WO2002068809A1 - Exhaust gas recirculating engine with scrubber and exhaust gas recirculating system - Google Patents

Exhaust gas recirculating engine with scrubber and exhaust gas recirculating system Download PDF

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Publication number
WO2002068809A1
WO2002068809A1 PCT/JP2002/001663 JP0201663W WO02068809A1 WO 2002068809 A1 WO2002068809 A1 WO 2002068809A1 JP 0201663 W JP0201663 W JP 0201663W WO 02068809 A1 WO02068809 A1 WO 02068809A1
Authority
WO
WIPO (PCT)
Prior art keywords
exhaust gas
gas
engine
cleaning
recirculated
Prior art date
Application number
PCT/JP2002/001663
Other languages
French (fr)
Japanese (ja)
Inventor
Tatsuo Takaishi
Tadashi Hirai
Tomohiro TATEISHI
Katsuhiko Sakaguchi
Hirokazu Akagawa
Noriyasu Inenaga
Satoru Goto
Noboru Ohta
Shinichi Ohtani
Satoshi Morikawa
Takeshi Kumagai
Jiro Fukushima
Kou Sasaki
Eiji Nagasawa
Kouji Ikegami
Tetsuya OMATSU
Nozomu HABATA
Junichi Hayashi
Original Assignee
Mitsubishi Heavy Industries, Ltd.
Niigata Engineering Co., Ltd.
Akasaka Diesels Limited
Kawasaki Jukogyo Kabushiki Kaisha
Hitachi Zosen Corporation
Mitsui Engineering & Shipbuilding Co., Ltd.
Nkk Corporation
Ishikawajima-Harima Heavy Industries Co., Ltd.
Diesel United, Ltd.
The Shipbuilding Research Association Of Japan
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries, Ltd., Niigata Engineering Co., Ltd., Akasaka Diesels Limited, Kawasaki Jukogyo Kabushiki Kaisha, Hitachi Zosen Corporation, Mitsui Engineering & Shipbuilding Co., Ltd., Nkk Corporation, Ishikawajima-Harima Heavy Industries Co., Ltd., Diesel United, Ltd., The Shipbuilding Research Association Of Japan filed Critical Mitsubishi Heavy Industries, Ltd.
Publication of WO2002068809A1 publication Critical patent/WO2002068809A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M25/00Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture
    • F02M25/022Adding fuel and water emulsion, water or steam
    • F02M25/025Adding water
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/02EGR systems specially adapted for supercharged engines
    • F02M26/04EGR systems specially adapted for supercharged engines with a single turbocharger
    • F02M26/06Low pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust downstream of the turbocharger turbine and reintroduced into the intake system upstream of the compressor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/34Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with compressors, turbines or the like in the recirculation passage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/35Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with means for cleaning or treating the recirculated gases, e.g. catalysts, condensate traps, particle filters or heaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/45Sensors specially adapted for EGR systems
    • F02M26/46Sensors specially adapted for EGR systems for determining the characteristics of gases, e.g. composition
    • F02M26/47Sensors specially adapted for EGR systems for determining the characteristics of gases, e.g. composition the characteristics being temperatures, pressures or flow rates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M2026/001Arrangements; Control features; Details
    • F02M2026/003EGR valve controlled by air measuring device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M2026/001Arrangements; Control features; Details
    • F02M2026/005EGR valve controlled by an engine speed signal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the present invention particularly relates to an exhaust gas recirculation engine provided with a gas cleaning device adapted for use in a diesel engine or the like using low-quality fuel, and an exhaust gas recirculation system. Background technology.
  • the exhaust gas of diesel engines contains harmful substances such as NOx, CO, S ⁇ x, and dust, and substances that add to the environment.
  • harmful substances such as NOx, CO, S ⁇ x, and dust
  • marine diesel engines that use low-quality fuels
  • the content of harmful substances is high, and these harmful substances are being reduced.
  • EGR exhaust gas recirculation
  • part of the exhaust gas generated by combustion is mixed into combustion air and burned, and NOx is reduced by lowering the combustion temperature.
  • Air diluted with exhaust gas has a lower oxygen concentration than ordinary air. Therefore, the speed of combustion, which is the reaction between fuel and oxygen, can be reduced. As a result, the maximum temperature of the flame decreases, so that NO x generation (Therma 1 NO x) can be suppressed.
  • the EGR system has the characteristic that the NOx reduction effect is great, despite the small penalty for deterioration of fuel efficiency.
  • the oxygen concentration of the combustion air supplied to the engine is reduced.
  • the ratio of exhaust gas recirculation (the ratio of exhaust gas contained in the mixed gas of exhaust gas and air (%), hereafter referred to as the EGR ratio)
  • the EGR ratio the ratio of exhaust gas contained in the mixed gas of exhaust gas and air (%), hereafter referred to as the EGR ratio
  • CO and dust will increase.
  • the exhaust gas may leak to the outside of the engine near the turbocharger, so it is necessary to take measures from the safety measures in the engine room of the ship.
  • the present invention has been made in view of the above circumstances, and has as its object to provide an exhaust gas recirculation engine equipped with a gas cleaning device that does not cause a problem due to returned exhaust gas even when using low-quality fuel.
  • Another object of the present invention is to provide an exhaust gas recirculation system capable of reducing the amount of harmful substances contained in exhaust gas.
  • Another object of the present invention is to automatically control the ratio of exhaust gas recirculation (the ratio of exhaust gas contained in a mixed gas of exhaust gas and air, ./.,..., EGR rate) within a certain range. It is to provide an exhaust gas recirculation system which can be used.
  • Still another object of the present invention is to provide an exhaust gas recirculation system that stably reduces NOx emissions irrespective of the engine speed.
  • Still another object of the present invention is to provide an exhaust gas recirculation system that stably reduces NOx emissions regardless of the load on the engine.
  • Another object of the present invention is to provide an exhaust gas recirculation system in which exhaust gas in exhaust gas recirculation does not leak to the outside.
  • DISCLOSURE OF THE INVENTION Means for solving the problems will be described below using the numbers and symbols used in [Best Mode for Carrying Out the Invention]. These numbers and symbols are in [Claims] It is added to clarify the correspondence between the description and [Best Mode for Carrying Out the Invention]. However, those numbers and signs shall not be used for interpreting the technical scope of the invention described in [Claims].
  • an exhaust gas recirculation engine 1 equipped with a gas scrubbing device is configured to transfer a part of exhaust gas from a combustion chamber to a circulation pipe 11.
  • (1) Mixing with fresh air through (5) and sending it again to the combustion chamber for combustion to reduce the O 2 concentration in the working gas and to suppress the generation of harmful substances and other contained substances.
  • a gas cleaning device 21 having a gas cleaning unit 21 A for cleaning exhaust gas is provided in the circulation line 1 1 1 1 to 1 1 1 5 for circulating exhaust gas of the recirculation method. It is characterized by having.
  • the exhaust gas recirculation engine 1 including the gas cleaning device 21 according to the second embodiment of the present invention is the exhaust gas recirculation engine 1 including the gas cleaning device 21 according to the first embodiment.
  • an element 36 which is a packing in which a plurality of wall bodies 37 bent in a wave form are arranged at an interval from each other, and washing water is sprayed on the element 36 to surface of the wall body 37
  • a washing water supply means 24 for wetting the exhaust gas through the flow path between the wall bodies 37 so as to absorb the soot and soot contained therein into the washing water and wash the filling. It is characterized by a layer scrubber 21.
  • the exhaust gas recirculation engine 1 provided with the gas cleaning device 21 of the third embodiment of the present invention is the exhaust gas recirculation engine 1 provided with the gas cleaning device 21 of the second embodiment.
  • An exhaust gas intake pipe 33 having a cooling water ejection nozzle 35 for cooling and simply desulfurizing the exhaust gas by spraying water into the exhaust gas sent to the exhaust gas is provided.
  • the exhaust gas recirculation engine 1 including the gas cleaning device 21 according to the fourth embodiment of the present invention is the exhaust gas recirculation engine 1 including the gas cleaning device 21 according to the first embodiment.
  • a plurality of washing water nozzles 35 A are installed in an exhaust gas intake pipe 33 into which exhaust gas is taken in, and the washing water nozzle 35 A is connected to a washing water supply section 24 capable of increasing pressure
  • the cleaning water nozzle 35 A is a jet that reduces the size of the cleaning water and accelerates the atomization of the cleaning water to make the cleaning water droplets impinge on the exhaust gas dust to enlarge and remove the dust particles and desulfurize. It is characterized by being composed of 21 A of toscrubbers.
  • the cleaning water from the multiple cleaning water nozzles 35 A has been miniaturized and accelerated, and this collides with the dust particles in the exhaust gas.
  • it is taken into the washing water storage tank 34 provided on the side, so that most of the soot and dust can be removed.
  • fine cleaning water droplets enter the entire exhaust gas at this portion, sufficient desulfurization is possible, and a scrubber 21 with greatly improved cleaning efficiency can be provided.
  • the exhaust gas recirculation engine 1 including the gas cleaning device 21 of the fifth aspect of the present invention is an exhaust gas recirculation engine 1 including the gas cleaning device 21 of any one of the first to fourth aspects.
  • Waveforms arranged at intervals downstream of the gas cleaning section 21A A demister 32 is provided for removing the water contained in the exhaust gas by passing the exhaust gas between a plurality of bent plate members 41.
  • the exhaust gas recirculation engine 1 provided with the gas cleaning device 21 of the sixth aspect of the present invention is an exhaust gas recycle engine provided with the gas cleaning device 21 of any one of the first to fifth aspects of the present invention.
  • a gas cleaning device 21 provided in an inert gas system for cleaning a combustion gas and extracting it as an inert gas can be used as the gas cleaning device 21.
  • the combustion gas is washed and taken out as an inert gas, and the taken out inert gas is filled into, for example, a tank for storing crude oil to reduce the amount of oxygen in the tank, thereby reducing ignition safety.
  • the gas cleaning device 21 installed in the inert gas system IGS: Inert Gas System
  • the configuration can be simplified by also using the gas cleaning device 21.This can reduce the space for disposing the equipment on the ship and effectively use the space of the ship. can do.
  • the exhaust gas is a circulation line 1 1 one 1-1 1 one 5 the recirculating comprises a gas washing unit 2 1 for cleaning the exhaust gas.
  • the gas cleaning device 21 is provided in the middle of the circulation pipes 11-11 to 11-15.
  • the gas cleaning device 21 includes a gas cleaning unit 31.
  • the gas cleaning section 31 includes: an element 36 in which a plurality of wall bodies 37 bent in a waveform are arranged at intervals from each other; and a spray of cleaning water onto the element 36 to spray the cleaning water onto the element 36.
  • the exhaust gas flows between the wetted wall 37 on the surface. Pass through.
  • the gas cleaning section 31 is attached to the exhaust gas intake pipe 33 for taking in the exhaust gas, and the exhaust gas intake pipe 33, and the exhaust gas is provided with cleaning water. further comprising a cooling water jetting nozzles 3 5 for spraying.
  • the gas cleaning device 21A includes a gas cleaning unit 31A.
  • the gas cleaning section 31A includes a cleaning water nozzle 35A that is attached to an exhaust gas intake pipe 33 that takes in the exhaust gas and sprays the exhaust gas by atomizing cleaning water at a high speed. I do.
  • the gas cleaning device 21 includes a demister 132 in which a plurality of plate bodies 41 bent in a waveform are arranged at intervals. It also has Then, the exhaust gas removes moisture contained in the exhaust gas while passing between the plate bodies 41.
  • the gas cleaning section 31 may further include a combustion gas pipe 52 of an inert gas system that cleans the combustion gas and removes the gas as an inert gas. Also connected to 53, it is used for cleaning the combustion gas.
  • an exhaust gas recirculation system includes an engine 1, a recirculated exhaust gas flow sensor 114 for measuring a flow rate of the recirculated exhaust gas, and an external A mixed gas flow rate sensor 125 that measures the flow rate of the mixed gas supplied to the engine mixed with air, an engine rotation sensor 124 that measures the number of revolutions of the engine, and the recirculated exhaust gas flow rate sensor 1 Based on the recirculated exhaust gas flow rate, which is the measurement result of 14, the mixed gas flow rate, which is the measurement result of the mixed gas flow rate sensor 125, and the engine speed, which is the measurement result of the engine rotation sensor 124, A control unit 110 for controlling the flow rate of the recirculated exhaust gas.
  • the exhaust gas recirculation system is characterized in that the recirculating exhaust gas recirculating the recirculated exhaust gas is recirculated in the middle of a recirculation line 11-11 to 11-15. It is equipped with a blower 22 that can control the flow rate of the ring exhaust gas by its own rotation speed. Then, the control unit 110 controls the recirculated exhaust gas flow rate based on the number of revolutions of the probe 22.
  • the exhaust gas recirculation system includes: A flow control valve 9 for distributing the exhaust gas to the recirculated exhaust gas and the exhaust gas discharged to the outside is provided in the middle of a pipe 7-1 to 7-4 for discharging the gas. Then, the control unit 110 controls the flow rate of the recirculated exhaust gas by the flow rate control valve 9.
  • a supercharger 5 for sucking and compressing the recirculated exhaust gas and the outside air and sending the compressed air to the engine 1;
  • a pressure sensor 109 for measuring a supercharger inlet pressure of the recirculated exhaust gas.
  • an inlet of the blower 22 is provided in the middle of the circulation line 11-1 to 11-15.
  • a pressure regulating valve for regulating the pressure. Then, the control unit 110 further controls the regulating valve 130 so that the pre-supercharger inlet pressure, which is the measurement result of the pressure sensor 109, becomes a preset negative pressure.
  • exhaust gas discharged from the engine 1 flows into the turbocharger turbine section 106 of the supercharger 5 via the exhaust chamber 3.
  • the high-temperature and high-pressure exhaust gas expands in the turbine section to drive the supercharger compressor section 107 of the supercharger 5 connected coaxially.
  • This expansion work pressurizes the exhaust gas that recirculates with the outside air to the required pressure.
  • Exhaust gas that has exited the turbocharger turbine section 106 is recovered by the economizer 18 and split by the EGR flow control valve 9 into a chimney side and a recirculation side.
  • the recirculated exhaust gas flows into the packed bed scrubber 21 as a gas scrubber via the circulation line 111 and is purified there. Then, the air is sucked out to the control blower 22 as a blower through the circulation line 1 1 and 2. After that, it flows into the turbocharger compressor section 107 via the circulation line 113.
  • the recirculated exhaust gas is pressurized to the required pressure here, passes through the circulation line 111 through the air cooler 4, and returns to the scavenging chamber 2 through the circulation line 111.
  • a recirculated exhaust gas flow sensor is installed between the packed bed scrubber 21 and the control blower 22 installed in the circulation line 111-1-1115. 1 1 4 is installed.
  • a recirculation exhaust gas inlet pressure sensor 109 as a pressure sensor is mounted near the inlet of the supercharger compressor section 107 of the circulation line 113.
  • the opening of the pressure regulating throttle valve 1 30 as the pressure regulating valve at the control blower 2 2 inlet is adjusted so that the recirculated exhaust gas inlet pressure is always lower than the atmospheric pressure, indicating a negative pressure. It is supposed to. Further, since the turbocharger compressor section 107 sucks in both the outside air and the recirculated exhaust gas through the compressor guide section 108, the total flow rate of both the air cooler 4 and the scavenging chamber 2 is measured.
  • the mixed gas flow sensor 1 25 is installed.
  • the first gas cleaning device installed in the exhaust gas circulation system in FIG. 3 has an element 36 in which a plurality of bent walls 37 are arranged at regular intervals in a gas cleaning section 31. Then, there is provided cleaning water supply means 38, 39 for spraying cleaning water to the element 36 to wet the surface of the wall 37, and including the exhaust gas passing through the wall 37. It is characterized by a packed-bed scrubber 21 that collides with soot and further absorbs SOx and the like into the cleaning water to purify the soot.
  • the second gas scrubber installed in the exhaust gas circulation system shown in Fig. 5 is a gas scrubber 31 that has a plurality of washing water jet nozzles 3 in an exhaust gas intake pipe 3 that takes in exhaust gas into the gas scrubber. 5 Attach A. Then, a washing water jet nozzle 35A is connected to the washing water supply unit 24, which is a high-pressure pump, and the washing water is atomized and sprayed at a high speed to collide the washing water spray with the exhaust gas soot. The dust particles are enlarged and removed. At the same time, it is characterized by a jet scrubber 21 A capable of desulfurization.
  • FIG. 1 illustrates the configuration of an exhaust gas recirculation engine provided with a gas cleaning device according to a first embodiment of the present invention.
  • FIG. 2 is a front view illustrating the configuration and structure of an exhaust gas recirculation engine provided with the gas cleaning device according to the first embodiment of the present invention.
  • FIG. 3 is a cross-sectional view of a packed bed scrubber for explaining the configuration and structure of an exhaust gas recirculation engine provided with the gas cleaning device of the first embodiment of the present invention and a scrubber of the exhaust gas recirculation system.
  • FIG. 4 is a schematic piping diagram illustrating a configuration of an exhaust gas recirculation engine including a gas cleaning device according to a second embodiment of the present invention.
  • FIG. 5 is a cross-sectional view of a jet scrubber illustrating the configuration and structure of an exhaust gas recirculation engine provided with a gas cleaning device and a scrubber constituting an exhaust gas recirculation system according to a second embodiment of the present invention. .
  • FIG. 6 is a schematic piping diagram for explaining another example of an exhaust gas recirculation engine including the gas cleaning device according to the embodiment of the present invention and a scrubber constituting the exhaust gas recirculation system.
  • FIG. 7 is a diagram showing the configuration of the first embodiment of the exhaust gas recirculation system according to the present invention.
  • FIG. 8 is a diagram showing a configuration of an exhaust gas recirculation system according to a second embodiment of the present invention.
  • FIG. 9 shows a configuration of a third embodiment of the exhaust gas recirculation system according to the present invention.
  • FIG. 10 is a configuration diagram showing a supercharger according to a third embodiment of the exhaust gas recirculation system of the present invention.
  • FIG. 11 is a diagram showing a configuration of a fourth embodiment of the exhaust gas recirculation system according to the present invention.
  • FIGS. 1 and 2 both show an exhaust gas recirculation engine equipped with the gas cleaning device of the present embodiment.
  • FIGS. 1 and 3 are schematic piping diagrams, and FIG. 2 is a front view.
  • reference numeral 1 denotes an engine, and this engine 1 is provided with a scavenging chamber 2 and an exhaust chamber 3.
  • the air sent from the scavenging chamber 2 to a cylinder (not shown) is burned together with the fuel, and the exhaust gas is sent to the exhaust chamber 3.
  • a supercharger 5 is connected to the scavenging chamber 2 via an air cooler 4.
  • the supercharger 5 allows fresh air, which is outside air, to be sent from the intake pipe 6 to the scavenging chamber 2. I have.
  • the supercharger 5 is connected to an exhaust pipe 7 connected to the exhaust chamber 3, and the supercharger 5 is driven by exhaust gas sent from the exhaust chamber 3, and fresh air is collected in the scavenging chamber 2. It is to be sent to.
  • the exhaust gas sent out via the supercharger 5 passes through the economizer 18 so that its heat is extracted and used.
  • a part of the exhaust gas heat-exchanged by the economizer 18 is sent to the circulation line 11 by the EGR flow control valve 9, and the rest is sent to the exhaust line 7 and discharged from the chimney.
  • the circulation pipe 11 is provided with a packed bed scrubber 21 which is a gas cleaning device for cleaning exhaust gas passing therethrough.
  • the exhaust gas sent to the circulation line 11 is washed by the packed bed scrubber 21 and sent out.
  • the exhaust gas washed by the packed bed scrubber 21 is drawn by the blower 22.
  • the exhaust gas is sent to the intake pipe 6 to which the circulation pipe 11 is connected, mixed with fresh air, and supplied to the scavenging chamber 2.
  • a washing water circulation path 23 is connected to the packed bed scraper 21, and seawater is supplied to the packed bed scrubber 21 as washing water by a pump 24 provided in the washing water circulation path 23. It is supposed to be. Then, the exhaust gas is washed by the washing water supplied to the packed bed scrubber 21.
  • a drain pipe 25 is connected to the packed bed scrubber 21, and the washing water supplied to the packed bed scrubber 21 is drained through the drain pipe 25.
  • FIG. 3 shows the packed bed scrubber 21.
  • the packed bed scrubber 21 has a packed bed section 31 serving as a gas cleaning section, and a demister 32 provided above the packed bed section 31.
