WO2003082699A1 - Materiau d'amortissement et procede de fabrication associe - Google Patents
Materiau d'amortissement et procede de fabrication associe Download PDFInfo
- Publication number
- WO2003082699A1 WO2003082699A1 PCT/JP2002/003331 JP0203331W WO03082699A1 WO 2003082699 A1 WO2003082699 A1 WO 2003082699A1 JP 0203331 W JP0203331 W JP 0203331W WO 03082699 A1 WO03082699 A1 WO 03082699A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sheet
- cushioning material
- sheets
- material according
- contraction
- Prior art date
Links
- 239000000463 material Substances 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims description 27
- 238000003466 welding Methods 0.000 claims description 17
- 230000008602 contraction Effects 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 3
- -1 polypropylene Polymers 0.000 description 11
- 239000004743 Polypropylene Substances 0.000 description 8
- 229920001155 polypropylene Polymers 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 4
- 239000002131 composite material Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 229920006255 plastic film Polymers 0.000 description 4
- 239000002985 plastic film Substances 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- 229920006257 Heat-shrinkable film Polymers 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920006266 Vinyl film Polymers 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000002654 heat shrinkable material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
- B31D5/0039—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads
- B31D5/0073—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads including pillow forming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/133—Fin-type joints, the parts to be joined being flexible
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/436—Joining sheets for making articles comprising cushioning or padding materials, the weld being performed through the cushioning material, e.g. car seats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/438—Joining sheets for making hollow-walled, channelled structures or multi-tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81433—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined being toothed, i.e. comprising several teeth or pins, or being patterned
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
- B29C66/83221—Joining or pressing tools reciprocating along one axis cooperating reciprocating tools, each tool reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
- B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
- B29C66/83411—Roller, cylinder or drum types
- B29C66/83413—Roller, cylinder or drum types cooperating rollers, cylinders or drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/28—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer comprising a deformed thin sheet, i.e. the layer having its entire thickness deformed out of the plane, e.g. corrugated, crumpled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/04—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a layer being specifically extensible by reason of its structure or arrangement, e.g. by reason of the chemical nature of the fibres or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/03—Wrappers or envelopes with shock-absorbing properties, e.g. bubble films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/843—Machines for making separate joints at the same time in different planes; Machines for making separate joints at the same time mounted in parallel or in series
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/843—Machines for making separate joints at the same time in different planes; Machines for making separate joints at the same time mounted in parallel or in series
- B29C66/8432—Machines for making separate joints at the same time mounted in parallel or in series
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/60—Multitubular or multicompartmented articles, e.g. honeycomb
- B29L2031/601—Multi-tubular articles, i.e. composed of a plurality of tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7138—Shock absorbing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/751—Mattresses, cushions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D2205/00—Multiple-step processes for making three-dimensional articles
- B31D2205/0005—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
- B31D2205/0011—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads including particular additional operations
- B31D2205/0017—Providing stock material in a particular form
- B31D2205/0023—Providing stock material in a particular form as web from a roll
Definitions
- the present invention relates to a cushioning material and a method for manufacturing the same, and more particularly to a cushioning material having a shock absorbing action against impact and pressure and a method for manufacturing the same.
- this type of packaging bag uses air as a cushioning material by injecting air into the cells, it is necessary to incorporate a passage and a check valve to allow air to flow into each cell.
- the number of types of films to be used has increased, the structure has been complicated, and there has been a problem that the production is troublesome.
- an object of the present invention is to provide a cushioning material having a simple configuration, which can be easily manufactured, and a method for manufacturing the same. Disclosure of the invention
- the cushioning material according to the first aspect of the present invention comprises two flexible first sheets and at least a shrinkable sheet sandwiched between the first sheets. And a second sheet having the first and second sheets.
- the second sheet is welded or adhered in a non-shrinked state in lines parallel to each other at a plurality of locations and orthogonal to the direction of shrinkage of the second sheet.
- the first sheet is deformed into a tubular body by shrinkage, and the welded portion or the bonded portion of the first sheet holds an outward expanding force.
- the second sheet it is preferable to use a material having heat shrinkage or a plastic film having shape restoration properties.
