WO2001030572A1 - Arbre grave et procede de fabrication correspondant - Google Patents

Arbre grave et procede de fabrication correspondant Download PDF

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Publication number
WO2001030572A1
WO2001030572A1 PCT/RU1999/000407 RU9900407W WO0130572A1 WO 2001030572 A1 WO2001030572 A1 WO 2001030572A1 RU 9900407 W RU9900407 W RU 9900407W WO 0130572 A1 WO0130572 A1 WO 0130572A1
Authority
WO
WIPO (PCT)
Prior art keywords
shaft
oxide
fact
cylinder
raster
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/RU1999/000407
Other languages
English (en)
French (fr)
Russian (ru)
Inventor
Alexandr Sergeevich Shatrov
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Isle Coat Ltd
Original Assignee
Isle Coat Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to CA002389097A priority Critical patent/CA2389097A1/en
Priority to CZ20021368A priority patent/CZ20021368A3/cs
Priority to BR9917546-0A priority patent/BR9917546A/pt
Priority to PCT/RU1999/000407 priority patent/WO2001030572A1/ru
Priority to JP2001532958A priority patent/JP2003512208A/ja
Priority to AU27031/00A priority patent/AU2703100A/en
Priority to MXPA02004222A priority patent/MXPA02004222A/es
Priority to EP99968820A priority patent/EP1232861A1/en
Application filed by Isle Coat Ltd filed Critical Isle Coat Ltd
Priority to CN99816992A priority patent/CN1374905A/zh
Priority to KR1020027005507A priority patent/KR20020070975A/ko
Publication of WO2001030572A1 publication Critical patent/WO2001030572A1/ru
Priority to NO20021819A priority patent/NO20021819L/no
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/08Cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N3/00Preparing for use and conserving printing surfaces
    • B41N3/03Chemical or electrical pretreatment
    • B41N3/034Chemical or electrical pretreatment characterised by the electrochemical treatment of the aluminum support, e.g. anodisation, electro-graining; Sealing of the anodised layer; Treatment of the anodic layer with inorganic compounds; Colouring of the anodic layer
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/024Anodisation under pulsed or modulated current or potential
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/026Anodisation with spark discharge
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N3/00Preparing for use and conserving printing surfaces
    • B41N3/03Chemical or electrical pretreatment