  • the packed bed portion 31 is formed in a cylindrical shape with a bottom, and an exhaust gas intake pipe 33 is provided on a lower side of a peripheral surface thereof.
  • a circulation pipe is provided at an end of the exhaust gas intake pipe 33.
  • Road 1 1 is connected.
  • a wash water storage tank 34 is provided on the bottom surface of the packed bed section 31, and the wash water is stored in the wash water storage tank 34.
  • an end of the exhaust gas intake pipe 33 is opened in the cleaning water stored in the cleaning water storage tank 34. That is, the exhaust gas sent to the exhaust gas intake pipe 33 passes through the washing water stored in the washing water storage tank 34 and is sent out into the packed bed portion 31.
  • a cooling water jet nozzle 35 connected to the washing water circulation path 23 is provided in the exhaust gas intake pipe 33, and cooling water flows from the cooling water jet nozzle 35 into the exhaust gas intake pipe 33. Sprayed, SOX in the exhaust gas dissolves in the cooling water, Simple desulfurization is being performed.
  • a drain pipe 25 is connected to the bottom surface 31a of the packed bed portion 31 so that the washing water collected on the bottom surface 31a is drained.
  • An element 36 is provided in the packed layer portion 31 at an intermediate portion in the vertical direction.
  • the element 3-6 have a plurality of walls 3 7 which is bent in the waveform, these walls 3 7, are disposed along the vertical direction at intervals in the horizontal direction.
  • a washing water supply pipe (washing water supply means) 38 is provided above the packed bed section 31.
  • the washing water supply pipe 38 has a plurality of washing water supply sprays (washing water supply means).
  • Supply means) 39 is provided downward.
  • the end of the washing water supply pipe 38 is led to the side of the packed bed section 31 as a washing water inlet 38a, and the washing water inlet 38a is connected to the washing water circulation path described above. 2 3 are connected.
  • the washing water supplied from the washing water circuit 23 to the washing water supply pipe 38 is blown downward from the washing water supply spray 39 provided in the washing water supply pipe 38. Has become.
  • the exhaust gas that has passed through the washing water stored in the washing water storage tank 34 and sent out into the packed bed portion 31 flows upward and downward between the walls 37 of the element 36. Pass through.
  • the demister 32 provided above the packed bed portion 31 having the above configuration has a plurality of plate members 41 bent in a wave shape, and these plate members 41 force S are spaced apart in the horizontal direction. Are arranged along the vertical direction.
  • the upper part of the demister 32 is connected to the circulation line 11 or 11-2 on its side.
  • reference numeral 42 denotes an outlet for discharging water stored in the storage tank 34
  • reference numeral 43 denotes an inspection for visually inspecting and monitoring the inside of the packed bed portion 31 from outside. It is a window.
  • the exhaust gas is mixed with fresh air by the supercharger 5 via the air cooler 4, sent to the scavenging chamber 2, and burned by the engine 1.
  • Exhaust gas generated during combustion in the engine 1 is sent from the exhaust chamber 3 to the exhaust line 7 or 7-1 to drive the supercharger 5, and then heat-exchanged by the economizer 18 to perform EGR.
  • Part of the flow is sent to the circulation line 11 or 11 1 by the flow control valve 9, and the rest is sent to the exhaust line 7 or 7-3 and discharged from the chimney.
  • the exhaust gas sent to the circulation line 11 or 11 is sent to a packed bed scrubber 21, which is a gas cleaning device, and is washed by the packed bed scrubber 21.
  • the exhaust gas sent to the circulation pipe 11 is sent to the exhaust gas intake pipe 33 of the packed bed scrubber 21.
  • the exhaust gas is cooled and easily desulfurized in the exhaust gas intake pipe 33 by the cooling water sprayed from the cooling water jet nozzle 35.
  • the exhaust gas cooled in the exhaust gas intake pipe 33 flows from the end of the exhaust gas intake pipe 33 through the washing water stored in the washing water storage tank 34 serving as a water seal. It is sent out into the packed bed 3 1.
  • the exhaust gas sent out into the packed bed portion 31 passes from the bottom to the top between the walls 37 of the element 36, which is the packing material provided in the middle part of the packed bed portion 31.
  • soot contained in the exhaust gas is removed from the exhaust gas by colliding and adhering to a plurality of bent (waveform) walls 37 of the element 36 as a filler.
  • S Ox contained in the exhaust gas is separated from the liquid layer and the gas by the wetted wall of the wall 37 wet by the washing water supplied from the washing water supply spray 39 provided above the element 36. Due to the mass transfer caused by the partial pressure difference with the bed, it is diffused and absorbed by the washing water and removed from the exhaust gas.
  • the exhaust gas from which dust and S Ox have been removed by the element 36 of the packed bed 31 passes between the plates 41 constituting the demister 32 provided above the packed bed 31.
  • the contained water adheres to the plate body 41 and is removed, and is sent to the circulation pipeline 11 or 11-2 connected to the demister 32.
  • the exhaust gas washed by the packed bed scrubber 21 is then drawn by the blower 22 and sent to the intake pipe 6, where it is mixed with fresh air passing through the intake pipe 6.
  • the gas is sent into the scavenging chamber 2 via the air cooler 4 by the supercharger 5, whereby the generation of NOx during combustion of the engine 1 is suppressed.
  • the exhaust gas mixed with the fresh air and sent to the scavenging chamber 2 and burned in the combustion chamber of the engine 1 is washed by the packed bed scrubber 21 provided in the middle of the circulation pipe 11. Since dust and S Ox are removed, the dust and S Ox do not wear the piston ring / cylinder liner, or keep the scavenging chamber 2 and air cooler 4 that lead to the combustion chamber, etc., dirty.
  • the engine 1 including the packed bed scrubber 21 described above a part of the exhaust gas is mixed with fresh air, sent to the combustion chamber again, and burns.
  • the exhaust gas that is returned to the regenerator 1 and combusted by the packed bed scrubber 21 installed in the exhaust gas is cleaned. It is possible to eliminate such a problem that the engine 1 is worn or the scavenging chamber 2 and the air cooler 4 connected to the combustion chamber are contaminated, whereby the reliability and durability of the engine 1 can be improved.
  • the exhaust gas sent out from the engine 1 through the exhaust chamber 3 is driven by the supercharger 5 similarly to the first embodiment described above.
  • the heat is exchanged through the economizer 18, and a part of the heat is sent to the circulation line 11 by the EGR flow control valve 9.
  • the circulation pipe 11 into which a part of the exhaust gas is fed is provided with a jet scrubber 21 A as a gas cleaning device for cleaning the passing exhaust gas in the middle thereof.
  • the exhaust gas sent into the circulation pipe 11 is washed by the jet scrubber 21A and sent out.
  • the exhaust gas washed by the jet scrubber 21 A is drawn into the intake pipe 6 by the blower 22, mixed with fresh air, supplied to the scavenging chamber 2, and supplied with fuel by the engine 1. It is designed to be burned.
  • a washing water circulation path 23 is connected to the jet scraper 21 A, and seawater is supplied as washing water to the jet scrubber 21 A by a pump 24 provided in the middle of the cleaning water circulation path 23. It is supplied and used for cleaning, and then drained from the distribution pipe 25.
  • a high-pressure pump 24 is used as the pump 24 provided in the washing water circulation path 23.
  • FIG. 5 shows a jet scrubber 21A.
  • the jet scrubber 21 A has a jet nozzle part (gas cleaning part) 33 A with a plurality of cleaning water nozzles 35 A attached to the exhaust gas intake pipe 33 and a main body part having a cleaning water storage tank 34. It has a demister 32 provided on the upper part of 31 A and the main body part 31A.
  • a circulation line 11 is connected to the jet scrubber 21A. Further, the plurality of washing water nozzles 35 A are connected to a pump 24 capable of relatively high injection pressure.
  • a jet water scraper 2;! A main body 31 A
  • a wash water storage tank 34 is installed on the bottom of A, and the wash water storage tank 34 stores the wash water.
  • the end of the exhaust gas intake pipe 33 opens into the washing water stored in the washing water storage tank 34.
  • the exhaust gas sent to the exhaust gas intake pipe 33 via the circulation line 11 is sent to the jet nozzle section 33 connected to the high-pressure pump 24. Since the washing water from A has been miniaturized. The speed has been increased, and this collides with the soot particles in the exhaust gas, so that the soot particles become as large as water droplets.
  • the enlarged dust particles are taken into the washing water in the washing water storage tank 34 installed on the bottom of the main body 31A.
  • a plurality of washing water nozzles in the jet nozzle 33A Desulfurization is almost complete because fine cleaning water droplets from the chisel 35 A penetrate into the entire exhaust gas.
  • a drain pipe 25 is connected to the bottom of the body 31 A of the jet scraper 21 A, and the washing water leaking from the washing water storage tank 34 is drained.
  • the demister 32 on the upper part of the main body 31A has a plurality of plate members 41 bent in a waveform, and these plate members 41 are spaced apart in the horizontal direction and along the vertical direction. , Each is arranged.
  • the water droplets flowing into the demister 32 are completely collected.
  • a circulation line 11 or 11 is connected to the upper side of the demister 32, and the exhaust gas flowing into the jet scraper 21A is purified and sent out to the circulation line 11. It is.
  • Reference numeral 42 in FIG. 5 denotes a discharge outlet for discharging water stored in the washing water storage tank 34.
  • Exhaust gas flows into the exhaust gas intake pipe 33 from the circulation pipe 11.
  • the exhaust gas intake pipe 33 having a jet nozzle 33 A with a plurality of washing water nozzles 35 A
  • finer washing water spray than the plurality of washing water nozzles 35 A is always performed at high speed.
  • Exhaust gas intake pipe 3 The pump 24, which can set the injection pressure higher so that the washing water spray is faster than the exhaust gas speed, is connected and operated, so that the washing water droplets collide with very fine soot particles, and The soot and dust grows to the size of the water droplets, and is taken into the washing water in the washing water storage tank 34 installed on the bottom of the main body 31A.
  • SOX in the exhaust gas is absorbed by surrounding water droplets, and desulfurization is performed.
  • both dust removal and desulfurization are performed in the jet nozzle 33A.
  • the exhaust gas flowing inside the main body 31 A is the exhaust gas mixed with water droplets because the washing water stored in the washing water storage tank 34 is wound up. When this passes between the bent plate members 41 constituting the demister 32, only water droplets are completely collected due to inertial collision. Only the purified exhaust gas is sent out to the circulation line 11 or 11 connected to the demister 32.
  • this IGS is generally used for large tankers, and supplies inert gas to the tank provided in the hull to reduce the amount of oxygen in the tank where crude oil is stored. In addition to improving the safety of ignition, it is intended to reduce corrosion of tank doors and the like.
  • the one shown in FIG. 6 is a combination of the above EGR and IGS.
  • an exhaust pipe 52 connected to the boiler 51 is connected to the packed bed scrubber 21, and the exhaust gas is discharged from the boiler 51 via this exhaust pipe 52.
  • the combustion gas, which is the exhaust gas is sent to the packed bed scraper 21, where it is cooled, washed, and desulfurized to produce an appropriate inert gas.
  • the exhaust gas converted into an appropriate inert gas by the packed bed scrubber 21 is sent to an inert gas supply pipe 53, and is blown by a blower 54 provided in the middle of the inert gas supply pipe 53.
  • the water is supplied through a water seal device 55 into a tank 56 provided on the hull.
  • the configuration can be simplified by also using the packed bed scrubber 21, whereby the space for disposing the equipment on the ship can be reduced, and the space of the i3 ⁇ 4 ship can be used effectively.
  • the exhaust gas from the boiler 51 is used as the exhaust gas used on the IGS side, but the exhaust gas from the engine 1 may be used on the IGS side.
  • a jet scrubber 21 A may be used as a scrubber for the inert gas system.
  • Figure 1 shows an implementation system that uses an exhaust gas recirculation engine on a ship other than a tanker.
  • the recirculated gas can also be extracted from the front of the economizer 18 to reduce the pressure loss of the economizer 18 and guided to the packed bed scrubber 21 and the jet scrubber 21 A via the EGR flow control valve 9. .
  • the difference between the first and second embodiments and the present embodiment is that the exhaust gas recirculation rate (EGR rate) of the exhaust gas recirculation engine always has a constant value (range) regardless of the engine load. The point is to control positively. In order to implement it, the control unit controls the related devices based on the data of various sensors.
  • EGR rate control method in the exhaust gas recirculation system will be described.
  • the exhaust gas recirculation (EGR) system is a system in which part of the exhaust gas after combustion is mixed with outside air (fresh air) and used as combustion air. Combustion of fuel using this method has the effect of lowering the combustion temperature and reducing NOX significantly because the amount of oxygen in the combustion air is small, and is considered to be the deciding factor in NOX reduction measures for future large diesel engines. .
  • EGR rate recirculated exhaust gas flow rate Z (recirculated exhaust gas flow rate) Volume + outside air inflow)
  • the recirculated exhaust gas flow rate is the amount of recirculated exhaust gas contained in the combustion air
  • the outside air inflow amount is the amount of outside air (fresh air) contained in the combustion air.
  • NOX decreases as the EGR rate increases. However, if the EGR rate is set too high, carbon monoxide and dust will increase. Therefore, it is preferable to control the EGR rate within an appropriate range.
  • the amount of air for combustion and the amount of exhaust gas vary depending on the load condition of the engine. In order to make this NOx emission constant regardless of operating conditions, it is necessary to perform necessary EGR rate control corresponding to different operating conditions.
  • an exhaust gas recirculation system is a necessary condition for EGR rate control and measures for leakage of recirculated exhaust gas. For example, by setting the pressure of the supercharger compressor unit 107 (described later) of the supercharger 5 to a negative pressure, leakage to the outside (normal pressure, atmospheric pressure) can be prevented.
  • FIG. 9 is a diagram showing a configuration of an engine having an exhaust gas recirculation system provided with a gas cleaning device in a recirculation gas line in an embodiment of the exhaust gas recirculation system according to the present invention.
  • the paths to a plurality of sensors that the control unit 110 senses and outputs and the paths to the devices that the control unit 110 adjusts are connected by dotted lines.
  • an engine rotation sensor 124 that measures the engine speed is mounted on the engine 1 around the engine 1 and the turbocharger 5.
  • a mixed gas flow sensor 125 that measures the mixed gas flow (recirculated exhaust gas flow + outside air inflow) is installed.
  • a recirculation gas inlet pressure sensor 109 for measuring the pressure of the recirculated exhaust gas flowing into the compressor 107 of the supercharger 5 is attached to the circulation path 113 near the supercharger 5. Then, those sensors are measured via the control unit 110.
  • the control blower 22 itself has a blower Attach the blower rotation sensor 1 15 that measures the rotation speed.
  • the control unit 110 measures them.
  • the devices that the control unit 110 adjusts and controls based on the measurement results from the various sensors include the opening of the EGR flow control valve 9, the rotation speed of the control blower 22, and the pressure adjustment throttle at the control blower 22 inlet.
  • the opening degree of each of the valves branched to the discharge pipe 7-4 and the circulation pipeline 11-11 can be adjusted by the opening degree of the EGR flow control valve 9.
  • the amount of exhaust gas drawn into the circulation line 11 can be adjusted by the number of rotations of the control blower 22.
  • the amount of exhaust gas drawn into the circulation line 111 can be adjusted by the opening of the pressure adjustment throttle valve 130.
  • FIG. 10 shows a sectional view of the turbocharger 5.
  • the left part is the turbocharger turbine part 106 of the supercharger 5 which works by expanding the exhaust gas.
  • the right part is the turbocharger compressor unit 107.
  • the compressor blade 107 A is driven by a drive shaft 140 that communicates with the turbine blade 106 A.
  • the compressor cap 1 28 is provided with an outer inlet 1 2 1-1 corresponding to the outside air inlet with a filter attached to the outer periphery.
  • the outside air (partially recirculated exhaust gas) is mainly guided to the compressor blade 107A along the wall of the compressor guide 108.
  • a port for exclusive use of recirculated gas is provided in the center of the cap.
  • the tip of the dedicated port for the recirculated gas, 1 2 1–2 A is introduced to the vicinity of the compressor guide 1 108, and the resistance increases in order for the recirculated exhaust gas to flow to the outer inlet 1 2 1–1.
  • It has a structure.
  • the recirculated exhaust gas travels mainly from the center of the compressor guide section 108 from the tip of the dedicated port for recirculated gas 1 2 1–2 A, and is guided to the compressor blade 107 A.
  • the port 1 2 1-2 for exclusive use of the recirculated gas is connected to the circulation line 1 1 1 3 via a telescopic tube 1 2 9.
  • a recirculation gas inlet pressure sensor 109 is mounted on the circulation line 113 near the telescopic tube 127. Then, the control unit 110 monitors and controls the recirculation gas inlet pressure so as to always maintain a negative pressure.
  • the control of the EGR rate by the control unit 110 will be described below.
  • the control unit 110 receives the measurement results of the various sensors described above. Then, based on the measured value (engine speed) of the engine speed sensor 124 and the data indicating the correspondence between the set value of the load factor and the engine speed (stored in the storage unit of the control unit 110 not shown), the engine Determine the load factor.
  • the control unit 110 calculates an EGR rate for the engine load rate.
  • the EGR rate is adjusted to the set value by finely adjusting the rotation speed of the control blower 22.
  • the recirculated exhaust gas flow rate Q 1 is controlled to the desired EGR rate.
  • the EGR rate can be finely adjusted by the opening of the EGR flow control valve 9 and the opening of the pressure regulating throttle valve 130 at the inlet of the control blower 22.
  • the value of Qt for the load factor of the engine is constant. Therefore, if the recirculated exhaust gas flow rate Q 1 is set to a value corresponding to the EGR rate to be set, it can be set correctly.
  • the control unit 110 receives the measurement value (recirculation gas supercharger inlet pressure) of the recirculation gas inlet pressure sensor 109 at the same time as the control of the EGR rate. Then, based on the measured values, the recirculation gas inlet pressure flowing into the compressor guide section 108 and the set value of the recirculation gas supercharger inlet pressure set in advance (stored in the storage section of the control section, not shown) and To determine if the current recirculating gas turbocharger inlet pressure is appropriate.
  • control unit 110 can monitor and control the pressure to a constant value (negative pressure) by finely adjusting the opening of the pressure regulating throttle valve 130 as a pressure regulating valve in front of the control blower 22. I have to.
  • a value at a specific point may be specified or may be specified with a certain allowable range.
  • the exhaust gas recirculation system of the present invention makes it possible to control the EGR rate regardless of the rotational speed of the EGR type engine or the load on the engine, and to automatically keep the EGR rate within a certain range. Become. Along with this, it is possible to control the NOx content in the exhaust gas and keep the NOx content below a certain value, regardless of the engine speed or the load on the engine.
  • the exhaust gas recirculation system makes it possible to control the engine of the EGR system so that the exhaust gas in the exhaust gas recirculation leaks to the outside and workers do not adapt to the disaster. .
  • FIG. 11 is a diagram showing a configuration in a case where the exhaust gas recirculation engine according to the present invention of Embodiments 1 and 2 is combined with an inert gas system (IGS).
  • IGS inert gas system
  • Embodiments 1 and 2 The difference between Embodiments 1 and 2 and this embodiment is that an exhaust gas recirculation engine is combined with an inert gas system (IGS).
  • IGS inert gas system
  • the IGS has been introduced to increase the safety of ignition by reducing the oxygen concentration by constantly filling the tanker fuel tank with an inert gas, and to reduce tank corrosion.
  • a packed bed scrubber 21 or a jet scrubber 21 A is connected to a boiler 51, and a combustion gas as an exhaust gas discharged from the boiler 51 via an exhaust pipe 52 is provided. It is sent to the filling tank scrubber 21 and 21 A, where it is cooled, dedusted, and desulfurized to generate a suitable inert gas.
  • This proper inert gas enters the inert gas supply pipe 53 from the packed bed scrubber 21. Then, the air is sucked from the probe 54, passes through the water hole 55, and is introduced into the tank 56 provided in the hull.
  • both EGR and IGS can be performed by a single filling tank scrubber 21. Therefore, safe navigation is possible along with purification of exhaust gas. It is possible to reduce the space required to arrange equipment on a ship.
  • the gas from the boiler 51 is used as the exhaust gas used on the IGS side, but the exhaust gas from the engine 1 can also be used. Further, it is also possible to use the exhaust gas recirculation system of Embodiment 4 in combination with the inert gas system.
  • the exhaust gas recirculation system will have the configuration shown in Figure 1 or Figure 3. Also, the recirculated gas can be extracted from the front of the economizer 18 to reduce the pressure loss of the economizer 18 and guided to the packed bed scrubber 21 and the jet scrubber 21 A via the EGR flow control valve 9. .
