WO2000055556A1 - Novel barrier system for a rethermalization / refrigeration food delivery system - Google Patents
Novel barrier system for a rethermalization / refrigeration food delivery system Download PDFInfo
- Publication number
- WO2000055556A1 WO2000055556A1 PCT/US2000/007021 US0007021W WO0055556A1 WO 2000055556 A1 WO2000055556 A1 WO 2000055556A1 US 0007021 W US0007021 W US 0007021W WO 0055556 A1 WO0055556 A1 WO 0055556A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- thermal barrier
- rethermalization
- barrier system
- divider
- tray
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D15/00—Devices not covered by group F25D11/00 or F25D13/00, e.g. non-self-contained movable devices
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J39/00—Heat-insulated warming chambers; Cupboards with heating arrangements for warming kitchen utensils
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J39/00—Heat-insulated warming chambers; Cupboards with heating arrangements for warming kitchen utensils
- A47J39/003—Heat-insulated warming chambers; Cupboards with heating arrangements for warming kitchen utensils with forced air circulation
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J39/00—Heat-insulated warming chambers; Cupboards with heating arrangements for warming kitchen utensils
- A47J39/006—Heat-insulated warming chambers; Cupboards with heating arrangements for warming kitchen utensils for either storing and preparing or for preparing food on serving trays, e.g. heating, thawing, preserving
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B3/00—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
- B62B3/006—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor for stacking objects like trays, bobbins, chains
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/06—Walls
- F25D23/069—Cooling space dividing partitions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F27/00—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
- F28F27/02—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus for controlling the distribution of heat-exchange media between different channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B2204/00—Ventilation; Heating; Cooling; Insulation
- B62B2204/02—Ventilation; Heating; Cooling; Insulation comprising a heating unit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B2204/00—Ventilation; Heating; Cooling; Insulation
- B62B2204/04—Ventilation; Heating; Cooling; Insulation comprising a cooling unit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B2204/00—Ventilation; Heating; Cooling; Insulation
- B62B2204/06—Ventilation; Heating; Cooling; Insulation comprising insulating materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D17/00—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
- F25D17/04—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection
- F25D17/06—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection by forced circulation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/12—Arrangements of compartments additional to cooling compartments; Combinations of refrigerators with other equipment, e.g. stove
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2400/00—General features of, or devices for refrigerators, cold rooms, ice-boxes, or for cooling or freezing apparatus not covered by any other subclass
- F25D2400/20—Carts specially adapted for transporting objects to be cooled
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D25/00—Charging, supporting, and discharging the articles to be cooled
- F25D25/02—Charging, supporting, and discharging the articles to be cooled by shelves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2500/00—Problems to be solved
- F25D2500/02—Geometry problems
Definitions
- the present invention relates generally to a system which is capable of refrigerated storage and rethermalization of food. More particularly, the present invention relates to a novel rethermalization system comprising: (1) a food refrigeration/rethermalization cart; (2) a thermal barrier system; and (3) a docking station that provides refrigerated and heated air to the refrigeration/rethermalization cart.
- heating elements would be activated, perhaps through computer programming, to rethermalize the food and to maintain the warm food in a warm condition while not effecting the temperature of food in the chilled compartments. After the food had reached a serving temperature the carts could then be rolled to the service locations and the trays served.
- heating elements selectively place in the cart or in the tray in the areas corresponding to the t ⁇ od that would be heated. This need for specific placement of the heating element in the cart and/or tray increased the manufacturing and maintenance costs ofthe cart and/or tray.
- the Westbrooks tray system includes a tray (hereinafter “the Westbrooks tray” ) having a first section for storing cold food and a second section for storing hot food.
- the Westbrooks tray has a flat ridge that is inserted into a gap created between two dividers affixed to the cart.
- the gap between the two dividers is a fixed distance and the tray ridge must be configured to fill the gap in order to provide the necessary thermal barrier between the heated and refrigerated sections.
- the Westbrooks tray system is unforgiving with respect to the mating ofthe tray with gap. If the tray is too thin in comparison to the width of the gap. an adequate thermal barrier will not form. If the tray is not thin enough, the food service worker must exert extra care and effort to position the tray within the gap, if insertion is even possible.
- the Westbrooks tray system requires that a tray be inserted between each pair of dividers in order to maintain the necessary thermal barrier between the refrigerated section and the rethermalization section. Since every gap requires tray insertion, the Westbrooks tray system fails to provide flexibility with respect to the number and vertical size of heated and refrigerated storage sections provided.
- the Westbrooks patent also describes a rethermalization system that includes a docking unit.
- the Westbrooks rethermalization system has one supply conduit to the food cart rethermalization compartment. This single supply conduit is used to first provide refrigerated air to the rethermalization compartment during the refrigeration cycle and then to provide heated air during the rethermalization cycle.
- a rethermalization system which can (1) handle adjacent rethermalization and refrigeration compartments within a single delivery cart, (2) a thermal barrier between such rethermalization and refrigeration compartments which is adjustable in both quantity and size, and (3) a cost-effective design for carrying out the dual refrigeration and rethermalization function without having to provide individual heating and refrigeration elements to each separate compartment within the delivery cart.
- the present invention provides a novel rethermalization system that provides a novel air flow system from a docking unit through a delivery cart having a refrigeration section and a rethermalization section.
- the present invention also provides a novel air flow system that during a first or refrigeration cycle provides refrigerated air to both the refrigeration section and the rethermalization section, but then during a second or rethermalization cycle provides refrigerated air to the refrigerated section while providing heated air to the rethermalization section.
- the present invention also provides a novel thermal barrier system between the refrigeration and rethermalization compartments ofthe food delivery cart. That is, the novel cart according to the present invention that has a rethermalization storage compartment adjacent to a refrigerated storage compartment which has a removable self-adjusting sealing mechanism between the two storage compartments so as to provide a thermal barrier between the adjacent rethermalization and refrigerated storage compartments.
- This unique food delivery cart also include rethermalization and refrigerated storage compartments that are adjustable in both vertical height and number of compartments per cart.
- FIG. 1 is front right-side perspective view of the rethermalization/refrigeration systemaccording to the present invention wherein a delivery cart is docked within the docking station;
- FIG. 2 is a front left-side perspective view of the delivery cart of the present invention illustrating the docking panel ofthe cart;
- FIG. 3 is a front right-side perspective view of the docking station of the present invention illustrating the mating panel ofthe docking station;
- FIG. 4 is a cross-sectional view of the delivery cart mated to the docking station according to the present invention illustrating the transverse refrigerated air return duct from the delivery cart to the refrigeration source in the docking station and the heated air source supply duct from the docking station to the delivery cart.
- FIG. 4a is a cross-sectional view of the delivery cart from the opposite side shown in FIG. 4.
- FIG. 4b is a cross-sectional top view of the delivery cart depicted in FIG. 4.
