WO2000006516A1 - Verfahren zur herstellung eines flüssigen zusatzmittels für bindemittelsuspensionen auf der basis von wasserlöslichem welan gum - Google Patents
Verfahren zur herstellung eines flüssigen zusatzmittels für bindemittelsuspensionen auf der basis von wasserlöslichem welan gum Download PDFInfo
- Publication number
- WO2000006516A1 WO2000006516A1 PCT/IB1998/001157 IB9801157W WO0006516A1 WO 2000006516 A1 WO2000006516 A1 WO 2000006516A1 IB 9801157 W IB9801157 W IB 9801157W WO 0006516 A1 WO0006516 A1 WO 0006516A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- water
- welan gum
- soluble
- salts
- salt solution
- Prior art date
Links
- 229920002310 Welan gum Polymers 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000000654 additive Substances 0.000 title claims abstract description 22
- 239000011230 binding agent Substances 0.000 title claims abstract description 19
- 239000000725 suspension Substances 0.000 title claims abstract description 17
- 239000007788 liquid Substances 0.000 title claims abstract description 12
- 230000000996 additive effect Effects 0.000 title claims abstract description 8
- 239000012266 salt solution Substances 0.000 claims abstract description 24
- 150000003839 salts Chemical class 0.000 claims abstract description 22
- 239000000843 powder Substances 0.000 claims abstract description 21
- 230000002535 lyotropic effect Effects 0.000 claims abstract description 14
- 239000007864 aqueous solution Substances 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical class O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 11
- 239000000243 solution Substances 0.000 claims description 9
- 239000004014 plasticizer Substances 0.000 claims description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 238000002360 preparation method Methods 0.000 claims description 7
- 239000013530 defoamer Substances 0.000 claims description 6
- -1 alkaline earth metal salts Chemical class 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- 229920001732 Lignosulfonate Polymers 0.000 claims description 4
- 239000003513 alkali Substances 0.000 claims description 4
- 229920000877 Melamine resin Polymers 0.000 claims description 3
- 239000004568 cement Substances 0.000 claims description 3
- 229920001577 copolymer Polymers 0.000 claims description 3
- 239000004570 mortar (masonry) Substances 0.000 claims description 3
- 229920001282 polysaccharide Polymers 0.000 claims description 3
- ARJOQCYCJMAIFR-UHFFFAOYSA-N prop-2-enoyl prop-2-enoate Chemical compound C=CC(=O)OC(=O)C=C ARJOQCYCJMAIFR-UHFFFAOYSA-N 0.000 claims description 3
- 150000003863 ammonium salts Chemical class 0.000 claims description 2
- 239000002518 antifoaming agent Substances 0.000 claims description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 2
- 239000006260 foam Substances 0.000 claims description 2
- 150000004676 glycans Chemical class 0.000 claims description 2
- 229910052602 gypsum Inorganic materials 0.000 claims description 2
- 239000010440 gypsum Substances 0.000 claims description 2
- PSZYNBSKGUBXEH-UHFFFAOYSA-N naphthalene-1-sulfonic acid Chemical class C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-N 0.000 claims description 2
- 229910017464 nitrogen compound Inorganic materials 0.000 claims description 2
- 150000002830 nitrogen compounds Chemical class 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 239000005017 polysaccharide Substances 0.000 claims description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims 1
- 239000004815 dispersion polymer Substances 0.000 claims 1
- 229910052738 indium Inorganic materials 0.000 claims 1
- 229920001222 biopolymer Polymers 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000036571 hydration Effects 0.000 description 6
- 238000006703 hydration reaction Methods 0.000 description 6
- 150000002500 ions Chemical class 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 150000001720 carbohydrates Chemical class 0.000 description 2
- 235000014633 carbohydrates Nutrition 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical group CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 238000001246 colloidal dispersion Methods 0.000 description 1
- 239000008032 concrete plasticizer Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 230000000887 hydrating effect Effects 0.000 description 1
- 239000000416 hydrocolloid Substances 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-M naphthalene-1-sulfonate Chemical compound C1=CC=C2C(S(=O)(=O)[O-])=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-M 0.000 description 1
- 150000002790 naphthalenes Chemical class 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/38—Polysaccharides or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0039—Premixtures of ingredients
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/34—Non-shrinking or non-cracking materials
Definitions
- the invention relates to a method for producing a liquid additive based on water-soluble welan gum, in particular for the improvement and processability and / or the rheological properties of binder suspensions.