  • an EGR engine is controlled by a ship control unit including a control unit 10 for controlling the engine of the ship. That is, such a ship can appropriately control the EGR rate of the EGR method or the NOX content rate in the exhaust gas to be within a predetermined range or a predetermined value. As a result, harmful substances emitted from ships are significantly reduced. In other words, it is a ship with significantly reduced adverse effects on the environment.
  • the present invention describes an engine in a ship, the present invention can be widely applied to a system using the engine on land such as a stationary facility. In that case, industrial water can be used instead of seawater.
  • the gas scrubber of the gas scrubber installed in the pipeline cleans the flue gas that is returned to the engine and burns again. It is possible to eliminate such a problem that the scavenging chamber and the air cooler connected to the combustion chamber are worn or become dirty, thereby improving the reliability and durability of the engine.
  • the exhaust gas is passed through the flow path between the walls of the element wetted by the washing water of the packed bed scrubber.
  • soot and dust in the exhaust gas can be made to collide and adhere, and S Ox can be absorbed into the cleaning water on the surface, so that the soot and soot in the exhaust gas can be easily removed and washed.
  • the water is supplied from the cooling water jet nozzle provided in the exhaust gas intake pipe to the gas cleaning unit by discharging water. Exhaust gas cooling and simple desulfurization can be performed.
  • the exhaust gas recirculation engine equipped with the gas cleaning device of the fourth aspect of the present invention since the exhaust gas is subjected to advanced dust removal and desulfurization by a jet scrubber having a washing water drip which is a jet nosfle part, Piston ring, cylinder liner One type of wear reduction is realized. Furthermore, since the combustion chamber, the scavenging chamber, and the pipes communicating therewith can be prevented from being stained, the reliability and durability of the entire engine can be improved.
  • the exhaust gas is cleaned by the gas cleaning unit by passing the exhaust gas between a plurality of plates constituting the demister. Water can be easily removed.
  • the combustion gas is cleaned and taken out as an inert gas, and the taken out inert gas is stored in, for example, a tank for storing crude oil.
  • a tank for storing crude oil to reduce the amount of oxygen in the tank to increase the safety of ignition and to reduce corrosion of tank doors.
  • the exhaust gas returned to the combustion chamber is cleaned using the gas cleaning device provided in the inert gas system, the configuration can be simplified by also using the gas cleaning device. The space for disposing the equipment can be reduced, and the space of the ship can be used effectively.
  • the exhaust gas recirculation systems according to the seventh to sixteenth aspects of the present invention can be operated with the EGR rate controlled to be constant regardless of the load factor of the engine. Not only can N ⁇ x be reduced to the required value, but also because the packed bed and the jet scrubber are installed in the exhaust gas circulation system, the wear of the engine's biston ring and the cylinder liner is reduced. A highly reliable ship or the like that can be greatly reduced can be provided.

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  • Chemical & Material Sciences (AREA)
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  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
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  • Fluid Mechanics (AREA)
  • Analytical Chemistry (AREA)
  • Exhaust-Gas Circulating Devices (AREA)
  • Output Control And Ontrol Of Special Type Engine (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)
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Abstract

An exhaust gas recirculating system forming an exhaust gas recirculating engine capable of stably, properly, and safely reducing harmful substances by controlling the EGR rate or the content of NOx in exhaust gas of an EGR engine, comprising circulating lines (11-1) to (11-5) for recirculating the exhaust gas therein, a scrubber (21) for cleaning the exhaust gas, a recirculating exhaust gas flow sensor (114) for measuring the flow of the recirculating exhaust gas, a mixed gas flowmeter (125) for metering the flow of the mixed gas formed of the recirculating exhaust gas and the external air fed to the engine, an engine speed sensor (124) for measuring the speed of the engine, and a control part (110) for controlling the flow of the recirculating exhaust gas based on the flow of the recirculating exhaust gas metered by the recirculating exhaust gas flow sensor (114), the flow of the mixed gas metered by the mixed gas flowmeter (125), and the engine speed measured by the engine speed sensor (124).

Description

明 細 書 ガス洗浄装置を備えた排ガス再循環エンジンおよび排ガス再循環、: 技術分野  Description Exhaust gas recirculation engine and exhaust gas recirculation, equipped with gas scrubber: Technical field
この発明は、 特に、 低質な燃料を使用するディーゼルエンジン等に用いて適合 するガス洗浄装置を備えた排ガス再循環エンジンおよび、 排ガスの再循環システ ムに関する。 . 背景技術 .  The present invention particularly relates to an exhaust gas recirculation engine provided with a gas cleaning device adapted for use in a diesel engine or the like using low-quality fuel, and an exhaust gas recirculation system. Background technology.
一般に、 ディーゼルエンジンの排ガスには、 NOx、 CO、 S〇x及ぴばいじん 等の有害物質や環境に付加を与える物質が含まれており、 特に、 低質な燃料が用 いられる舶用ディーゼルエンジンにあっては、 有害物質の含有量も多く、 これら 有害物質を低減させることが行われている。  In general, the exhaust gas of diesel engines contains harmful substances such as NOx, CO, S〇x, and dust, and substances that add to the environment. Particularly, marine diesel engines that use low-quality fuels In some cases, the content of harmful substances is high, and these harmful substances are being reduced.
これら含有物質を低減させるシステムとしては、 燃焼室から排出される排ガス の一部を燃焼室へ戻して新気に混合させて燃焼させることにより、 作動ガス中の 02濃度を下げ、 NOxの生成を抑制する排ガス再循環方式 (EGR: Exhaust Ga s Recirculation) が知られている。 これは、燃焼により発生した排ガスの一部を 燃焼用空気に混入して燃焼させ、 燃焼温度の低下により NO xの減少を図るもの である。排ガスで薄められた空気は通常の空気に比べて酸素濃度が低い。従って、 燃料と酸素との反応である燃焼の速度を遅らせることができる。 それに伴い、 火 炎の最高温度が低下するので、 NO x生成 (Th e r m a 1 NO x) を抑制する ことができる。 The system for reducing them containing materials, by burning a portion of the exhaust gas discharged from the combustion chamber is mixed with fresh air back into the combustion chamber, lowering the 0 2 concentration in the working gas, the generation of NOx Exhaust gas recirculation (EGR), which suppresses air pollution, is known. In this method, part of the exhaust gas generated by combustion is mixed into combustion air and burned, and NOx is reduced by lowering the combustion temperature. Air diluted with exhaust gas has a lower oxygen concentration than ordinary air. Therefore, the speed of combustion, which is the reaction between fuel and oxygen, can be reduced. As a result, the maximum temperature of the flame decreases, so that NO x generation (Therma 1 NO x) can be suppressed.
EGR方式は、 燃費悪化のペナルティーが少ない割に、 NOxの低減効果が大 きいという特徴がある。  The EGR system has the characteristic that the NOx reduction effect is great, despite the small penalty for deterioration of fuel efficiency.
しかしながら、 タン力一等の大型船舶に用レ、られる大型舶用ディ一ゼルェンジ ンにおいては、 EGRを採用したとしても、 戻される排ガス中に含まれるばいじ んゃ S Ox によってピス トンリングゃシリンダライナ一が摩耗したり、 あるいは 燃焼室につながる掃気室やエアクーラなどが汚れてしまい、 機関の信頼性や耐久 性が低下してしまう恐れがあった。 However, in large marine diesel engines used for large vessels such as tongue power, even if EGR is used, the dust ring contained in the returned exhaust gas S Ox causes the piston ring and cylinder liner One wears out, or The scavenging chamber and air cooler connected to the combustion chamber could become dirty, reducing the reliability and durability of the engine.
また、 E G R方式では、エンジンに供給する燃焼用空気の酸素濃度が低減する。 そのため、 排ガス再循環の割合 (排ガスと空気との混合ガス中に含まれる排ガス の割合 (%)、 以下 E G R率という) が高くなると、 C Oやばいじんが增加する欠 点がある。 また、 排ガスを再循環する際、 排ガスが過給機付近でエンジン外部に リークする可能性もあり、 船舶の機関室の安全対策上からも対応が必要である。 この発明は、 上記事情に鑑みてなされたもので、 低質燃料を用いた場合にも、 戻される排ガスによる不具合を生じることのない、 ガス洗浄装置を備えた排ガス 再循環エンジンを提供することを目的としている。  In the EGR method, the oxygen concentration of the combustion air supplied to the engine is reduced. For this reason, when the ratio of exhaust gas recirculation (the ratio of exhaust gas contained in the mixed gas of exhaust gas and air (%), hereafter referred to as the EGR ratio) is high, there is a disadvantage that CO and dust will increase. Also, when the exhaust gas is recirculated, the exhaust gas may leak to the outside of the engine near the turbocharger, so it is necessary to take measures from the safety measures in the engine room of the ship. The present invention has been made in view of the above circumstances, and has as its object to provide an exhaust gas recirculation engine equipped with a gas cleaning device that does not cause a problem due to returned exhaust gas even when using low-quality fuel. And
また、 本発明の目的は、 低質な燃料を用いても、. 再循環される排ガスによる不 具合を生じることの無い排ガス再循環システムを提供することである。  It is another object of the present invention to provide an exhaust gas recirculation system which does not cause problems due to recirculated exhaust gas even when using low-quality fuel.
また本発明の他の目的は、 排ガス中に含まれる有害物質の量を低減することが 可能な排ガス再循環システムを提供することである。  Another object of the present invention is to provide an exhaust gas recirculation system capable of reducing the amount of harmful substances contained in exhaust gas.
また本発明の他の目的は、 排ガスの再循環の割合 (排ガスと空気との混合ガス 中に含まれる排ガスの割合 、。/。、、 以下 E G R率) を一定の範囲内に自動的に収め ることが可能な排ガス再循環システムを提供することである。  Another object of the present invention is to automatically control the ratio of exhaust gas recirculation (the ratio of exhaust gas contained in a mixed gas of exhaust gas and air, ./.,..., EGR rate) within a certain range. It is to provide an exhaust gas recirculation system which can be used.
また、 本発明の更に他の目的は、 エンジンの回転数によらず、 N O Xの排出を 安定的に低減する排ガス再循環システムを提供することである。  Still another object of the present invention is to provide an exhaust gas recirculation system that stably reduces NOx emissions irrespective of the engine speed.
本発明の更に他の目的は、 エンジンにかかる負荷によらず、 N O Xの排出を安 定的に低減する排ガス再循環システムを提供することである。  Still another object of the present invention is to provide an exhaust gas recirculation system that stably reduces NOx emissions regardless of the load on the engine.
本発明の別の目的は、 排ガス再循環における排ガスが外部にリークすることの 無レ、排ガス再循環システムを提供することである。 発明の開示 以下に、 [発明を実施するための最良の形態]で使用される番号,符号を用いて、 課題を解決するための手段を説明する。 これらの番号 ·符号は、 [請求の範囲] の 記載と [発明を実施するための最良の形態] との対応関係を明らかにするために 付加されたものである。 ただし、 それらの番号'符号を、 [請求の範囲] に記載さ れている発明の技術的範囲の解釈に用いてはならない。 Another object of the present invention is to provide an exhaust gas recirculation system in which exhaust gas in exhaust gas recirculation does not leak to the outside. DISCLOSURE OF THE INVENTION Means for solving the problems will be described below using the numbers and symbols used in [Best Mode for Carrying Out the Invention]. These numbers and symbols are in [Claims] It is added to clarify the correspondence between the description and [Best Mode for Carrying Out the Invention]. However, those numbers and signs shall not be used for interpreting the technical scope of the invention described in [Claims].
上記目的を達成するために、 本発明の第 1の態様のガス洗浄装置を備えた排ガ ス再循環エンジン 1は、 燃焼室からの排ガスの一部を循環管路 1 1一 1 〜 1 1一 5を通して新気に混合し、 再び燃焼室へ送り込んで燃焼させることにより、 作動 ガス中の O 2濃度を下げて有害物質等の含有物質の生成を抑制する排ガス再循環 方式を備え、 該排ガス再循環方式の排ガスを循環させる前記循環管路 1 1一 1 〜 1 1一 5には、 その途中に、 排ガスを洗浄するガス洗浄部 2 1 Aを有するガス洗 浄装置 2 1が設けられていることを特徴としている。 In order to achieve the above object, an exhaust gas recirculation engine 1 equipped with a gas scrubbing device according to a first aspect of the present invention is configured to transfer a part of exhaust gas from a combustion chamber to a circulation pipe 11. (1) Mixing with fresh air through (5) and sending it again to the combustion chamber for combustion to reduce the O 2 concentration in the working gas and to suppress the generation of harmful substances and other contained substances. A gas cleaning device 21 having a gas cleaning unit 21 A for cleaning exhaust gas is provided in the circulation line 1 1 1 1 to 1 1 1 5 for circulating exhaust gas of the recirculation method. It is characterized by having.
このように、 排ガスの一部を新気に混合して再び燃焼室へ送りこんで燃焼させ る排ガス再循環方式を構成する循環管路 1 1一 1 〜 1 1一 5に設けられたガス洗 浄装置 2 1のガス洗浄部 2 1 Aによって、 再びエンジン 1へ戻されて燃焼される 排ガスを洗浄するものであるので、 排ガス中に含まれるばいじんや S Ox によつ てビス トンリングゃシリンダライナーが摩耗したり、 あるいは燃焼室に繋がる掃 気室 2やエアクーラ 4などが汚れるような不具合をなくすことができ、 これによ り、 エンジンの信頼性及び耐久性を向上させることができる。  In this way, the gas cleaning provided in the circulation line 1 1 1 1 to 1 1 1 5 that constitutes the exhaust gas recirculation system that mixes part of the exhaust gas with fresh air and sends it back to the combustion chamber for combustion Since the exhaust gas that is returned to the engine 1 and burned by the gas cleaning unit 21A of the device 21 is cleaned again, the dust ring and the SOx contained in the exhaust gas allow for the use of biston rings and cylinder liners. It is possible to eliminate such a problem that the exhaust gas is worn or the scavenging chamber 2 and the air cooler 4 connected to the combustion chamber are contaminated, whereby the reliability and durability of the engine can be improved.
本発明の第 2の態様のガス洗浄装置 2 1を備えた排ガス再循環エンジン 1は、 第 1の態様のガス洗浄装置 2 1を備えた排ガス再循環エンジン 1において、 前記 ガス洗浄部 2 1 Aが、 波形に屈曲された複数の壁体 3 7を互いに間隔をあけて配 設した充填物であるエレメント 3 6と、 該エレメント 3 6へ洗浄水を噴霧して前 記壁体 3 7の表面を濡らす洗浄水供給手段 2 4とを有し、 前記壁体 3 7間の流路 へ前記排ガスを通過させることにより、 含有されているばいじん及び含有物質を 前記洗浄水へ吸収させて洗浄する充填層スクラバー 2 1からなることを特徴とし ている。  The exhaust gas recirculation engine 1 including the gas cleaning device 21 according to the second embodiment of the present invention is the exhaust gas recirculation engine 1 including the gas cleaning device 21 according to the first embodiment. However, an element 36, which is a packing in which a plurality of wall bodies 37 bent in a wave form are arranged at an interval from each other, and washing water is sprayed on the element 36 to surface of the wall body 37 And a washing water supply means 24 for wetting the exhaust gas through the flow path between the wall bodies 37 so as to absorb the soot and soot contained therein into the washing water and wash the filling. It is characterized by a layer scrubber 21.
つまり、 充填層スクラバー 2 1の洗浄水によって濡らされた充填物であるエレ メント 3 6の壁体 3 7間の流路へ排ガスを通すことにより、 排ガス中のばいじん を衝突付着させるとともに、 S Ox を表面の洗浄水へ吸収させ、 排ガス中のばい じん及び S Oxを容易に取り除いて洗浄することができる。 In other words, by passing the exhaust gas through the flow path between the walls 37 of the element 36, which is the packing wetted by the washing water of the packed bed scrubber 21, the dust in the exhaust gas As a result, S Ox is absorbed into the surface cleaning water, so that dust and S Ox in the exhaust gas can be easily removed and washed.
本発明の第 3の態様のガス洗浄装置 2 1を備えた排ガス再循環エンジン 1は、 第 2の態様のガス洗浄装置 2 1を備えた排ガス再循環エンジン 1において、 前記 ガス洗浄部 2 1 Aに送り込まれる排ガス中に水を噴霧することにより、 前記排ガ スの冷却及び簡易脱硫を行う冷却水噴出ノズル 3 5を有する排ガス取入管 3 3が 設けられていることを特徴としている。  The exhaust gas recirculation engine 1 provided with the gas cleaning device 21 of the third embodiment of the present invention is the exhaust gas recirculation engine 1 provided with the gas cleaning device 21 of the second embodiment. An exhaust gas intake pipe 33 having a cooling water ejection nozzle 35 for cooling and simply desulfurizing the exhaust gas by spraying water into the exhaust gas sent to the exhaust gas is provided.
すなわち、 排ガス取入管 3 3に設けられた冷却水噴出ノズル 3 5から水を噴出 させることにより、 ガス洗浄部 2 1 Aへ供給される排ガスの冷却及び簡易脱硫を 行うことができる。  That is, by jetting water from the cooling water jet nozzle 35 provided on the exhaust gas intake pipe 33, it is possible to cool and easily desulfurize the exhaust gas supplied to the gas cleaning unit 21A.
本発明の第 4の態様のガス洗浄装置 2 1を備えた排ガス再循環エンジン 1は、 第 1の態様のガス洗浄装置 2 1を備えた排ガス再循環エンジン 1において、 前記 ガス洗浄部 2 1 Aが、 排ガスが取り入れられる排ガス取入管 3 3内に複数個の洗 浄水ノズル 3 5 Aを装着し、 且つ高圧化可能な洗浄水供給部 2 4に前記洗浄水ノ ズル 3 5 Aを接続し、 前記洗浄水ノズル 3 5 Aカゝら洗浄水を微細化 '高速化させ て嘖霧することにより洗浄水滴噴霧を排ガスばいじんに衝突させてばいじん粒子 を肥大化させて除去し且つ脱硫するジヱットスクラバー 2 1 Aからなることを特 徴としている。  The exhaust gas recirculation engine 1 including the gas cleaning device 21 according to the fourth embodiment of the present invention is the exhaust gas recirculation engine 1 including the gas cleaning device 21 according to the first embodiment. However, a plurality of washing water nozzles 35 A are installed in an exhaust gas intake pipe 33 into which exhaust gas is taken in, and the washing water nozzle 35 A is connected to a washing water supply section 24 capable of increasing pressure, The cleaning water nozzle 35 A is a jet that reduces the size of the cleaning water and accelerates the atomization of the cleaning water to make the cleaning water droplets impinge on the exhaust gas dust to enlarge and remove the dust particles and desulfurize. It is characterized by being composed of 21 A of toscrubbers.
つまり、 複数個の洗浄水ノズノレ 3 5 Aからの洗浄水が微細化 ·高速化している ため、 これが排ガス中のばいじん粒子に衝突することにより、 本来細かなばいじ ん粒子が肥大化して、下流側に設けられた例えば洗浄水貯留槽 3 4に取り込まれ、 ばいじんの大部分を取り除くことが可能になる。 更に、 この部分は微細な洗浄水 滴が排ガス全体に入り込むため、 十分な脱硫も可能になり、 大幅に洗浄効率を向 上したスクラバー 2 1が提供できる。  In other words, the cleaning water from the multiple cleaning water nozzles 35 A has been miniaturized and accelerated, and this collides with the dust particles in the exhaust gas. For example, it is taken into the washing water storage tank 34 provided on the side, so that most of the soot and dust can be removed. In addition, since fine cleaning water droplets enter the entire exhaust gas at this portion, sufficient desulfurization is possible, and a scrubber 21 with greatly improved cleaning efficiency can be provided.
本発明の第 5の態様のガス洗浄装置 2 1を備えた排ガス再循環エンジン 1は、 第 1〜4のいずれか 1つの態様のガス洗浄装置 2 1を備えた排ガス再循環ェンジ ン 1において、 前記ガス洗浄部 2 1 Aの下流側に、 間隔をあけて配設された波形 に屈曲された複数の板体 4 1間に前記排ガスを通過させることにより、 排ガス中 に含まれる水分を取り除くデミスター 3 2が設けられていることを特徴としてい る。 The exhaust gas recirculation engine 1 including the gas cleaning device 21 of the fifth aspect of the present invention is an exhaust gas recirculation engine 1 including the gas cleaning device 21 of any one of the first to fourth aspects. Waveforms arranged at intervals downstream of the gas cleaning section 21A A demister 32 is provided for removing the water contained in the exhaust gas by passing the exhaust gas between a plurality of bent plate members 41.