- FIG. 5 a is a cross-sectional view of the docking station according to the present invention when the refrigerated air diverter valve is positioned to supply refrigerated air to both the refrigeration chamber and rethermalization chamber of the delivery cart;
- FIG. 5b is a cross-sectional view of the docking station according to the present invention when the refrigerated air diverted valve is positioned to supply refrigerated air only to the refrigeration chamber during rethermalization of the food contained within the rethermalization chamber ofthe delivery cart;
- FIG. 6 is a front left-side perspective view of the delivery cart of FIG. 2 with the docking panel cover removed exposing the rethermalization chamber return air ducts;
- FIG. 7 is a perspective view of the delivery cart of FIG. 6 with the vertical rethermalization section air supply duct cover removed to expose the rethermalization air supply ports;
- FIG. 8 is a rear left-side perspective view ofthe delivery cart of FIG. 2 with the rear panel cover removed exposing the refrigeration chamber return air ducts;
- FIG. 9 is a perspective view of the delivery cart of FIG. 8 with the vertical refrigerated air supply duct cover removed to expose the refrigeration air supply ports;
- FIG. 10 is a top plan view of the delivery cart of the present invention illustrating the general air flow pattern in a preferred embodiment of the delivery cart having two rethermalization sections and two refrigeration sections;
- FIG. 11 is a perspective view of the interior of a delivery cart having thermal barriers disposed between the rethermalization and refrigeration chambers;
- FIG. 12 is a broken-away left-side perspective view of the thermal barrier system ofthe present invention.
- FIG. 13 is a perspective view of the novel divider used in the thermal barrier system of FIG. 12;
- FIG. 13a is a top plan view of the cross-section of a second preferred embodiment of a novel divider ofthe present invention
- FIG. 13b is an exploded view ofthe divider of FIG. 13a;
- FIG. 14 is a perspective view of a preferred embodiment ofthe floating seal according to the present invention.
- FIG. 15 is a perspective view of the cold and hot side dividing tray according to the present invention, providing various floating seal grooves;
- FIG. 16 is a partial cross-sectional view of floating seal of FIG. 14 cooperating with the groove shown in the tray of FIG. 15;
- FIG. 17 provides a schematic illustration of how the novel thermal barrier system of the present invention provides adjacent refrigeration/rethermalization compartments that are adjustable in both vertical size and compartment number.
- the present invention is a novel rethermalization system that includes a novel air flow transfer system between a docking unit and a delivery cart when mated or "docked" position.
- the delivery cart of the present invention preferably has at least one refrigerated section (chamber) and one rethermalization section (chamber).
- the rethermalization system has a first cycle and a second cycle when mated. During the first or refrigeration cycle, refrigerated air is supplied via a cold air flow system to both the refrigerated and rethermalization sections of the delivery cart.
- the cold air flow system supplies refrigerated air only to the refrigerated section of the cart, while heated air is supplied, via a separate heated air flow system, only to the rethermalization section ofthe delivery cart.
- FIG. 1 illustrates the preferred embodiment of the delivery cart of the present invention, generally 1 , mated with a preferred embodiment of the docking unit of the present invention, generally 2.
- the delivery cart has wheels 7.
- the delivery cart has at least one access door 14.
- the door has an access handle 13.
- the delivery cart has a non-docking exterior panel 10, an exterior top panel 11.
- the delivery cart is mounted on three or more wheels 7, and, most preferably, four wheels.
- the delivery cart has steering handles 5 at each of the four external comers.
- the non-docking exterior side panel of the delivery cart is removable for cleaning the delivery cart.
- the docking unit has an upper docking unit extension 164 that extends over the delivery cart while in the docked position.
- the upper docking unit extension preferably has contained therein a controller 184, an evaporator (not shown) and compressor/condenser (not shown).
- the controller preferably can be programmed to initiate the first and second cycles.
- the controller also preferably has sensors that monitor the temperature of the air supply during each cycle.
- the controller also preferably has the capacity to be preprogrammed for six meals per day for a course of seven days.
- the controller preferably also has a cart presence sensor so that the rethermalization system will not operate unless a delivery cart is positioned/mated properly with the docking unit.
- the controller preferably also has the capacity to adjust the temperature achieved in the rethermalization section of the cart during the rethermalization cycle.
- the controller preferably also has the capacity to adjust the length of the cycle.
- the docking unit also preferably has side panel extensions 175.
- the delivery cart has an external docking panel 174 that mates with the docking station.
- the external docking panel has apertures that correspond to apertures in the docking unit to allow air flow from the docking unit into the delivery cart and from the delivery cart back into the docking unit.
- the external docking panel has a first cart refrigerated air supply aperture 322, a first cart refrigerated air return aperture 321, a second cart refrigerated air supply aperture 323, a second cart air return aperture 324, a cart heated air supply aperture 325 and a cart heated air return aperture 326.
- each aperture 321, 322, 323, 324, 325 and 326 has a gasket or seal (not shown).
- the external docking panel is preferably removable for cleaning ofthe delivery cart.
- FIG. 3 shows the mating panel 374 of the preferred embodiment of the docking unit.
- the docking unit has a first docking unit refrigerated air supply aperture 332, a first cart docking unit air return aperture 331 , a second docking unit refrigerated air supply aperture 333, a second docking unit refrigerated air return aperture 334, a docking unit heated air supply aperture 335 and a docking unit heated air return aperture 336.
- each docking unit aperture mates with the corresponding delivery cart aperture to allow air flow between the delivery cart and the docking unit.
- the first docking unit refrigerated air supply aperture 332 mates with the first cart refrigerated air supply aperture 322 to provide a mated first refrigerated air supply aperture.
- the first refrigerated air supply apertures, 322 and 332, and return apertures, 321 and 331, are located in the lower portion of the delivery cart and docking unit, respectively.
- the second refrigerated air supply apertures ofthe delivery cart and docking unit, 323 and 333 are proximate in location to the heated air supply apertures of the delivery cart and docking unit, 325 and 335.
- FIG. 4 is a cross-section of the delivery cart while coupled to the docking unit.
- the docking unit has a heated air source 60 that has heaters 61 and a blower/fan (FIG. 4, reference numeral 63) that provides heated air to heat the rethermalization section during the second cycle.
- a docking unit heated air lead duct 62 transfers heated air from the heated air source to the mated heated air supply aperture.
- the docking unit also has a refrigerated air source 250 that also has a blower/fan (FIG. 4, reference numeral 247).
- the delivery cart has a transverse refrigerated air return duct 241. The transfer of refrigerated air from the refrigerated air source to and from the delivery cart will be discussed in detail further below.
- the food service cart has a vertical thermal barrier 8 that separates the interior of the delivery cart to provide a rethermalization section, generally 9, and a refrigerated section, generally 12. Both rethermalization and refrigerated sections are further divided by horizontal barriers 312 to provide a plurality of individual rethermalization sections 209 and a plurality of individual refrigerated sections 212.
- the rethermalization section 9 has a plurality of rethermalization section supply ports 258 and rethermalization section return ports (FIGS. 6-7, reference numeral 357).