Definitions

  • the cells In order to increase the speed of the shaft, which consists of the regular recesses located on it, the cells, in the process of printing, a layer of paint is applied, the excess is removed. For this reason, the cells receive a finished volume of paint, which is then transferred to the print media or to the rotary roller.
  • a high accuracy of the location of the cells on a cylindrical shaft is required, as well as a very high depth. Depth of the cell is from 10 to 50 microns. Permanent contact with a flame rod made from hardened steel results in a loss of quick release.
  • the process of mechanical wear and tear is supplemented by a convenient impact of excrement, including salt discharges, organic waste and t. ⁇ . that reduces the terms of service of the shaft.
  • a significant disadvantage of using steel shafts is their heavy weight.
  • the long, long one meter weighs about 70kg. This creates labor costs when installing and replacing shafts, which requires special experience and tools. The likelihood of accidental disruption of disruption of health.
  • the first type provides a special layer of oxide of oxide or aluminum oxide with a thickness of 200-250 ⁇ m, deposited by a plasma spraying method.
  • the second type is a layer of aluminum oxide with a thickness of 25-50 ⁇ m, formed on a cylindrical shaft, by anodizing in the sulfur dioxide. In this case, the depth of the spatter cells due to the laser beam should not increase the thickness of the anodized oxide.
  • the main disadvantage of the method of laser processing is the use of very good equipment for automatic laser control.
  • grooves provided by the laser beam do not always have the correct shape. Varying the wall and the bottom of the cell results in a loss of storage space and an unnecessary loss of life.
  • One-sided oxides are mostly found in amorphous aluminum oxide, which is low and low in weight. Sales are largely hydrated (water content in them rises 10%), and also contains about 20-20% of the electrical energy, which is insignificant. When the shaft is heated, the electric components and water are removed from the process of operation during operation, which results in a reduction in the risk of harm to the device and to the risk of harm to it.
  • the proposed shaft is manufactured from a basic high-quality aluminum cylinder made of an alloyable alloy.
  • For the working (external) cylindrical movement of the unit it is convenient to switch to a separate accessory, a separate compartment and a volume of depressions.
  • the oxide layer has a high degree of adhesion to the aluminum base and is applied in the same way as it was in the correct, correcting the conversion of the area.
  • Oxidation is carried out in an ecologically safe, weakly alkaline aqueous electrolyte, at a temperature of 15-55 ° ⁇ .
  • Pulse voltage is supplied from 50 to 1000 nectomb (amplitude values). The pulse repetition rate of 50-3000 Hz. Density of current from 2 to 100 ⁇ / dm 2 . Due to the fact that the shaft is made of aluminum alloys due to the impact of plasma reactions, there is a slight incidence of 700, only 50
  • Oxidized metalworking which is manufactured on the basis of aluminum parts, is mainly made of aluminum, which is a matter of difference between aluminum and aluminum.
  • the quick-moving structure of the oxide depressions is the ideal matrix for the creation of the favorable depressions by filling in this property with the fully-equipped property.
  • various (depending on the required functional properties) metals and organic compounds are used in the present invention.
  • Such materials which are absorbed in bulk and capillaries and in the form of an overcoat film with a thickness of 1-5 ⁇ m, protect the non-corrosive, they are not subject to Well-fed 7 Oxidized-ceramic waste intensively absorbs the paint, which takes into account the washing of the shaft when changing the system in the system.
  • the current turnaround of the space which consists of the higher interconnections (shields) between the cells, allows for a complete grinding of the angle to the wide angle.
  • the grinding depth is 2-10 ⁇ m. The whole operation is to ensure the maximum symmetry of the external rotor, the positive central shaft and the automatic operation of the printing system.
  • blag ⁇ da ⁇ ya ⁇ n ⁇ mu shli ⁇ vaniyu is ⁇ lyuchae ⁇ sya ⁇ e ⁇ v ⁇ nachalny ⁇ e ⁇ i ⁇ d ⁇ i ⁇ aba ⁇ yvaniya ⁇ sidn ⁇ - ⁇ e ⁇ amiches ⁇ y outer shaft ⁇ ve ⁇ n ⁇ s ⁇ i s ⁇ s ⁇ alnym ⁇ a ⁇ elem, v ⁇ v ⁇ emya ⁇ ab ⁇ y ⁇ g ⁇ m ⁇ gu ⁇ nablyuda ⁇ sya ⁇ vyshennye vib ⁇ atsii and in ⁇ ensivny izn ⁇ s ⁇ a ⁇ elya.
  • This invention may be used for the manufacture of grooved shafts from deformable aluminum alloys and is variable for discharging and discharging.
  • ⁇ a ⁇ ig. 1 shows the design of small grooved shafts up to 500 mm long, the multi-part housing 1 is made entirely of aluminum bypass.
  • Fig. 2 a rough construction of the average dimensions of the loaded shaft lengths of up to 1000 mm with increased lengths of 110 mm is shown.
  • 9, 3 in the case, the chains (ties) 2 are made of aluminum alloy or steel.
  • FIG. 3 an external structure of larger grooved shafts longer than 1000 mm, consisting of a thick aluminum shaft 5, located on the front side of the shaft (section 4), is shown.
  • ⁇ a ⁇ ig. 4 shows a cross-section of the upstream part of the aluminum shaft 1 with standard cells 6 of the set size and volume.
  • ⁇ a ⁇ ig. 5 shows the cross section of the same shaft, which is also shown in FIG. 4, with a random ceramic disinfection 7, which is equipped with a quick turnaround.
  • ⁇ a ⁇ ig. 6 shows the cross section of the same shaft, which is also shown in FIG. 5, with an overcoated oxide-ceramic layer 7 with a layer of 8 metal or an organic compound.
  • FIG. 7 the cross section of the same shaft is shown, as in Fig. 6, after a final grinding operation.
  • Fig. 8 a photograph with a 1000-fold increase in the output of the flexi-shaft of the plasma shaft after the treatment of plasma electrolysis is obtained.
  • shafts must be able to achieve sufficient reliability and rigidity in order to avoid deformations resulting from increased hydraulic pressure in the case of international pressure.
  • the power of the shaft is chosen to be the same as that of the 10
  • Small shafts up to 500 mm long are made entirely of grooves (large) from punched parts of deformed aluminum alloys, series series ⁇ 5000 (5082, 5086, 5056, 560660, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606, 606) 2021, 2024, 2018, 2618) and 7000 (7075, 7175, 7475).
  • Shafts of average length up to 1000 mm are made with stainless steel cylinders with deep holes 3, which are mainly used in steel, are supplied with aluminum or stainless steel. Larger shafts longer than 1000 mm are also made with external (fig. 3), consisting of high-speed, long sleeve 5 of an aluminum alloy, which is pressed on a large-metal shaft.
  • An essential advantage of this invention is that it is generally available for aluminum alloys with a low specific pressure, high efficiency, and high flow rate. With this, a high speed of the roller is ensured. The best results are obtained from the fact that the output and productivity of the process are achieved when the output is high (an average of 3,000 cells per minute).
  • the invention is also an option for calculating an increase in cell volume by 10-25% of a non-accrual charge. This is necessary to compensate for the inconsequential reduction of cell volume and acidification, recycling, and finishing.
  • ⁇ zi ⁇ nnye is ⁇ y ⁇ aniya in ⁇ ame ⁇ e s ⁇ lyan ⁇ g ⁇ ⁇ umana ⁇ sidi ⁇ vanny ⁇ s ⁇ s ⁇ b ⁇ m PE ⁇ ⁇ b ⁇ azts ⁇ v alyuminievy ⁇ s ⁇ lav ⁇ v from ⁇ y ⁇ m ⁇ gu ⁇ izg ⁇ avliva ⁇ sya g ⁇ avi ⁇ vannye shafts without d ⁇ lni ⁇ eln ⁇ y ⁇ i ⁇ i ⁇ azali, ch ⁇ ga ⁇ an ⁇ i ⁇ vann ⁇ e v ⁇ emya d ⁇ ⁇ yavleniya sled ⁇ v ⁇ zii s ⁇ s ⁇ avil ⁇ : for ⁇ b ⁇ azts ⁇ v s ⁇ lav ⁇ v ⁇ 5082 and 6082 - b ⁇ lee 2000 chas ⁇ v from s ⁇ lava 7075 - around 700 hours and from the alloy of 2024 - around 200 hours.
  • ⁇ ys ⁇ chny shaft dlin ⁇ y diame ⁇ m 165 mm and 38.6 mm was izg ⁇ vlen of ⁇ e ⁇ m ⁇ b ⁇ ab ⁇ ann ⁇ g ⁇ s ⁇ lava ⁇ 6082.
  • ⁇ a ⁇ ab ⁇ chuyu tsilind ⁇ iches ⁇ uyu ⁇ ve ⁇ n ⁇ s ⁇ me ⁇ d ⁇ m almazn ⁇ g ⁇ g ⁇ avi ⁇ vaniya was coated with ⁇ as ⁇ vaya ⁇ ve ⁇ n ⁇ s ⁇ ⁇ bem ⁇ m yachee ⁇ 20% ⁇ evyshayuschim ⁇ ebuemy ⁇ bem.
  • the burner was installed in the machine of the flexographic printing machine for printing the packaging materials. Failing to clean the print media.
  • the products obtained after the production of 3 million copies and 6 million copies turned out to be practically identical.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Printing Plates And Materials Therefor (AREA)
  • Inking, Control Or Cleaning Of Printing Machines (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
PCT/RU1999/000407 1999-10-29 1999-10-29 Arbre grave et procede de fabrication correspondant Ceased WO2001030572A1 (fr)

