WO2002079310A2 - Process for preparing a stabilized polyester - Google Patents

Process for preparing a stabilized polyester Download PDF

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Publication number
WO2002079310A2
WO2002079310A2 PCT/EP2002/003006 EP0203006W WO02079310A2 WO 2002079310 A2 WO2002079310 A2 WO 2002079310A2 EP 0203006 W EP0203006 W EP 0203006W WO 02079310 A2 WO02079310 A2 WO 02079310A2
Authority
WO
WIPO (PCT)
Prior art keywords
alkyl
acid
formula
carbon atoms
process according
Prior art date
Application number
PCT/EP2002/003006
Other languages
English (en)
French (fr)
Other versions
WO2002079310A3 (en
Inventor
Dirk Simon
Dario Lazzari
Stephen Mark Andrews
Heinz Herbst
Original Assignee
Ciba Specialty Chemicals Holding Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ciba Specialty Chemicals Holding Inc. filed Critical Ciba Specialty Chemicals Holding Inc.
Priority to MXPA03007914A priority Critical patent/MXPA03007914A/es
Priority to DE60213572T priority patent/DE60213572T2/de
Priority to CA002435928A priority patent/CA2435928A1/en
Priority to JP2002578322A priority patent/JP2004523637A/ja
Priority to EP02732499A priority patent/EP1373395B1/en
Priority to US10/472,789 priority patent/US7205379B2/en
Publication of WO2002079310A2 publication Critical patent/WO2002079310A2/en
Publication of WO2002079310A3 publication Critical patent/WO2002079310A3/en
Priority to US11/348,664 priority patent/US7514526B2/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/20Polyesters having been prepared in the presence of compounds having one reactive group or more than two reactive groups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1334Nonself-supporting tubular film or bag [e.g., pouch, envelope, packet, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1352Polymer or resin containing [i.e., natural or synthetic]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1352Polymer or resin containing [i.e., natural or synthetic]
    • Y10T428/139Open-ended, self-supporting conduit, cylinder, or tube-type article