- Welan Gum is a microbial heteropolysaccharide with glycosidically bound acetylester groups, which is obtained by fermentation of carbohydrates.
- the structure and properties of the polysaccharide are described by Jansson PE, Lindberg B. and Widmahn G. in Carbohydrate Research 139 (1985), 217-223 and Urbani, R. & Brant, A, in Carbohydrate Polymeres 11 (1989), 169-191 described.
- Biopolymers such as Welan Gum, are proposed in connection with improving the homogeneity of concrete preparations.
- Welan Gum is characterized by a high rate of hydration and therefore leads to a relatively high and spontaneous water absorption with the build-up of a very high viscosity at concentrations as low as 1% by weight.
- a very high proportion of water is therefore always transported, since the limit concentration for an aqueous Welan Gum solution that can still be pumped is approximately 2% by weight.
- water-soluble biopolymers in aqueous binder systems takes place primarily as a hydrocolloid, often together with superplasticizers, such as, for example, high molecular weight sulfonate derivatives.
- aqueous binder suspensions by water-soluble welan gum requires relatively high amounts of further additives, in particular high-performance plasticizers, such as, for example, formaldehyde condensates of sulfonated naphthalene, sulfonated to improve the processability Mela in or modify lignin sulfonates and their derivatives and / or mixtures of these or similar additives, such as setting retarders, setting accelerators, shrinkage compensators.
- high-performance plasticizers such as, for example, formaldehyde condensates of sulfonated naphthalene, sulfonated
- the increased rate of hydration on the one hand means that Welan gum of this type can advantageously be mixed as a solid with dry cement, after which water is only added in the subsequent sequence.
- Welan gum of this type can advantageously be mixed as a solid with dry cement, after which water is only added in the subsequent sequence.
- the production of storable, homogeneous dry mixtures of Welan gum in solid powders is often problematic and, especially at high rates of hydration, leads to the fact that the formation of lumps cannot be ruled out. Difficulties with the exact dosing and with the homogeneous distribution of fast-hydrating welan gum are to be expected, in particular at low welan gum concentrations or additional amounts below 0.1% by weight, as can be usual in aqueous binder suspensions.
- the invention now aims to produce a more advantageous and suitable additional form of water-soluble welan gum, with which it is possible to ensure a more precise and reproducible dosage in the preparation of binder suspensions without the risk of lump formation and at the same time to ensure that water-soluble welan gum is distributed homogeneously very quickly.
- the method according to the invention essentially consists in that water soluble Welan gum is dispersed as a fine-grained dry powder in an aqueous solution of dissociable salts of high concentration, in particular a lyotropic salt solution.
- the minimum salt content (depending on the type of ions) in the aqueous solution advantageously being 20% by weight.
- the advantageous effect of the "Hofmeister lyotropic series” is exploited.
- the “solvent-removing” properties of the ions of the dissociable salts and superplasticizers for example the Na + or Ca ++ and the sulfonate ions, are used to almost all of the Block "free water” by hydrating the ions.
- the ions interact with the polar groups of the biopolymer.
- the fact that the ions of the super-plasticizers or concrete additives introduced into this solution at the same time enable the production of highly concentrated Welan gum dispersions has the consequence that the transport weight of the gum dispersions and thus the transport costs and costs for storage containers and storage can be significantly reduced.
- the production process according to the invention is advantageously carried out in such a way that dilute aqueous solutions of commercially available superplasticizers and / or water-reducing agents and / or other concrete additives are concentrated by further addition of solid salts or superplasticizers with stirring, and that defoaming agents are added to the solution of salts or superplasticizers during the stirring process be introduced.
- the proportion of "free water” in such solutions is further greatly reduced or completely made to disappear by ion hydration.
