WO2003081157A1 - Procede de mesure de l'epaisseur residuelle du garnissage d'un recipient metallurgique et eventuellement de renovation des zones d'usure determinees, et dispositif correspondant - Google Patents
Procede de mesure de l'epaisseur residuelle du garnissage d'un recipient metallurgique et eventuellement de renovation des zones d'usure determinees, et dispositif correspondant Download PDFInfo
- Publication number
- WO2003081157A1 WO2003081157A1 PCT/EP2003/001263 EP0301263W WO03081157A1 WO 2003081157 A1 WO2003081157 A1 WO 2003081157A1 EP 0301263 W EP0301263 W EP 0301263W WO 03081157 A1 WO03081157 A1 WO 03081157A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- measuring unit
- manipulator
- measuring
- lining
- wear
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings increasing the durability of linings or breaking away linings
- F27D1/1636—Repairing linings by projecting or spraying refractory materials on the lining
- F27D1/1642—Repairing linings by projecting or spraying refractory materials on the lining using a gunning apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/0021—Devices for monitoring linings for wear
Definitions
- DE 28 53 160 C2 discloses a device for applying heat-resistant material to the inner surface of a furnace with an elongated spray tube, at the front end of which is arranged an angled spray nozzle which can be inserted into the interior of the furnace and aligned there by shifting and rotating.
- a television camera of a surveillance system is located on the spray tube near the spray nozzle and is movable therewith only to be able to observe the eroded or worn portion of the inner surface of the furnace during application.
- a similar spray device results from EP 0 039 212 B1.
- the object of the present invention is to propose a method of the type mentioned at the outset which can be carried out quickly and reliably with little technical effort.
- this object is achieved in a method of the type mentioned at the outset by the following method steps:
- a manipulator serving to renovate the lining e.g. B. a spray manipulator
- the measuring unit can be moved from an external rest position into an optimal measuring position into the metallurgical vessel without additional mechanical effort.
- the measuring unit only needs to be moved over the metallurgical vessel. In any case, you get optimal measurement results and thus a safe melting operation by simply checking the refractory lining.
- a safe extension of the service life of the refractory lining can also be achieved by targeted refurbishment.
- An additional manipulator for the measuring unit is unnecessary, which also saves space.
- Another advantage of the invention is that the measuring unit can be retrofitted to an existing manipulator.
- the data of the measured actual profiles can also be used to determine the volume of the refractory lining that has been worn away by wear at selected points (e.g. pre-wear areas).
- the result can be used to optimize the use of the materials required for renovation (e.g. a spray compound).
- a measuring unit with non-contact e.g. B. stereoscopic recording technology, which uses at least one stereo matrix camera pair, the two cameras may be variable in their distance from each other.
- Known CCD cameras with image evaluation can serve as such cameras.
- the measurement field of the lining to be checked can be recorded from different angles, thereby easily obtaining the desired depth information become.
- the number of camera pairs can also be increased if necessary.
- a cooled measuring unit is used in a further embodiment of the inventive concept. This can be done, for example, by the measuring unit in a parking position on the manipulator in a z. B. is housed in a water-cooled protective housing, from which it moves out when the measuring process is initiated and into which it is retracted after the measurement. In this way, the measuring unit is only briefly exposed to the possibly relatively high temperatures. If necessary, d. H. especially if the measurement takes a long time or during the renovation with the help of the manipulator, the measuring unit may also be cooled in the measuring position itself.
- the processing of the measurement data, the evaluation of the wear pattern, the comparison of the wear pattern with target values and the renovation of the wear point (s) can take place when the measuring unit has already returned to its parking position, e.g. B. has been retracted in the protective housing.
- the refurbishment that follows the measurement of the residual thickness of the lining in its wall and / or floor area of the metallurgical vessel can advantageously be carried out with the aid of the data obtained during the evaluation of the wear pattern by automatic control of the manipulator. After repairing the wear point (s) or if the repair is to be carried out at a later time, after measuring the residual thickness, the manipulator with the measuring unit is moved out of the metallurgical vessel and into a rest position of the manipulator next to the metallurgical vessel ,
- the measuring unit is preferably assigned a device for evaluating the measurement data and, if necessary, further processing for controlling the renovation process, so that immediately after the measurement, or at a later point in time if the measurement data is stored, the found pre-wear points are cleaned up to the required extent can be done.