Definitions

  • E is an aliphatic, cycloaliphatic, aromatic or a mono-, di- or poly-sucrose moiety; with the proviso that, if n is 3 or 4 and E is an aliphatic moiety, then additionally at least one sterically hindered hydroxyphenylalkylphosphonic ester or monoester is present; b) a compound of the formula II
  • R 3 , R and R 5 independently of each other are C C ⁇ oalkyl, phenyl or C C alkyl substituted phenyl, c) a sterically hindered amine which comprises at least a radical of the formula IV or V
  • G is hydrogen or methyl
  • G T and G 2 are hydrogen, methyl or together are oxygen, d) a polyacrylamide of the formula VI
  • R and R' 2 are independently of each other hydrogen, d-C ⁇ alkyl, phenyl or d-C 4 - alkyl substituted phenyl; biphenyl, naphthyl, -CH 2 -O-C ⁇ -C 20 alkyl or or R. and R' 2 together are a radical of the formula III R ⁇ —CH-O— CH— O— CH- (III); or 3 I
  • R'. and R' 2 together with the nitrogen atom to which they are attached form an unsub- stituted or C ⁇ -C 4 alkyl substituted imidazolyl, pyrrolyl, pyrrolidonyl, piperidinyl or pipe- razinyl ring; and q is 5 to 300000; or a polyacrylamide copolymer wherein the comonomer is an acrylic acid, an acrylic acid salt or an acrylic ester; or e) hydroxylamines and/or nitrones.
  • component (d) is acrylic acid or an acrylic ester.
  • Also of interest is a process comprising in addition to components (a), (b), (c), (d) or (e) at least one sterically hindered hydroxyphenylalkylphosphonic ester or monoester [component (f)L
  • Components (a), (b), (c), (d) or (e) and optionally the sterericlly hindered hydroxyphenylalkylphosphonic ester or monoester are used for example in an amount of 0.005 to 1 % by total weight of the reactants, preferably in an amount of 0.01 to 0.30 % by total weight of the reac- tants.
  • a preferred sterically hindered hydroxyphenylalkylphosphonic ester or monoester is a compound of the formula VII
  • R 8 is d-C 20 alkyl, unsubstituted or C C alkyl-substituted phenyl or naphthyl,
  • M r+ is an r-valent metal cation
  • p is 1 , 2, 3, 4, 5 or 6, and r is 1 , 2 or 3.
  • the compound of the formula P1 is commercially available as Irganox 1425 (RTM) and that of the formula P2 is commercially available as Irganox 1222 (RTM) both from Ciba Specialty Chemicals Inc..
  • such diols are for example ethylene glycol, diethylene glycol, triethylene glycol, propane-1 ,3-diol, propane -1 ,2-diol, butane-1 ,4-diol, pentane-1 ,5-diol, hexane-1 ,6-diol, 1,4- cyclohexanedimethanol, 3-methylpentane-2,4-diol, 2-methylpentane-1 ,4-diol, 2,2-diethylpro- pane-1 ,3-diol, 1 ,4-di-(hydroxyethoxy)benzene, 2,2-bis(4-hydroxycyclohexyl)-propane, 2,4- dihydroxy-1 ,1 ,3,3-tetramethylcyclobutane, 2,2-bis-(3-hydroxyethoxyphenyl)propane, 2,2-bis- (4-hydroxypropoxyphenyl)ethane and mixtures thereof
  • esterification and transesterification processes are carried out in the presence of a catalyst.
  • these steps may also be carried out in a continuous process.
  • the continuous process disclosed in WO-A-97/44376 is conducted by combining the diol with the diacid or diester at a temperature of about 240 to 290°C and at a pressure of from about 30 to 600 kPa for about 1 to 5 hours to yield low molecular weight oligomers and water.
  • a continuous feed of reactants is used employing a molar ratio of diol to diacid or diester of from about 1.0 to 1.6. The water or alcohol so produced is removed as the reaction proceeds.
  • the polycondensation reaction begins in a first vessel operated at a pressure range of from about 0 to 10 kPa.
  • Diol produced in the polycondensation is removed from the polyester melt using an applied vacuum.
  • the polyester melt is typically agitated to allow the diol to escape from the polyester melt.
  • the molecular weight and thus the intrinsic viscosity of the polyester melt increases.
  • the temperature of each vessel is generally increased and the pressure decreased to allow greater polymerization in each successive vessel.
  • the final vessel is generally operated at a pressure of from about 0 to 5.5 kPa.
  • Each of the polymerization vessels communicates with a flash vessel. The retention time in the polymerization vessels and the feed ratio of the reactants into the continuous process are determined in part based on the target molecular weight of the polyester.
  • R-i is hydrogen, d-C ⁇ 2 alkyl, phenyl, biphenyl, naphthyl, -CH 2 -O-C C ⁇ 2 alkyl or
  • T 2 is hydrogen, or independently has the same meaning as T_.
  • Li is straight or branched chain alkyl of 1 to 36 carbon atoms, cycloalkyl of 5 to 12 carbon atoms, aralkyl of 7 to 9 carbon atoms, or said aralkyl substituted by one or two alkyl of 1 to 12 carbon atoms or by one or two halogen atoms;
  • nitrones of component (e) may be for example as described in U.S. 4,898,901.
  • acetaldehyde in the samples is confirmed by three different detectors.
  • the ration of peak areas for the known PET resin and for the experimental PET resins are compared and the amount of acetaldehyde in the experimental PET can be obtained.
  • a commercially available standard of acetaldehyde in water may be used to establish calibration of the GC-MS.
  • Example 1 Preparation of polyethylene terephthalate.
  • Compound 130 is N,N-dioctadecylhydroxylamine.
  • the target intrinsic viscosity value of 0.80 +/- 0.02 is achieved by adjusting the solid state polycondensation processing conditions like for example time and temperature.
  • the content of acetaldehyde after solid state polycondensation of Examples 1 b - 1q is proven to be below 1 ppm in all samples.
  • Examples 1a, 1b, 1d, 11, 1o and 1q which were treated under solid state polycondensation condition were additionally melt extruded in a Leistritz 18 mm co-rotating, intermeshing twin screw extruder at a temperature range of 280 - 284°C. From these extruded polyethylene terephthalate samples the content of acetaldehyde is measured. The results which are summarized in the last column of Table 1 clearly reveal that a significant reduction of the rebuilding of acetaldehyde during extrusion is observed in Examples 1 b, 1d, 11, 1o and 1q according to the invention which contain a stabilizer in comparison to Example 1a which does not contain a stabilizer.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyesters Or Polycarbonates (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
PCT/EP2002/003006 2001-03-28 2002-03-19 Process for preparing a stabilized polyester WO2002079310A2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
MXPA03007914A MXPA03007914A (es) 2001-03-28 2002-03-19 Proceso para preparar un poliester estabilizado.
DE60213572T DE60213572T2 (de) 2001-03-28 2002-03-19 Verfahren zur herstellung von stabilisierten polyestern
CA002435928A CA2435928A1 (en) 2001-03-28 2002-03-19 Process for preparing a stabilized polyester
JP2002578322A JP2004523637A (ja) 2001-03-28 2002-03-19 安定化されたポリエステルの調製方法
EP02732499A EP1373395B1 (en) 2001-03-28 2002-03-19 Process for preparing a stabilized polyester
US10/472,789 US7205379B2 (en) 2001-03-28 2002-03-19 Process for preparing a stabilized polyester
US11/348,664 US7514526B2 (en) 2001-03-28 2006-02-07 Process for preparing a stabilized polyester