- the cushioning material according to the first invention when the second sheet contracts, the flexible first sheet is deformed into a tubular body having a substantially circular cross section, so to speak, the first sheet Depending on the strength of the waist, a cushioning effect against shocks and the like is exerted. Furthermore, if the end of the cylindrical body formed by the first sheet is closed by welding or the like in a state where the second sheet is contracted, the air sealed in the cylindrical body also has a buffering action. Will be.
- the cushioning material according to the first invention is easy to handle because it is in a flat state before being shrunk.
- the bag can be easily manufactured using the cushioning material as a material. If articles such as CDs and MDs are stored in this bag and then heated, the first sheet expands in the thickness direction in the tubular body, and the articles are stored in a state where they are elastically pressed. Can be. Therefore, the cushioning material and the bag made of the cushioning material can be used in place of the foaming material which has been conventionally used as a cushioning material when packing electric products.
- the cushioning material according to the first invention includes a step of sandwiching a heat-shrinkable second sheet between two flexible first sheets; anda first and a second sheet. Welding or adhering them at a plurality of locations in a line shape parallel to the direction of contraction of the second sheet and parallel to each other. At this stage, the cushioning material is flat and easy to handle, store and transport. At the user side, heat shrinkable film is shrunk by heating. Thus, the buffering action is maintained.
- the cushioning material according to the first invention includes a step of extending the second sheet having elasticity, and the step of extending the second sheet having flexibility between the two sheets. Interposing the first sheet and the second sheet, before the second sheet contracts, at a plurality of positions in a mutually parallel line shape orthogonal to the contraction direction of the second sheet, It can be produced by welding or bonding.
- the cushioning material according to the second invention comprises a first sheet having flexibility and a second sheet having at least shrinkability, which are overlapped with each other.
- the second sheet is welded or bonded in a non-shrink state in a line parallel to the contraction direction of the second sheet at a plurality of locations and parallel to each other.
- the cushioning material according to the second invention comprises one flexible first sheet and at least one contractible second sheet
- the cushioning material is flexible when the second sheet shrinks.
- the first sheet having the shape is deformed into a cylindrical body having a substantially semicircular cross section, so that the first sheet exerts a buffering action against an impact or the like by the so-called stiffness of the first sheet.
- the method of manufacturing the cushioning material according to the second invention and the like are basically the same as the method of manufacturing the cushioning material according to the first invention.
- FIG. 1 is a plan view showing a first embodiment of the cushioning material according to the present invention (the shrinkable film is in an unshrinked state),
- FIG. 2 is a sectional view showing the first embodiment (the shrinkable film is in an unshrinked state),
- FIG. 3 shows the first embodiment (the shrinkable film is in a contracted state).
- FIG. 4 is a perspective view showing the first embodiment (the contractible film is in a contracted state)
- FIG. 5 is an explanatory cross-sectional view showing a modification of the first embodiment.
- FIG. 6 is a perspective view showing a first example of the manufacturing method according to the present invention.
- FIG. 7 is a schematic elevation view showing a second example of the manufacturing method according to the present invention
- FIG. 8 is a plan view showing a second embodiment of the cushioning material according to the present invention (the shrinkable film is in an unshrinked state).
- FIG. 9 is a sectional view showing the second embodiment (the shrinkable film is in an unshrinked state).
- FIG. 10 is a sectional view showing the second embodiment (the shrinkable film is in a contracted state)
- FIG. 11 is a perspective view showing the second embodiment (the contractible film is in a contracted state).
- the cushioning material 1 according to the first embodiment is manufactured in a flat state as shown in FIGS. Immediately, the cushioning material 1 is made up of two flexible sheets 11 1 and 12 and a contractible sheet 15 sandwiched between the sheets 11 1 and 12. Become.
- the shrinkable sheet 15 is made of, for example, a heat-shrinkable material or a shape-recoverable material.
- a sheet 15 made of a material having heat shrinkage will be described as an example.
- the sheet 15 is, for example, a low-temperature shrinkable polypropylene film, has a shrinkage of 40% in the direction of arrow X in FIG. 1, and has a shrinkage of 0% in the direction of arrow Y.