- the refrigerated section 12 has a plurality of refrigerated air supply ports (FIGS. 8-10, reference numeral 257) and a plurality of refrigerated air return ports (FIGS.
- each individual rethermalization section 209 must have at least one rethermalization section supply port and at least one rethermalization section return port. Additionally, each individual refrigeration 212 section must have at least one refrigerated air supply port and at least one refrigerated air return port.
- a vertical rethermalization supply duct 356 is provided.
- Horizontal axis A is shown extending through the approximate center of the duct 356 between upper end 500 and lower end 502.
- the duct 356 has a dual taper configuration in both the upper section 504 and lower section 506. More particularly, the upper section 504 of duct 356 has a first tapered portion 510 adjacent axis A and a second tapered portion 512 adjacent the upper end 500.
- the lower section 506 of duct 356 has a first tapered portion 520 adjacent axis A and a second tapered portion 522 adjacent lower end 502.
- the first tapered portion 510 of the upper section 504 has a greater angle of taper than the corresponding second tapered portion 512 which has a lower slope
- the first tapered portion 520 of the lower section 506 has a greater angle of taper than the corresponding second tapered portion 522 of the lower section 506.
- the first tapered portions 510 and 512 extend approximately one-quarter to one-half of the length from the axis A to the respective upper and lower ends (500, 502) of the duct 356.
- the degree of taper in the first and second tapered portions may vary.
- the first tapered portions taper down 1 inch for every 1 to 3 inches of length and the second tapered portions taper 1 inch for every 7 to 16 inches of length.
- the vertical rethermalization supply duct 356 also tapers laterally toward duct ends 530 and 532.
- the above-described duct configuration has been found to provide improved evenness of air flow along the entire length of the duct, thus providing even heat transfer from the top to the bottom of the rethermalization section ofthe cart.
- a vertical refrigeration supply duct 255 (denoted by cross hatching) is provided and has a dual taper configuration to provide even air flow from the duct along its length. More particularly, duct 255 has a first tapered portion 610 adjacent lower end 600 and inlet opening 601 and a second tapered portion 612 adjacent the upper end 602. As shown, the first tapered portion 610 has a greater angle of taper than the second tapered portion 612 which has a lower slope. Preferably, the first tapered portion 610 extends approximately one-quarter to one-half of the length of the duct. The degree of taper in the first and second tapered portions may vary. Preferably, the first tapered portion tapers down 1 inch for every 1 to 3 inches of length and the second tapered portion tapers 1 inch for every 7 to 16 inches of length.
- an adjustable diverter 550 also may be disposed in or about the vertical rethermalization supply duct 356 near its inlet opening 560.
- the diverter positioned to allow the operator to adjust and control the amount of air flow to the upper and lower sections (504, 506) of the vertical rethermalization supply duct 356.
- the diverter has been found to be particularly useful when it is expected that the cart will be separated from the docking unit for extended periods of time (e.g. an hour).
- extended periods of time e.g. an hour
- the diverter 550 also permits the fine tuning of the system by allowing the amount of heated air entering the upper and lower sections of the cart to be controlled and adjusted. For example, carts with twenty four shelves are common in the industry. Twenty-shelf carts are also common and are essentially twenty four-shelf carts with the top four shelves eliminated. With a diverter adjusted to provide more heated air to the lower section of the cart, a twenty- shelf cart can be docked to the same docking unit as a twenty four-shelf cart and food can be evenly rethermalized from top to bottom.
- the delivery cart only requires one refrigerated section and one rethermalization section
- the delivery cart has two refrigerated sections and two rethermalization sections.
- the rethermalization sections located in the delivery cart so that both rethermalization sections are proximate the docking unit when in the docked position.
- both refrigerated sections are distal the docking unit when in the docked position.
- FIGS. 5a and 5b are cross sections of the docking unit as viewed from an opposite point from the viewpoint provided in FIG. 4.
- the docking unit has an area for an evaporator 290 and a separate area for a compressor and/or condenser 291.
- the refrigerated air source 250 is connected to a refrigerated air lead duct 251.
- the refrigerated air lead duct that has a baffle 65 that is capable of moving from a first position, 280 in FIG. 5a, during the first cycle to a second position, 281 in FIG. 5b, during the second cycle.
- the refrigerated air lead duct supplies refrigerated air to a first refrigerated air supply duct 252 and a second refrigerated air supply duct 253.
- the first refrigerated air supply duct transfers refrigerated air to the first refrigerated air supply aperture 332.
- the second refrigerated air supply duct transfers refrigerated air to the second refrigerated air supply aperture 333.
- the baffle is in the second position 281. When the baffle is in the second position refrigerated air is blocked from entering the second refrigeration supply duct 253.
- FIG. 5a illustrates the air control valve in an open or first position that allows refrigerated air flow from the second refrigerated air supply duct 253 through the second refrigerated air supply aperture 333.
- FIG. 5b illustrates the air control valve in a closed or second position that prevents refrigerated air flow from the second refrigerated air supply duct to or through the second refrigerated air supply aperture 333.
- FIG. 6 shows the docking side ofthe delivery cart illustrated in FIG. 2 with the docking panel removed revealing an internal docking sidewall 358.
- the cross- sections of transverse refrigerated air supply duct 243 and transverse refrigerated air return duct 241 are shown.
- the cross-section of the transverse refrigerated air supply duct 243 corresponds to the location ofthe delivery cart first refrigerated air supply aperture on the docking panel.
- the transverse refrigerated air return duct 241 corresponds to the location of the delivery cart first refrigerated air return aperture 321 on the docking panel.
- the cart heated air supply aperture 325 and the second cart refrigerated air supply aperture 323 provide air transfer from the docking unit into a vertical rethermalization section supply duct 356. It is important to emphasize that the vertical rethermalization section supply duct can be a conduit for either refrigerated air or heated air depending on whether the rethermalization system is in the first or second cycle. Rethermalization return ports 57 are provided and will be discussed further below.
- FIG. 7 shows the delivery cart of FIG. 6 with both the docking panel and the vertical rethermalization section supply duct removed.
- Rethermalization supply ducts allow air transfer from the vertical rethermalization supply duct to the rethermalization section.
- each rethermalization supply port has a lip (249, FIG. 4) that extends into the rethermalization section.
- the lip is angled to direct air flow in the preferred direction within the rethermalization section.
- FIG. 8 shows the delivery cart from the non-docking side with the non- docking side panel removed revealing and interior non-docking side wall 278.
- a vertical refrigerated air supply duct 255 extends from the transverse refrigerated air return duct (Fig. 4, 241) along the extent of the non-mating side of the delivery cart.
- the interior non-docking side wall has refrigerated section air return ports 256 for each individual refrigerated section.
- the refrigerated air return ports are rectangular.
- the vertical refrigerated air supply duct extends along the center of the non-mating side of the delivery cart and the refrigerated air return ports are positioned on both sides of the vertical refrigerated air supply duct as illustrated in FIG. 8.
