け ら れてい る請求項 1 1 に記載の受液器付き 熱交換器。  12. The heat exchanger with a liquid receiver according to claim 11, wherein the connecting step is provided with an inclination angle.
1 3 . 板状部材の側辺部 に は、 熱交換器本体の熱交換 管 と の干渉を回避する た め の複数の切欠 き 部が形成 さ れ てい る 請求項 4 〜 1 2 のいずれかに記載の受液器付き 熱 交換器。  13. A plurality of notches for preventing interference with the heat exchange tube of the heat exchanger body are formed in the side of the plate-shaped member. A heat exchanger with a receiver as described in.
1 4 . ヘ ッ ダーパイ プに設 け られた熱媒体の流出用連 通 口 及び流入用連通 口 が、 受液器本体を熱交換器本体に 対 して垂直方向 に取 り 付けた状態において、 上記へ ッ ダ 一パイ プの 中 心位置 よ り 外側に偏心 さ せた位置に設 け ら れてい る 請求項 4 〜 1 3 のいずれかに記載の受液器付き 熱交換器。 14 4. The outlet and inlet for the heat medium provided in the header pipe connect the receiver body to the heat exchanger body. Claim 4 to Claim 13 in which, when mounted in a vertical direction, the header is located at a position eccentric to the outside of the center position of the header pipe. Heat exchanger with receiver as described.
1 5 . 板状部材に は、 取付用 ブ ラ ケ ッ ト が一体に形成 さ れてい る 請求項 4 〜 1 4 のいずれかに記載の受液器付 き 熱交換器。  15. The heat exchanger with a liquid receiver according to any one of claims 4 to 14, wherein the mounting bracket is formed integrally with the plate-like member.
1 6 . 板状部材の受液器本体側接合面は、 受液器本体 の 中間筒部の接合面に 当接する 請求項 : 〜 1 5 のいずれ かに記載の受液器付き熱交換器。  16. The heat exchanger with a liquid receiver according to any one of claims 1 to 15, wherein the joining surface of the plate-shaped member on the side of the liquid receiving body is in contact with the joining surface of the intermediate tubular portion of the liquid receiving body.
1 7 . ヘ ッ ダーパイ プの接合面 と こ の接合面に当接す る へ ッ ダ一パイ プ側接合面が曲面状に形成 さ れてお り 、 ま た、 受液器本体の接合面 と こ の接合面に 当接する 受液 器本体側接合面が平面状に形成 さ れて い る請求項 4 〜 1 17 7. The joining surface of the header pipe and the joining surface of the header pipe that is in contact with this joining surface are formed in a curved surface, and the joining surface of the receiver main body is also formed. Claims 4 to 1 wherein the joint surface on the side of the receiver main body, which is in contact with the joint surface, is formed in a flat shape.
6 に記載の受液器付き 熱交換器。 6. The heat exchanger with a liquid receiver according to 6.
1 8 . ヘ ッ ダーパイ プ及び受液器本体の接合面 と 、 こ れ ら の接合面に 当接す る 板状部材のヘ ッ ダーパイ プ側接 合面及び受液器本体側接合面 と がいずれも 平面状に形成 さ れてい る 請求項 4 〜 1 6 に記載の受液器付き 熱交換器。  18. The joint surface between the header pipe and the receiver body, and the joint surface between the plate-shaped member and the header pipe side and the receiver body side that come into contact with these joint surfaces The heat exchanger with a liquid receiver according to any one of claims 4 to 16, wherein each of the heat exchangers is formed in a planar shape.
1 9 . 板状部材は、 受液器本体の接合面に対 して互い に相補的に 当接する 第 2 の受液器本体側接合面が設け ら れてお り 、 こ の第 2 の受液器本体側接合面の裏面側に コ ネ ク タ の接合面に対 して互いに相補的 に 当接する コ ネ ク タ 側接合面が設け ら れてい る 請求項 5 〜 1 8 に記载の受 液器付き 熱交換器。  19. The plate-shaped member is provided with a second receiver-side main body-side joint surface that complementarily abuts on the joint surface of the receiver main body. A connector-side joint surface that complementarily abuts the connector joint surface on the back surface side of the liquid container body-side joint surface is provided. Heat exchanger with receiver.
2 0 . コ ネ ク タ の接合面 と こ の接合面に 当接する コ ネ ク タ 側接合面が平面状に形成 さ れてい る請求項 51 9 のいずれかに記載の受液器付き 熱交換器。 20.Connector surface of connector and connector that abuts this joint surface The heat exchanger with a liquid receiver according to any one of claims 5 to 19 , wherein the joint surface on the cathode side is formed in a planar shape.
PCT/JP2003/006347 2002-05-22 2003-05-21 Heat exchanger with liquid receiver WO2003098130A1 (en)

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Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
JP2002-148136 2002-05-22
JP2002148136A JP3995527B2 (en) 2002-05-22 2002-05-22 Heat exchanger with receiver
JP2002-328191 2002-11-12
JP2002328191A JP4042847B2 (en) 2002-11-12 2002-11-12 Heat exchanger with receiver
JP2003-64356 2003-03-11
JP2003064356A JP2004271101A (en) 2003-03-11 2003-03-11 Heat exchanger with liquid receiver

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008051218A1 (en) * 2008-10-14 2010-04-15 Udo Breiter Condenser for air conditioning system, particularly motor vehicle air conditioning system, has overflow openings having collector and collector pipe

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11351710A (en) * 1998-06-10 1999-12-24 Zexel:Kk Receiver tank integrated type heat exchanger
EP1006323A1 (en) * 1997-07-28 2000-06-07 Zexel Corporation Receiver tank
JP2000213825A (en) * 1999-01-21 2000-08-02 Denso Corp Condenser integral with liquid receiver

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1006323A1 (en) * 1997-07-28 2000-06-07 Zexel Corporation Receiver tank
JPH11351710A (en) * 1998-06-10 1999-12-24 Zexel:Kk Receiver tank integrated type heat exchanger
JP2000213825A (en) * 1999-01-21 2000-08-02 Denso Corp Condenser integral with liquid receiver

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008051218A1 (en) * 2008-10-14 2010-04-15 Udo Breiter Condenser for air conditioning system, particularly motor vehicle air conditioning system, has overflow openings having collector and collector pipe

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