このように、 デミスター 3 2を構成する複数の板体 4 1の間へガス洗净部 2 1 Aを出た排ガスを通過させることにより、 排ガス中の水を容易に取り除くことが できる。  In this way, by passing the exhaust gas that has exited the gas washing unit 21A between the plurality of plates 41 that constitute the demister 32, water in the exhaust gas can be easily removed.
本発明の第 6の態様のガス洗浄装置 2 1を備えた排ガス再循環ェンジン 1は、 本発明の第 1 ~ 5の態様のいずれか 1つの態様のガス洗浄装置 2 1を備えた排ガ ス再循環エンジン 1において、 前記ガス洗浄装置 2 1として、 燃焼ガスを洗浄し て不活性ガスとして取り出すイナートガスシステムに設けられたガス洗浄装置 2 1を流用することが可能である。  The exhaust gas recirculation engine 1 provided with the gas cleaning device 21 of the sixth aspect of the present invention is an exhaust gas recycle engine provided with the gas cleaning device 21 of any one of the first to fifth aspects of the present invention. In the recirculation engine 1, a gas cleaning device 21 provided in an inert gas system for cleaning a combustion gas and extracting it as an inert gas can be used as the gas cleaning device 21.
このように、 燃焼ガスを洗浄して不活性ガスとして取り出し、 取り出した不活 性ガスを、 例えば、 原油を貯留するタンク内へ充填させてタンク内の酸素量を低 減させて引火の安全 1"生を高めるとともに、 タンクの扉等の腐食の低減を図る。 さ らには、 イナートガスシステム (IGS : Inert Gas System) に設けられたガス洗浄 装置 2 1を用いて燃焼室へ戻される排ガスを洗浄するものであるので、 ガス洗浄 装置 2 1の兼用による構成の簡略化を図ることができ、 これにより、 船舶におけ る機器の配設スペースを削減することができ、 船舶のスペースを有効利用するこ とができる。  In this way, the combustion gas is washed and taken out as an inert gas, and the taken out inert gas is filled into, for example, a tank for storing crude oil to reduce the amount of oxygen in the tank, thereby reducing ignition safety. "In addition to increasing the raw material, we are working to reduce the corrosion of tank doors, etc. Furthermore, the exhaust gas returned to the combustion chamber using the gas cleaning device 21 installed in the inert gas system (IGS: Inert Gas System) is Since the cleaning is performed, the configuration can be simplified by also using the gas cleaning device 21.This can reduce the space for disposing the equipment on the ship and effectively use the space of the ship. can do.
本発明の第 7の態様の排ガス再循環システムは、 排ガスが再循環する循環管路 1 1一 1〜 1 1一 5と、 前記排ガスを洗浄するガス洗浄装置 2 1とを具備する。 そして、 前記ガス洗浄装置 2 1は、 前記循環管路 1 1一 1〜 1 1一 5の途中に設 けられている。 Seventh exhaust gas recirculation system aspect of the invention, the exhaust gas is a circulation line 1 1 one 1-1 1 one 5 the recirculating comprises a gas washing unit 2 1 for cleaning the exhaust gas. The gas cleaning device 21 is provided in the middle of the circulation pipes 11-11 to 11-15.
また、 本発明の第 8の態様の排ガス再循環システムは、 前記ガス洗浄装置 2 1 は、 ガス洗浄部 3 1を具備する。 そして、 前記ガス洗浄部 3 1は、 波形に屈曲さ れた複数の壁体 3 7を互いに間隔をあけて配設したエレメント 3 6と、 前記エレ メント 3 6へ洗浄水を噴霧して前記壁体 3 7の表面を濡らす洗浄液供給手段 3 8、 3 9とを具備する。 ここで、 前記排ガスは、 前記表面の濡れた前記壁体 3 7の間 を通過する。 Further, in the exhaust gas recirculation system according to the eighth aspect of the present invention, the gas cleaning device 21 includes a gas cleaning unit 31. The gas cleaning section 31 includes: an element 36 in which a plurality of wall bodies 37 bent in a waveform are arranged at intervals from each other; and a spray of cleaning water onto the element 36 to spray the cleaning water onto the element 36. Cleaning liquid supply means 38, 39 for wetting the surface of the body 37; Here, the exhaust gas flows between the wetted wall 37 on the surface. Pass through.
また、本発明の第 9の態様の排ガス再循環システムは、前記ガス洗浄部 3 1が、 前記排ガスを取り入れる排ガス取入管 3 3と、 前記排ガス取入管 3 3に取り付け られ、 前記排ガスに洗浄水を噴霧する冷却水噴出ノズル3 5とを更に具備する。 更に、 本発明の第 1 0の態様の排ガス再循環システムは、 前記ガス洗浄装置 2 1 Aが、 ガス洗浄部 3 1 Aを具備する。 そして、 前記ガス洗浄部 3 1 Aは、 前記 排ガスを取り入れる排ガス取入管 3 3に取り付けられ、 前記排ガスに洗浄水を微 細化 ·高速ィヒさせて噴霧する洗浄水ノズル 3 5 Aとを具備する。 Further, in the exhaust gas recirculation system according to the ninth aspect of the present invention, the gas cleaning section 31 is attached to the exhaust gas intake pipe 33 for taking in the exhaust gas, and the exhaust gas intake pipe 33, and the exhaust gas is provided with cleaning water. further comprising a cooling water jetting nozzles 3 5 for spraying. Further, in the exhaust gas recirculation system according to the tenth aspect of the present invention, the gas cleaning device 21A includes a gas cleaning unit 31A. The gas cleaning section 31A includes a cleaning water nozzle 35A that is attached to an exhaust gas intake pipe 33 that takes in the exhaust gas and sprays the exhaust gas by atomizing cleaning water at a high speed. I do.
更に、 本発明の第 1 1の態様の排ガス再循環システムは、 前記ガス洗浄装置 2 1が、 波形に屈曲された複数の板体 4 1を互いに間隔をあけて配設したデミスタ 一 3 2を更に具備する。 そして、 前記排ガスは、 前記板体 4 1の間を通過する間 に排ガス中に含まれる水分を除去する。  Further, in the exhaust gas recirculation system according to the first aspect of the present invention, the gas cleaning device 21 includes a demister 132 in which a plurality of plate bodies 41 bent in a waveform are arranged at intervals. It also has Then, the exhaust gas removes moisture contained in the exhaust gas while passing between the plate bodies 41.
更に、 本発明の第 1 2の態様の排ガス再循環システムは、 前記ガス洗浄部 3 1 が、 燃焼ガスを洗浄して不活性ガスとして取り出すイナ一トガスシステムの前記 燃焼ガスの配管 5 2、 5 3にも接続され、 前記燃焼ガスの洗浄にも利用される。 更に、 本発明の第 1 3の態様の排ガス再循環システムは、 エンジン 1 と、 再循 環する排ガスの流量を計測する再循環排ガス流量センサ 1 1 4と、 前記再循環す る排ガスと外部の空気とを混合した前記エンジンに供給する混合ガスの流量を計 測する混合ガス流量センサ 1 2 5と、 前記エンジンの回転数を計測するエンジン 回転センサ 1 2 4と、 前記再循環排ガス流量センサ 1 1 4の計測結果である再循 環排ガス流量と前記混合ガス流量センサ 1 2 5の計測結果である混合ガス流量と 前記エンジン回転センサ 1 2 4の計測結果であるエンジン回転数とに基づいて前 記再循環する排ガスの前記流量を制御する制御部 1 1 0とを具備する。  Further, in the exhaust gas recirculation system according to the twelfth aspect of the present invention, the gas cleaning section 31 may further include a combustion gas pipe 52 of an inert gas system that cleans the combustion gas and removes the gas as an inert gas. Also connected to 53, it is used for cleaning the combustion gas. Furthermore, an exhaust gas recirculation system according to a thirteenth aspect of the present invention includes an engine 1, a recirculated exhaust gas flow sensor 114 for measuring a flow rate of the recirculated exhaust gas, and an external A mixed gas flow rate sensor 125 that measures the flow rate of the mixed gas supplied to the engine mixed with air, an engine rotation sensor 124 that measures the number of revolutions of the engine, and the recirculated exhaust gas flow rate sensor 1 Based on the recirculated exhaust gas flow rate, which is the measurement result of 14, the mixed gas flow rate, which is the measurement result of the mixed gas flow rate sensor 125, and the engine speed, which is the measurement result of the engine rotation sensor 124, A control unit 110 for controlling the flow rate of the recirculated exhaust gas.
また、 本発明の第 1 4の態様の排ガス再循環システムは、 前記再循環する排ガ スを再循環させる循環管路 1 1一 1〜1 1一 5の途中に、 内部を流れる前記再循 環排ガス流量を自身の回転数により制御可能なブロワ 2 2を具備する。 そして、 前記制御部 1 1 0は、 前記プロヮ 2 2の回転数により再循環排ガス流量を制御す る。  Further, the exhaust gas recirculation system according to a fourteenth aspect of the present invention is characterized in that the recirculating exhaust gas recirculating the recirculated exhaust gas is recirculated in the middle of a recirculation line 11-11 to 11-15. It is equipped with a blower 22 that can control the flow rate of the ring exhaust gas by its own rotation speed. Then, the control unit 110 controls the recirculated exhaust gas flow rate based on the number of revolutions of the probe 22.
また、 本発明の第 1 5の態様の排ガス再循環システムは、 前記エンジンの排ガ スを排出する配管 7— 1〜7— 4の途中に、 前記排ガスを前記再循環する排ガス と外部へ排出する排ガスとに分配する流量制御弁 9を具備する。 そして、 前記制 御部 1 1 0は、 前記流量制御弁 9により再循環排ガス流量を制御する。 The exhaust gas recirculation system according to a fifteenth aspect of the present invention includes: A flow control valve 9 for distributing the exhaust gas to the recirculated exhaust gas and the exhaust gas discharged to the outside is provided in the middle of a pipe 7-1 to 7-4 for discharging the gas. Then, the control unit 110 controls the flow rate of the recirculated exhaust gas by the flow rate control valve 9.
更に、 本発明の第 1 6の態様の排ガス再循環システムは、 前記再循環排ガスと 外気とを吸入圧縮して前記エンジン 1へ送出する過給機 5と、 前記過給機 5に吸 入される前記再循環排ガスの過給機入口圧力を測定する圧力センサ 1 0 9を具備 し、 更に、 前記循環管路 1 1— 1〜1 1一 5の途中には、 前記ブロワ 2 2の入口 の圧力を調整する圧力調整弁 1 3 0とを具備する。そして、前記制御部 1 1 0は、 更に、 前記圧力センサ 1 0 9の計測結果である過給機入口前圧力が予め設定され た負圧になるように調整弁 1 3 0を制御する。  Further, in the exhaust gas recirculation system according to a sixteenth aspect of the present invention, there are provided a supercharger 5 for sucking and compressing the recirculated exhaust gas and the outside air and sending the compressed air to the engine 1; A pressure sensor 109 for measuring a supercharger inlet pressure of the recirculated exhaust gas. Further, in the middle of the circulation line 11-1 to 11-15, an inlet of the blower 22 is provided. A pressure regulating valve for regulating the pressure. Then, the control unit 110 further controls the regulating valve 130 so that the pre-supercharger inlet pressure, which is the measurement result of the pressure sensor 109, becomes a preset negative pressure.
以下に図 7 , 8 , 9及び 1 1を参照して、 本発明の概要を具体的に示す。 本発 明の排ガス再循環システムにおいて、 エンジン 1から排出した排ガスは、 排気室 3を経由して過給機 5の過給機タービン部 1 0 6に流入する。 このタービン部で 高温高圧の排ガスが膨張することにより同軸で接続した過給機 5の過給機コンプ レッサ部 1 0 7を駆動する仕事を行う。 この膨張仕事により外気と再循環する排 ガスを必要な圧力まで加圧する。 過給機タービン部 1 0 6を出た排ガスは、 ェコ ノマイザ一 8で熱を回収され、 E G R流量制御弁 9にて煙突側と再循環する側に 分かれる。  Hereinafter, the outline of the present invention will be specifically described with reference to FIGS. 7, 8, 9 and 11. In the exhaust gas recirculation system of the present invention, exhaust gas discharged from the engine 1 flows into the turbocharger turbine section 106 of the supercharger 5 via the exhaust chamber 3. The high-temperature and high-pressure exhaust gas expands in the turbine section to drive the supercharger compressor section 107 of the supercharger 5 connected coaxially. This expansion work pressurizes the exhaust gas that recirculates with the outside air to the required pressure. Exhaust gas that has exited the turbocharger turbine section 106 is recovered by the economizer 18 and split by the EGR flow control valve 9 into a chimney side and a recirculation side.
再循環する排ガスは、 循環管路 1 1一 1を介してガス洗浄装置である充填層ス クラバー 2 1に流入し、 ここで浄化される。 そして、 循環管路 1 1一 2を介して ブロワとしての制御ブロワ 2 2に吸い出される。 そして、 そこを経て、 循環管路 1 1一 3を介して過給機コンプレッサ部 1 0 7に流入する。再循環する排ガスは、 ここで必要圧力まで加圧され、循環管路 1 1一 4を介してエアクーラ 4を経由し、 循環管路 1 1一 5を介して掃気室 2に戻る。  The recirculated exhaust gas flows into the packed bed scrubber 21 as a gas scrubber via the circulation line 111 and is purified there. Then, the air is sucked out to the control blower 22 as a blower through the circulation line 1 1 and 2. After that, it flows into the turbocharger compressor section 107 via the circulation line 113. The recirculated exhaust gas is pressurized to the required pressure here, passes through the circulation line 111 through the air cooler 4, and returns to the scavenging chamber 2 through the circulation line 111.
図 9に示す排ガス再循環システムでは、 上記の他に、 循環管路 1 1一 1〜1 1 一 5に設置された充填層スクラバー 2 1と制御ブロワ 2 2の間に、 再循環排ガス 流量センサ 1 1 4が設置される。 そして、 制御ブロワ 2 2に装着の制御ブロワ回 転センサ 1 1 5との連携により、 再循環する排ガスを必要とする再循環排ガス流 量にする制御、 を行うことを可能にしている。 また、 循環管路 1 1一 3の過給機コンプレッサ部 1 0 7入口付近に、 圧力セン サとしての再循環排ガス入口圧力センサ 1 0 9が装着される。 そして、 エンジン 1の E G R運転時には再循環排ガス入口圧力が常に大気圧力より低い、 負圧を示 すように制御ブロワ 2 2入口の圧力調整弁としての圧力調整絞り弁 1 3 0の開度 を調整するようになっている。 更に、 過給機コンプレッサ部 1 0 7は、 コンプレ ッサーガイ ド部 1 0 8を通じて外気と再循環排ガスの両方を吸い込むため、 エア クーラ 4と掃気室 2の間で、 これら両方の合計流量を測定する混合ガス流量セン サ 1 2 5を装着している。 In the exhaust gas recirculation system shown in Fig. 9, in addition to the above, a recirculated exhaust gas flow sensor is installed between the packed bed scrubber 21 and the control blower 22 installed in the circulation line 111-1-1115. 1 1 4 is installed. By cooperating with the control blower rotation sensor 115 mounted on the control blower 22, it is possible to control the recirculated exhaust gas to the required recirculated exhaust gas flow rate. A recirculation exhaust gas inlet pressure sensor 109 as a pressure sensor is mounted near the inlet of the supercharger compressor section 107 of the circulation line 113. During EGR operation of the engine 1, the opening of the pressure regulating throttle valve 1 30 as the pressure regulating valve at the control blower 2 2 inlet is adjusted so that the recirculated exhaust gas inlet pressure is always lower than the atmospheric pressure, indicating a negative pressure. It is supposed to. Further, since the turbocharger compressor section 107 sucks in both the outside air and the recirculated exhaust gas through the compressor guide section 108, the total flow rate of both the air cooler 4 and the scavenging chamber 2 is measured. The mixed gas flow sensor 1 25 is installed.
この事により、 時々刻々のエンジン運転時の E G R率 [=再循環排ガス流量 / 混合流量] が算出でき、 且つ制御も可能である。 すなわち、 再循環する排ガスを 過給機コンプレッサ部 1 0 7に送り込むことが可能な制御ブロワ 2 2自身の回転 数制御により、 必要な再循環ガス量を制御する。 このことでエンジン 1の運転負 荷率によらず排出する N O Xを十分低くく押さえることが可能となる。  With this, the EGR rate [= recirculated exhaust gas flow rate / mixed flow rate] can be calculated and controllable at every moment of engine operation. That is, the required amount of recirculated gas is controlled by controlling the number of revolutions of the control blower 22 itself capable of sending the recirculated exhaust gas to the supercharger compressor 107. As a result, it is possible to keep the amount of N O X exhausted sufficiently low irrespective of the operating load rate of the engine 1.
一方、 図 3の排ガス循環システムに設置する第一番目のガス洗浄装置は、 ガス 洗浄部 3 1に屈曲した複数の壁体 3 7を一定間隔に配設したェレメント 3 6を持 つ。 そして、 エレメント 3 6へ洗浄水を嘖霧して、 前記壁体 3 7表面を濡らす洗 浄水供給手段 3 8、 3 9とを有し、 前記壁体 3 7に排ガスを通過させることで含 有するばいじんを衝突させ、 更に、 S O x等を洗浄水に吸収させて浄化する充填 層スクラバー 2 1であることを特徴としている。  On the other hand, the first gas cleaning device installed in the exhaust gas circulation system in FIG. 3 has an element 36 in which a plurality of bent walls 37 are arranged at regular intervals in a gas cleaning section 31. Then, there is provided cleaning water supply means 38, 39 for spraying cleaning water to the element 36 to wet the surface of the wall 37, and including the exhaust gas passing through the wall 37. It is characterized by a packed-bed scrubber 21 that collides with soot and further absorbs SOx and the like into the cleaning water to purify the soot.
また、 図 5の排ガス循環システムに設置する第二番目のガス洗浄装置は、 ガス 洗浄部 3 1として、 ガス洗浄装置内に排ガスを取り入れる排ガス取入管 3 3内に 複数個の洗浄水ジェットノズル 3 5 Aを装着する。 そして、 高圧可能なポンプで ある洗浄水供給部 2 4に洗浄水ジェットノズル 3 5 Aを接続し、 洗浄水を微細 化 ·高速化させて噴霧することで、 洗浄水噴霧を排ガスばいじんに衝突させて、 ばいじん粒子を肥大化させて除去する。 それと共に、 脱硫も可能なジェットスク ラバー 2 1 Aであることを特徴としている。  The second gas scrubber installed in the exhaust gas circulation system shown in Fig. 5 is a gas scrubber 31 that has a plurality of washing water jet nozzles 3 in an exhaust gas intake pipe 3 that takes in exhaust gas into the gas scrubber. 5 Attach A. Then, a washing water jet nozzle 35A is connected to the washing water supply unit 24, which is a high-pressure pump, and the washing water is atomized and sprayed at a high speed to collide the washing water spray with the exhaust gas soot. The dust particles are enlarged and removed. At the same time, it is characterized by a jet scrubber 21 A capable of desulfurization.
更に、 これらのスクラバー 2 1、 2 1 A出口付近には、 浄化された排ガス中に 含まれる水滴を、 屈曲した複数の板体 4 1を一定間隔に配設したエレメントによ つて、 取り除くことが可能なデミスター 3 2が設けられている。 なお、 ガス洗浄装置 2 1、 2 1 Aを、 油タンカー等で使用されている燃焼ガス を洗浄して不活性ガスとして使用するイナ一トガスシステムのガス洗浄装置へ流 用が可能である。 それと同様に、 油タンカー等で使用されている燃焼ガスを洗浄 して不活性ガスとして使用するイ^ "一トガスシステムに設けられているガス洗浄 装置を、 本発明の排ガス再循環エンジンのガス洗浄装置 2 1、 2 1 Aとして、 流 用が可能である。 図面の簡単な説明 図 1は、 本発明の第 1実施形態例のガス洗浄装置を備えた排ガス再循環ェンジ ンの構成を説明する概略配管図である。 Further, near the outlets of the scrubbers 21 and 21A, water droplets contained in the purified exhaust gas can be removed by an element having a plurality of bent plates 41 arranged at regular intervals. A possible demister 32 is provided. The gas scrubbers 21 and 21 A can be used as gas scrubbers in an inert gas system that cleans combustion gas used in oil tankers and uses it as inert gas. Similarly, a gas cleaning device provided in an exhaust gas system that cleans combustion gas used in an oil tanker and the like and uses it as an inert gas is provided by the gas recirculation engine of the present invention. It can be diverted as the cleaning devices 21 and 21 A. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 illustrates the configuration of an exhaust gas recirculation engine provided with a gas cleaning device according to a first embodiment of the present invention. FIG.