- the flexible sheets 11 and 12 are made of, for example, a stretched polyethylene terephthalate film having a thickness of about 60 / m and a high-temperature heat seal type unstretched sheet having a thickness of about 40 ⁇ . This is a composite film obtained by laminating a polypropylene film and.
- the sheets 11 and 12 made of a flexible composite plastic film and the sheet 15 made of a heat-shrinkable plastic film are orthogonal to the shrinking direction (arrow X direction) of the sheet 15 at a plurality of locations.
- Sheet 15 is welded or bonded by heat sealing, ultrasonic wave, or high frequency in a non-shrinking state in parallel lines.
- the welding line is a black portion in FIGS. 1 to 4 and is denoted by reference numeral 20.
- the state immediately after the welding is as shown in FIG. 1 and FIG. 2.
- the sheet 15 shrinks slightly, but the sheets 11, 12, 15 retain the flat shape as a whole. I have.
- the sheet 15 shrinks in the direction of the arrow X, and the sheets 11 and 12 have substantially circular cross sections. Deforms into a cylindrical body 21.
- the sheets 11 and 12 are flexible, when the sheet 15 shrinks in the direction of arrow a as shown in the right end portion of FIG. 3, the welded portions 20 of the sheets 11 and 12 are folded. Maintain the outward expansion force (see arrow b). That is, the cylindrical body 21 has a so-called "hip", and can be used as a cushioning material while maintaining impact resistance and pressure resistance. This cylindrical body 21 has high rigidity and maintains linearity in the direction of arrow Y.
- both ends 21 a and 21 a of the cylindrical body 21 may be welded to the cushioning material 1.
- the cushioning material 1 As a result, air is trapped inside the cylindrical body 21, and in addition to the flexibility of the sheets 11 and 12, the sealed air also has a cushioning action. Will play.
- the intermediate portion of the cylindrical body 21 may be welded, and the buffer material 1 can be easily bent at the welded portion.
- the welding at the intermediate portion of the tubular body 21 may be performed in a plurality of lines.
- the cushioning material 1 shows an example in which a line 20 is welded, as shown in FIG. 5, the sheets 11, 12 and the sheet 15 are bonded in a line shape using an adhesive 25. Then, the tubular body 21 may be formed by the shrinkage of the sheet 15.
- two flexible sheets 11 and 12 are pulled out from each roll, and a sheet 15 (a low-temperature shrinkable type polypropylene film) is rolled in between. And pull it out.
- the heat roll 30 is brought into contact with the sheets 11 and 12 from above and below, and the front and back surfaces of the sheet 15 and the inner surfaces of the sheets 11 and 12 are welded in a line.
- the heat roll 30 is provided with a plurality of disk-shaped heating blades corresponding to the distance between the welding portions 20.
- the sheets 11, 12, and 15 Immediately after welding, the sheets 11, 12, and 15 maintain a flat state in which the sheet 15 contracts slightly. Thereafter, the sheet 15 is shrunk by heating the sheet 15 to a predetermined temperature, and the tubular body 21 is formed by the sheets 11 and 12.
- the sheet 15 may be a polyethylene terephthalate film, a shrinkable polyethylene film, or a polysalt.
- a dani vinyl film or the like can be used.
- various materials other than the above-mentioned composite plastic film are used in accordance with respective conditions such as welding, adhesion, and shrinkage. be able to.
- the sheets 11 and 12 may be craft paper on which an adhesive is stuck in a line.
- the welding means ultrasonic waves or high frequency waves may be used in addition to the heat roll 30.
- the sheets 11 and 12 and the sheet 15 may be bonded using an adhesive 25 (see FIG. 5).
- bonding there are various materials other than those described above that can be used as the sheets 11, 12, and 15.
- one sheet 15 (unstretched polypropylene film) is pulled out from the lounette, and is stretched by passing between a brake roll 35 and a stretching roll 36 having different conveyance speeds.
- the heat seal bar 31 is provided with a plurality of heating blades corresponding to the distance between the welded portions 20.
