WO2001016217A1 - Materiau d'amortissement ayant une faible resilience de rebondissement, pour utilisation dans des feuilles - Google Patents
Materiau d'amortissement ayant une faible resilience de rebondissement, pour utilisation dans des feuilles Download PDFInfo
- Publication number
- WO2001016217A1 WO2001016217A1 PCT/JP1999/004669 JP9904669W WO0116217A1 WO 2001016217 A1 WO2001016217 A1 WO 2001016217A1 JP 9904669 W JP9904669 W JP 9904669W WO 0116217 A1 WO0116217 A1 WO 0116217A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- molded article
- active ingredient
- foamed molded
- rubber
- cushion material
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/70—Upholstery springs ; Upholstery
Definitions
- the present invention relates to a cushioning material applied to, for example, seats of automobiles and furniture, and more particularly, it has low rebound resilience, is hard, has good cushioning properties, and is hardly damaged by deformation even when deformed.
- the present invention also relates to a low rebound cushioning material for a sheet which also has good resilience after deformation.
- cushioning materials for seats such as automobiles and furniture, having rebound resilience, as typified by panels, have been applied.
- synthetic resin-based materials have been widely used as cushion materials of this type instead of burrs, and in particular, flexible polyurethane foam has been outstanding as a cushion material for automobiles and furniture.
- the rebound resilience of the flexible polyurethane foam used as the cushioning material generally has a high rebound resilience of 40 to 80%.
- the seat when it is applied to a seat, the seat has a hard feel when sitting on the seat, and when sitting for a long time, the feeling of compression is high due to the high rebound resilience. There is a problem that the user feels tired.
- the present invention has been made for the purpose of solving the problems of the conventional cushioning material, and has a low rebound resilience, is hard, has good cushioning properties, and the foam structure is destroyed by deformation.
- the low-rebound resilience cushion material for a seat of the present invention (hereinafter, simply referred to as cushion material) is made of a foamed molded article, and the foamed molded article contains an active ingredient for increasing the amount of dipole moment in the foamed molded article. It is characterized in that it is blended in a proportion of 100 to 200 parts by weight with respect to 100 parts by weight of the foamed molded article.
- the foamed material constituting this cushion material is made of polyurethane, polyvinyl alcohol, polyvinyl chloride, chlorinated polyethylene, polyethylene, polypropylene, ethylene vinyl copolymer, polymethyl methacrylate, polystyrene, styrene-butadiene.
- Acrylonitrile copolymer polybutylformal, epoxy, phenol, urea, silicon and other polymers, or acrylic rubber (ACR), acrylonitrile butadiene rubber (NBR), styrene-butadiene Rubber-based polymers such as rubber (SBR), butadiene rubber (BR), natural rubber (NR), isoprene rubber (IR), and chloroprene rubber (CR) are used as materials.
- the expansion ratio of the foamed molded article is arbitrary, but is preferably 5 to 50 times, and more preferably 10 to 30 times. This is because if the expansion ratio is less than 5 times, sufficient cushioning properties cannot be obtained, and if the expansion ratio exceeds 50 times, the mechanical strength decreases.
- the structure of the foamed molded product is, in principle, an open-cell type, but it may be a closed-cell type, depending on the application area of the cushion material, the required cushioning property, low rebound resilience, and mechanical strength.
- the cushioning material of the present invention contains an active ingredient that increases the amount of dipole moment in the above-mentioned foamed molded article.
- the relationship between the amount of dipole moment and low rebound is described. As shown in FIG. 1 and FIG.
- the energy of the low rebound resilience of the cushion material is such that the energy is applied to the dipole 1 inside the foam molded body 11 constituting the cushion material.
- the energy is consumed by the restoring action of the dipole 12, and low rebound resilience is generated, which is far below the level of the conventional product (about 8% to 10%).
- the active ingredient blended in the foamed molded article is a bipolar in the foamed molded article.
- the active ingredient itself has a large amount of dipole moment or the active ingredient itself has a small amount of dipole moment. A component that can dramatically increase the amount of dipole moment in the foamed molded article.
- the amount of the dipole moment generated in the foamed molded article 11 under a predetermined temperature condition and energy level is determined by adding an active ingredient to the foamed molded article 11 under the same conditions as shown in FIG. That would be an increase of three times or ten times.
- active ingredients having such an effect include N, N-dicyclohexylbenzothiazyl-1-sulfenamide (DCHB SA), 2-mercaptobenzothiazole (MBT), and dibenzothiazyl sulfide (MBTS).
- CBS N-cyclohexylbenzothiazyl-1-sulfenamide
- BBS N-tert-butylbenzothiazyl_2-sulfenamide
- OBS N-oxyethylenbenzothiazyl-1-sulfenamide
- DPBS N-Diisopropylpyrbenzothiazyl-12-Sulfenamide
- Benzotriazole as a mother nucleus and a phenyl group bonded to it 2— ⁇ 2′—Hydroxy—3 ′ — (3 ”, 4”, 5 ”, 6” tetrahydro Talimidemethyl) 1-5'-Methylphenyl ⁇ -Benzotriazole (2HPMMB), 2- ⁇ 2'-Hydrox1-5'-Methylphenyl ⁇ Benzotriazole (2HMPB), 2- ⁇ 2 'one-side mouth 3' — t-butynoley 5 '—methylphenyl ⁇ — 5-cyclobenzonitrazole (2HBMP CB), 2- ⁇ 2' —one-side mouth 3 ', 5' Benzotriazole groups such as di-t-butylphenyl ⁇ -5-chlorobenzototriazole (2HDB PCB)
- the blending amount of the above-mentioned active ingredient is preferably from 100 to 200 parts by weight based on 100 parts by weight of the foamed molded article. For example, if the amount of the active ingredient is less than 10 parts by weight, the effect of adding the active ingredient to increase the amount of the dipole moment cannot be obtained, and the amount of the active ingredient is 2 parts by weight. If the amount exceeds 100 parts by weight, the polymer constituting the foamed molded article and the active ingredient may not be sufficiently compatible with each other. In determining the active ingredient contained in the foamed molded article, a substance having a similar value is selected in consideration of the compatibility between the active ingredient and the polymer constituting the foamed molded article, that is, the SP value. Good.