Priority Applications (11)

Application Number Priority Date Filing Date Title
MXPA02004222A MXPA02004222A (es) 1999-10-29 1999-10-29 Cilindro grabado y metodo para fabricar el mismo.
BR9917546-0A BR9917546A (pt) 1999-10-29 1999-10-29 Rolo gravado e método para sua fabricação
PCT/RU1999/000407 WO2001030572A1 (fr) 1999-10-29 1999-10-29 Arbre grave et procede de fabrication correspondant
JP2001532958A JP2003512208A (ja) 1999-10-29 1999-10-29 彫刻シャフト及びその製造方法
AU27031/00A AU2703100A (en) 1999-10-29 1999-10-29 Engraved shaft and method for manufacturing thereof
CA002389097A CA2389097A1 (en) 1999-10-29 1999-10-29 Engraved shaft and method for manufacturing thereof
KR1020027005507A KR20020070975A (ko) 1999-10-29 1999-10-29 조각된 샤프트 및 그 제조 방법
EP99968820A EP1232861A1 (en) 1999-10-29 1999-10-29 Engraved shaft and method for manufacturing thereof
CN99816992A CN1374905A (zh) 1999-10-29 1999-10-29 刻花辊及其加工方法
CZ20021368A CZ20021368A3 (cs) 1999-10-29 1999-10-29 Rytý válec a způsob jeho výroby
NO20021819A NO20021819L (no) 1999-10-29 2002-04-18 Preget aksel og fremgangsmåte til fremstilling av denne

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/RU1999/000407 WO2001030572A1 (fr) 1999-10-29 1999-10-29 Arbre grave et procede de fabrication correspondant

Publications (1)

Publication Number Publication Date
WO2001030572A1 true WO2001030572A1 (fr) 2001-05-03

Family

ID=20130409

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/RU1999/000407 Ceased WO2001030572A1 (fr) 1999-10-29 1999-10-29 Arbre grave et procede de fabrication correspondant

Country Status (11)