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP01810316.8 2001-03-28
EP01810316 2001-03-28

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US11/348,664 Continuation US7514526B2 (en) 2001-03-28 2006-02-07 Process for preparing a stabilized polyester

Publications (2)

Publication Number Publication Date
WO2002079310A2 true WO2002079310A2 (en) 2002-10-10
WO2002079310A3 WO2002079310A3 (en) 2002-12-19

Family

ID=8183829

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2002/003006 WO2002079310A2 (en) 2001-03-28 2002-03-19 Process for preparing a stabilized polyester

Country Status (10)

Country Link
US (2) US7205379B2 (US20050008885A1-20050113-C00001.png)
EP (1) EP1373395B1 (US20050008885A1-20050113-C00001.png)
JP (1) JP2004523637A (US20050008885A1-20050113-C00001.png)
CN (1) CN1262583C (US20050008885A1-20050113-C00001.png)
AT (1) ATE335040T1 (US20050008885A1-20050113-C00001.png)
CA (1) CA2435928A1 (US20050008885A1-20050113-C00001.png)
DE (1) DE60213572T2 (US20050008885A1-20050113-C00001.png)
ES (1) ES2269697T3 (US20050008885A1-20050113-C00001.png)
MX (1) MXPA03007914A (US20050008885A1-20050113-C00001.png)
WO (1) WO2002079310A2 (US20050008885A1-20050113-C00001.png)

Cited By (3)

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WO2004106424A1 (en) * 2003-05-27 2004-12-09 The Coca-Cola Company Method to decrease the acetaldehyde content of melt-processed polyesters
WO2005092983A1 (en) * 2004-03-23 2005-10-06 Colormatrix Europe Limited Thermoplastic polymer additive compositions
US8207289B2 (en) 2007-05-23 2012-06-26 Grupo Petrotemex, S.A. De C.V. High molecular weight polyester polymers with reduced acetaldehyde

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EA010584B1 (ru) * 2003-05-27 2008-10-30 Дзе Кока-Кола Компани Способ снижения содержания ацетальдегида в формованных из расплава полиэфирах, изделие из полиэфира, способ его изготовления и композиция для его изготовления
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US8207289B2 (en) 2007-05-23 2012-06-26 Grupo Petrotemex, S.A. De C.V. High molecular weight polyester polymers with reduced acetaldehyde
US8748559B2 (en) 2007-05-23 2014-06-10 Grupo Petrotemex, S.A. De C.V. High molecular weight polyester polymers with reduced acetaldehyde

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EP1373395A2 (en) 2004-01-02
MXPA03007914A (es) 2003-12-11
EP1373395B1 (en) 2006-08-02
US20060155065A1 (en) 2006-07-13
US7205379B2 (en) 2007-04-17
WO2002079310A3 (en) 2002-12-19
ES2269697T3 (es) 2007-04-01
US7514526B2 (en) 2009-04-07
DE60213572D1 (de) 2006-09-14
ATE335040T1 (de) 2006-08-15
CN1262583C (zh) 2006-07-05
CA2435928A1 (en) 2002-10-10
JP2004523637A (ja) 2004-08-05
CN1529730A (zh) 2004-09-15
DE60213572T2 (de) 2006-12-07
US20040106767A1 (en) 2004-06-03

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