- the aqueous salt solution consists of complex mixtures of dissociable salts of setting regulators and / or liquefiers and / or water-reducing agents and / or additional shrinkage compensators, the lyotropic salt solution preferably consisting of dissociable alkali and / or alkaline earth salts, ammonium salts and / - or salts of organic basic oxygen and / or nitrogen compounds.
- the plasticizers and water-reducing agents can preferably consist of salts of formaldehyde condensates of melamine sulfonates and / or naphthalene sulfonates and / or lignin sulfonates and / or acrylic and / or maleic anhydride copolymers.
- a particularly advantageous, liquid preparation can be achieved in that fine-grained, water-soluble welan gum powder directly in amounts of 1 to 15% by weight, preferably 5 to 10% by weight, in a concentrated salt solution from super liquefiers or the like. Concrete admixtures is stirred.
- the grain size of the water-soluble Welan gum should preferably be in the range of 5 to 100 ⁇ m in order to ensure optimum stability of the Welan gum.
- Such water-soluble Welan gum powder can thus be dispersed in water in relatively high concentrations, the amounts of super-plasticizers and / or other additives required for the desired rheological properties of binder suspensions thus already advantageously being added to a concrete or mortar with the same addition can be introduced. It is advantageously carried out here that the aqueous lyotropic salt solutions of super liquefier salts are brought to a concentration close to their saturation concentration by further addition of solid super liquefier salts with stirring.
- defoamers are also particularly advantageous for the process according to the invention.
- these products on the one hand, in the production of the aqueous suspensions of water-soluble Welan gum, the air bubbles adhering to a polymer powder can be almost eliminated and, on the other hand, homogeneous, highly concentrated non-foaming solutions of super liquefiers and / or other concrete admixtures with water-soluble Welan gum can be produced by stirring become.
- a typical preparation of the liquid additive according to the invention is advantageously carried out in such a way that a highly concentrated salt solution mixed with fine-grained Welan Gum powder is stirred for at least 15 minutes, preferably about 30 minutes, after the addition of the last portion of Welan Gum, and that after the Foam produced at the end of stirring is destroyed with an additional amount of less than 0.5% by weight of defoamer, which ultimately enables a stable, homogeneous, highly concentrated biopolymer dispersion to be achieved.
- the procedure here is such that first an aqueous salt solution of commercially available super liquefiers and / or other additives, such as. B. setting regulators and / or shrinkage compensators, to a salinity from 20 to 60% by weight, preferably 40 to 45% by weight, with the addition of 0.01 to 0.5% by weight of defoamer. Thereafter, 5 to 8% by weight of water-soluble Welan gum powder are preferably added to the aqueous salt solution, the salt solution preferably being stirred for 15 minutes, and the further addition of Welan gum powder in portions is carried out with stirring for at least 30 minutes. After the dispersion has rested for at least a further 30 min, preferably about 60 min, a final 0.01 to 0.5% by weight of defoamer (based on the weight of the solution) is stirred in.
- aqueous salt solution of commercially available super liquefiers and / or other additives, such as. B. setting regulators and / or shrinkage compensators, to a salinity from
- Fine-grained Welan Gum powder in an aqueous, highly concentrated salt solution from dissociable plasticizers based on formaldehyde condensates of melamine sulfonate and / or naphthalene sulfonate is proposed and / or lignin sulfonates and / or acrylic and / or maleic anhydride copolymers with stirring, the minimum content of all dissociable plasticizer components in the aqueous solution being 20% by weight.
- Fine-grained Welan gum powder can be stirred in amounts of 1 to 15% by weight into such solutions of super-plasticizers, a stable, still easily movable and pumpable suspension being formed.
