WO2000005052A1 - Moule a injection de caoutchouc et plastique et procede de moulage par injection associe - Google Patents

Moule a injection de caoutchouc et plastique et procede de moulage par injection associe Download PDF

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Publication number
WO2000005052A1
WO2000005052A1 PCT/CN1999/000099 CN9900099W WO0005052A1 WO 2000005052 A1 WO2000005052 A1 WO 2000005052A1 CN 9900099 W CN9900099 W CN 9900099W WO 0005052 A1 WO0005052 A1 WO 0005052A1
Authority
WO
WIPO (PCT)
Prior art keywords
screw
injection molding
die
conical
barrel
Prior art date
Application number
PCT/CN1999/000099
Other languages
English (en)
Chinese (zh)
Inventor
Baiyuan Lü
Jingxin Li
Pengzhen Liu
Dianrui Zong
Original Assignee
Lue Baiyuan
Jingxin Li
Pengzhen Liu
Dianrui Zong
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN 98221876 external-priority patent/CN2332563Y/zh
Application filed by Lue Baiyuan, Jingxin Li, Pengzhen Liu, Dianrui Zong filed Critical Lue Baiyuan
Priority to DE19983383T priority Critical patent/DE19983383B4/de
Priority to AU48951/99A priority patent/AU4895199A/en
Publication of WO2000005052A1 publication Critical patent/WO2000005052A1/fr

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/7613Measuring, controlling or regulating the termination of flow of material into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/20Injection nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/47Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76003Measured parameter
    • B29C2945/76006Pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76177Location of measurement
    • B29C2945/7618Injection unit
    • B29C2945/7619Injection unit barrel
    • B29C2945/76193Injection unit barrel barrel-chamber
    • B29C2945/76197Injection unit barrel barrel-chamber screw ante-chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76344Phase or stage of measurement
    • B29C2945/76381Injection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76344Phase or stage of measurement
    • B29C2945/76397Switch-over
    • B29C2945/76404Switch-over injection-holding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76494Controlled parameter
    • B29C2945/76585Dimensions, e.g. thickness
    • B29C2945/76591Dimensions, e.g. thickness volume
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76822Phase or stage of control
    • B29C2945/76859Injection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76822Phase or stage of control
    • B29C2945/76876Switch-over
    • B29C2945/76882Switch-over injection-holding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76929Controlling method
    • B29C2945/76939Using stored or historical data sets
    • B29C2945/76943Using stored or historical data sets compare with thresholds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2021/00Use of unspecified rubbers as moulding material