- the vertical refrigerated air supply duct is removable to clean the delivery cart.
- FIG. 9 shows the delivery cart of FIG. 8 with the vertical refrigerated air supply duct removed.
- the cross-section of transverse refrigerated air supply duct 241 is now visible.
- Vertical axis 277 indicates the distinction between the two refrigerated sections ofthe preferred embodiment.
- At least one refrigerated section air supply port 257 is provided for each individual refrigerated section. More preferably, as demonstrated in FIG. 9, three refrigerated air supply ports are provided for each individual refrigerated section.
- the refrigerated air supply ports are configured in a triangular arrangement as illustrated in FIG. 9.
- both the vertical rethermalization supply duct and the vertical refrigerated supply duct are preferably removable for more thorough cleaning of the delivery cart, it is preferred that the configuration or the shape of the refrigerated air supply ports is different than the configuration or shape of the rethermalization section supply ports.
- the visual distinction will assist the food service workers in reassembling the cart correctly after cleaning.
- the supply ports, both for refrigerated section and for the rethermalization section of the cart are circular, it is preferred that the visual distinction is accomplished by varying the number and/or configuration ofthe supply ports.
- air return ports 357 and 256 are provided at each shelf level. This design allows the system to perform well even when the cart is not fully loaded with trays since each shelf level has air supply ports and return ports.
- the rethermalization cart of the present invention has at least one rethermalization section and at least one refrigeration section. As stated above, it is more preferred that the delivery cart of the present invention has two rethermalization section and refrigeration sections. When the delivery cart has two rethermalization sections and refrigeration sections, the sections are arranged as depicted in FIG. 10.
- the preferred embodiment ofthe present invention has a first rethermalization section 213, a second rethermalization section 214, a first refrigeration section 215 and a second refrigeration section 216.
- the aforementioned sections, 213, 214, 215, 216, are provided in part by an interior thermal barrier 217 and an interior divider wall 218.
- a mirror-image forms along the axis of the interior divider wall such that both rethermalization sections are located proximate the docking panel ofthe cart.
- the delivery cart is coupled or "docked” with a docking unit as seen in FIGS. 1 and 4.
- the delivery cart is oriented so that the rethermalization sections are proximate the docking unit and the refrigerated sections are distal to the docking unit.
- the docking unit apertures, 331, 332, 333, 334, 335, mate with the corresponding apertures in the delivery cart, 321, 322, 323, 324, 325, as discussed above.
- the rethermalization system When in the docked position, the rethermalization system has two cycles. In the first cycle, the docking unit provides refrigerated air to both the refrigerated section and rethermalization sections of the delivery cart. In the second cycle, the docking unit shifts refrigerated air previously supplied to the rethermalization section to the refrigerated section and provides heated air to the rethermalization section only.
- the manner by which the rethermalization system executes the first and second cycles and the manner by which the rethermalization system transfers from the first to the second cycle is discussed below.
- refrigerated air is transferred along the transverse refrigerated supply duct 255 to the vertical refrigerated supply duct 255.
- the refrigerated air then proceeds along the vertical refrigerated supply duct and is expelled into each individual refrigeration section 212 via the refrigerated air supply ports 257.
- the refrigerated air supply ports have a lip(nozzle) 259 that extends into the refrigerated section. Once the refrigerated air is expelled into the refrigerated section, the following air current results.
- the refrigerated air flows across refrigerated section and encounters the thermal barrier 100.
- the refrigerated air moves along thermal barrier and is then drawn back toward internal non-docking side wall 278, and through the refrigerated section return ports 256.
- the general pattern of air-flow is illustrated as F in FIG. 10.
- the internal non- docking side wall 278, the external wall 279 ofthe vertical refrigerated supply duct 255, and the internal wall 291 of the non-docking side wall form a vertical refrigerated air return duct 290.
- the vertical refrigerated return duct then transfers air to the transverse refrigerated return duct 243 (FIGS. 9 and 10) that extends across the bottom of the delivery cart.
- the transverse refrigerated return duct returns refrigerated air from the delivery cart to the docking unit via mated apertures 321 and 331.
- Aperture 331 in the docking unit leads to a first docking unit refrigerated air return duct that returns the refrigerated air to the refrigerated source. It is preferred that the returning refrigerated air is processed by a compressor/condenser and/or evaporator prior to being returned to the refrigeration source for reasons familiar to those in the art, and particularly to remove heat from the air that is being returned to the refrigeration source.
- the first docking unit refrigerated air return duct is position so that the returned refrigerated air is now an air supply source for the refrigeration source having a blower/fan.
- a blower/fan expels air from its face and concurrently creates a vacuum at its rear.
- the refrigeration source has a blower or fan that both expels refrigerated air into the refrigerated air supply lead duct and draws in returned refrigerated air from the first docking unit return duct.
- the vacuum created assists in creating and maintaining the air flow pattern from the refrigeration source through the docking unit through the delivery cart back through docking unit and back to the refrigeration source.
- refrigerated air is supplied from the refrigeration source to the second refrigeration supply duct 253 because the baffle is in the first position 280.
- the refrigerated air is expelled through mated apertures 333 and 323 into the vertical rethermalization supply duct 356.
- the refrigerated air is expelled through the rethermalization section supply ports 257 into each individual rethermalization section 209.
- Each rethermalization section supply port preferably has a lip(nozzle) 259, which assists in directing air flow.
- the refrigerated air follows the same general pattern in the rethermalization section as in the refrigeration section and is illustrated in FIG. 10 as F.
- the refrigerated air exits each individual rethermalization section via the rethermalization return port 266 and empties into a vertical rethermalization return duct 283 created by the internal docking side wall 358, an external wall 284 ofthe rethermalization supply duct and an interior wall 285 of the docking panel 174.
- the return refrigerated air is then transferred from the delivery cart, via mated apertures 321 and 331, into to the first docking unit refrigerated return duct prior to the compressor/condenser and/or evaporator steps.
- a closed refrigerated air flow system is created that provides refrigerated air flow to and through both the refrigerated and rethermalization sections of the delivery cart and back to and through the docking unit to the refrigeration source.
- a blower/fan provides an expelling force as well as a vacuum that creates and maintains the refrigerated air flow.
- the baffle is moved to the second position (FIG. 5b) where the baffle remains during the entire second cycle. In the second position, the baffle prevents refrigerated air flow into the second refrigeration supply duct, and, thus, prevents refrigerated air flow into the rethermalization section of the cart. When the baffle is in the second position, all refrigerated air from refrigeration source is transferred via the first refrigeration supply duct to the refrigerated section in the manner discussed above.
- the docking unit has a heated air source 60 with heaters 61 and a blower/fan (Fig. 4, reference numeral 63).
- the heated air source provides heated air through a heated air lead duct and mated apertures 335 and 325 to the vertical rethermalization supply duct 356.
- the heated air follows the same air flow pattern into, through and out of the individual rethermalization sections as described above with respect to the refrigerated air and as depicted in FIG. 10 as F.