- the measuring unit preferably works with non-contact, e.g. Stereoscopic recording technology with the help of which it is possible without problems at the high temperatures prevailing in the vicinity of or in metallurgical vessels.
- the measuring unit has at least one pair of stereo matrix cameras.
- Known CCD cameras with image evaluation can serve as stereo matrix cameras.
- the distance between the two cameras of a pair can be changed, for example, in order to be able to determine the desired depth information in a correct manner, taking into account the special conditions.
- the measuring unit can be cooled, for example, in a further development of the inventive concept, specifically during the measuring process and / or during the refurbishment process and / or in a rest position outside the vessel and in its vicinity.
- the cooling can e.g. B. happen that the measuring unit in a parking position on the manipulator in a z. B. is housed in a water-cooled protective housing.
- the measuring unit can be extended for measurement from this parking position and can be designed to be moved back into this protected parking position after the measurement.
- the height of the measuring unit on the manipulator is adjustable and / or rotatable and / or pivotable, so that the measuring unit - regardless of the adjustment possibilities of the manipulator - can each be arranged at a defined height and in alignment with the measuring field ,
- Fig. 2 a representation corresponding to Fig. 1, but the manipulator is brought into such a position that an arranged on it
- Measuring unit is located in the measuring position within the metallurgical vessel for measuring a wall area of the refractory lining
- FIG. 3 a representation corresponding to FIG. 2, but with the measuring unit on the manipulator in its retracted, for example folded back, parked position on the manipulator and a spray head of the
- Spray manipulator-trained manipulator has been put into action to rehabilitate a pre-wear part
- FIG. 4 a representation corresponding to FIG. 2, but with the manipulator being brought into such a position that the measuring unit is in one position
- Measuring position for measuring the bottom area of the lining of the metallurgical vessel is located.
- the manipulator 6 is set in such a way that the measuring unit 5 is located above the metallurgical vessel 4 and is aligned in such a way that the residual thickness of the refractory lining 1 can be measured in the base region 3 of the metallurgical vessel 4.
- the measurement data obtained in this way with regard to the pre-wear points found can be used directly for moving the pointed head 8 so that it enters the required spray position can be brought adjacent to the pre-wear point of the floor area 3 to be renovated.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Length Measuring Devices By Optical Means (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2003206868A AU2003206868A1 (en) | 2002-03-27 | 2003-02-08 | Method for measuring the residual thickness of the lining of a metallurgical vessel and for optionally repairing the areas of wear that have been identified and device for carrying out a method of this type |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10213641 | 2002-03-27 | ||
DE10213641.6 | 2002-03-27 | ||
DE10216172.0 | 2002-04-12 | ||
DE10216172A DE10216172A1 (de) | 2002-03-27 | 2002-04-12 | Verfahren zum Messen der Reststärke der Auskleidung eines metallurgischen Gefäßes und ggf. Sanieren der festgestellten Verschleißbereiche sowie Vorrichtung zum Durchführen eines solchen Verfahrens |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2003081157A1 true WO2003081157A1 (fr) | 2003-10-02 |
Family
ID=28455543
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2003/001263 WO2003081157A1 (fr) | 2002-03-27 | 2003-02-08 | Procede de mesure de l'epaisseur residuelle du garnissage d'un recipient metallurgique et eventuellement de renovation des zones d'usure determinees, et dispositif correspondant |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU2003206868A1 (fr) |
WO (1) | WO2003081157A1 (fr) |
