WO2003006633A1 - Disposable vessel - Google Patents

Disposable vessel Download PDF

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Publication number
WO2003006633A1
WO2003006633A1 PCT/US2002/021541 US0221541W WO03006633A1 WO 2003006633 A1 WO2003006633 A1 WO 2003006633A1 US 0221541 W US0221541 W US 0221541W WO 03006633 A1 WO03006633 A1 WO 03006633A1
Authority
WO
WIPO (PCT)
Prior art keywords
vessel
impeller
shaft
headplate
magnet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2002/021541
Other languages
English (en)
French (fr)
Inventor
Kenneth B. Carll
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wheaton USA Inc
Amcor Pharmaceutical Packaging USA Inc
Original Assignee
Wheaton USA Inc
Alcan Packaging Pharmaceutical and Personal Care Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wheaton USA Inc, Alcan Packaging Pharmaceutical and Personal Care Inc filed Critical Wheaton USA Inc
Priority to EP02744846A priority Critical patent/EP1407001A4/en
Priority to IL15962102A priority patent/IL159621A0/xx
Priority to HK05102260.4A priority patent/HK1069847B/xx
Priority to AU2002346088A priority patent/AU2002346088B2/en
Priority to CA002452619A priority patent/CA2452619A1/en
Priority to MXPA04000182A priority patent/MXPA04000182A/es
Priority to JP2003512391A priority patent/JP2004534544A/ja
Publication of WO2003006633A1 publication Critical patent/WO2003006633A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/02Form or structure of the vessel
    • C12M23/14Bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/42Mixers with shaking, oscillating, or vibrating mechanisms with pendulum stirrers, i.e. with stirrers suspended so as to oscillate about fixed points or axes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/44Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement
    • B01F31/441Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement performing a rectilinear reciprocating movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/45Magnetic mixers; Mixers with magnetically driven stirrers
    • B01F33/453Magnetic mixers; Mixers with magnetically driven stirrers using supported or suspended stirring elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/50Mixing receptacles
    • B01F35/513Flexible receptacles, e.g. bags supported by rigid containers
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/28Constructional details, e.g. recesses, hinges disposable or single use
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • C12M27/06Stirrer or mobile mixing elements with horizontal or inclined stirrer shaft or axis