Definitions

  • the invention relates to an injection molding device and an injection molding method for a rubber, plastic or a modified material thereof. Background technique
  • rubber, plastic and modified material injection machines used in domestic Xibu generally use a reciprocating screw injection molding device, which adds materials to the screw pestle-barrel system, and the materials are obtained by the function of the screw pestle-barrel system
  • the screw pushes the plasticized material continuously to the inner cavity of the machine head through rotation, and moves backwards under the action of back pressure in the inner cavity of the machine head.
  • the axial injection device advances the screw to inject the material accumulated in the inner space of the machine head into the mold.
  • the axial injection device of the injection machine requires a large driving force, consumes a large amount of energy, has a complicated structure, is difficult to maintain, and is difficult to injection-mold large-scale products.
  • the object of the present invention is to provide an improved injection molding device and method for rubber, plastic or modified materials thereof, which has a simple structure, low cost and energy consumption, and is easy to realize injection molding of high-viscosity large products.
  • the present invention provides an injection molding device for rubber and plastic machinery, which includes a barrel, a screw rotatably installed in the barrel, and a head connected to the front end of the barrel.
  • a die is provided with a conical screw pestle head at the front end of the screw
  • the die of the machine head is formed with an axially tapered hole matching the shape of the screw-shaped screw head
  • the tapered screw head is arranged in the tapered hole China and Israel form a conical annular flow channel between them.
  • the front end of the die head is provided with a nozzle that can be connected to the material injection port of the mold.
  • the annular flow channel communicates with the barrel and the nozzle, respectively, so that Material Cavity.
  • a pressure measuring sensor is provided on the flow path of the material to detect the injection pressure of the material, and the injection molding device stops when the injection pressure reaches a certain set value of the pressure measuring sensor.
  • the feeding device of the injection molding device is composed of the screw pestle and a feeding roller extending in the material conveying direction.
  • the feeding roller is formed with a thread matching with the screw on the screw, and the thread on the feeding roller is formed. Forms a non-tight mesh with the screw on the screw.
  • the feeding roller and the screw rotate facing each other.
  • a heating-cooling water channel is provided in the die die structure to control the temperature of the material passing through the flow channel, and a temperature measurement sensor is provided on the flow channel to monitor the injection temperature of the material.
  • the conical screw head is a conical screw head
  • the conical hole is a conical hole.
  • an injection molding method for rubber or plastic machinery includes a barrel, and a screw rotatably installed in the barrel.
  • a die opening die connected to the front end of the barrel the method includes the following steps: a cone screw head is installed on the front end of the screw, and a shape and a shape of a conical screw pestle head are formed on the die opening die.
  • a matching axial tapered hole, the tapered screw head is fitted in the tapered hole to form a tapered annular flow channel therebetween;
  • a nozzle which can be connected to the material injection port of the mold is installed at the front end of the die head, so that the annular flow channel communicates with the barrel and the nozzle, respectively;
  • the screw When the injection molding device is running, the screw is rotated to plasticize the material, and at the same time, the plasticized material is pushed into the annular flow channel by using the thrust generated by the screw rotation, and the plasticized material is injected into the mold cavity by using a nozzle.
  • a pressure measuring sensor is provided on the flow path of the material to detect the injection pressure of the material, and the injection molding device stops when the injection pressure reaches a certain set value of the pressure measuring sensor.
  • a heating-cooling water channel is provided in the die die structure to control the temperature of the material passing through the flow channel, and a temperature measurement sensor is provided on the flow channel to monitor the injection temperature of the material.
  • the conical screw head is a conical screw head
  • the conical hole is a round cymbal hole.
  • the rubber entering the screw-barrel system, Plastic or its modified material is plasticized under the action of a rotating screw, and the plasticized material enters through the annular flow channel between the tapered hole of the die mouth and the tapered screw pestle under the action of the rotating screw thrust.
  • the nozzle is injected into the mold cavity by the nozzle. Therefore, there is no need to configure an axial injection device, and the structure is simple, the volume is small, energy is saved, and the equipment cost is low. At the same time, the product quality can be improved, the product cost can be reduced, and the injection molding of large and high-viscosity products can be realized.
  • FIG. 1 is a schematic structural diagram of a rubber and plastic injection molding device according to the present invention, and a front end of a nozzle is equipped with a molding die;
  • FIG. 2 is a detailed view of a rubber and plastic injection molding device according to the present invention.
  • FIG. 3 is a general structural layout diagram of a rubber and plastic machine equipped with an injection molding device of the present invention. Preferred embodiment for realizing the invention
  • the injection molding device for rubber, plastic or modified material of the present invention includes a barrel 1, a screw pestle 2 rotatably installed in the barrel 1, and a screw 2 and a barrel 1 constitute Plasticizing and injection systems.
  • a nozzle die 4 is connected to the front end of the barrel 1, and a nozzle 5 is installed at the front end of the nozzle die, and the front end of the nozzle can be matched with a material injection port of a mold 7.
  • the front end of the screw pestle 2 is provided with a tapered screw head 3, and the die mouth die 4 is formed with an axially tapered hole.
  • the conical screw head is fitted in an axially tapered hole, the conical hole matches the shape of the conical screw head 3, and a conical annular flow channel 15 is formed therebetween.
  • the conical annular flow passage communicates with the barrel 1 at the rear end, and communicates with the nozzle 5 at the front end, so that the material from the barrel is fed into the nozzle 5 through the conical annular flow passage by the rotation of the screw 2, the nozzle 5Inject the material into the mold cavity of the corresponding mold.
  • a heating-cooling water channel 14 can be set in the die die structure to control the temperature of the material passing through the flow channel.
  • a temperature measurement sensor can be set on the flow channel to monitor the injection temperature of the material, so that The material is injected into the mold cavity at the desired temperature.
  • a pressure measuring sensor 6 is provided on the flow channel to monitor the injection pressure of the material. When the injection pressure detected by the pressure measuring sensor 6 reaches a predetermined pressure value (the predetermined value indicates that the mold cavity has been injected) (Predetermined amount of material), the injection molding device is stopped.
  • the diameter of the nozzle can be selected to control the speed at which the material is injected into the mold cavity. As shown in FIG.
  • the feeding device 8 at the rear of the injection molding device is composed of a screw 2 and a feeding roller (not shown) extending in the material conveying direction.
  • the feeding roller is formed with a thread on the screw 2 Match the mating threads.
  • the threads on the feed roller form a non-tight mesh with the threads on the screw 2.
  • the mold locking device 13 fixes the forming mold 7 in place under the action of the mold locking device driving system 12.
  • the material injection port of the molding die is aligned axially with the nozzle of the injection molding device.
  • the axial displacement device 10 of the injection molding device is started, and the injection molding device is driven to move along the axial displacement guide 1 1 toward the mold until the nozzle of the molding device and the material injection port of the mold are engaged.
  • rubber, plastic or its modified material is fed into the screw-cylinder system through the feeding port of the feeding device 8, and the fed material is plasticized by the screw rotating at a certain speed.
  • the plasticized material continuously enters the flow channel formed between the die-shaped hole at the mouth of the machine head and the conical screw head under the action of the rotary screw Xuan thrust, then enters the nozzle, and is injected into the mold cavity by the nozzle.
  • the temperature of the material flowing through the runner can be controlled so that the material is injected into the mold cavity at the expected temperature and speed.
  • the injection molding device stops operating, and at the same time moves axially in a direction away from the mold to disengage it from the mold.
  • the mold is opened to take out the product, then the mold is closed and fixed in place, and then the injection device is moved axially toward the mold so that the nozzle is again aligned with the material injection port of the mold Pick up.
  • the injection molding device can then be activated to repeat the above process.
  • the axially tapered hole of the conical screw head and the die of the machine head is not limited to the conical shape shown in the figure, but may be a polygonal conical shape.