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007107242A1 (fr) * | 2006-03-22 | 2007-09-27 | Refractory Intellectual Property Gmbh & Co. Kg | PROCEDE DE DETERMINATION DE LA POSITION et DE L'ORIENTATION D'UN DISPOSITIF DE MESURE OU DE REPARATION ET DISPOSITIF FONCTIONNANT SELON LE PROCEDE |
WO2011029140A1 (fr) * | 2009-09-09 | 2011-03-17 | Scanalyse Pty Ltd | Système et procédé d'examen de l'état d'une surface sujette à l'usure |
US8072613B2 (en) | 2010-03-25 | 2011-12-06 | Specialty Minerals (Michigan) Inc. | System for measuring the inner space of a container and method of performing the same |
EP2789960A1 (fr) | 2013-04-12 | 2014-10-15 | Refractory Intellectual Property GmbH & Co. KG | Procédé en particulier destiné à déterminer l'état d'un revêtement réfractaire d'une cuve de fusion métallurgique |
EP3118554A1 (fr) * | 2015-07-17 | 2017-01-18 | Refractory Intellectual Property GmbH & Co. KG | Procede destine notamment au perfectionnement d'un revetement refractaire d'un recipient metallurgique dans un etat chaud |
US9829308B2 (en) | 2005-06-28 | 2017-11-28 | Outotec Pty Ltd | System and method for measuring and mapping a surface relative to a reference |
WO2018019887A1 (fr) | 2016-07-28 | 2018-02-01 | Refractory Intellectual Property Gmbh & Co. Kg | Système à buse de pulvérisation et procédé de pulvérisation d'une masse inorganique |
US10378891B2 (en) | 2007-12-28 | 2019-08-13 | Outotec Pty Ltd | System and method for measuring and mapping a surface relative to a reference |
CN110192074A (zh) * | 2016-12-12 | 2019-08-30 | 安赛乐米塔尔公司 | 用于测量旨在容纳熔融金属的容器的耐火衬里的磨损的方法和装置 |
WO2019226125A1 (fr) * | 2018-05-23 | 2019-11-28 | Pi̇romet Pi̇rometalurji̇ Malzeme Refrakter Maki̇na Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ | Robot de pulvérisation réfractaire entièrement automatique avec système de mesure |
US10935320B2 (en) | 2013-04-12 | 2021-03-02 | Refractory Intellectual Property Gmbh & Co. Kg | Method for determining the state of a refractory lining of a metallurgical vessel for molten metal in particular |
EP3852055A1 (fr) | 2020-01-16 | 2021-07-21 | Refractory Intellectual Property GmbH & Co. KG | Système et procédé de détermination d'une d'information 3d et d'une modification d'un récipient métallurgique |
EP3987247A4 (fr) * | 2019-06-18 | 2022-08-17 | Process Metrix, LLC | Système, dispositif et procédé de mesure du revêtement réfractaire intérieur d'un récipient |
RU2795734C1 (ru) * | 2022-08-08 | 2023-05-11 | Общество С Ограниченной Ответственностью "Группа "Магнезит" | Способ контроля за состоянием футеровки тепловых агрегатов |
IT202200005273A1 (it) * | 2022-03-17 | 2023-09-17 | Danieli Off Mecc | Apparato di ispezione e/o ripristino di un ambiente ostile e relativo metodo |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4107244A (en) * | 1975-06-13 | 1978-08-15 | Nippon Steel Corporation | Method and apparatus for repairing damaged surface of refractory lined vessel |
EP0121617A1 (fr) * | 1983-04-07 | 1984-10-17 | Armco Inc. | Méthode et appareil pour mesurer l'usure d'un garnissage réfractaire |
-
2003
- 2003-02-08 WO PCT/EP2003/001263 patent/WO2003081157A1/fr not_active Application Discontinuation
- 2003-02-08 AU AU2003206868A patent/AU2003206868A1/en not_active Abandoned
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4107244A (en) * | 1975-06-13 | 1978-08-15 | Nippon Steel Corporation | Method and apparatus for repairing damaged surface of refractory lined vessel |
EP0121617A1 (fr) * | 1983-04-07 | 1984-10-17 | Armco Inc. | Méthode et appareil pour mesurer l'usure d'un garnissage réfractaire |
Cited By (25)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9829308B2 (en) | 2005-06-28 | 2017-11-28 | Outotec Pty Ltd | System and method for measuring and mapping a surface relative to a reference |
WO2007107242A1 (fr) * | 2006-03-22 | 2007-09-27 | Refractory Intellectual Property Gmbh & Co. Kg | PROCEDE DE DETERMINATION DE LA POSITION et DE L'ORIENTATION D'UN DISPOSITIF DE MESURE OU DE REPARATION ET DISPOSITIF FONCTIONNANT SELON LE PROCEDE |
US10378891B2 (en) | 2007-12-28 | 2019-08-13 | Outotec Pty Ltd | System and method for measuring and mapping a surface relative to a reference |