- the heated air is returned to the docking unit via mated apertures 326 and 336.
- Mated apertures 326 and 336 transfer the return heated air to a docking unit heated air supply duct.
- the heated air supply duct transfers the return heated air to the heated air source.
- the blower/fan in the heated air source provides both heated air expulsion toward the rethermalization section of the delivery cart and a vacuum action to draw the return heated air back to the heated source.
- a second closed heated air flow system is created and maintained during the second or rethermalization cycle.
- a closed air flow system is created that provides air flow from a refrigeration source in the docking unit through separate supply ducts through both the refrigerated section and the rethermalization section, through separate return ducts back through the refrigeration source to begin the air flow process again.
- the baffle is capable of moving from a first position during the first cycle, to a second position during the second cycle.
- refrigerated air is no longer transferred from the rethermalization lead duct to the second refrigerated supply duct.
- the entire outflow of the refrigeration source is transferred via the first refrigeration supply duct to the refrigeration section of the delivery cart.
- the docking unit has vents or valves that are capable of moving from a first, or open, valve position to a second, or closed, valve position.
- first position air flow between the docking unit and the delivery cart is not impeded at the site of the valve.
- second position air-flow between the docking unit and the delivery cart is stopped at the site of the valve.
- the valves are located in the docking unit. More preferably, valves are located at apertures 331, 332, 333, 334, and 335 on the docking station for safety reasons to prevent objects from being inserted into the docking unit. Less preferably, valves may also be located elsewhere in the docking system, such as in the second refrigeration supply duct, the docking unit heated air supply duct, the docking unit heated air return duct and the second cold air return duct.
- valves it is least preferable for the valves to be located in the delivery cart. If the valves are located in the delivery cart, electrical circuitry in the delivery cart would be required to produce the movement of the valve from the first position to the second position and back again to the first position when necessary. It is, thus, more preferable to have the valves in the docking unit, which is already supplied with electrical circuitry.
- valves preferably located at apertures 335 and 336 are in the closed position.
- the entire cart is being refrigerated.
- the heat supply aperture 335 and the heat return apertures 336 are neither required nor desired during the first or refrigeration cycle.
- valves preferably located at apertures 333 and 334 are in a closed position.
- refrigerated air flow to the rethermalization section is discontinued by the location of the baffle 80 in the closed position.
- the valves at these aperture are usually in the open position.
- FIG. 11 illustrates a preferred embodiment of the thermal barrier system in use in a delivery cart.
- the thermal barrier system may be incorporated into a delivery cart having conventional air flow systems.
- the delivery cart has interior side panels 15, 16, a floor panel 17, and interior top panel (not shown) that define the interior of the delivery cart.
- the exterior side panels that correspond to interior side panels 15 and 16 are preferably removable. These exterior side panels are removed to ease cleaning of the corresponding interpanel spaces.
- each of the interior side panels 15, 16 have apertures that allow for airflow through the interior side walls into and out ofthe interior ofthe delivery cart.
- each interior side panel 15, 16 has apertures for air input 20 and apertures for air removal 22.
- each of the apertures for air input 20 has a lip that extends into the interior as described above.
- FIG. 12 A second, more preferred embodiment, is illustrated in FIG. 12.
- the dividers 30 are affixed to a divider support beam 90, and the divider support beam 90 is then mounted on an interior panel.
- the dividers are mounted so that an interstice or tray space 70 forms between each divider.
- interstice and “tray space” are used interchangeably herein.
- the interstice or tray space should be large enough to allow a tray 80 to be positioned between two dividers as illustrated in FIG 12.
- the dimensions of each of the aforementioned elements can be readily adjusted by those in the art by taking into consideration the following factors: the overall size of the delivery cart, the number of tray systems desired in the delivery cart, the size of the tray. In addition, the total number of thermal barrier systems in the delivery cart may be adjusted according to the needs of the institution.
- the thermal barrier system of the delivery cart has an upper divider, a lower divider, and a floating seal to provide a thermal barrier.
- a tray may also be incorporated into the thermal barrier system without loss ofthe thermal barrier.
- FIG. 15 illustrates a preferred embodiment of the tray 80.
- the tray is preferably rectangular in shape.
- the tray may also have an upright wall 86 (comprising side walls 902, 904, 906 and 908) that defines the perimeter of the tray.
- the tray preferably has at least one tray groove 81.
- the tray groove assists in defining the rethermalization portion 86 from the refrigerated portion 87 of the tray. The cooperation of the tray groove with the floating seal will be discussed further below.
- the tray also has at least one raised protuberance 82 extending upwardly from the primary surface 900 of the tray on each of the refrigerated and rethermalization sections of the tray. More preferably, the tray has a plurality of protuberances allows for airflow beneath the dishware holding the food items stored in the delivery cart. By providing airflow beneath stored food items, stored food items are more effectively and efficiently refrigerated or rethermalized.
- the protuberances are preferably positioned on the upper surface of the tray at regular intervals. The protuberances may be elongated as illustrated in FIG. 15.
- the protuberances 82 are arranged in pattern such that there are sufficient gaps between adjacent protuberances allowing air to flow between the protuberances through the gaps.
- the protuberances 82 can be described as discontinuous, meaning that no protuberance completely extends between opposing side walls, thereby permitting air flow in different directions beneath dishware holding the food items stored in the delivery cart
- the protuberances are diamond shaped.
- protuberances 82 do not extend above the height of the upright wall 86. Further, preferably, the top of each protuberance is at substantially the same height and is substantially flat. This allows dishware, especially drinking glasses, to be placed on the tray without toppling.
- the elongated protuberances on the refrigerated section of the tray are aligned in a pattern that differs from the pattern of elongated protuberances on the rethermalized section of the tray.
- the elongated protuberances on the rethermalized portion of the tray are aligned in a parallel fashion with respect to the width of the tray.
- the elongated protuberances on the refrigerated portion of the tray are aligned in a diagonal fashion with respect to the width of the tray.
- a snowflake design is used to indicate the refrigerated portion and a flame design is used to indicate the rethermalization portion of the tray.
- This manner of visually distinguishing the two portions of the tray assists the food service worker at two points in the food delivery process.
- the distinction assists the food service worker when food is placed on the tray.
- the distinction assists the food service worker to properly align the tray for insertion into the cart.
- the tray should be resistant to the effects of exposure to temperatures that vary from 35 degrees F to 300 degrees F.
- the tray is made from either a high heat thermoset or thermoplastic material.
- the high heat thermoset or thermoplastic material is selected with consideration of factors such as temperature resistance, stiffness, flame rating as well as other factors known to those in the art. Since the tray may have contact with food, the high heat thermoset or thermoplastic material should be one approved by appropriate regulatory agency for such use.
- a preferred example of such a high heat thermoset material useful in the present invention is 1200-25 series SMC (Sheet molding compound) SL773 G- 2 available from Premix, Inc.