- the materials of the sheets 11, 12, and 15 that can be used in the second production example are the same as those in the first production example. Further, it is the same as the first manufacturing example that welding can be performed by ultrasonic waves or high frequencies other than heat, or the bonding may be performed using an adhesive.
- the cushioning material 1 according to the second embodiment is manufactured in a flat state as shown in FIGS. That is, in the cushioning material 1, one sheet 11 having flexibility and a sheet 15 having contractility are overlapped, and the contraction direction (arrow X) Direction) (welded portion 20) or bonded at multiple locations in the direction (arrow Y direction) perpendicular to the direction.
- the cylindrical body 21 ′ formed is substantially semicircular in cross section, and the other points (operation and effect and the sheet 11
- the 15th material and manufacturing method are the same as those in the first embodiment, and duplicate description will be omitted.
- cut into an appropriate size is used as a cushioning material as it is.
- the bag can be made into a bag shape and used as an article storage bag having a buffering action.
- a cushioning material using a heat-shrinkable sheet 15, and the flat state shown in FIG. 2 or FIG. (Pre-shrinkage state) is used as a material to make a bag of a predetermined size.
- a mobile phone is stored, and when heat is applied, the sheet 15 shrinks to form a tubular body 21, and the article is held in a state of being elastically pressed.
- This goods storage bag can be effectively used as a cushioning material when packing goods.
- the cushioning material and the method of manufacturing the same according to the present invention are not limited to the above embodiments, but can be variously modified within the scope of the gist. Industrial applicability
- the cushioning material according to the present invention is useful as a packaging material for articles that need to avoid impact, such as various electric products, electronic components, and cracks, and is a conventional impact cushioning material. Suitable as a substitute for foam or cardboard.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Buffer Packaging (AREA)
Abstract
L'invention concerne un matériau d'amortissement comprenant deux feuilles souples (11, 12) et une feuille extensible (15) maintenue entre les feuilles souples. Ce matériau est caractérisé en ce que les feuilles souples et la feuille extensible sont fusionnées ou collées les unes aux autres, par l'intermédiaire de plusieurs lignes parallèles les unes par rapport aux autres et en ce que la feuille extensible n'est pas rétractée. Quand la feuille extensible se rétracte, les feuilles souples prennent la forme de corps tubulaires (21) de forme générale circulaire en section transversale et les parties fusionnées (20) ou les parties collées des feuilles souples conservent une force d'expansion externe (flèche (b)) de manière qu'une action d'amortissement puisse être mise en oeuvre contre un choc et de la pression, la feuille extensible étant formée au moyen d'un matériau possédant une contractilité thermique et une capacité de reprendre la forme. Par conséquent, quand le corps d'un sac est fabriqué au moyen du matériau d'amortissement comprenant la feuille à contraction thermique, un article peut être conservé sous pression par contraction de la feuille à contraction thermique une fois l'article placé dans le sac.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2002246323A AU2002246323A1 (en) | 2002-04-03 | 2002-04-03 | Cushioning material and method of manufacturing the cushioning material |