WO2011029140A1 (fr) * | 2009-09-09 | 2011-03-17 | Scanalyse Pty Ltd | Système et procédé d'examen de l'état d'une surface sujette à l'usure |
EP2558816A1 (fr) * | 2010-03-25 | 2013-02-20 | Specialty Minerals (Michigan) Inc. | Système de mesure de l'espace interne d'un récipient et procédé d'utilisation associé |
EP2558816A4 (fr) * | 2010-03-25 | 2014-12-10 | Specialty Minerals Michigan | Système de mesure de l'espace interne d'un récipient et procédé d'utilisation associé |
US8072613B2 (en) | 2010-03-25 | 2011-12-06 | Specialty Minerals (Michigan) Inc. | System for measuring the inner space of a container and method of performing the same |
EP2789961A1 (fr) | 2013-04-12 | 2014-10-15 | Refractory Intellectual Property GmbH & Co. KG | Procédé, en particulier pour la détermination de l'état de la coulée d'un récipient métallurgique |
EP2789960A1 (fr) | 2013-04-12 | 2014-10-15 | Refractory Intellectual Property GmbH & Co. KG | Procédé en particulier destiné à déterminer l'état d'un revêtement réfractaire d'une cuve de fusion métallurgique |
US10935320B2 (en) | 2013-04-12 | 2021-03-02 | Refractory Intellectual Property Gmbh & Co. Kg | Method for determining the state of a refractory lining of a metallurgical vessel for molten metal in particular |
EP3118554A1 (fr) * | 2015-07-17 | 2017-01-18 | Refractory Intellectual Property GmbH & Co. KG | Procede destine notamment au perfectionnement d'un revetement refractaire d'un recipient metallurgique dans un etat chaud |
WO2017012732A1 (fr) * | 2015-07-17 | 2017-01-26 | Refractory Intellectual Property Gmbh & Co. Kg | Procédé de réparation d'un garnissage réfractaire d'un récipient métallurgique à l'état chaud |
EA037693B1 (ru) * | 2015-07-17 | 2021-05-04 | Рефрацторы Интеллецтуал Проперты Гмбх & Цо. Кг | Способ ремонта огнеупорной футеровки металлургического контейнера в горячем состоянии |
US10837704B2 (en) | 2015-07-17 | 2020-11-17 | Refractory Intellectual Property Gmbh & Co. Kg | Method for repairing a refractory lining of a metallurgical vessel in the hot state |
WO2018019887A1 (fr) | 2016-07-28 | 2018-02-01 | Refractory Intellectual Property Gmbh & Co. Kg | Système à buse de pulvérisation et procédé de pulvérisation d'une masse inorganique |
CN110192074A (zh) * | 2016-12-12 | 2019-08-30 | 安赛乐米塔尔公司 | 用于测量旨在容纳熔融金属的容器的耐火衬里的磨损的方法和装置 |
US11268766B2 (en) | 2016-12-12 | 2022-03-08 | Arcelormittal | Process and device for measuring wear of a refractory lining of a receptacle intended to contain molten metal |
WO2019226125A1 (fr) * | 2018-05-23 | 2019-11-28 | Pi̇romet Pi̇rometalurji̇ Malzeme Refrakter Maki̇na Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ | Robot de pulvérisation réfractaire entièrement automatique avec système de mesure |
EP3987247A4 (fr) * | 2019-06-18 | 2022-08-17 | Process Metrix, LLC | Système, dispositif et procédé de mesure du revêtement réfractaire intérieur d'un récipient |
EP3852055A1 (fr) | 2020-01-16 | 2021-07-21 | Refractory Intellectual Property GmbH & Co. KG | Système et procédé de détermination d'une d'information 3d et d'une modification d'un récipient métallurgique |
WO2021144386A1 (fr) | 2020-01-16 | 2021-07-22 | Refractory Intellectual Property Gmbh & Co. Kg | Système et procédé de détermination d'informations 3d et de modification d'un récipient métallurgique |
RU2811810C1 (ru) * | 2020-01-16 | 2024-01-17 | Рефрактори Интеллектуал Проперти Гмбх Унд Ко. Кг | Система и способ определения трехмерной информации о металлургическом сосуде и его модификации |
IT202200005273A1 (it) * | 2022-03-17 | 2023-09-17 | Danieli Off Mecc | Apparato di ispezione e/o ripristino di un ambiente ostile e relativo metodo |
WO2023175645A1 (fr) * | 2022-03-17 | 2023-09-21 | Danieli & C. Officine Meccaniche S.P.A. | Appareil d'inspection et/ou de restauration d'un environnement hostile et procédé correspondant |
RU2795734C1 (ru) * | 2022-08-08 | 2023-05-11 | Общество С Ограниченной Ответственностью "Группа "Магнезит" | Способ контроля за состоянием футеровки тепловых агрегатов |
Also Published As
Publication number | Publication date |
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