- the divider has a pivot pin 50 having a head portion (not shown) and a spike-like portion (not shown). When the divider is formed from plastics, as preferred, it is difficult to mold the pivot pin directly into the divider.
- the divider is molded with a divider aperture 35.
- a pivot pin is then inserted into the aperture to extend perpendicularly from the divider.
- the pivot pin extends from the divider into the refrigerated section of the cart. It is also referable that after the pivot pin has been inserted into the divider aperture, the pivot pin is not removable from the divider.
- the divider has a flange 38.
- the flange provides the point of attachment of the divider to the delivery cart, either directly or indirectly.
- the flange can be directly fastened to either the rear wall or an interior wall of the delivery cart.
- the flange may also be inserted into a divider support beam as illustrated in FIG. 12.
- the divider support beam is then fastened to either the rear wall or the interior wall of the delivery cart. Whether the divider is directly fastened to the delivery cart or is fastened to a divider support beam, it is important that the positioning of the divider is secure. Excessive movement of the dividers can compromise the efficacy of the thermal barrier.
- the divider preferably has an upper support shelf 37.
- the upper support shelf cooperates with the floating seal, discussed below, to provide a thermal barrier when a tray is not inserted between two proximate dividers.
- the upper support shelf supports the tray and assists in maintaining the tray in a horizontal position.
- the divider should be resistant to the effects of exposure to temperatures that vary from 35 degrees F to 300 degrees F.
- the divider is made from a high heat thermoset or thermoplastic material.
- the high heat thermoset or thermoplastic material is selected with consideration of factors such as temperature resistance, stiffness, flame rating as well as other factors known to those in the art.
- the divider may also be formed from high heat thermoplastics such as poly ethersulf one (a nonlimiting example of which is Radel-A), polyetherimide (a non-limiting example of which is General Electric Ultem) and polysulfone (a non- limiting example of which is Udel).
- the floating seal is formed from General Electric Ultem.
- FIGS. 13a and 13b A second, more preferred embodiment of the divider is illustrated in FIGS. 13a and 13b.
- the divider has a first hollow interior section 1000 adjacent the rethermalization section of the delivery cart.
- the first hollow interior section is provided by a divider refrigerated side section 1001 and a separate cover plate 1002.
- An O-ring 1003 is utilized to seal the first hollow interior section.
- the first hollow interior section diminishes the transfer of heat from the rethermalization section to the refrigerated section.
- air trapped in the first hollow interior section provides an insulating effect
- the first hollow interior section may be also filled with an insulating material 1004.
- the insulating material may be fiberglass, an insulating foam material or other suitable insulating materials known in the art.
- a second hollow interior section 1005 may be provided adjacent the refrigerated section of the delivery cart, and the second hollow interior section may also be filled with an insulating material.
- the high heat thermoset or thermoplastic material should be one approved by appropriate regulatory agency for such use.
- a preferred example of such a high heat thermoset material useful in the present invention is 1200-25 series SMC (Sheet molding compound) SL-773 G-2 available from Premix, Inc.
- FIG. 14 illustrates a preferred embodiment of a floating seal 40 of the present invention.
- the floating seal has a central aperture 42 that cooperates with the pivot pin of the divider to provide vertical movement of the floating seal with respect to the divider.
- the aperture has an elongated portion 44 and a circular portion 43 to form a keyhole shape.
- the circular portion accommodates the head portion of the pivot pin to allow the floating seal to slide on and off the pivot pin. It is most preferred that the floating seal is detachable from the divider for easier and more thorough cleaning.
- the floating seal is preferably symmetrical in shape across the central axis
- the floating seal has two beveled edges 47, 48.
- the beveled edges provide an insertion point for the tray, and also aid in tray removal.
- the tray has an upright wall that defines its perimeter as illustrated in FIG. 15, the two beveled edges to accommodate the upright wall to maintain the thermal barrier.
- the floating seal is preferably formed from plastic since plastic is a poor conductor.
- the floating seal is preferably formed from high heat thermoplastics such as polyethersulfone (a nonlimiting example of which is Radel-A), polyetherimide (a non-limiting example of which is General Electric Ultem) and polysulfone (a non-limiting example of which is Udel).
- the floating seal is formed from General Electric Ultem.
- the floating seal is formed by injection molding.
- the floating seal preferably has a hollow volume defined within. The hollow volume may be filled with an insulating material such as fiberglass or insulating foam material. Alternatively, the floating seal may be a solid piece of plastic.
- the floating seal is formed from plastic material, the floating seal should be positioned relative to the divider so that the majority of the floating seal is located in the refrigerated section of the delivery cart. Long term exposure to heat causes plastics to distort and to crack. By positioning the majority of the floating seal in the refrigerated portion of the cart, the life of the floating seal is extended.
- the portion of the floating seal that is exposed to the heated portion of the cart is preferably less than about, or about, 5/8 inch strip ofthe floating seal.
- FIG. 12 illustrates a preferred embodiment of the present invention where the thermal barrier system is mounted on a divider support beam 90, which is then affixed to the interior of the delivery cart.
- the floating seal 40 is mounted on an upper divider 110.
- the floating seal 40 is detachably mounted onto the divider.
- the floating seal is mounted as follows.
- the floating seal 40 has an aperture 42 having a circular portion 43 and an elongated portion 44.
- the pivot pin 50 extends perpendicularly from the divider.
- the floating seal 40 is reversibly attached to the divider 30 by placing the circular portion 43 of the aperture over the head of the pivot pin.
- the elongated portion of the aperture allows the floating seal to descend vertically as the floating seal slides along the shaft of the pivot pin toward the divider.
- the elongated portion ofthe aperture allows the floating seal to move up and down, i.e. "float", as compared to the fixed position ofthe divider.
- the floating seal automatically moves upward in a vertical manner to accommodate the tray while still maintaining a thermal barrier.
- the floating seal automatically descends to contact the lower divider and, again, provide a thermal barrier.
- the floating seal cooperates with either the tray or the divider below to provide a thermal barrier. Because insertion of a tray into the interstice created between two adjacent dividers is not required to provide or maintain a thermal barrier, the tray system of the present invention allows flexibility in the vertical height and number of adjacent compartments.
- an elliptical depression 45 surrounds the keyhole aperture of the floating seal.
- the elliptical depression 45 allows the pivot pin 50 to nest within the floating seal, and, thus, the head ofthe pivot pin 50 does not extend substantially above the refrigeration surface ofthe floating seal.
- the elongated portion 44 of the floating seal aperture 42 allows the floating seal to "float" up and down relative to the position of the divider as a tray is inserted and removed from between the dividers.
- the floating seal 40 preferably has two beveled edges 47, 48.
- the floating seal beveled edges both provide accommodation for trays having an upright wall and, provides for insertion and removal ofthe tray.
- the lower edge 49 of the floating seal is preferably offset or corrugated.
- the seal provided is more effective than seals provided by flat surface to flat surface contact.