図 2は、 本発明の第 1実施形態例のガス洗浄装置を備えた排ガス再循環ェンジ ンの構成及び構造を説明する正面図である。  FIG. 2 is a front view illustrating the configuration and structure of an exhaust gas recirculation engine provided with the gas cleaning device according to the first embodiment of the present invention.
図 3は、 本発明の第 1実施形態例のガス洗浄装置を備えた排ガス再循環ェンジ ンおよび排ガス再循環システムのスクラバーの構成及び構造を説明する充填層ス クラバーの断面図である。  FIG. 3 is a cross-sectional view of a packed bed scrubber for explaining the configuration and structure of an exhaust gas recirculation engine provided with the gas cleaning device of the first embodiment of the present invention and a scrubber of the exhaust gas recirculation system.
図 4は、 本発明の第 2実施形態例のガス洗浄装置を備えた排ガス再循環ェンジ ンの構成を説明する概略配管図である。  FIG. 4 is a schematic piping diagram illustrating a configuration of an exhaust gas recirculation engine including a gas cleaning device according to a second embodiment of the present invention.
図 5は、 本発明の第 2実施形態例のガス洗浄装置を備えた排ガス再循環ェンジ ンおよび排ガス再循環システムを構成するスクラバーの構成及び構造を説明する ジヱットスクラバーの断面図である。  FIG. 5 is a cross-sectional view of a jet scrubber illustrating the configuration and structure of an exhaust gas recirculation engine provided with a gas cleaning device and a scrubber constituting an exhaust gas recirculation system according to a second embodiment of the present invention. .
図 6は、 本発明の実施の形態のガス洗浄装置を備えた排ガス再循環エンジンお よび排ガス再循環システムを構成するスクラバーの他の例を説明する概略配管図 である。  FIG. 6 is a schematic piping diagram for explaining another example of an exhaust gas recirculation engine including the gas cleaning device according to the embodiment of the present invention and a scrubber constituting the exhaust gas recirculation system.
図 7は、 本発明である排ガス再循環システムの第 1の実施の形態の構成を示す 図である。  FIG. 7 is a diagram showing the configuration of the first embodiment of the exhaust gas recirculation system according to the present invention.
図 8は、 本発明である排ガス再循環システムの第 2の実施の形態の構成を示す 図である。  FIG. 8 is a diagram showing a configuration of an exhaust gas recirculation system according to a second embodiment of the present invention.
図 9は、 本発明である排ガス再循環システムの第 3の実施の形態の構成を示す 図である。 FIG. 9 shows a configuration of a third embodiment of the exhaust gas recirculation system according to the present invention. FIG.
図 1 0は、 本発明である排ガス再循環システムの第 3の実施の形態に関わる過 給機を示す構成図である。  FIG. 10 is a configuration diagram showing a supercharger according to a third embodiment of the exhaust gas recirculation system of the present invention.
図 1 1は、 本発明である排ガス再循環システムの第 4の実施の形態の構成を示 す図である。  FIG. 11 is a diagram showing a configuration of a fourth embodiment of the exhaust gas recirculation system according to the present invention.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
(第 1実施例) (First embodiment)
以下、 本発明のガス洗浄装置を備えた排ガス再循環エンジンおよび排ガス再循 環システムの実施の形態例を図面を参照して説明する。  Hereinafter, an embodiment of an exhaust gas recirculation engine and an exhaust gas recirculation system including the gas cleaning device of the present invention will be described with reference to the drawings.
まず、 第 1実施形態例のガス洗浄装置を備えた排ガス再循環エンジンを説明す る。  First, an exhaust gas recirculation engine provided with the gas cleaning device of the first embodiment will be described.
図 1及び図 2は、 いずれも本実施形態例のガス洗浄装置を備えた排ガス再循環 エンジンを示すもので、 図 1および 3は、 その概略配管図、 図 2は、 正面図であ る。 図において、 符号 1は、 エンジンであり、 このエンジン 1には、 掃気室 2及 び排気室 3が設けられている。 そして、 このエンジン 1では、 掃気室 2からシリ ンダ (図示略) へ送り込まれる空気が燃料とともに燃焼され、 その排ガスが排気 室 3へ送り出されるようになつている。 掃気室 2には、 エアクーラ 4を介して過 給機 5が接続されており、 この過給機 5によつて吸気管路 6から外気である新気 が掃気室 2へ送り込まれるようになつている。 排気室 3に接続された排気管路 7 には、 前記過給機 5が接続されており、 排気室 3から送り出される排ガスによつ て過給機 5が駆動され、新気が掃気室 2へ送り込まれるようにようになっている。 過給機 5を介して送り出される排ガスは、 ェコノマイザ一 8を通過することによ つて、 その熱が取り出されて利用されるようになっている。 このェコノマイザ一 8によつて熱交換された排ガスは、 E G R流量制御弁 9によつてその一部が循環 管路 1 1 へ送り込まれ、 残りが排気管路 7へ送り出され、 煙突から排出されるよ うになつている。 循環管路 1 1には、 その途中に、 通過する排ガスを洗浄するガ ス洗浄装置である充填層スクラバー 2 1が設けられている。 つまり、 この循環管 路 1 1へ送り込まれた排ガスは、 この充填層スクラバー 2 1によって洗浄されて 送り出されるようになつている。 この充填層スクラバー 2 1によって洗浄された 排ガスは、 ブロア一 2 2によって引き込まれるようになつている。 そして、 この 排ガスは、 循環管路 1 1が接続された吸気管路 6へ送り込まれ、 新気と混合され て掃気室 2へ供給されるようになっている。 1 and 2 both show an exhaust gas recirculation engine equipped with the gas cleaning device of the present embodiment. FIGS. 1 and 3 are schematic piping diagrams, and FIG. 2 is a front view. In the figure, reference numeral 1 denotes an engine, and this engine 1 is provided with a scavenging chamber 2 and an exhaust chamber 3. In the engine 1, the air sent from the scavenging chamber 2 to a cylinder (not shown) is burned together with the fuel, and the exhaust gas is sent to the exhaust chamber 3. A supercharger 5 is connected to the scavenging chamber 2 via an air cooler 4. The supercharger 5 allows fresh air, which is outside air, to be sent from the intake pipe 6 to the scavenging chamber 2. I have. The supercharger 5 is connected to an exhaust pipe 7 connected to the exhaust chamber 3, and the supercharger 5 is driven by exhaust gas sent from the exhaust chamber 3, and fresh air is collected in the scavenging chamber 2. It is to be sent to. The exhaust gas sent out via the supercharger 5 passes through the economizer 18 so that its heat is extracted and used. A part of the exhaust gas heat-exchanged by the economizer 18 is sent to the circulation line 11 by the EGR flow control valve 9, and the rest is sent to the exhaust line 7 and discharged from the chimney. Yo I'm swelling. The circulation pipe 11 is provided with a packed bed scrubber 21 which is a gas cleaning device for cleaning exhaust gas passing therethrough. In other words, the exhaust gas sent to the circulation line 11 is washed by the packed bed scrubber 21 and sent out. The exhaust gas washed by the packed bed scrubber 21 is drawn by the blower 22. Then, the exhaust gas is sent to the intake pipe 6 to which the circulation pipe 11 is connected, mixed with fresh air, and supplied to the scavenging chamber 2.
なお、 充填層スクラパー 2 1には、 洗浄水循環路 2 3が接続されており、 この 洗浄水循環路 2 3の途中に設けられたポンプ 2 4によって洗浄水として海水が充 填層スクラバー 2 1へ供給されるようになっている。 そして、 この充填層スクラ バー 2 1へ供給された洗浄水によって排ガスの洗浄が行われる。 なお、 この充填 層スクラバー 2 1には、 排水管 2 5が接続されており、 充填層スクラバー 2 1へ 供給された洗浄水が排水管 2 5を介して排水されるようになっている。  A washing water circulation path 23 is connected to the packed bed scraper 21, and seawater is supplied to the packed bed scrubber 21 as washing water by a pump 24 provided in the washing water circulation path 23. It is supposed to be. Then, the exhaust gas is washed by the washing water supplied to the packed bed scrubber 21. In addition, a drain pipe 25 is connected to the packed bed scrubber 21, and the washing water supplied to the packed bed scrubber 21 is drained through the drain pipe 25.
次に、 前述した充填層スクラバー 2 1の具体的な構造を説明する。 , 図 3に充填層スクラバー 2 1を示す。 この充填層スクラバー 2 1は、 ガス洗浄 部である充填層部 3 1と、 この充填層部 3 1の上部に設けられたデミスター 3 2 とを有している。 充填層部 3 1は、 有底筒状に形成されており、 その周面におけ る下方側に、 排ガス取入管 3 3が設けられ、 この排ガス取入管 3 3の端部に、 循 環管路 1 1が接続されている。 充填層部 3 1の底面には、 洗浄水貯留漕 3 4が設 けられており、 この洗浄水貯留槽 3 4に洗浄水が貯留されるようになつている。 そして、 前記排ガス取入管 3 3の端部が、 洗浄水貯留漕 3 4に貯留されている洗 浄水内にて開口されている。つまり、排ガス取入管 3 3へ送り込まれた排ガスは、 洗浄水貯留漕 3 4に貯留された洗浄水を通過して、 充填層部 3 1内へ送り出され るようになっている。  Next, a specific structure of the above-described packed bed scrubber 21 will be described. Figure 3 shows the packed bed scrubber 21. The packed bed scrubber 21 has a packed bed section 31 serving as a gas cleaning section, and a demister 32 provided above the packed bed section 31. The packed bed portion 31 is formed in a cylindrical shape with a bottom, and an exhaust gas intake pipe 33 is provided on a lower side of a peripheral surface thereof. A circulation pipe is provided at an end of the exhaust gas intake pipe 33. Road 1 1 is connected. A wash water storage tank 34 is provided on the bottom surface of the packed bed section 31, and the wash water is stored in the wash water storage tank 34. Further, an end of the exhaust gas intake pipe 33 is opened in the cleaning water stored in the cleaning water storage tank 34. That is, the exhaust gas sent to the exhaust gas intake pipe 33 passes through the washing water stored in the washing water storage tank 34 and is sent out into the packed bed portion 31.
また、 排ガス取入管 3 3内には、 洗浄水循環路 2 3に接続する冷却水噴出ノズ ル 3 5が設けられており、 この冷却水噴出ノズル 3 5から排ガス取入管 3 3内へ 冷却水が噴霧されて、 排ガス中の S O Xが冷却水に溶け込み、 排ガスの冷却及び 簡易脱硫が行われるようになつている。 Further, a cooling water jet nozzle 35 connected to the washing water circulation path 23 is provided in the exhaust gas intake pipe 33, and cooling water flows from the cooling water jet nozzle 35 into the exhaust gas intake pipe 33. Sprayed, SOX in the exhaust gas dissolves in the cooling water, Simple desulfurization is being performed.
充填層部 3 1の底面 3 1 aには、 排水管 2 5が接続されており、 底面 3 1 aに 溜まった洗浄水が排水されるようになっている。 充填層部 3 1には、 上下方向の 中間部分に、 エレメント 3 6が設けられている。 このエレメント 3 6は、 波形に 屈曲された複数の壁体 3 7を有するもので、 これら壁体 3 7が、 水平方向へ間隔 をあけて上下方向に沿ってそれぞれ配設されている。 A drain pipe 25 is connected to the bottom surface 31a of the packed bed portion 31 so that the washing water collected on the bottom surface 31a is drained. An element 36 is provided in the packed layer portion 31 at an intermediate portion in the vertical direction. The element 3-6 have a plurality of walls 3 7 which is bent in the waveform, these walls 3 7, are disposed along the vertical direction at intervals in the horizontal direction.
また、 充填層部 3 1の上部には、 洗浄水供給管 (洗浄水供給手段) 3 8が配設 されており、 この洗浄水供給管 3 8には、 複数の洗浄水供給スプレ (洗浄水供給 手段) 3 9が下方へ向けて設けられている。 この洗浄水供給管 3 8は、 その端部 が、 洗浄水入口 3 8 aとして充填層部 3 1の側方へ導かれており、 この洗浄水入 口 3 8 aに、 前述した洗浄水循環路 2 3が接続されている。 つまり、 洗浄水循環 路 2 3から洗浄水供給管 3 8へ供給される洗浄水が、 この洗浄水供給管 3 8に設 けられた洗浄水供給スプレ 3 9から下方へ向けて噴出されるようになっている。 そして、 洗浄水貯留漕 3 4に貯留された洗浄水を通過して、 充填層部 3 1内へ 送り出された排ガスは、.エレメント 3 6の各壁体 3 7間を下方から上方へ向かつ て通過するようになっている。  A washing water supply pipe (washing water supply means) 38 is provided above the packed bed section 31. The washing water supply pipe 38 has a plurality of washing water supply sprays (washing water supply means). Supply means) 39 is provided downward. The end of the washing water supply pipe 38 is led to the side of the packed bed section 31 as a washing water inlet 38a, and the washing water inlet 38a is connected to the washing water circulation path described above. 2 3 are connected. In other words, the washing water supplied from the washing water circuit 23 to the washing water supply pipe 38 is blown downward from the washing water supply spray 39 provided in the washing water supply pipe 38. Has become. Then, the exhaust gas that has passed through the washing water stored in the washing water storage tank 34 and sent out into the packed bed portion 31 flows upward and downward between the walls 37 of the element 36. Pass through.
上記構成の充填層部 3 1の上部に設けられたデミスター 3 2は、 波形に屈曲さ れた複数の板体 4 1を有するもので、 これら板体 4 1力 S、 水平方向へ間隔をあけ て上下方向に沿ってそれぞれ配設されている。 そして、 このデミスター 3 2の上 部には、 その側面に循環管路 1 1または 1 1— 2が接続されている。  The demister 32 provided above the packed bed portion 31 having the above configuration has a plurality of plate members 41 bent in a wave shape, and these plate members 41 force S are spaced apart in the horizontal direction. Are arranged along the vertical direction. The upper part of the demister 32 is connected to the circulation line 11 or 11-2 on its side.
これにより、 エレメント 3 6を通過した排ガスは、 デミスター 3 2の板体 4 1 同士の間を通過し、 循環管路 1 1または 1 1 一 2へ送り出されるようになつてい る。  As a result, the exhaust gas passing through the element 36 passes between the plates 41 of the demister 32 and is sent out to the circulation line 11 or 112.
なお、 図 3中符号 4 2は、 貯留漕 3 4に貯留された水を排出させる排出口、 符 号 4 3は、 外部から充填層部 3 1内を目視して検査や監視するための検査窓であ る。  In FIG. 3, reference numeral 42 denotes an outlet for discharging water stored in the storage tank 34, and reference numeral 43 denotes an inspection for visually inspecting and monitoring the inside of the packed bed portion 31 from outside. It is a window.
次に、上記構成の充填層スクラパー 2 1を備えたエンジン 1の作用を説明する。 エンジン 1が駆動されると、 エアクーラ 4を介して過給機 5によって新気に排 ガスが混合されて掃気室 2へ送り込まれ、 エンジン 1にて燃焼される。 Next, the operation of the engine 1 including the packed bed scraper 21 having the above configuration will be described. When the engine 1 is driven, the exhaust gas is mixed with fresh air by the supercharger 5 via the air cooler 4, sent to the scavenging chamber 2, and burned by the engine 1.
そして、 このエンジン 1にて燃焼時に生じた排ガスは、 排気室 3から排気管路 7または 7— 1へ送り出され、 過給機 5を駆動させ、 その後、 ェコノマイザ一 8 にて熱交換され、 E G R流量制御弁 9にてその一部が循環管路 1 1または 1 1 _ 1へ送り込まれ、 残りが排気管路 7または 7— 3へ送り出されて煙突から排出さ れる。 循環管路 1 1または 1 1一 1へ送り込まれた排ガスは、 ガス洗浄装置であ る充填層スクラバー 2 1へ送り込まれ、 この充填層スクラバー 2 1によって洗浄 される。  Exhaust gas generated during combustion in the engine 1 is sent from the exhaust chamber 3 to the exhaust line 7 or 7-1 to drive the supercharger 5, and then heat-exchanged by the economizer 18 to perform EGR. Part of the flow is sent to the circulation line 11 or 11 1 by the flow control valve 9, and the rest is sent to the exhaust line 7 or 7-3 and discharged from the chimney. The exhaust gas sent to the circulation line 11 or 11 is sent to a packed bed scrubber 21, which is a gas cleaning device, and is washed by the packed bed scrubber 21.
ここで、 この充填層スクラパー 2 1による排ガスの洗浄について説明する。 循環管路 1 1に送り込まれた排ガスは、 充填層スクラバー 2 1の排ガス取入管 3 3へ送り込まれる。 ここで、 排ガスは、 排ガス取入管 3 3内にて、 冷却水噴出 ノズル 3 5から噴霧される冷却水によって冷却及び簡易脱硫される。 そして、 こ の排ガス取入管 3 3内で冷却された排ガスは、 排ガス取入管 3 3の端部から水シ ールの役目をする洗浄水貯留漕 3 4内に貯留された洗浄水を介して充填層部 3 1 内へ送り出される。 - そして、 この充填層部 3 1内へ送り出された排ガスは、 充填層部 3 1の中間部 分に設けられた充填物であるエレメント 3 6の各壁体 3 7間を、 下方から上方へ 向かって通過することにより、含まれているばいじん及び S Oxが取り除かれる。 ここで、 排ガスに含まれるばいじんは、 充填物であるエレメント 3 6の屈曲し た (波形) 複数の壁体 3 7に衝突付着することで排ガス中から取り除かれる。 ま た、 排ガスに含まれる S Ox は、 エレメント 3 6の上方に設けられた洗浄水供給 スプレ 3 9から噴出された洗浄水によって濡らされた壁体 3 7の塗れ壁面にて、 液層と気層との分圧差により生じる物質移動により、 洗浄水に拡散吸収されて排 ガス中から除去される。  Here, the cleaning of the exhaust gas by the packed bed scraper 21 will be described. The exhaust gas sent to the circulation pipe 11 is sent to the exhaust gas intake pipe 33 of the packed bed scrubber 21. Here, the exhaust gas is cooled and easily desulfurized in the exhaust gas intake pipe 33 by the cooling water sprayed from the cooling water jet nozzle 35. The exhaust gas cooled in the exhaust gas intake pipe 33 flows from the end of the exhaust gas intake pipe 33 through the washing water stored in the washing water storage tank 34 serving as a water seal. It is sent out into the packed bed 3 1. -And the exhaust gas sent out into the packed bed portion 31 passes from the bottom to the top between the walls 37 of the element 36, which is the packing material provided in the middle part of the packed bed portion 31. Passing in the direction removes the soot and SOx contained. Here, soot contained in the exhaust gas is removed from the exhaust gas by colliding and adhering to a plurality of bent (waveform) walls 37 of the element 36 as a filler. In addition, S Ox contained in the exhaust gas is separated from the liquid layer and the gas by the wetted wall of the wall 37 wet by the washing water supplied from the washing water supply spray 39 provided above the element 36. Due to the mass transfer caused by the partial pressure difference with the bed, it is diffused and absorbed by the washing water and removed from the exhaust gas.
充填層部 3 1のエレメント 3 6にてばいじん及び S Ox が除去された排ガスは、 充填層部 3 1の上部に設けられたデミスター 3 2を構成する板体 4 1間を通過す ることにより、 含まれている水分が板体 4 1に付着して取り除かれ、 デミスター 3 2に接続された循環管路 1 1または 1 1—2へ送り出される。 The exhaust gas from which dust and S Ox have been removed by the element 36 of the packed bed 31 passes between the plates 41 constituting the demister 32 provided above the packed bed 31. As a result, the contained water adheres to the plate body 41 and is removed, and is sent to the circulation pipeline 11 or 11-2 connected to the demister 32.
このように、 充填層スクラバー 2 1によって洗浄された排ガスは、 その後、 ブ ロアー 2 2によって引き込まれて、 吸気管路 6へ送り込まれ、 吸気管路 6内を通 る新気に混合され、 前述したように、 過給機 5によってエアクーラ 4を介して掃 気室 2へ送り込まれ、 これにより、 エンジン 1の燃焼時における N Ox の生成が 抑制される。  As described above, the exhaust gas washed by the packed bed scrubber 21 is then drawn by the blower 22 and sent to the intake pipe 6, where it is mixed with fresh air passing through the intake pipe 6. As described above, the gas is sent into the scavenging chamber 2 via the air cooler 4 by the supercharger 5, whereby the generation of NOx during combustion of the engine 1 is suppressed.