Definitions

  • the present invention relates to laboratory vessels. More specifically, the present invention relates to an improved vessel for cell culture and methods for its use. BACKGROUND OF THE INVENTION
  • suspension cells anchorage-independent cells
  • adherent cells anchorage-dependent cells
  • Suspension or anchorage-independent cells can proliferate, in vitro, without being attached to a surface.
  • adherent or anchorage-dependent cells require attachment to a surface in order to grow in vitro.
  • Suspension or anchorage-independent cells have typically been grown in vitro in glass, metal, or hard plastic vessels.
  • Glass and metal cell culture vessels are expensive and require maintenance, as they are not disposable or sterile. In order to maintain a sterile or aseptic environment for cell culture, the vessels require sterilization, usually by autoclave. Therefore, the cell culture vessels must be washed and sterilized prior to and/or subsequent to their use.
  • glass and metal cell culture vessels are not disposable, it is necessary to have adequate space for storage of the glass and metal vessels.
  • glass, metal, and hard plastic cell culture vessels are expensive, not disposable, and require extensive maintenance, there has been a need for a cell culture vessel that is inexpensive, disposable, collapsible, and pre-sterilized.
  • a cell culture vessel In order for the cells to remain suspended, a cell culture vessel must have means for keeping the cells suspended. Many cell culture vessels have an impeller with blades that rotate to keep cells suspended. If the impeller rotation or movement is too strong or the blades are too rigid or too long, the cells may be sheared by the force of the impeller or blades. Likewise, if the impeller rotation or movement is too weak or the blades are too short, the cells may not remain suspended. Therefore, there is a need for an improved cell culture vessel which provides gentle stirring to prevent shearing and keep cells suspended.
  • the present invention provides a vessel for cell culture comprising a collapsible bag with an inner surface, an outer surface, a top periphery and a headplate having a circumferential edge wherein the top periphery of the bag is sealed to the edge of the headplate.
  • the present invention also provides an impeller comprising a hollow flexible shaft having a top region and a bottom region, wherein the bottom region comprises a flexible blade.
  • the present invention further provides a method of mixing a fluid comprising the steps of providing a vessel having a collapsible bag containing an impeller comprised of a hollow flexible shaft, inserting a magnet into the hollow shaft of the impeller, introducing an external, adjustable magnetic source to interact with the magnet and cause the magnet and the hollow shaft to move.
  • FIG. 1 illustrates one embodiment of the present invention
  • FIG. 2 illustrates the components of the vessel of the present invention
  • FIG. 3 shows the vessel of the present invention filled with a fluid and containing particles on an adjustable magnetic stir plate
  • FIG. 4 A is a partial side view of a vessel according to the present invention depicting a first movement of the rotation of the impeller, flexible blades and particles as a magnetic force is applied to the vessel;
  • FIG. 4B is a partial side view of a vessel according to the present invention depicting the continued movement of the rotation of the impeller, flexible blades and particles as a magnetic force is applied to the vessel;
  • FIG. 4C is a partial side view of a vessel according to the present invention depicting the continued movement of the rotation of the impeller, flexible blades and particles as the magnetic force causes the impeller to move in the opposite direction of the rotation depicted in FIG. 4B.
  • FIG. 4D is a partial side view of a vessel according to the present invention depicting the continued movement of the rotation of the impeller, flexible blades and particles as depicted in FIG. 4C as a magnetic force is applied to the vessel;
  • FIG. 5A is a top view of a vessel according to the present invention depicting the movement of the impeller, flexible blades and particles through a first rotation as a magnetic force is applied to the vessel;
  • FIG. 5B is a top view of a vessel according to the present invention depicting the movement of the impeller, flexible blades and particles through an opposite rotation as a magnetic force is applied to the vessel as depicted in FIG. 5A.
  • the present invention provides a vessel for cell culture comprising a collapsible bag with an inner surface, an outer surface, a top periphery and a headplate.
  • the bag has a circumferential edge wherein the top periphery of the bag is sealed to the edge of the headplate.
  • the present invention also provides an impeller comprising a hollow flexible shaft having a top region and a bottom region, wherein the bottom region comprises a flexible blade.
  • the present invention further provides a method of mixing a fluid comprising the steps of providing a vessel having a collapsible bag containing an impeller comprised of a hollow flexible shaft, inserting a magnet into the hollow shaft of the impeller, introducing an external, adjustable magnetic source to interact with the magnet and cause the magnet and the hollow shaft to move.
  • the method may also include the removal of the magnet from the hollow shaft of the impeller prior to disposal of the vessel.
  • the vessel according to an exemplary embodiment of the present invention has an impeller with thin, flexible blades and a hollow shaft in which a reusable magnet can be placed.
  • a magnet within the shaft of the impeller and the presence of a restricting means disposed on the shaft of the impeller, such as an o-ring allows the gentle rotation of the impeller and the subsequent undulation of the flexible blades when an adjustable magnetic force, such as a magnetic stir plate, is applied to the vessel. This creates a gentle stirring of the cells, which keeps the cells in suspension and prevents the cells from shearing.
  • FIG. 1 shows a vessel 100 for cell culture comprising a collapsible bag 105 with an inner surface 110, an outer surface 115, a top periphery 120 and a headplate 125.
  • Headplate 125 has a circumferential edge 130 to which top periphery 120 of bag 105 is sealed.
  • One method of sealing includes simply melting edge 130 to headplate 125. Other methods could be used, however, including glue, hot-melt adhesives, or other sealing methods as understood by those skilled in the art.
  • Collapsible bag 105 further comprises a bottom 127 with outer edges 128 which allow bag 105 to be free standing. Typical to the exemplary embodiment, outer edges 128 are formed when bag 105 is constructed.
  • Bag 105 is formed from a collapsible plastic and sealed along its seams 129. The lower part of those seams forms the stabilization, or platform, for bag 105. Other methods of insuring the upright stabilization of bag 105 could be envisioned, which are consistent with this invention, include the use of a base similar to headplate 125.
  • FIG. 1 shows that the bag 105 does not extend into outer edges 128. Moreover, bottom 121 of inner surface 110 is rounded to achieve good mixing.
  • vessel 100 is comprised of polyethylene.
  • vessel 100 can be pre-sterilized. As most cell culture procedures are carried out under aseptic conditions by practicing the so-called sterile technique, the pre-sterilization of vessel 100 provides the culture chamber and the fluid pathway to be maintained in a sterile, closed environment. Because the most optimal objective is to have the culture process carried out in a system where the culture chamber and fluid path is functionally closed to the external environment, with the sterile integrity maintained from the time the device is manufactured until it has been disposed of, the collapsibility and disposability of vessel 100 is ideal for pre-sterilization.
  • One method of pre-sterilizing includes gamma irradiation. Other methods known to those skilled in the art could also be used.
  • headplate 125 comprises at least one port 135.
  • Port 135 can be used in accordance with the present invention for filling vessel 100.
  • Port 137 can be a port for gas supply.
  • port 138 also allows the insertion of magnet 139.
  • vessel 100 contains impeller 140 having a flexible blade 145.