- the tray has also grooves 81 and the upper edge 31 or tray shelf 33 of the divider is also depressions (not shown).
- the floating seal 40 preferably has two beveled edges 47, 48.
- the floating seal beveled edges both provide accommodation for trays having an upright wall and, provides for insertion and removal ofthe tray. Referring to FIGS.
- the lower edge 49 of the floating seal is preferably offset or corrugated.
- the seal provided is more effective than seals provided by flat surface to flat surface contact.
- the tray has also grooves 81 and the upper edge 31 or tray shelf 33 of the divider is also depressions (not shown).
- the undulation of the floating seal will nest in the corresponding undulation of either the tray groove (as shown in FIG 16) or the divider (not shown).
- the cooperation between the floating seal and tray or divider as illustrated in FIG. 16 provides for a more effective seal/thermal barrier than would be achieved by flat surface to flat surface contact.
- the divider has a flange 38.
- the flange is preferably inserted into a divider support beam as illustrated in FIG. 12 so that the flange is surrounded and held within the divider support beam.
- a top plan view ofthe preferred cooperation ofthe flange 3 8 with the divider support beam is illustrated in FIG. 10.
- the flange of a plurality of dividers is inserted into the divider support beam.
- each flange of the plurality of the dividers abuts the flange of the adjacent divider.
- the divider support beam may be formed by profile extrusion or pultrusion.
- the material used to form the divider support beam is selected according factors known in the art.
- Plastics are suitable materials for forming the divider support. It is preferable that the divider support beam is formed from extruded aluminum since it is relatively inexpensive and has a preferable strength to weight ratio.
- other materials suitable for forming the divider support beam are plastic profile extrusion or plastic pultrusion.
- the shape of floating seal aperture provides for the "floating" upward/downward movement of the floating seal. Floating seal may be detached from the divider by reversing the manner in which the floating seal was affixed.
- FIG. 17 is a schematic illustration of another advantage of the thermal barrier system of the present invention. Compartments of varying heights may be formed depending on the relative placement of two or more trays. Two adjacent pairs of compartments, each having a height X are formed by inserting trays 150, 160 and 170 between proximate dividers 151 161 and 171. However, when tray 160 is removed the floating seal affixed to divider 161 depends to cooperate with divider 151 to provide a thermal barrier as well as two adjacent compartments having the height of 2X.
- a top plan view of a preferred embodiment of the present invention illustrates a single delivery cart having two thermal barrier systems.
- Doors 150 which may be single or double, are in the closed position.
- Dividers 38 are affixed to the internal wall 600 via two divider support beams 90, and the dividers extend perpendicularly from the internal wall.
- the dividers provide four quadrants 213, 214, 215 and 216. Both quadrants 213 and 214 are rethermalization sections and both quadrants 215 and 216 are refrigerated sections.
- two sets of thermal barrier provide two pairs of refrigeration and rethermalization compartments.
- each thermal barrier system is a mirror image of the other thermal barrier system along the axis 600.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Combustion & Propulsion (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Transportation (AREA)
- Devices That Are Associated With Refrigeration Equipment (AREA)
- Cold Air Circulating Systems And Constructional Details In Refrigerators (AREA)
- Freezing, Cooling And Drying Of Foods (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
- General Preparation And Processing Of Foods (AREA)
- Devices For Warming Or Keeping Food Or Tableware Hot (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU37546/00A AU3754600A (en) | 1999-03-18 | 2000-03-17 | Novel barrier system for a rethermalization / refrigeration food delivery system |
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12494899P | 1999-03-18 | 1999-03-18 | |
| US60/124,948 | 1999-03-18 | ||
| US13558099P | 1999-05-24 | 1999-05-24 | |
| US60/135,580 | 1999-05-24 | ||
| US14667599P | 1999-08-02 | 1999-08-02 | |
| US60/146,675 | 1999-08-02 |
Publications (1)
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|---|---|
| WO2000055556A1 true WO2000055556A1 (en) | 2000-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2000/007021 Ceased WO2000055556A1 (en) | 1999-03-18 | 2000-03-17 | Novel barrier system for a rethermalization / refrigeration food delivery system |
| PCT/US2000/007020 Ceased WO2000055555A1 (en) | 1999-03-18 | 2000-03-17 | Rethermalization / refrigeration food delivery system |
| PCT/US2000/007017 Ceased WO2000054641A1 (en) | 1999-03-18 | 2000-03-17 | Rethermalization / refrigeration food delivery system |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2000/007020 Ceased WO2000055555A1 (en) | 1999-03-18 | 2000-03-17 | Rethermalization / refrigeration food delivery system |
| PCT/US2000/007017 Ceased WO2000054641A1 (en) | 1999-03-18 | 2000-03-17 | Rethermalization / refrigeration food delivery system |
Country Status (7)
| Country | Link |
|---|---|
| EP (1) | EP1161170A1 (enExample) |
| JP (1) | JP2002539412A (enExample) |
| KR (1) | KR100609629B1 (enExample) |
| AU (3) | AU3754600A (enExample) |
| BR (1) | BR0009087A (enExample) |
| CA (1) | CA2364054A1 (enExample) |
| WO (3) | WO2000055556A1 (enExample) |
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| US7025121B2 (en) | 2003-08-06 | 2006-04-11 | Aladdin Temp-Rite, Llc | Refrigeration/rethermalization food delivery system |
| WO2009000655A3 (en) * | 2007-06-25 | 2009-04-16 | Rational Production S R L | Trolley for carrying and distributing food trays or food containers in general |
| WO2015054009A1 (en) * | 2013-10-07 | 2015-04-16 | B / E Aerospace, Inc. | Improved chilled air plenum system for aircraft galleys |
| EP2431686A4 (en) * | 2009-05-12 | 2016-04-27 | Lg Electronics Inc | FRIDGE |