ここで、 この新気に混合されて掃気室 2へ送り込まれてエンジン 1の燃焼室に て燃焼される排ガスは、 循環管路 1 1の途中に設けられた充填層スクラバー 2 1 によって洗浄されてばいじんや S Oxが除去されるので、ばいじんや S Oxによつ てピストンリングゃシリンダライナーが摩耗したり、 あるいは燃焼室につながる 掃気室 2やエアクーラ 4などが汚れることがない。  Here, the exhaust gas mixed with the fresh air and sent to the scavenging chamber 2 and burned in the combustion chamber of the engine 1 is washed by the packed bed scrubber 21 provided in the middle of the circulation pipe 11. Since dust and S Ox are removed, the dust and S Ox do not wear the piston ring / cylinder liner, or keep the scavenging chamber 2 and air cooler 4 that lead to the combustion chamber, etc., dirty.
このように、 上記の充填層スクラバー 2 1を備えたエンジン 1によれば、 排ガ スの一部を新気に混合して再び燃焼室へ送りこんで燃焼させる E G Rを構成する 循環管路 1 1に設けられた充填層スクラバー 2 1によって、 再ぴエンジン 1へ戻 されて燃焼される排ガスを洗浄するものであるので、 排ガス中に含まれるばいじ んゃ S〇x によってピス トンリングゃシリンダライナーが摩耗したり、 あるいは 燃焼室に繋がる掃気室 2やエアクーラ 4などが汚れるような不具合をなくすこと ができ、これにより、エンジン 1の信頼性及び耐久性を向上させることができる。  As described above, according to the engine 1 including the packed bed scrubber 21 described above, a part of the exhaust gas is mixed with fresh air, sent to the combustion chamber again, and burns. The exhaust gas that is returned to the regenerator 1 and combusted by the packed bed scrubber 21 installed in the exhaust gas is cleaned. It is possible to eliminate such a problem that the engine 1 is worn or the scavenging chamber 2 and the air cooler 4 connected to the combustion chamber are contaminated, whereby the reliability and durability of the engine 1 can be improved.
(第 2実施例) (Second embodiment)
次に、 第 2実施形態例のガス洗浄装置を備えた排ガス再循環エンジンおよび排 ガス再循環システムを図 4及び図 5によって説明する。  Next, an exhaust gas recirculation engine and an exhaust gas recirculation system provided with the gas cleaning device of the second embodiment will be described with reference to FIGS.
図 4に示すように、 この排ガス再循環エンジンでは、 前述した第 1実施形態例 と同様に、 エンジン 1から排気室 3を介して送り出された排ガスは、 過給機 5を 駆動させた後、 ェコノマイザ一 8を通過して熱交換され、 E G R流量制御弁 9に て一部が循環管路 1 1へ送り込まれるようになつている。 そして、 このように排ガスの一部が送り込まれる循環管路 1 1には、 その途中 に、 通過する排ガスを洗浄するガス洗浄装置であるジエツトスクラバー 2 1 Aが 設けられている。 つまり、 この循環管路 1 1へ送り込まれた排ガスは、 このジェ ットスクラバー 2 1 Aによって洗浄されて送り出されるようになつている。 As shown in FIG. 4, in the exhaust gas recirculation engine, the exhaust gas sent out from the engine 1 through the exhaust chamber 3 is driven by the supercharger 5 similarly to the first embodiment described above. The heat is exchanged through the economizer 18, and a part of the heat is sent to the circulation line 11 by the EGR flow control valve 9. The circulation pipe 11 into which a part of the exhaust gas is fed is provided with a jet scrubber 21 A as a gas cleaning device for cleaning the passing exhaust gas in the middle thereof. In other words, the exhaust gas sent into the circulation pipe 11 is washed by the jet scrubber 21A and sent out.
そして、 このジェットスクラバー 2 1 Aによって洗浄された排ガスは、 ブロア 一 2 2によって引き込まれて吸気管路 6へ送り込まれ、 新気と混合されて掃気室 2へ供給され、 エンジン 1にて燃料とともに燃焼されるようになっている。  The exhaust gas washed by the jet scrubber 21 A is drawn into the intake pipe 6 by the blower 22, mixed with fresh air, supplied to the scavenging chamber 2, and supplied with fuel by the engine 1. It is designed to be burned.
また、 ジェットスクラパー 2 1 Aには、 洗浄水循環路 2 3が接続されており、 この洗浄水循環路 2 3の途中に設けられたポンプ 2 4によって洗浄水として海水 がジエツトスクラバー 2 1 Aへ供給されて洗浄に用いられ、 その後、 配水管 2 5 から排水されるようになっている。 ここで、 この洗浄水循環路 2 3に設けられた ポンプ 2 4としては、 高圧のポンプ 2 4が用いられている。  Further, a washing water circulation path 23 is connected to the jet scraper 21 A, and seawater is supplied as washing water to the jet scrubber 21 A by a pump 24 provided in the middle of the cleaning water circulation path 23. It is supplied and used for cleaning, and then drained from the distribution pipe 25. Here, a high-pressure pump 24 is used as the pump 24 provided in the washing water circulation path 23.
図 5にジエツトスクラバー 2 1 Aを示す。 このジエツトスクラバー 2 1 Aは、 排ガス取入管 3 3に複数の洗浄水ノズノレ 3 5 Aを装着しているジェットノズル部 (ガス洗浄部) 3 3 Aと洗浄水貯留槽 3 4を持つ本体部 3 1 A及び本体部 3 1 A の上部に設けられているデミスター 3 2を有する。  Figure 5 shows a jet scrubber 21A. The jet scrubber 21 A has a jet nozzle part (gas cleaning part) 33 A with a plurality of cleaning water nozzles 35 A attached to the exhaust gas intake pipe 33 and a main body part having a cleaning water storage tank 34. It has a demister 32 provided on the upper part of 31 A and the main body part 31A.
このジエツトスクラバー 2 1 Aには循環管路 1 1が接続している。 更に、 複数 個の洗浄水ノズル 3 5 Aは、 噴射圧力が比較的高くできるポンプ 2 4に接続して いる。 ジエツトスクラパー 2 ;! Aの本体部 3 1 Aの底面には洗浄水貯留槽 3 4が 設置され、 この洗浄水貯留槽 3 4には洗浄水が貯留される。 そして、 排ガス取入 管 3 3の端部が洗浄水貯留槽 3 4に貯留されている洗浄水内に開口している。 つ まり、 循環管路 1 1を経て排ガス取入管 3 3に送り込まれた排ガスは、 高圧化可 能なポンプ 2 4に接続しているジェットノズル部 3 3 Aの複数個の洗浄水ノズル 3 5 Aからの洗浄水が微細化 .高速化しているため、 これが排ガス中のばいじん 粒子に衝突することにより、 ばいじん粒子は、 水滴並に肥大化する。 この肥大化 したばいじん粒子は、 本体部 3 1 Aの底面に設置された洗浄水貯留槽 3 4内の洗 浄水に取り込まれてしまう。 更に、 ジェットノズル部 3 3 Aの複数個の洗浄水ノ ズル 3 5 Aからの微細な洗浄水滴が排ガス全体に入り込むため、 脱硫もほぼ完全 に行われる。 A circulation line 11 is connected to the jet scrubber 21A. Further, the plurality of washing water nozzles 35 A are connected to a pump 24 capable of relatively high injection pressure. A jet water scraper 2;! A main body 31 A A wash water storage tank 34 is installed on the bottom of A, and the wash water storage tank 34 stores the wash water. The end of the exhaust gas intake pipe 33 opens into the washing water stored in the washing water storage tank 34. In other words, the exhaust gas sent to the exhaust gas intake pipe 33 via the circulation line 11 is sent to the jet nozzle section 33 connected to the high-pressure pump 24. Since the washing water from A has been miniaturized. The speed has been increased, and this collides with the soot particles in the exhaust gas, so that the soot particles become as large as water droplets. The enlarged dust particles are taken into the washing water in the washing water storage tank 34 installed on the bottom of the main body 31A. In addition, a plurality of washing water nozzles in the jet nozzle 33A Desulfurization is almost complete because fine cleaning water droplets from the chisel 35 A penetrate into the entire exhaust gas.
また、 ジエツ トスクラパー 2 1 Aの本体部 3 1 Aの底面には配水管 2 5が接続 されており、 洗浄水貯留槽 3 4から漏れた洗浄水が排水される。  A drain pipe 25 is connected to the bottom of the body 31 A of the jet scraper 21 A, and the washing water leaking from the washing water storage tank 34 is drained.
また、 本体部 3 1 A上部のデミスター 3 2は、 波形に屈曲された複数の板体 4 1を有するもので、 これらの板体 4 1が水平方向に間隔をあけて上下方向に沿つ て、 それぞれ配置されている。 このデミスター 3 2に流入した水滴は完全に捕集 される。 更に、 このデミスター 3 2の上部側面には循環管路 1 1または 1 1一 2 が接続しており、 ジエツトスクラパー 2 1 Aに流入した排ガスは浄化され循環管 路 1 1に送り出される構造である。  The demister 32 on the upper part of the main body 31A has a plurality of plate members 41 bent in a waveform, and these plate members 41 are spaced apart in the horizontal direction and along the vertical direction. , Each is arranged. The water droplets flowing into the demister 32 are completely collected. Furthermore, a circulation line 11 or 11 is connected to the upper side of the demister 32, and the exhaust gas flowing into the jet scraper 21A is purified and sent out to the circulation line 11. It is.
なお、 図 5中の符号 4 2は、 洗浄水貯留槽 3 4に貯留された水を排出させる排 出口である。  Reference numeral 42 in FIG. 5 denotes a discharge outlet for discharging water stored in the washing water storage tank 34.
次に、 ジエツトスクラバー 2 1 Aによる排ガス洗浄について説明する。  Next, the exhaust gas cleaning by the jet scrubber 21 A will be described.
循環管路 1 1から排ガスが排ガス取入管 3 3に流入する。 複数個の洗浄水ノズ ル 3 5 Aが装着されているジエツトノズノレ部 3 3 Aを有する排ガス取入管 3 3で は、 常時、 複数個の洗浄水ノズル 3 5 Aより微細な洗浄水噴霧が高速で排ガス取 入管 3 3内を流れている。 洗浄水噴霧が排ガスの速度に比較して速くなるように 噴射圧力を高く設定可能なポンプ 2 4を接続稼働させているため、 洗浄水滴が非 常に微細なばいじん粒子に衝突する形になり、 微細なばいじんが水滴径程度に肥 大化し、 本体部 3 1 Aの底面に設置された洗浄水貯留槽 3 4内の洗浄水に取り込 まれてしまう。 また、 洗浄水滴が排ガス取入管 3 3内を充満して流れているため 排ガス中の S O X分が周囲の水滴に吸収され脱硫が行われる。  Exhaust gas flows into the exhaust gas intake pipe 33 from the circulation pipe 11. In the exhaust gas intake pipe 33 having a jet nozzle 33 A with a plurality of washing water nozzles 35 A, finer washing water spray than the plurality of washing water nozzles 35 A is always performed at high speed. Exhaust gas intake pipe 3 The pump 24, which can set the injection pressure higher so that the washing water spray is faster than the exhaust gas speed, is connected and operated, so that the washing water droplets collide with very fine soot particles, and The soot and dust grows to the size of the water droplets, and is taken into the washing water in the washing water storage tank 34 installed on the bottom of the main body 31A. In addition, since the washing water drops are filled and flow in the exhaust gas intake pipe 33, SOX in the exhaust gas is absorbed by surrounding water droplets, and desulfurization is performed.
以上のように、 このジェットノズル部 3 3 Aにて、 ばいじん除去と脱硫の両方 が行われる。  As described above, both dust removal and desulfurization are performed in the jet nozzle 33A.
本体部 3 1 Aの内部を流れる排ガスは、 洗浄水貯留槽 3 4内の貯留洗浄水を卷 き上げているため、 水滴混じりの排ガスとなる。 これがデミスター 3 2を構成す る屈曲した板体 4 1間を通る際に、慣性衝突により、水滴のみが完全に捕集され、 浄化された排ガスのみがデミスター 3 2に接続した循環管路 1 1または 1 1一 2 に送り出される。 The exhaust gas flowing inside the main body 31 A is the exhaust gas mixed with water droplets because the washing water stored in the washing water storage tank 34 is wound up. When this passes between the bent plate members 41 constituting the demister 32, only water droplets are completely collected due to inertial collision. Only the purified exhaust gas is sent out to the circulation line 11 or 11 connected to the demister 32.
その他の動作は、 実施例 1と同様であるので、 その説明を省略する。  Other operations are the same as those in the first embodiment, and a description thereof will not be repeated.
実施例 2の場合も再循環ガスが除塵され、 脱硫されているため、 E G R時に課 題であるビス トンリングゃシリンダライナの摩耗や燃焼室の汚れがない。 更に、 この場合は屈曲の壁体を持つエレメントを使用する必要がなく、 これを収納する 空間が不要となるため、 使用する排ガス洗浄装置全体が非常に小さくできる。 こ の事はシステム全体が低コスト化できる。  In the case of the second embodiment as well, since the recirculated gas is removed and desulfurized, there is no abrasion of the bistone ring / cylinder liner and no contamination of the combustion chamber, which are problems during EGR. Further, in this case, it is not necessary to use an element having a bent wall, and a space for accommodating the element is not required. This can reduce the cost of the entire system.
(第 3実施例) (Third embodiment)
次に、 排ガス再循環方式 (E G R) とイナ一トガスシステム ( I G S ) とを組 み合わせたシステムを備えたエンジンについて説明する。  Next, an engine equipped with a system combining an exhaust gas recirculation system (EGR) and an inert gas system (IGS) will be described.
ここで、 この I G Sは、 一般に大型タンカーに採用されるもので、 船体に設け られたタンク内へ不活性のガスを供給充填することにより、 原油が貯留されてい るタンク内の酸素量を低減させて、 引火の安全性を高めるとともに、 タンクの扉 等の腐食の低減を図るものである。  Here, this IGS is generally used for large tankers, and supplies inert gas to the tank provided in the hull to reduce the amount of oxygen in the tank where crude oil is stored. In addition to improving the safety of ignition, it is intended to reduce corrosion of tank doors and the like.
図 6に示すものは、 上記の E G Rに I G Sを組み合わせたものである。 図に示 すように、 充填層スクラバー 2 1には、 ボイラー 5 1に接続された排気管路 5 2 が接続されており、 この排気管路 5 2を介して、 ボイラー 5 1から排出される排 ガスである燃焼ガスが充填層スクラパー 2 1へ送り込まれ、 冷却、 洗浄、 脱硫処 理が行われて適正な不活性ガスに生成されるようになっている。  The one shown in FIG. 6 is a combination of the above EGR and IGS. As shown in the figure, an exhaust pipe 52 connected to the boiler 51 is connected to the packed bed scrubber 21, and the exhaust gas is discharged from the boiler 51 via this exhaust pipe 52. The combustion gas, which is the exhaust gas, is sent to the packed bed scraper 21, where it is cooled, washed, and desulfurized to produce an appropriate inert gas.
そして、 この充填層スクラバー 2 1によって適正な不活性ガスとされた排ガス は、 イナ一トガス供給管路 5 3へ送り出され、 このイナートガス供給管路 5 3の 途中に設けられたブロア一 5 4によって引き込まれ、 その後、 ウォータシール器 5 5を介して、船体に設けられたタンク 5 6内へ供給されるようになっている。 つまり、 このエンジン 1によれば、 E G R側における排ガスの洗浄及び I G S 側における排ガスの洗浄を一つの充填層スクラバー 2 1によって行うようになつ ており、 これにより、 大型タンカーに採用することにより、 排ガスの浄化ととも に、 安全航行も可能とすることができる。 Then, the exhaust gas converted into an appropriate inert gas by the packed bed scrubber 21 is sent to an inert gas supply pipe 53, and is blown by a blower 54 provided in the middle of the inert gas supply pipe 53. After being drawn in, the water is supplied through a water seal device 55 into a tank 56 provided on the hull. In other words, according to the engine 1, the exhaust gas cleaning on the EGR side and the exhaust gas cleaning on the IGS side are performed by one packed bed scrubber 21. As a result, by adopting it for large tankers, it is possible to purify exhaust gas and enable safe navigation.
しかも、 充填層スクラバー 2 1の兼用による構成の簡略化を図ることができ、 これにより、 船舶における機器の配設スペースを削減することができ、 i¾舶のス ペースを有効利用することができる。  Moreover, the configuration can be simplified by also using the packed bed scrubber 21, whereby the space for disposing the equipment on the ship can be reduced, and the space of the i¾ ship can be used effectively.
なお、 上記の例では、 I G S側にて用いる排ガスとして、 ボイラ 5 1からのも のを用いたが、 エンジン 1からの排ガスを I G S側にて用いても良い。  In the above example, the exhaust gas from the boiler 51 is used as the exhaust gas used on the IGS side, but the exhaust gas from the engine 1 may be used on the IGS side.
図 6の例では充填層スクラパー 2 1を用いたが、 イナートガスシステム用のス クラバーとしてはジエツトスクラバー 2 1 Aを利用しても良い。  Although the packed bed scraper 21 is used in the example of FIG. 6, a jet scrubber 21 A may be used as a scrubber for the inert gas system.
石油、 L P G、 L N G等を運搬するタンカー以外の船ではイナートガスシステ ムを必要としない。 このようなタンカー以外の船での排ガス再循環エンジン利用 の実施システムは図 1となる。 また、 再循環ガスはェコノマイザ一 8の圧力損失 分を低減するためェコノマイザ一 8前より抜き出して E G R流量制御弁 9を経て 充填層スクラバー 2 1、 ジエツトスクラバー 2 1 Aに導く場合も可能である。  Ships other than tankers that transport oil, LPG, LNG, etc. do not require an inert gas system. Figure 1 shows an implementation system that uses an exhaust gas recirculation engine on a ship other than a tanker. The recirculated gas can also be extracted from the front of the economizer 18 to reduce the pressure loss of the economizer 18 and guided to the packed bed scrubber 21 and the jet scrubber 21 A via the EGR flow control valve 9. .
(第 4実施例) (Fourth embodiment)
本発明である排ガス再循環システムの第 4の実施例について、 図 9及ぴ図 1 0 を参照して説明する。 実施例 1及び実施例 2と本実施例との違いは、 排ガス再循 環エンジンの排ガス再循環率 (E G R率) を、 エンジンの負荷によらず、 常に一 定の値 (の範囲) になるように、 積極的に制御する点である。 それを実施するた めに、各種センサのデータに基づいて、制御部にて関係する機器の制御を行なう。 以下では、本排ガス再循環システムにおける E G R率制御法について説明する。 排ガス再循環 (E G R) システムは、 燃焼後の排ガスの一部を外気 (新気) と混 合して燃焼用空気として使用する方式である。 この方式で燃料を燃焼させると、 燃焼用空気中 酸素量が少ないため、 燃焼温度が低下し N O Xが著しく低減でき る効果があり、 将来の大型ディーゼルエンジンにおける N O X低減手段の決め手 と考えられている。  Fourth Embodiment An exhaust gas recirculation system according to a fourth embodiment of the present invention will be described with reference to FIG. 9 and FIG. The difference between the first and second embodiments and the present embodiment is that the exhaust gas recirculation rate (EGR rate) of the exhaust gas recirculation engine always has a constant value (range) regardless of the engine load. The point is to control positively. In order to implement it, the control unit controls the related devices based on the data of various sensors. Hereinafter, the EGR rate control method in the exhaust gas recirculation system will be described. The exhaust gas recirculation (EGR) system is a system in which part of the exhaust gas after combustion is mixed with outside air (fresh air) and used as combustion air. Combustion of fuel using this method has the effect of lowering the combustion temperature and reducing NOX significantly because the amount of oxygen in the combustion air is small, and is considered to be the deciding factor in NOX reduction measures for future large diesel engines. .