  • Flexible blade 145 can be comprised of polyethylene. Flexible blade 145 can be a single blade, a pair of blades, or multiple blades.
  • Impeller 140 is comprised of a hollow flexible shaft 150 having a top region 155 and a bottom region 160, with top region 155 connected to headplate 125 and flexible blade 145 connected to bottom region 160 of shaft 150.
  • flexible blade 145 is contiguous with shaft 150.
  • Shaft 150 of impeller 140 can contain magnet 139.
  • top region 155 of shaft 150 comprises means for restricting movement of shaft 150 to a generally periodic pendulumlike, but elliptical rotation.
  • means for restricting movement of shaft 150 can be an o-ring 152, a notch, or other means which create a relative weak point in top region 155 of shaft 150 of impeller 140 to prevent twisting of impeller 140.
  • FIG. 2 shows the components of vessel 100.
  • the components of vessel 100 are collapsible bag 105, headplate 125, and impeller 140.
  • Bag 105 comprises an inner surface 110, an outer surface 115, and a top periphery 120.
  • top 120 of bag 105 can be heat sealed or otherwise attached to edge 130 of headplate 125.
  • Bottom 127 of bag 105 can have outer edges 128 to support bag 105. Outer edges 128 form a triangular-like shape at the corners of outer surface 115 of bag 105, which are separate from inner surface 110 of bag 105.
  • Impeller 140 is comprised of a hollow flexible shaft 150 having a top region 155 and a bottom region 160, wherein top region 155 is connected to the bottom 200 of port 138 of headplate 125, for example by heat sealing, and bottom region 160 of shaft 150 is connected to flexible blade 145.
  • FIG. 3 shows vessel 100 filled with a fluid 300 and particles 305 on an adjustable magnetic stir plate 310.
  • fluid 300 is a cell culture medium and particles 305 are biological cells.
  • FIGS. 4A-4D show the sequential movements of flexible blade 145 of shaft 150 of impeller 140 in vessel 100 and of particles 305 when a magnetic force is applied to vessel 100 with an adjustable magnetic stir plate 310.
  • Adjustable magnetic stir plate 310 includes a bar magnet mounted on a shaft, which is driven by a motor. Those skilled in the art are familiar with such stir plates. The speed of the motor is generally controlled by a rheostat. According to the present invention, and as demonstrated in FIG. 4A, when a magnetic force, such as adjustable magnetic stir plate 310, is applied to vessel 100, the rotation of the bar magnet (not shown) within magnetic stir plate 310 causes rotational, elliptical movement of magnet 139 within vessel 100.
  • FIG. 4B shows that when impeller 140 begins to move in the direction of arrow 405, flexible blades 145 and particles 305 are forced in the opposite direction of arrow 405.
  • FIG. 4C shows impeller 140 continuing to move through the elliptical pendulum-like rotation. As impeller 140 continues to move in the direction of arrow 410, flexible blades 145 and particles 305 are forced in the opposite direction of arrow 410.
  • FIG. 4B shows that when impeller 140 begins to move in the direction of arrow 405, flexible blades 145 and particles 305 are forced in the opposite direction of arrow 405.
  • FIG. 4C shows impeller 140 continuing to move through the elliptical pendulum-like rotation. As impeller 140 continues to move in the direction of arrow 410, flexible blades 145 and particles 305 are forced in the opposite direction of arrow 410.
  • FIG. 4D shows impeller 140 continuing through the elliptical pendulum-like rotation and beginning to move in the direction of arrow 415. Likewise, flexible blades 145 and particles 305 are forced in the opposite direction of arrow 415. The continuous movement of impeller 140 and flexible blades 145 throughout the elliptical pendulum-like rotation results in the continuous suspension of particles 305.
  • a constricting device 152 creates a sort of "pivot point” or “weak point” along the shaft.
  • This device affects the movement of impeller 140 when magnet 139 and an adjustable external magnetic force, such as stir plate 310, interact. The result is an elliptical pendulum-like rotation of impeller 140.
  • Constricting device 152 could take many forms, including a ring or knotted piece of material.
  • An exemplary constricting device would be a typical o-ring, placed around the shaft.
  • a notch in the shaft itself could create the "pivot point" which allows the elliptical, pendulum-like rotation desired.
  • the result of the elliptical pendulum-like rotation of impeller 140 is the gentle motion of flexible blades 145 and the gentle stirring of fluid 300 and particles 305.
  • the gentle motion of flexible blades 145 and the gentle stirring of fluid 300 and particles 305 is essential when fluid 300 is a cell culture medium and particles 305 are biological cells.
  • FIGS. 5A and 5B show a top view of vessel 100 demonstrating the elliptical pendulum-like rotation of impeller 140 and the effect of the rotation of the magnet in the stir plate on flexible blades 145 and particles 305 when a magnetic force is applied to vessel 100.
  • the present invention also relates to an impeller 140 comprising a hollow flexible shaft 150 having a top region 155 and a bottom region 160, wherein bottom region 160 comprises a flexible blade 145.
  • Impeller 140 may be comprised of polyethylene.
  • bottom region 160 of impeller 140 comprises two flexible blades 145.
  • Hollow flexible shaft 150 of impeller 140 may also contain magnet 139 and magnet 139 may be removable. The ability to remove magnet 139 from impeller 140 allows for the disposal of impeller 140 and the ability to reuse magnet 139 with additional impellers or vessels. The ability to reuse magnet 139 is also advantageous, as the disposal of magnet 139 adds additional cost if it has to be replaced with each use.
  • the present invention also relates to a method of mixing a fluid.
  • a vessel which comprises a collapsible bag containing an impeller comprised of a hollow flexible shaft.
  • a magnet is then inserted into the hollow shaft of the impeller.
  • An external adjustable magnetic source such as a magnetic stir plate, is introduced to interact with the magnet and cause the hollow shaft to move.
  • the magnet is then removed from the hollow shaft of the impeller.
  • the method may further comprise a vessel with a headplate and a hollow flexible shaft of an impeller with a top region and a bottom region, wherein the top region is connected to the headplate.
  • the present invention also relates to the preferred method of use of the vessel of the present invention, which is a method of culturing cells.
  • a pre-sterilized vessel which comprises a collapsible bag with a headplate and an impeller comprised of a hollow flexible shaft having a top region and a bottom region, wherein the top region is connected to the headplate and wherein the bottom region comprises a flexible blade.
  • a magnet is then inserted into the hollow shaft of the impeller and a cell line and media is introduced into the vessel through a fill port.
  • the cell line is then allowed to proliferate.
  • the cell line and media are removed from the vessel.
  • the magnet is removed from the hollow shaft of the impeller through the impeller magnet port and the vessel is disposed.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Zoology (AREA)
  • Wood Science & Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Sustainable Development (AREA)
  • Microbiology (AREA)
  • Biotechnology (AREA)
  • Biomedical Technology (AREA)
  • Biochemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Genetics & Genomics (AREA)
  • Clinical Laboratory Science (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)
  • Micro-Organisms Or Cultivation Processes Thereof (AREA)
PCT/US2002/021541 2001-07-09 2002-07-09 Disposable vessel Ceased WO2003006633A1 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
EP02744846A EP1407001A4 (en) 2001-07-09 2002-07-09 DISPOSABLE CONTAINER
IL15962102A IL159621A0 (en) 2001-07-09 2002-07-09 Disposable vessel
HK05102260.4A HK1069847B (en) 2001-07-09 2002-07-09 Disposable vessel
AU2002346088A AU2002346088B2 (en) 2001-07-09 2002-07-09 Disposable vessel
CA002452619A CA2452619A1 (en) 2001-07-09 2002-07-09 Disposable vessel
MXPA04000182A MXPA04000182A (es) 2001-07-09 2002-07-09 Recipiente desechable.
JP2003512391A JP2004534544A (ja) 2001-07-09 2002-07-09 使い捨て容器