| CN107782041A (zh) * | 2016-08-31 | 2018-03-09 | 博西华电器(江苏)有限公司 | 冰箱 |
| GB2586919A (en) * | 2019-09-03 | 2021-03-10 | The Alan Nuttall Partnership Ltd | Improvements in or relating to food delivery containers |
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| US6684657B1 (en) | 1999-03-18 | 2004-02-03 | Enersyst Development Center, L.L.C. | Rethermalization / refrigeration food delivery system |
| FR2831248B1 (fr) * | 2001-10-23 | 2004-12-24 | Italinnova Sas | Dispositif de remise en temperature d'aliments a double circuit de fluide d'accumulation de chaud et de froid |
| FR2831402B1 (fr) * | 2001-10-30 | 2004-02-13 | Production De L Aube Soc Ind D | Chariot destine a etre accouple a un module de production d'air par convection forcee |
| EP1475589B1 (de) | 2003-05-08 | 2011-08-10 | Welita GmbH | Verfahren zum Abkühlen von plattenförmigen Kühlelementen und/oder Kühlgut und Kühlgutvorrichtung dafür |
| ATE447347T1 (de) * | 2003-09-26 | 2009-11-15 | Socamel S A S | Schützvorrichtung der schlitze in einer trennwand tweier kompartimenten |
| EP1518487A1 (fr) * | 2003-09-26 | 2005-03-30 | Socamel S.A.S. | Plateau repas subdivisable en deux zones |
| FR2878236B1 (fr) * | 2004-11-23 | 2007-02-23 | Electro Alu Soc Par Actions Si | Chariot isotherme comportant des moyens mobiles embarques de production de froid |
| EP1861669A1 (fr) * | 2005-03-23 | 2007-12-05 | Coldway Societe Anonyme | Conteneur amovible isotherme, refrigere ou chauffe |
| FR2883557B1 (fr) * | 2005-03-23 | 2010-12-31 | Alcali Ind | Conteneur isotherme amovible, refrigere ou chauffe |
| JP6010240B1 (ja) * | 2015-03-13 | 2016-10-19 | ケレス株式会社 | 加温・冷却一体型食材加工システム |
| JP6792416B2 (ja) * | 2016-11-02 | 2020-11-25 | 株式会社アイホー | 再加熱装置 |
| CN106691227B (zh) * | 2017-01-27 | 2018-12-14 | 郭荣芹 | 一种患者病房内自动加热的食物盛放装置 |
| CN108622273A (zh) * | 2017-03-24 | 2018-10-09 | 天津爱安特精密机械有限公司 | 一种节约环保安全快递的装备 |
| KR102512101B1 (ko) * | 2022-09-20 | 2023-03-20 | (주) 아시안룩스 | 도킹방식 국 보온 배식카 시스템 |
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| FR2207677B2 (enExample) * | 1972-11-28 | 1976-08-20 | Bietola Ets Ml | |
| US3952794A (en) * | 1974-06-19 | 1976-04-27 | Owens-Illinois, Inc. | Food service tray |
| JPS53139766A (en) * | 1977-05-10 | 1978-12-06 | Ito Akira | Hot air type food heating apparatus |
| US4254824A (en) * | 1979-02-21 | 1981-03-10 | Anchor Hocking Corporation | Food preparation apparatus |
| US4361014A (en) * | 1981-03-19 | 1982-11-30 | Sundstrand Corporation | Panel air chiller |
| JPH0122595Y2 (enExample) * | 1985-04-23 | 1989-07-06 | ||
| US4730100A (en) * | 1986-11-26 | 1988-03-08 | Jero Manufacturing, Inc. | Food cooking and heating apparatus |
| FR2684281A1 (fr) * | 1991-11-29 | 1993-06-04 | Socamel Sa | Systeme de stockage et de distribution de plateaux-repas avec mets chauds et froids utilisant un chariot accoupable a une unite fixe de refrigeration et de chauffage. |
| US5975202A (en) * | 1995-09-08 | 1999-11-02 | Grandi; Rene | Mobile trolley for distributing hot and cold meal trays having warming-up and refrigeration capacities |
| US5655595A (en) | 1996-09-05 | 1997-08-12 | Standex International Corporation | Convection rethermalization system |
| US5809798A (en) * | 1996-09-26 | 1998-09-22 | Cornerstone Technologies, Ltd. | Refrigerated container with controlled air distribution |
| DE59710698D1 (de) * | 1997-11-21 | 2003-10-09 | Schmalz Nachfolger Beat Schmal | Wagen zur Aufnahme von mehreren Tabletts mit Speisen |
-
2000
- 2000-03-17 EP EP00918046A patent/EP1161170A1/en not_active Withdrawn
- 2000-03-17 AU AU37546/00A patent/AU3754600A/en not_active Abandoned
- 2000-03-17 AU AU38923/00A patent/AU782224B2/en not_active Ceased
- 2000-03-17 BR BR0009087-5A patent/BR0009087A/pt not_active Application Discontinuation
- 2000-03-17 WO PCT/US2000/007021 patent/WO2000055556A1/en not_active Ceased
- 2000-03-17 WO PCT/US2000/007020 patent/WO2000055555A1/en not_active Ceased
- 2000-03-17 WO PCT/US2000/007017 patent/WO2000054641A1/en not_active Ceased
- 2000-03-17 AU AU40126/00A patent/AU4012600A/en not_active Abandoned
- 2000-03-17 JP JP2000604731A patent/JP2002539412A/ja active Pending
- 2000-03-17 CA CA002364054A patent/CA2364054A1/en not_active Abandoned
- 2000-03-17 KR KR1020017011793A patent/KR100609629B1/ko not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US3205033A (en) * | 1961-11-21 | 1965-09-07 | United Service Equipment Co In | Tray support and thermal wall for a hot and cold food service cart |
| US4304101A (en) * | 1978-04-07 | 1981-12-08 | Edward Gidseg | Circulating air refrigerator with removable divider shelf |
| US4191434A (en) * | 1978-07-28 | 1980-03-04 | General Electric Company | Refrigerator compartment partitioning means |
| US5449232A (en) * | 1994-03-15 | 1995-09-12 | Standex International Corporation | Insulating barrier for combined hot/cold food service cart |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7025121B2 (en) | 2003-08-06 | 2006-04-11 | Aladdin Temp-Rite, Llc | Refrigeration/rethermalization food delivery system |
| WO2009000655A3 (en) * | 2007-06-25 | 2009-04-16 | Rational Production S R L | Trolley for carrying and distributing food trays or food containers in general |
| EP2431686A4 (en) * | 2009-05-12 | 2016-04-27 | Lg Electronics Inc | FRIDGE |
| WO2015054009A1 (en) * | 2013-10-07 | 2015-04-16 | B / E Aerospace, Inc. | Improved chilled air plenum system for aircraft galleys |
| US10040556B2 (en) | 2013-10-07 | 2018-08-07 | B/E Aerospace, Inc. | Chilled air plenum system for aircraft galleys |
| CN107782041A (zh) * | 2016-08-31 | 2018-03-09 | 博西华电器(江苏)有限公司 | 冰箱 |
| CN107782041B (zh) * | 2016-08-31 | 2020-11-10 | 博西华电器(江苏)有限公司 | 冰箱 |
| GB2586919A (en) * | 2019-09-03 | 2021-03-10 | The Alan Nuttall Partnership Ltd | Improvements in or relating to food delivery containers |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2364054A1 (en) | 2000-09-21 |
| WO2000054641A8 (en) | 2001-03-15 |
| KR20020003211A (ko) | 2002-01-10 |
| JP2002539412A (ja) | 2002-11-19 |
| EP1161170A1 (en) | 2001-12-12 |
| AU3892300A (en) | 2000-10-04 |
| AU3754600A (en) | 2000-10-04 |
| AU782224B2 (en) | 2005-07-14 |
| AU4012600A (en) | 2000-10-04 |
| KR100609629B1 (ko) | 2006-08-09 |
| WO2000055555A1 (en) | 2000-09-21 |
| BR0009087A (pt) | 2002-01-02 |
| WO2000054641A1 (en) | 2000-09-21 |
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