N O X低減率は、 E G R率 [ E G R率 =再循環排ガス流量 Z (再循環排ガス流 量 +外気流入量) ] で制御される。 ここで、 再循環排ガス流量は、燃焼用空気中に 含まれる再循環した排ガスの量であり、 外気流入量は、 燃焼用空気中に含まれる 外気 (新気) の量である。 E G R率の上昇と共に、 N O Xは低減する。 しかし、 E G R率を高くし過ぎると、 一酸化炭素やばいじんが増加する。 従って、 E G R 率を適正な範囲内で制御することが好ましい。 The NOX reduction rate is calculated as EGR rate [EGR rate = recirculated exhaust gas flow rate Z (recirculated exhaust gas flow rate) Volume + outside air inflow)]. Here, the recirculated exhaust gas flow rate is the amount of recirculated exhaust gas contained in the combustion air, and the outside air inflow amount is the amount of outside air (fresh air) contained in the combustion air. NOX decreases as the EGR rate increases. However, if the EGR rate is set too high, carbon monoxide and dust will increase. Therefore, it is preferable to control the EGR rate within an appropriate range.
また、 エンジンの負荷状態に応じて、 燃; t宪用空気の量及び排ガス量は異なる。 この N O X排出量を運転条件によらず一定とするには、 異なる運転条件に対応し て必要な E G R率制御を行うことが必要である。  The amount of air for combustion and the amount of exhaust gas vary depending on the load condition of the engine. In order to make this NOx emission constant regardless of operating conditions, it is necessary to perform necessary EGR rate control corresponding to different operating conditions.
また、 この E G R運転時には、 再循環排ガスが過給機 5付近から漏洩する恐れ がある。 仮に漏洩すると低酸素である上、 一酸化炭素等の有害ガスも含まれてい るため、 極めて危険である。 従って、 排ガス再循環システムは、 E G R率制御と 再循環排ガスの漏洩対策が必要条件である。 例えば、 過給機 5の過給機コンプレ ッサ部 1 0 7 (後述) の圧力を負圧にすることにより、 外部 (常圧、 大気圧) へ の漏洩を防止できる。  During the EGR operation, recirculated exhaust gas may leak from near the turbocharger 5. If it leaks, it is extremely dangerous because it contains low oxygen and contains harmful gases such as carbon monoxide. Therefore, an exhaust gas recirculation system is a necessary condition for EGR rate control and measures for leakage of recirculated exhaust gas. For example, by setting the pressure of the supercharger compressor unit 107 (described later) of the supercharger 5 to a negative pressure, leakage to the outside (normal pressure, atmospheric pressure) can be prevented.
以下、 図 9に示す構成について説明する。 図 9は、 本発明である排ガス再循環 システムの実施の形態における、 再循環ガスラインにガス洗浄装置を備えた排ガ ス再循環システムを有するエンジンの構成を示す図である。 図 9には制御部 1 1 0がセンシングし、 出力する複数のセンサとの経路と制御部 1 1 0が調整する機 器との経路を、 それぞれ点線で接続している。  Hereinafter, the configuration shown in FIG. 9 will be described. FIG. 9 is a diagram showing a configuration of an engine having an exhaust gas recirculation system provided with a gas cleaning device in a recirculation gas line in an embodiment of the exhaust gas recirculation system according to the present invention. In FIG. 9, the paths to a plurality of sensors that the control unit 110 senses and outputs and the paths to the devices that the control unit 110 adjusts are connected by dotted lines.
エンジン 1と過給機 5廻りにおいて、 先ず、 エンジン 1には、 エンジンの回転 数を計測するエンジン回転センサ 1 2 4を装着する。 また、 エアクーラ 4の出口 で、 混合ガス流量 (再循環排ガス流量 +外気流入量) を計測する混合ガス流量セ ンサ 1 2 5を取り付ける。 更に、 過給機 5付近の循環路 1 1一 3に、 過給機 5の コンプレッサ部 1 0 7に流入する再循環排ガスの圧力を計測する再循環ガス入口 圧力センサ 1 0 9を取り付ける。 そして、 制御部 1 1 0を介して、 それらのセン サに計測させる。  First, an engine rotation sensor 124 that measures the engine speed is mounted on the engine 1 around the engine 1 and the turbocharger 5. At the outlet of the air cooler 4, a mixed gas flow sensor 125 that measures the mixed gas flow (recirculated exhaust gas flow + outside air inflow) is installed. Further, a recirculation gas inlet pressure sensor 109 for measuring the pressure of the recirculated exhaust gas flowing into the compressor 107 of the supercharger 5 is attached to the circulation path 113 near the supercharger 5. Then, those sensors are measured via the control unit 110.
充填層スクラパー 2 1廻りでは、 循環管路 1 1—2の制御ブロワ 2 2入口近傍 に、 循環管路 1 1一 1〜 1 1一 3を流れる再循環排ガス流量を計測する再循環排 ガス流量センサ 1 1 4を取り付ける。 また、 制御ブロワ 2 2自体には、 ブロワの 回転数を計測するブロワ回転センサ 1 1 5を取り付ける。 そして、 制御部 1 1 0 で、 それらを計測する。 Around the packed bed scraper 2 1, the recirculated exhaust gas flow rate that measures the recirculated exhaust gas flow rate flowing through the circulation pipes 1 1 1 1 to 1 1 1 1 3 near the control blower 2 2 inlet of the circulation pipes 1 1 and 2 Attach sensor 1 1 4 Also, the control blower 22 itself has a blower Attach the blower rotation sensor 1 15 that measures the rotation speed. The control unit 110 measures them.
制御部 1 1 0が、 上記各種センサからの計測結果に基づいて調整制御する機器 は、 E G R流量制御弁 9の開度、 制御ブロヮ 2 2の回転数及び制御ブロヮ 2 2入 口の圧力調整絞り弁 1 3 0の開度である。 E G R流量制御弁 9の開度により、 排 出管 7— 4と循環管路 1 1一 1とに分岐する弁のそれぞれの開度を調節可能であ る。 また、 制御ブロワ 2 2の回転数により、 循環管路 1 1一 1へ引き込む排ガス 量を調整可能である。 そして、 圧力調整絞り弁 1 3 0の開度でも、 循環管路 1 1 一 1へ引き込む排ガス量を調整可能である。  The devices that the control unit 110 adjusts and controls based on the measurement results from the various sensors include the opening of the EGR flow control valve 9, the rotation speed of the control blower 22, and the pressure adjustment throttle at the control blower 22 inlet. The opening of the valve 130. The opening degree of each of the valves branched to the discharge pipe 7-4 and the circulation pipeline 11-11 can be adjusted by the opening degree of the EGR flow control valve 9. Also, the amount of exhaust gas drawn into the circulation line 11 can be adjusted by the number of rotations of the control blower 22. The amount of exhaust gas drawn into the circulation line 111 can be adjusted by the opening of the pressure adjustment throttle valve 130.
次に、 図 1 0を参照して、 過給機 5について説明する。 図 1 0は過給機 5の断 面図を示す。 同図において、 左側の部分が、 排ガスを膨張させて仕事をする過給 機 5の過給機タービン部分 1 0 6である。 これに対して、 右の部分が過給機コン プレッサ部 1 0 7である。 コンプレッサ翼 1 0 7 Aは、 タービン翼 1 0 6 Aに連 通する駆動軸 1 4 0で駆動される。 コンプレッサーキャップ 1 2 8には、 外周に フィルターを取り付けた外気の入口に対応する外周流入口 1 2 1— 1が設けられ ている。 そして、 主に外気 (一部再循環排ガス) は、 コンプレッサーガイド部 1 0 8の壁面に沿って、コンプレッサ翼 1 0 7 Aに導かれるように構成されている。 Next, the supercharger 5 will be described with reference to FIG. FIG. 10 shows a sectional view of the turbocharger 5. In the figure, the left part is the turbocharger turbine part 106 of the supercharger 5 which works by expanding the exhaust gas. On the other hand, the right part is the turbocharger compressor unit 107. The compressor blade 107 A is driven by a drive shaft 140 that communicates with the turbine blade 106 A. The compressor cap 1 28 is provided with an outer inlet 1 2 1-1 corresponding to the outside air inlet with a filter attached to the outer periphery. The outside air (partially recirculated exhaust gas) is mainly guided to the compressor blade 107A along the wall of the compressor guide 108.
—方、 キャップ中央部には再循環ガス専用口 1 2 1— 2が設けられている。 再 循環ガス専用口先端部 1 2 1— 2 Aがコンプレッサーガイ ド部 1 0 8付近まで揷 入され、 再循環排ガスが外周流入口 1 2 1— 1側に流れるには、 抵抗が大きくな る構造にしている。 再循環排ガスは、 再循環ガス専用口先端部 1 2 1— 2 Aから コンプレッサーガイ ド部 1 0 8の主に中央部を進み、 コンプレッサ翼 1 0 7 Aに 導かれる。 再循環ガス専用口 1 2 1— 2は、 循環管路 1 1一 3とは伸縮自在管 1 2 9を介して接続されている。 この伸縮自在管 1 2 9近傍の循環管路 1 1一 3に は、 再循環ガス入口圧力センサ 1 0 9が装着されている。 そして、 制御部 1 1 0 が、 再循環ガス入口圧力を、 常に負圧となるように監視し制御できるようにして レ、る。 On the other hand, a port for exclusive use of recirculated gas is provided in the center of the cap. The tip of the dedicated port for the recirculated gas, 1 2 1–2 A, is introduced to the vicinity of the compressor guide 1 108, and the resistance increases in order for the recirculated exhaust gas to flow to the outer inlet 1 2 1–1. It has a structure. The recirculated exhaust gas travels mainly from the center of the compressor guide section 108 from the tip of the dedicated port for recirculated gas 1 2 1–2 A, and is guided to the compressor blade 107 A. The port 1 2 1-2 for exclusive use of the recirculated gas is connected to the circulation line 1 1 1 3 via a telescopic tube 1 2 9. A recirculation gas inlet pressure sensor 109 is mounted on the circulation line 113 near the telescopic tube 127. Then, the control unit 110 monitors and controls the recirculation gas inlet pressure so as to always maintain a negative pressure.
図 9に示すその他の構成については、 実施例 1及び実施例 2で説明した通りで ある。 従ってその説明を省略する。 次に、 本発明である排ガス再循環システムの第 4の実施例の動作について説明 する。 Other configurations shown in FIG. 9 are as described in the first and second embodiments. Therefore, the description is omitted. Next, the operation of the fourth embodiment of the exhaust gas recirculation system according to the present invention will be described.
制御部 1 10による EGR率の制御について以下に説明する。制御部 1 10は、 上述の各種センサの計測結果を受け取る。 そして、 エンジン回転センサ 1 24の 計測値 (エンジン回転数) と、 エンジン回転数に対する負荷率の設定値の対応を 示すデータ (図示しない制御部 1 10の記憶部に保持) とに基づいて、 エンジン 負荷率を確定する。  The control of the EGR rate by the control unit 110 will be described below. The control unit 110 receives the measurement results of the various sensors described above. Then, based on the measured value (engine speed) of the engine speed sensor 124 and the data indicating the correspondence between the set value of the load factor and the engine speed (stored in the storage unit of the control unit 110 not shown), the engine Determine the load factor.
次に、 制御部 1 10は、 そのエンジン負荷率に対して、 EGR率を演算する。 EGR率は、 混合ガス流量センサ 125の計測値 (混合ガス流量 Q t ==再循環排 ガス流量 Q 1+外気流入量 Qa)と、再循環排ガス流量センサ 1 14の計測値(再 循環排ガス流量 Q 1) とから、 EGR率 =再循環排ガス流量 Q 1 混合ガス流量 Q tで計算する。 そして、 求めた実際の EGR率と、 予め設定された EGR率の 設定値 (図示しない制御部 1 10の記憶部に保持) との比較から、 現在の EGR 率に対する妥当性を判断する。  Next, the control unit 110 calculates an EGR rate for the engine load rate. The EGR rate is measured by the mixed gas flow rate sensor 125 (mixed gas flow rate Q t == recirculated exhaust gas flow rate Q1 + outside air inflow rate Qa) and the measured value of the recirculated exhaust gas flow rate sensor 114 (recirculated exhaust gas flow rate). From Q 1), EGR rate = recirculated exhaust gas flow rate Q 1 mixed gas flow rate Qt. Then, the validity for the current EGR rate is determined from a comparison between the obtained actual EGR rate and a preset value of the EGR rate (stored in a storage unit of the control unit 110, not shown).
演算の結果、 EGR率が設定値からずれている場合は、 制御ブロワ 22の回転 数を微調整することにより、 EGR率を設定値になるようにする。 制御ブロワ 2 2の回転数の微調整により、 再循環排ガス流量 Q 1を制御し、 求める EG R率と する。 なお、 EGR流量制御弁 9の開度及び制御ブロワ 22の入口の圧力調整絞 り弁 1 30の開度により、 EGR率を微調整することも可能である。 一般にェン ジンが定まるとそのエンジンの負荷率に対する Q tの値は一定である。 従って、 再循環排ガス流量 Q 1を、 設定しょうとする EG R率に対応する値にすれば正し く設定可能となる。  As a result of the calculation, if the EGR rate deviates from the set value, the EGR rate is adjusted to the set value by finely adjusting the rotation speed of the control blower 22. By finely adjusting the number of revolutions of the control blower 22, the recirculated exhaust gas flow rate Q 1 is controlled to the desired EGR rate. The EGR rate can be finely adjusted by the opening of the EGR flow control valve 9 and the opening of the pressure regulating throttle valve 130 at the inlet of the control blower 22. Generally, once an engine is determined, the value of Qt for the load factor of the engine is constant. Therefore, if the recirculated exhaust gas flow rate Q 1 is set to a value corresponding to the EGR rate to be set, it can be set correctly.
次に、 制御部 1 10による過給機 5付近からの再循環排ガスの漏洩に対する対 策について以下に説明する。 制御部 1 10は、 上記 EGR率の制御と同時に、 再 循環ガス入口圧力センサ 109の計測値 (再循環ガス過給機入口圧力) を受け取 る。 そしてその計測値から、 コンプレッサーガイド部 108内に流入する再循環 ガス入口圧力と、 予め設定された再循環ガス過給機入口圧力の設定値 (図示しな い制御部の記憶部に保持) とを比較して、 現在の再循環ガス過給機入口圧力が適 切かどうかを判断する。 再循環ガス過給機入口圧力が設定値 (負圧) よりずれている (高い) 場合は、 再循環排ガスが外部へ漏洩する可能性があり危険である。 従って、 制御部 1 10 は、 制御ブロワ 22前の圧力調整弁としての圧力調整絞り弁 1 30の開度を微調 整することで、 常に設定値 (負圧) となるように監視し制御できるようにしてい る。 Next, measures taken by the control unit 110 to prevent leakage of recirculated exhaust gas from the vicinity of the supercharger 5 will be described below. The control unit 110 receives the measurement value (recirculation gas supercharger inlet pressure) of the recirculation gas inlet pressure sensor 109 at the same time as the control of the EGR rate. Then, based on the measured values, the recirculation gas inlet pressure flowing into the compressor guide section 108 and the set value of the recirculation gas supercharger inlet pressure set in advance (stored in the storage section of the control section, not shown) and To determine if the current recirculating gas turbocharger inlet pressure is appropriate. If the recirculated gas turbocharger inlet pressure is deviated (high) from the set value (negative pressure), the recirculated exhaust gas may leak to the outside, which is dangerous. Therefore, the control unit 110 can monitor and control the pressure to a constant value (negative pressure) by finely adjusting the opening of the pressure regulating throttle valve 130 as a pressure regulating valve in front of the control blower 22. I have to.
なお、 予め設定する各設定値 (EGR率及ぴ再循環ガス過給機入口圧力) につ いては、 特定の一点の値を指定しても良いし、 ある許容範囲をもって指定しても 良い。  As for each set value (EGR rate and recirculation gas supercharger inlet pressure) set in advance, a value at a specific point may be specified or may be specified with a certain allowable range.
その他の各構成の動作に付いては、 実施例 1及び実施例 2と同様であるので、 その説明を省略する。  The operation of each of the other components is the same as in the first and second embodiments, and thus the description thereof is omitted.
本発明である排ガス再循環システムにより、 EGR方式のエンジンの回転数あ るいはエンジンにかかる負荷によらず、 EGR率を制御し、 EGR率を一定の範 囲内に自動的に収めることが可能となる。 それに伴い、 エンジンの回転数あるい はエンジンにかかる負荷によらず、 排ガス中 NO X含有率を制御し、 NOx含有 率を一定の値以下に抑えることが可能となる。  The exhaust gas recirculation system of the present invention makes it possible to control the EGR rate regardless of the rotational speed of the EGR type engine or the load on the engine, and to automatically keep the EGR rate within a certain range. Become. Along with this, it is possible to control the NOx content in the exhaust gas and keep the NOx content below a certain value, regardless of the engine speed or the load on the engine.
また、 本発明である排ガス再循環システムにより、 排ガス再循環における排ガ スが外部に漏洩し、 作業員が災害に合うことの無いように、 EGR方式のェンジ ンを制御することが可能になる。  Further, the exhaust gas recirculation system according to the present invention makes it possible to control the engine of the EGR system so that the exhaust gas in the exhaust gas recirculation leaks to the outside and workers do not adapt to the disaster. .
(第 5実施例) . (Fifth embodiment).
本発明である排ガス再循環エンジンの第 5の実施例について、 図 3、 5及び 1 1を参照して説明する。 図 1 1は、 実施例 1及び実施例 2の本発明である排ガス 再循環エンジンを、 イナートガスシステム (I GS) に組み合わせた場合の構成 を示す図である。  A fifth embodiment of the exhaust gas recirculation engine according to the present invention will be described with reference to FIGS. FIG. 11 is a diagram showing a configuration in a case where the exhaust gas recirculation engine according to the present invention of Embodiments 1 and 2 is combined with an inert gas system (IGS).
実施例 1及ぴ実施例 2と本実施例との違いは、 排ガス再循環エンジンをイナ一 トガスシステム (I GS) に組み合わせた点である。 I GSはタンカーの燃料タ ンクに常時、 不活性ガスを充填し、 酸素濃度を低減することで引火の安全性を高 めるとともに、 タンクの腐食の低減を図ることを目的に導入されている V である。 図 1 1において、充填層スクラバー 2 1またはジェットスクラバー 2 1 Aには、 ボイラー 5 1に接続されており、 排気管路 5 2を介して、 ボイラー 5 1から排出 される排ガスである燃焼ガスが充填槽スクラバー 2 1、 2 1 Aに送り込まれ、 冷 却、 脱塵、 脱硫が行われ、 適正な不活性ガスが生成される。 この適正な不活性ガ スは、 充填層スクラバー 2 1からイナートガス供給管 5 3に入る。 そして、 プロ ヮー 5 4から吸引されて、 ウォータシ一ノレ 5 5を経て、 船体内に設けられたタン ク 5 6に導入される。 The difference between Embodiments 1 and 2 and this embodiment is that an exhaust gas recirculation engine is combined with an inert gas system (IGS). The IGS has been introduced to increase the safety of ignition by reducing the oxygen concentration by constantly filling the tanker fuel tank with an inert gas, and to reduce tank corrosion. V. In FIG. 11, a packed bed scrubber 21 or a jet scrubber 21 A is connected to a boiler 51, and a combustion gas as an exhaust gas discharged from the boiler 51 via an exhaust pipe 52 is provided. It is sent to the filling tank scrubber 21 and 21 A, where it is cooled, dedusted, and desulfurized to generate a suitable inert gas. This proper inert gas enters the inert gas supply pipe 53 from the packed bed scrubber 21. Then, the air is sucked from the probe 54, passes through the water hole 55, and is introduced into the tank 56 provided in the hull.
他の構成及び動作については、 実施例 1及び実施例 2と同様であるので、 その 説明を省略する。  Other configurations and operations are the same as those in the first and second embodiments, and thus description thereof is omitted.
本発明である排ガス再循環システムによれば E G Rと I G Sの両方が 1台の充 填槽スクラバー 2 1で行うことが可能となる。 従って、 排ガスの浄化と共に、 安 全航行も可能となる。 カロえて、 船舶における機器の配置スペースを削減可能であ る。  According to the exhaust gas recirculation system of the present invention, both EGR and IGS can be performed by a single filling tank scrubber 21. Therefore, safe navigation is possible along with purification of exhaust gas. It is possible to reduce the space required to arrange equipment on a ship.
なお、 本実施例では、 I G S側にて用いる排ガスとして、 ボイラ 5 1からのガ スを用いたが、 エンジン 1からの排ガスを用いることも可能である。 また、 実施 例 4の排ガス再循環システムとイナ一トガスシステムとを組み合せて使用するこ とも可能である。  In the present embodiment, the gas from the boiler 51 is used as the exhaust gas used on the IGS side, but the exhaust gas from the engine 1 can also be used. Further, it is also possible to use the exhaust gas recirculation system of Embodiment 4 in combination with the inert gas system.