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US09/901,767 2001-07-09
US09/901,767 US6670171B2 (en) 2001-07-09 2001-07-09 Disposable vessel

Publications (1)

Publication Number Publication Date
WO2003006633A1 true WO2003006633A1 (en) 2003-01-23

Family

ID=25414780

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2002/021541 Ceased WO2003006633A1 (en) 2001-07-09 2002-07-09 Disposable vessel

Country Status (9)

Country Link
US (2) US6670171B2 (enExample)
EP (1) EP1407001A4 (enExample)
JP (1) JP2004534544A (enExample)
CN (1) CN1316013C (enExample)
AU (1) AU2002346088B2 (enExample)
CA (1) CA2452619A1 (enExample)
IL (1) IL159621A0 (enExample)
MX (1) MXPA04000182A (enExample)
WO (1) WO2003006633A1 (enExample)

Cited By (14)

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JP2007511337A (ja) * 2003-10-14 2007-05-10 アドバンスド テクノロジー マテリアルズ,インコーポレイテッド 固体、液体および気体を混合するための可撓性混合バッグ
DE102006022914A1 (de) * 2006-05-15 2007-11-22 Sartorius Biotech Gmbh Bioreaktor
EP1935840A1 (de) * 2006-12-22 2008-06-25 Wolfgang Jobmann Gmbh Berührungsloser magnetischer Antrieb für einen Getränkespeicher und zugehöriges Arbeitsverfahren
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HK1069847A1 (en) 2005-06-03
AU2002346088B2 (en) 2007-02-15
US20030008389A1 (en) 2003-01-09
US20040142462A2 (en) 2004-07-22
CN1531589A (zh) 2004-09-22
EP1407001A1 (en) 2004-04-14
CN1316013C (zh) 2007-05-16
CA2452619A1 (en) 2003-01-23
US20040029263A1 (en) 2004-02-12
JP2004534544A (ja) 2004-11-18
US6670171B2 (en) 2003-12-30

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