Country Link
EP (1) EP1232861A1 (cs)
JP (1) JP2003512208A (cs)
KR (1) KR20020070975A (cs)
CN (1) CN1374905A (cs)
AU (1) AU2703100A (cs)
BR (1) BR9917546A (cs)
CA (1) CA2389097A1 (cs)
CZ (1) CZ20021368A3 (cs)
MX (1) MXPA02004222A (cs)
NO (1) NO20021819L (cs)
WO (1) WO2001030572A1 (cs)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101838832B (zh) * 2010-03-12 2011-07-20 北京工业大学 一种柔印陶瓷网纹辊的制备方法
KR101776303B1 (ko) * 2011-01-27 2017-09-07 엘지이노텍 주식회사 그라비아 롤 및 이의 제조 방법
DK178658B1 (da) * 2015-02-04 2016-10-17 Tresu As Kammerrakel
CN110281651A (zh) * 2019-06-28 2019-09-27 上海运城制版有限公司 一种采用阴网点的陶瓷网纹辊
CN112077401A (zh) * 2020-08-25 2020-12-15 常州市平晖机械制造有限公司 花辊电解刻花方法
CN112658829B (zh) * 2020-12-17 2023-10-20 台州奔田机电制造有限公司 一种铁棒打磨刻纹一体式的设备
CN113459648A (zh) * 2021-07-02 2021-10-01 广东省科学院新材料研究所 一种版辊及其加工方法

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1601678A (cs) * 1968-03-13 1970-09-07
US3631578A (en) 1969-11-20 1972-01-04 Anthony Shangler Apparatus for erecting shelving
US4009658A (en) 1974-04-26 1977-03-01 Pamarco Incorporated Fluid metering roll and method of making the same
US4391879A (en) * 1980-12-12 1983-07-05 W. C. Heraeus Gmbh Gravure printing base cylinder, and method of its manufacture
US4601242A (en) 1985-02-04 1986-07-22 Rockwell International Corporation Copper and ceramic composite ink metering roller
US4912824A (en) 1989-03-14 1990-04-03 Inta-Roto Gravure, Inc. Engraved micro-ceramic-coated cylinder and coating process therefor
DE3900281A1 (de) * 1989-01-07 1990-07-12 Saueressig & Co Tiefdruckzylinder, insbesondere fuer den illustrationsdruck
US5411462A (en) 1993-08-30 1995-05-02 Link; Terry G. Lightweight ink transfer roll
US5514064A (en) 1987-08-20 1996-05-07 Della Torre; Renato Process and means for making metal inking rolls
US5549897A (en) 1992-03-16 1996-08-27 St. Louis University High molecular weight surface proteins of non-typeable haemophilus
US5662573A (en) 1988-08-18 1997-09-02 Torre; Renato Della Metal inking roll for use in flexographic printing

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1601678A (cs) * 1968-03-13 1970-09-07
US3631578A (en) 1969-11-20 1972-01-04 Anthony Shangler Apparatus for erecting shelving
US4009658A (en) 1974-04-26 1977-03-01 Pamarco Incorporated Fluid metering roll and method of making the same
US4391879A (en) * 1980-12-12 1983-07-05 W. C. Heraeus Gmbh Gravure printing base cylinder, and method of its manufacture
US4601242A (en) 1985-02-04 1986-07-22 Rockwell International Corporation Copper and ceramic composite ink metering roller
US5514064A (en) 1987-08-20 1996-05-07 Della Torre; Renato Process and means for making metal inking rolls
US5662573A (en) 1988-08-18 1997-09-02 Torre; Renato Della Metal inking roll for use in flexographic printing
DE3900281A1 (de) * 1989-01-07 1990-07-12 Saueressig & Co Tiefdruckzylinder, insbesondere fuer den illustrationsdruck
US4912824A (en) 1989-03-14 1990-04-03 Inta-Roto Gravure, Inc. Engraved micro-ceramic-coated cylinder and coating process therefor
US5549897A (en) 1992-03-16 1996-08-27 St. Louis University High molecular weight surface proteins of non-typeable haemophilus
US5411462A (en) 1993-08-30 1995-05-02 Link; Terry G. Lightweight ink transfer roll

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
V.P. MITROFANOVA: "Tekhnika flexograficheskoi pechate", M., IZD-VO MGUP, MIR KNIGI, 1997, pages 34 - 35 *

Also Published As

Publication number Publication date
CZ20021368A3 (cs) 2003-01-15
AU2703100A (en) 2001-05-08
JP2003512208A (ja) 2003-04-02
EP1232861A1 (en) 2002-08-21
CA2389097A1 (en) 2001-05-03
BR9917546A (pt) 2002-10-29
NO20021819L (no) 2002-06-20
NO20021819D0 (no) 2002-04-18
EP1232861A9 (en) 2002-12-04
MXPA02004222A (es) 2002-10-17
CN1374905A (zh) 2002-10-16
KR20020070975A (ko) 2002-09-11

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