- the liquid additives according to the invention are preferably suitable for binder suspensions based on cement (concrete, mortar), gypsum and / or other hydraulic binders in water, optionally with additives or additives, the resulting liquid additive for improvement in the processability and the rheological properties of binder suspensions is used.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU83526/98A AU8352698A (en) | 1998-07-29 | 1998-07-29 | Method for preparing a liquid additive for binding agent suspensions on the basis of water-soluble welan gum |
PCT/IB1998/001157 WO2000006516A1 (de) | 1998-07-29 | 1998-07-29 | Verfahren zur herstellung eines flüssigen zusatzmittels für bindemittelsuspensionen auf der basis von wasserlöslichem welan gum |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/IB1998/001157 WO2000006516A1 (de) | 1998-07-29 | 1998-07-29 | Verfahren zur herstellung eines flüssigen zusatzmittels für bindemittelsuspensionen auf der basis von wasserlöslichem welan gum |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000006516A1 true WO2000006516A1 (de) | 2000-02-10 |
Family
ID=11004732
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IB1998/001157 WO2000006516A1 (de) | 1998-07-29 | 1998-07-29 | Verfahren zur herstellung eines flüssigen zusatzmittels für bindemittelsuspensionen auf der basis von wasserlöslichem welan gum |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU8352698A (de) |
WO (1) | WO2000006516A1 (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003018505A3 (en) * | 2001-08-24 | 2003-10-16 | Rmc Group P L C | Admixture for cementitious compositions and process for preparation thereof |
WO2005080290A1 (en) * | 2004-02-20 | 2005-09-01 | Construction Research & Technology Gmbh | Grout admixtures for use at pre-stressed concrete construction |
JP2013159494A (ja) * | 2012-02-01 | 2013-08-19 | Kajima Corp | 高温での水中不分離性に優れた可塑性セメント系混練物 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4283229A (en) * | 1978-02-13 | 1981-08-11 | Hoechst Aktiengesellschaft | Process for the preparation and use of stable cellulose ether suspensions |
US5004506A (en) * | 1987-05-07 | 1991-04-02 | Merck & Co., Inc. | Welan gum in cement compositions |
US5478521A (en) * | 1992-09-01 | 1995-12-26 | W. R. Grace & Co.-Conn. | Method for making bughole-free hardened cement structural units using bughole-reducing cement admixtures |
WO1996040598A1 (en) * | 1995-06-07 | 1996-12-19 | The Nutrasweet Company | Stable suspension of hydrocolloids and superplasticizer |
WO1996040599A1 (en) * | 1995-06-07 | 1996-12-19 | The Nutrasweet Company | Stable suspension of hydrocolloids |
-
1998
- 1998-07-29 AU AU83526/98A patent/AU8352698A/en not_active Abandoned
- 1998-07-29 WO PCT/IB1998/001157 patent/WO2000006516A1/de active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4283229A (en) * | 1978-02-13 | 1981-08-11 | Hoechst Aktiengesellschaft | Process for the preparation and use of stable cellulose ether suspensions |
US5004506A (en) * | 1987-05-07 | 1991-04-02 | Merck & Co., Inc. | Welan gum in cement compositions |
US5478521A (en) * | 1992-09-01 | 1995-12-26 | W. R. Grace & Co.-Conn. | Method for making bughole-free hardened cement structural units using bughole-reducing cement admixtures |
WO1996040598A1 (en) * | 1995-06-07 | 1996-12-19 | The Nutrasweet Company | Stable suspension of hydrocolloids and superplasticizer |
WO1996040599A1 (en) * | 1995-06-07 | 1996-12-19 | The Nutrasweet Company | Stable suspension of hydrocolloids |
Non-Patent Citations (2)
Title |
---|
"BLENDS OF MICROBIAL POLYSACCHARIDES WITH CELLULOSIC DERIVATIVES FORCEMENTITIOUS APPLICATIONS", RESEARCH DISCLOSURE, no. 354, 1 October 1993 (1993-10-01), pages 672, XP000412828 * |
CHEMICAL ABSTRACTS, vol. 94, no. 24, 15 June 1981, Columbus, Ohio, US; abstract no. 196623p, "Ground-hardening agents" page 288; XP000186020 * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003018505A3 (en) * | 2001-08-24 | 2003-10-16 | Rmc Group P L C | Admixture for cementitious compositions and process for preparation thereof |
WO2005080290A1 (en) * | 2004-02-20 | 2005-09-01 | Construction Research & Technology Gmbh | Grout admixtures for use at pre-stressed concrete construction |
JP2013159494A (ja) * | 2012-02-01 | 2013-08-19 | Kajima Corp | 高温での水中不分離性に優れた可塑性セメント系混練物 |
Also Published As
Publication number | Publication date |
---|---|
AU8352698A (en) | 2000-02-21 |
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