- the amount of the dipole moment varies depending on the type of the polymer and the active ingredient constituting the above-mentioned foamed molded article. And even if the same components are used, the amount of dipole moment changes depending on the temperature at which energy is transmitted. Also, the amount of dipole moment changes depending on the size of the energy. For this reason, considering the temperature and energy level when applying as a cushioning material, the polymer and the active component constituting the foamed molded article are adjusted so that the largest dipole moment is obtained. It is desirable to select and use.
- the cushion material configured as described above is placed on the inner surface side of the skin of the seat in such a manner that one or more of the cushion materials are superimposed or superimposed on another cushion material and used.
- FIG. 1 is a schematic diagram showing a dipole in a foam molded article.
- FIG. 2 is a schematic diagram showing a state of a dipole in a foam molded article when energy is applied.
- FIG. 3 is a schematic diagram showing a state of a dipole in a foam molded article when an active ingredient is blended.
- FIG. 4 is a schematic diagram illustrating a method of measuring the rebound resilience of each sample according to the example and the comparative example.
- Solution A Polyol MP—923 23 manufactured by Mitsui Toatsu Chemicals Co., Ltd.
- DCHB SA DCHB SA
- 8 solutions Cosmonate MC—71 Mitsui (Toatsu Chemical Co., Ltd.) and stirred with restraint for 10 seconds. This was poured into a pipe with a diameter of 100 mm and foamed (at room temperature). The upper opening of the pipe is covered with a lid to prevent foaming beyond the volume of the pipe.
- Solution A, Solution B, and DCHB SA are blended with Solution A and Solution B in a weight ratio of 10047, and DCHB SA is 100 parts by weight based on the total weight of Solution A and Solution B, 100.
- the total amount of the solution A, the solution B, and the DCHBSA was adjusted based on the volume of the pipe so that the expansion ratio was 20 times.
- the obtained foamed molded article was cut into a thickness of 20 mm to obtain a sample for rebound resilience measurement.
- a sample without DCHBSA (Comparative Example) was also prepared for comparison.
- the rebound resilience of each of the samples of the above Examples and Comparative Examples was measured by the measurement method shown in FIG. Table 1 shows the results. In the measurement method shown in Fig.
- each sample was placed on a metal table, a steel ball having a diameter of 1 O mm was dropped from a height of 500 mm, and the height of the rebound was defined as h.
- the rebound resilience (o / o ) was measured according to the following equation. The measurement was performed 10 times for each sample, and the average height h was obtained.
- the rebound resilience of the foamed molded article according to the comparative example containing no active ingredient is 35.8%, which is almost the same resilience as a commercially available cushioning material having high resilience.
- the foamed molded article according to the example in which the active ingredient was blended had a low rebound resilience significantly lower than this.
- the foamed molded article having the low rebound resilience has an appropriate hardness, and exhibits good cushioning properties when it is arranged as a cushioning material on the inner surface of the skin of the sheet. Was confirmed.
Abstract
La présente invention concerne un matériau d'amortissement pouvant être utilisé dans une automobile, des meubles et analogues, comprenant un produit moulé expansé dans lequel est incorporé un composant actif qui permet d'augmenter le moment dipolaire dudit produit expansé, la quantité dudit composant actif étant comprise entre 10 et 200 parties en poids pour 100 parties en poids de produit expansé. Le matériau d'amortissement ne présente pas seulement une faible résilience de rebondissement, mais également une dureté considérable, ce qui lui donne de bonnes propriétés d'amortissement. Le matériau d'amortissement possède une structure expansée résistante à la destruction même lors de la déformation et présente de bonnes caractéristiques de retour à la forme initiale après déformation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP1999/004669 WO2001016217A1 (fr) | 1999-08-27 | 1999-08-27 | Materiau d'amortissement ayant une faible resilience de rebondissement, pour utilisation dans des feuilles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP1999/004669 WO2001016217A1 (fr) | 1999-08-27 | 1999-08-27 | Materiau d'amortissement ayant une faible resilience de rebondissement, pour utilisation dans des feuilles |
Publications (1)
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WO2001016217A1 true WO2001016217A1 (fr) | 2001-03-08 |
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PCT/JP1999/004669 WO2001016217A1 (fr) | 1999-08-27 | 1999-08-27 | Materiau d'amortissement ayant une faible resilience de rebondissement, pour utilisation dans des feuilles |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005178719A (ja) * | 2003-12-18 | 2005-07-07 | Kotobukiya Fronte Co Ltd | 自動車用ピースマット |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH1077417A (ja) * | 1996-09-03 | 1998-03-24 | Cci Corp | 衝撃吸収材 |
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1999
- 1999-08-27 WO PCT/JP1999/004669 patent/WO2001016217A1/fr active Search and Examination
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH1077417A (ja) * | 1996-09-03 | 1998-03-24 | Cci Corp | 衝撃吸収材 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005178719A (ja) * | 2003-12-18 | 2005-07-07 | Kotobukiya Fronte Co Ltd | 自動車用ピースマット |
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