PCT/JP2002/003331 WO2003082699A1 (fr) | 2002-04-03 | 2002-04-03 | Materiau d'amortissement et procede de fabrication associe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2002/003331 WO2003082699A1 (fr) | 2002-04-03 | 2002-04-03 | Materiau d'amortissement et procede de fabrication associe |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2003082699A1 true WO2003082699A1 (fr) | 2003-10-09 |
Family
ID=28470427
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2002/003331 WO2003082699A1 (fr) | 2002-04-03 | 2002-04-03 | Materiau d'amortissement et procede de fabrication associe |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU2002246323A1 (fr) |
WO (1) | WO2003082699A1 (fr) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016141460A (ja) * | 2015-02-04 | 2016-08-08 | 東洋紡株式会社 | 包装体、およびその製造方法、包装緩衝材用積層シート、梱包体 |
JP2019163067A (ja) * | 2018-03-19 | 2019-09-26 | トキワ工業株式会社 | 包装体製造システム、および、包装体製造方法 |
JP2020093852A (ja) * | 2015-02-04 | 2020-06-18 | 東洋紡株式会社 | 包装体、およびその製造方法、包装緩衝材用積層シート、梱包体 |
CN112437746A (zh) * | 2018-07-20 | 2021-03-02 | 宝洁公司 | 柔性包装件及其制造方法 |
CN115123665A (zh) * | 2022-01-05 | 2022-09-30 | 亚比斯包材工场股份有限公司 | 具有不同收缩率的缓冲包装结构 |
US11858713B2 (en) | 2020-10-30 | 2024-01-02 | The Procter & Gamble Company | Inflation feature for package, inflation rig assembly, and method of inflating |
US11897682B2 (en) | 2020-03-13 | 2024-02-13 | The Procter & Gamble Company | Flexible package |
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JPS50153081U (fr) * | 1974-05-29 | 1975-12-19 | ||
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JPH0247057A (ja) * | 1988-08-08 | 1990-02-16 | Toray Ind Inc | 表面凹凸化フイルム複合シートおよびその製造法 |
JPH07232764A (ja) * | 1994-02-15 | 1995-09-05 | Heisei Polymer Co Ltd | 緩衝材 |
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2002
- 2002-04-03 AU AU2002246323A patent/AU2002246323A1/en not_active Abandoned
- 2002-04-03 WO PCT/JP2002/003331 patent/WO2003082699A1/fr active Application Filing
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JPS4853097A (fr) * | 1971-11-12 | 1973-07-25 | ||
JPS50153081U (fr) * | 1974-05-29 | 1975-12-19 | ||
JPS642780U (fr) * | 1987-06-26 | 1989-01-10 | ||
JPH0247057A (ja) * | 1988-08-08 | 1990-02-16 | Toray Ind Inc | 表面凹凸化フイルム複合シートおよびその製造法 |
JPH07232764A (ja) * | 1994-02-15 | 1995-09-05 | Heisei Polymer Co Ltd | 緩衝材 |
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016141460A (ja) * | 2015-02-04 | 2016-08-08 | 東洋紡株式会社 | 包装体、およびその製造方法、包装緩衝材用積層シート、梱包体 |
JP2020093852A (ja) * | 2015-02-04 | 2020-06-18 | 東洋紡株式会社 | 包装体、およびその製造方法、包装緩衝材用積層シート、梱包体 |
JP2019163067A (ja) * | 2018-03-19 | 2019-09-26 | トキワ工業株式会社 | 包装体製造システム、および、包装体製造方法 |
CN112437747B (zh) * | 2018-07-20 | 2022-08-16 | 宝洁公司 | 柔性包装件及其制造方法 |
CN112437747A (zh) * | 2018-07-20 | 2021-03-02 | 宝洁公司 | 柔性包装件及其制造方法 |
CN112437745A (zh) * | 2018-07-20 | 2021-03-02 | 宝洁公司 | 成型柔性装运包装件及其制备方法 |
CN112437746A (zh) * | 2018-07-20 | 2021-03-02 | 宝洁公司 | 柔性包装件及其制造方法 |
CN112437745B (zh) * | 2018-07-20 | 2022-08-16 | 宝洁公司 | 成型柔性装运包装件及其制备方法 |
US11542084B2 (en) | 2018-07-20 | 2023-01-03 | The Procter & Gamble Company | Flexible package and method of manufacture |
US11597575B2 (en) | 2018-07-20 | 2023-03-07 | The Procter & Gamble Company | Flexible package and method of manufacture |
US11597574B2 (en) | 2018-07-20 | 2023-03-07 | The Procter & Gamble Company | Flexible shipping package and method of making |
US11897682B2 (en) | 2020-03-13 | 2024-02-13 | The Procter & Gamble Company | Flexible package |
US11858713B2 (en) | 2020-10-30 | 2024-01-02 | The Procter & Gamble Company | Inflation feature for package, inflation rig assembly, and method of inflating |
CN115123665A (zh) * | 2022-01-05 | 2022-09-30 | 亚比斯包材工场股份有限公司 | 具有不同收缩率的缓冲包装结构 |
CN115123665B (zh) * | 2022-01-05 | 2023-11-21 | 亚比斯包材工场股份有限公司 | 具有不同收缩率的缓冲包装结构 |
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