石油、 L P G、 L N G等の運搬を行なうタンカー以外の船舶ではイナ一トガス システムを必要としない。 そのようなイナ一トガスシステムを必要としない船で は、排ガス再循環システムは、図 1又は図 3の構成となる。また、再循環ガスは、 ェコノマイザ一 8の圧力損失分を低減するためェコノマイザ一 8前より抜き出し て E G R流量制御弁 9を経て充填層スクラバー 2 1、 ジエツトスクラバ一 2 1 A に導くことも可能である。  Ships other than tankers that transport oil, LPG, LNG, etc. do not require an inert gas system. For ships that do not require such an inert gas system, the exhaust gas recirculation system will have the configuration shown in Figure 1 or Figure 3. Also, the recirculated gas can be extracted from the front of the economizer 18 to reduce the pressure loss of the economizer 18 and guided to the packed bed scrubber 21 and the jet scrubber 21 A via the EGR flow control valve 9. .
本発明である排ガス再循環システムを搭載した船舶は、 船舶のエンジンを制御 する制御部 1 0を含む船舶制御部により、 E G R方式のエンジンを制御する。 す なわち、 そのような船舶は、 E G R方式の E G R率あるいは排ガス中の N O X含 有率を、 所定の範囲あるいは所定の値以下になるように適切に制御可能である。 それにより、 船舶から排出される有害物質が著しく低減される。 すなわち、 環境 への悪影響を大きく低減した船舶である。 本発明は、 船舶におけるエンジンについて説明しているが、 定置型の施設のよ うな陸上においてエンジンを使用するシステムに幅広く採用できる。 その場合に は、 海水の代りとして工業用水を利用すれば良い。 In a ship equipped with the exhaust gas recirculation system of the present invention, an EGR engine is controlled by a ship control unit including a control unit 10 for controlling the engine of the ship. That is, such a ship can appropriately control the EGR rate of the EGR method or the NOX content rate in the exhaust gas to be within a predetermined range or a predetermined value. As a result, harmful substances emitted from ships are significantly reduced. In other words, it is a ship with significantly reduced adverse effects on the environment. Although the present invention describes an engine in a ship, the present invention can be widely applied to a system using the engine on land such as a stationary facility. In that case, industrial water can be used instead of seawater.
産業上の利用の可能性 Industrial applicability
以上、 説明したように、 本発明のガス洗浄装置を備えた排ガス再循環ェ: によれば、 下記の効果を得ることができる。  As described above, according to the exhaust gas recirculation system provided with the gas cleaning device of the present invention, the following effects can be obtained.
本発明の第 1の態様のガス洗浄装置を備えた排ガス再循環エンジンによれば、 排ガスの一部を新気に混合 ·して再び燃焼室へ送りこんで燃焼させる排ガス再循環 方式を構成する循環管路に設けられたガス洗浄装置のガス洗浄部によって、 再び エンジンへ戻されて燃焼される排ガスを洗浄するものであるので、 排ガス中に含 まれるばいじんや S Ox によってビストンリングゃシリンダライナーが摩耗した り、 あるいは燃焼室に繋がる掃気室やエアクーラなどが汚れるような不具合をな くすことができ、 これにより、 エンジンの信頼性及び耐久性を向上させることが できる。  According to the exhaust gas recirculation engine equipped with the gas cleaning device of the first aspect of the present invention, a circulation constituting an exhaust gas recirculation system in which a part of the exhaust gas is mixed with fresh air, sent again to the combustion chamber, and burned The gas scrubber of the gas scrubber installed in the pipeline cleans the flue gas that is returned to the engine and burns again. It is possible to eliminate such a problem that the scavenging chamber and the air cooler connected to the combustion chamber are worn or become dirty, thereby improving the reliability and durability of the engine.
本発明の第 2の態様のガス洗浄装置を備えた排ガス再循環ェンジンによれば、 充填層スクラバーの洗浄水によつて濡らされたェレメントの壁体間の流路へ排ガ スを通すことにより、 排ガス中のばいじんを衝突付着させるとともに、 S Ox を 表面の洗浄水へ吸収させ、 排ガス中のばいじん及び S Ox を容易に取り除いて洗 浄することができる。  According to the exhaust gas recirculation engine provided with the gas scrubber of the second aspect of the present invention, the exhaust gas is passed through the flow path between the walls of the element wetted by the washing water of the packed bed scrubber. In addition, soot and dust in the exhaust gas can be made to collide and adhere, and S Ox can be absorbed into the cleaning water on the surface, so that the soot and soot in the exhaust gas can be easily removed and washed.
本発明の第 3の態様のガス洗浄装置を備えた排ガス再循環ェンジンによれば、 排ガス取入管に設けられた冷却水噴出ノズルから水を嘖出させることにより、 ガ ス洗浄部へ供給される排ガスの冷却及び簡易脱硫を行うことができる。  According to the exhaust gas recirculation engine provided with the gas cleaning device of the third aspect of the present invention, the water is supplied from the cooling water jet nozzle provided in the exhaust gas intake pipe to the gas cleaning unit by discharging water. Exhaust gas cooling and simple desulfurization can be performed.
本発明の第 4の態様のガス洗浄装置を備えた排ガス再循環エンジンによれば、 排ガスが、 ジエツトノスフレ部である洗浄水ノスレを有するジエツトスクラバーに て高度なばいじん除去と脱硫が行われるため、 ピス トンリング、 シリンダライナ 一の摩耗低減が実現する。 更に、 燃焼室や掃気室内及びこれらと連通する管路の 汚れが防止できるためエンジン全体の信頼性 .耐久性向上が実現する。 According to the exhaust gas recirculation engine equipped with the gas cleaning device of the fourth aspect of the present invention, since the exhaust gas is subjected to advanced dust removal and desulfurization by a jet scrubber having a washing water drip which is a jet nosfle part, Piston ring, cylinder liner One type of wear reduction is realized. Furthermore, since the combustion chamber, the scavenging chamber, and the pipes communicating therewith can be prevented from being stained, the reliability and durability of the entire engine can be improved.
本発明の第 5の態様のガス洗浄装置を備えた排ガス再循環ェンジンによれば、 デミスターを構成する複数の板体の間へ排ガスを通過させることにより、 ガス洗 浄部によって洗浄された排ガス中の水を容易に取り除くことができる。  According to the exhaust gas recirculation engine provided with the gas cleaning device of the fifth aspect of the present invention, the exhaust gas is cleaned by the gas cleaning unit by passing the exhaust gas between a plurality of plates constituting the demister. Water can be easily removed.
本発明の第 6の態様のガス洗浄装置を備えた排ガス再循環ェンジンによれば、 燃焼ガスを洗浄して不活性ガスとして取り出し、 取り出した不活性ガスを、 例え ば、 原油を貯留するタンク内へ充填させてタンク内の酸素量を低減させて引火の 安全性を高めるとともに、 タンクの扉等の腐食の低減が図られる。 さらには、 ィ ナートガスシステムに設けられたガス洗浄装置を用いて燃焼室へ戻される排ガス を洗浄するので、 ガス洗浄装置の兼用による構成の簡略化を図ることができ、 こ れにより、 船舶における機器の配設スペースを削減することができ、 船舶のスぺ ースを有効利用することができる。  According to the exhaust gas recirculation engine provided with the gas cleaning device of the sixth aspect of the present invention, the combustion gas is cleaned and taken out as an inert gas, and the taken out inert gas is stored in, for example, a tank for storing crude oil. To reduce the amount of oxygen in the tank to increase the safety of ignition and to reduce corrosion of tank doors. Further, since the exhaust gas returned to the combustion chamber is cleaned using the gas cleaning device provided in the inert gas system, the configuration can be simplified by also using the gas cleaning device. The space for disposing the equipment can be reduced, and the space of the ship can be used effectively.
本発明の第 7〜 1 6の態様の排ガス再循環システムは、 エンジンの負荷率に関 係なく E G R率を一定に制御した運転が可能である。 そして、 N〇xを必要とす る値に低減可能であるだけでなく、 充填層ゃジヱットスクラバーを排ガス循環シ ステム内に設置したことにより、 エンジンのビストンリングゃシリンダライナの 摩耗を大幅に低減できる信頼性の高い船舶等が提供できる。  The exhaust gas recirculation systems according to the seventh to sixteenth aspects of the present invention can be operated with the EGR rate controlled to be constant regardless of the load factor of the engine. Not only can N〇x be reduced to the required value, but also because the packed bed and the jet scrubber are installed in the exhaust gas circulation system, the wear of the engine's biston ring and the cylinder liner is reduced. A highly reliable ship or the like that can be greatly reduced can be provided.

Claims

請求の範囲 The scope of the claims
1 . 燃焼室からの排ガスの一部を循環管路を通して新気に混合し、 再び燃焼室へ 送り込んで燃焼させることにより、作動ガス中の o濃度を下げて有害物質等の含 1. A part of the exhaust gas from the combustion chamber is mixed with fresh air through the circulation pipe and sent back to the combustion chamber for combustion, thereby lowering the o concentration in the working gas and containing harmful substances.
2  Two
有物質の生成を抑制する排ガス再循環方式を備え、 該排ガス再循環方式の排ガス を循環させる前記循環管路には、 その途中に、 排ガスを洗浄するガス洗浄部を有 するガス洗浄装置が設けられていることを特徴とするガス洗浄装置を備えた排ガ ス再循環エンジン。 An exhaust gas recirculation system for suppressing the generation of substances is provided, and a gas cleaning device having a gas cleaning unit for cleaning exhaust gas is provided in the circulation line for circulating exhaust gas of the exhaust gas recirculation system. An exhaust gas recirculation engine equipped with a gas scrubbing device.
2 . 前記ガス洗浄部は、 波形に屈曲された複数の壁体を互いに間隔をあけて配設 したエレメントと、 該エレメン卜へ洗浄水を噴霧して前記壁体の表面を濡らす洗 浄水供給手段とを有し、前記壁体間の流路へ前記排ガスを通過させることにより、 含有されているばいじん及び含有物質を除去する充填層スクラバーからなること を特徴とする請求項 1記載のガス洗浄装置を備えた排ガス再循環エンジン。 2. The gas cleaning section comprises: an element in which a plurality of corrugated wall bodies are arranged at intervals from each other; and a cleaning water supply means for spraying cleaning water onto the elements to wet the surface of the wall bodies. The gas cleaning apparatus according to claim 1, further comprising a packed bed scrubber that removes soot and soot contained therein by passing the exhaust gas through a flow path between the wall bodies. Exhaust gas recirculation engine equipped with.
3 . 前記ガス洗浄部に、 送り込まれる排ガスに水を噴霧することにより、 前記排 ガスの冷却及び簡易脱硫を行うことが可能な冷却水噴出ノズルを有する排ガス取 入管が設けられていることを特徴とする請求項 2記載のガス洗浄装置を備えた排 ガス再循環エンジン。 3. The gas cleaning section is provided with an exhaust gas intake pipe having a cooling water jet nozzle capable of performing cooling of the exhaust gas and simple desulfurization by spraying water on the exhaust gas to be sent. An exhaust gas recirculation engine provided with the gas cleaning device according to claim 2.
4 . 前記ガス洗浄部は、 排ガスが取り入れられる排ガス取入管内に複数個の洗浄 水ノズルを装着し、且つ高圧化可能な洗浄水供給部に前記洗浄水ノズルを接続し、 前記洗浄水ノズルから洗浄水を微細化 ·高速化させて嘖霧することにより洗浄水 滴噴霧を排ガスばいじんに衝突させてばいじん粒子を肥大化させて除去し且つ脱 硫するジェットスクラバーからなることを特徴とする請求項 1記載のガス洗浄装 置を備えた排ガス再循環エンジン。 4. The gas cleaning section is provided with a plurality of cleaning water nozzles in an exhaust gas intake pipe into which exhaust gas is introduced, and the cleaning water nozzle is connected to a high-pressure cleaning water supply section. Claims: A jet scrubber, which makes cleaning water finer and accelerates and sprays water so that the spray of cleaning water droplets collides with exhaust gas soot to enlarge and remove soot particles and desulfurize. An exhaust gas recirculation engine equipped with the gas cleaning device described in 1.
5 . 前記ガス洗浄部の下流側には、 間隔をあけて配設された波形に屈曲された複 数の板体間に前記排ガスを通過させることにより、 排ガス中に含まれる水分を取 り除くデミスターが設けられていることを特徴 する請求項 1〜4のいずれか 1 項記載のガス洗浄装置を備えた排ガス再循環ェ- ~ 5. On the downstream side of the gas cleaning unit, the water contained in the exhaust gas is removed by passing the exhaust gas between a plurality of plate bodies bent in a waveform arranged at intervals. An exhaust gas recirculation system equipped with the gas cleaning device according to any one of claims 1 to 4, wherein a demister is provided.
6 . 前記ガス洗浄装置として、 燃焼ガスを洗浄して不活性ガスとして取り出すィ ナートガスシステムに設けられたガス洗浄装置を利用することを特徴とする請求 項 1〜 5のいずれか 1項記載のガス洗浄装置を備えた排ガス再循環エンジン。 6. The gas cleaning device according to any one of claims 1 to 5, wherein a gas cleaning device provided in an inert gas system for cleaning a combustion gas and extracting the gas as an inert gas is used as the gas cleaning device. An exhaust gas recirculation engine equipped with a gas cleaning device.
7 . 排ガス再循環方式のエンジンであって、 排ガスが再循環する循環管路と、 前 記排ガスを洗浄するガス洗浄装置とを具備し、 前記ガス洗浄装置は、 前記循環管 路の途中に設けられている、 排ガス再循環: 7. An exhaust gas recirculation type engine, comprising: a circulation line for recirculating exhaust gas; and a gas cleaning device for cleaning the exhaust gas, wherein the gas cleaning device is provided in the middle of the circulation line. The exhaust gas recirculation has been:
8 . 前記ガス洗浄装置は、 ガス洗浄部を具備し、 前記ガス洗浄部は、 波形に屈曲 された複数の壁体を互いに間隔をあけて配設したエレメントと、 前記エレメント へ洗浄水を嘖霧して前記壁体の表面を濡らす洗浄液供給手段とを具備し、 前記排 ガスが、 前記表面の濡れた前記壁体の間を通過する、 請求項 7に記載の排ガス再 循環システム。 8. The gas cleaning device includes a gas cleaning unit, wherein the gas cleaning unit includes: an element in which a plurality of corrugated wall bodies are disposed at intervals from each other; The exhaust gas recirculation system according to claim 7, further comprising: a cleaning liquid supply unit that wets a surface of the wall body, and wherein the exhaust gas passes between the wall bodies wetted on the surface.
9 . 前記ガス洗浄部は、 前記排ガスを取り入れる排ガス取入管と、 前記排ガス取 入管に取り付けられ、 前記排ガスに洗浄水を噴霧する冷却水噴出ノズルと、 を更 に具備する、 請求項 8に記載の排ガス再循環システム。 9. The gas cleaning unit according to claim 8, wherein the gas cleaning unit further includes: an exhaust gas intake pipe that takes in the exhaust gas; and a cooling water jet nozzle that is attached to the exhaust gas intake pipe and sprays cleaning water onto the exhaust gas. Exhaust gas recirculation system.
1 0 . 前記ガス洗浄装置は、 ガス洗浄部を具備し、 前記ガス洗浄部は、 前記排ガ スを取り入れる排ガス取入管と、 前記排ガス取入管に取り付けられ、 前記排ガス に洗浄水を微細化 ·高速化させて噴霧する洗浄水ノズルとを具備する、 請求項 7 に記載の排ガス再循環システム。 10. The gas cleaning device includes a gas cleaning unit, the gas cleaning unit is attached to the exhaust gas intake pipe for taking in the exhaust gas, and is attached to the exhaust gas intake pipe, and the cleaning water is refined into the exhaust gas. The exhaust gas recirculation system according to claim 7, further comprising: a cleaning water nozzle that sprays at an increased speed.
1 1 . 前記ガス洗浄装置は、 波形に屈曲された複数の板体を互いに間隔をあけて 配設したデミスターを更に具備し、 前記排ガスが、 前記板体の間を通過する間に 前記排ガス中に含まれる水分を除去する請求項 7乃至 1 0のいずれか 1項に記載 の排ガス再循環システム。 11. The gas cleaning apparatus further includes a demister in which a plurality of plate bodies bent in a waveform are arranged at intervals from each other, and the exhaust gas is passed through the space between the plate members. The exhaust gas recirculation system according to any one of claims 7 to 10, which removes moisture contained in the exhaust gas.
1 2 . 前記ガス洗浄部は、 燃焼ガスを洗浄して不活4ガスとして取り出すイナ一 トガスシステムの前記燃焼ガスの配管にも接続され、 前記燃焼ガスの前記洗浄に も利用される、請求項 7乃至 1 1のいずれか一項に記載の排ガス再循環: 12. The gas cleaning section is also connected to the combustion gas pipe of an inert gas system that cleans the combustion gas and removes it as four inert gases, and is also used for the cleaning of the combustion gas. Exhaust gas recirculation according to any one of Items 7 to 11:
1 3 . 排ガス再循環エンジンにおいて、 再循環する排ガスの流量を計測する再循 環排ガス流量センサ、 前記再循環する排ガスと外部の空気とを混合した、 前記ェ ンジンに供給する混合ガスの流量を計測する混合ガス流量計、 前記ェンジンの回 転数を計測するエンジン回転センサ、 前記再循環排ガス流量センサの計測結果で ある再循環排ガス流量、 前記混合ガス流量計の計測結果である混合ガス流量、 前 記ェンジン回転センサの計測結果であるェンジン回転数に基づレ、て、 前記再循環 する排ガスの前記流量を制御する制御部を具備する排ガス再循環, 13 3. In the exhaust gas recirculation engine, a recirculation exhaust gas flow sensor that measures the flow rate of the recirculated exhaust gas, and measures the flow rate of the mixed gas supplied to the engine by mixing the recirculated exhaust gas and the outside air. A mixed gas flow meter for measuring, an engine rotation sensor for measuring the engine speed, a recirculated exhaust gas flow rate that is a measurement result of the recirculated exhaust gas flow sensor, a mixed gas flow rate that is a measurement result of the mixed gas flow meter, The exhaust gas recirculation, comprising a control unit for controlling the flow rate of the exhaust gas to be recirculated, based on the engine speed, which is a measurement result of the engine rotation sensor,
1 4 . 前記再循環排ガスを再循環させる循環管路の途中には、 内部を流れる前記 再循環排ガス流量を自身の回転数により制御可能なプロヮを具備し、 前記制御部 は、 前記ブロワの回転数により再循環する排ガス流量を制御する、 請求項 1 3に 記載の排ガス再循環システム。 14. In the middle of the circulation line for recirculating the recirculated exhaust gas, there is provided a processor capable of controlling the flow rate of the recirculated exhaust gas flowing through the circulation line by its own rotation speed. The exhaust gas recirculation system according to claim 13, wherein the exhaust gas recirculation flow rate is controlled by a number.
1 5 . 前記エンジンの排ガスを排出する配管の途中に接続し、 前記再循環排ガス と外部へ排出する排ガスとに分配する流量制御弁を具備し、 前記制御部は、 前記 流量制御弁により再循環排ガスの流量を制御する請求項 1 3に記載の排ガス再循 環システム。 15. A flow control valve connected to the middle of a pipe for discharging the exhaust gas of the engine and distributing the recirculated exhaust gas and the exhaust gas discharged to the outside, wherein the control unit recirculates by the flow control valve 14. The exhaust gas recirculation system according to claim 13, which controls a flow rate of the exhaust gas.
1 6 . 前記再循環排ガスと外気とを吸入圧縮して前記エンジンへ送出する過給機 には、 前記過給機に吸入される再循環排ガスの圧力を測定する圧力センサと、 前 記循環管路の途中には、 前記ブロワの入口の圧力を調整する圧力調整弁と、 を具 備し、更に前記制御部は、前記圧力の計測結果である過給機入口圧力に基づいて、 前記過給機圧力が予め設定された負圧になるように前記圧力調整弁を制御する、 請求項 1 4に記載の排ガス再循環システム。 16. A supercharger that suction-compresses the recirculated exhaust gas and outside air and sends the compressed air to the engine includes a pressure sensor that measures the pressure of the recirculated exhaust gas sucked into the supercharger, In the middle of the circulation line, a pressure regulating valve for regulating the pressure at the inlet of the blower is provided, and the control unit further comprises a supercharger inlet pressure which is a measurement result of the pressure, 15. The exhaust gas recirculation system according to claim 14, wherein the pressure control valve is controlled such that the supercharger pressure becomes a preset negative pressure.
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