Abstract

L'invention concerne un moule à injection de caoutchouc et plastique comprenant un corps tubulaire (1), une vis mobile (2) placée entre le corps tubulaire (1), une matrice (4) reliée à l'extrémité avant du corps tubulaire (1), une tête (3) conique de vis se trouvant à l'extrémité avant de la vis. Dans la matrice est ménagé un orifice conique axial recevant la tête de vis conique afin de former une passage (15) d'écoulement circulaire. Une tête d'injection (5) est reliée à l'entrée du moule en face de la matrice et le passage d'écoulement circulaire communique séparément avec le corps tubulaire et la tête d'injection. Le procédé de moulage par injection consiste à plastifier le matériau injecté sous l'effet de la rotation de la vis, puis à faire entrer sans cesse le matériau plastifié dans le passage d'écoulement sous l'effet de la poussée de la vis pour pénétrer finalement dans la tête d'injection et atteindre la cavité du moule.
PCT/CN1999/000099 1998-07-23 1999-07-22 Moule a injection de caoutchouc et plastique et procede de moulage par injection associe WO2000005052A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE19983383T DE19983383B4 (de) 1998-07-23 1999-07-22 Vorrichtung zum Spritzgießen von Gummi und Kunststoff
AU48951/99A AU4895199A (en) 1998-07-23 1999-07-22 The apparatus of injection molding rubber and plastic and the method thereof

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN 98221876 CN2332563Y (zh) 1998-07-23 1998-07-23 橡胶塑料螺杆旋转注射成型装置
CN98110355 1998-07-23
CN98110355.3 1998-07-23
CN98221876.1 1998-07-23

Publications (1)

Publication Number Publication Date
WO2000005052A1 true WO2000005052A1 (fr) 2000-02-03

Family

ID=25744667

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN1999/000099 WO2000005052A1 (fr) 1998-07-23 1999-07-22 Moule a injection de caoutchouc et plastique et procede de moulage par injection associe

Country Status (4)

Country Link
CN (1) CN1100657C (fr)
AU (1) AU4895199A (fr)
DE (1) DE19983383B4 (fr)
WO (1) WO2000005052A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103862644A (zh) * 2014-03-21 2014-06-18 苏州益群模具有限公司 一种汽车注塑模具注射成型机
CN103950142A (zh) * 2014-04-16 2014-07-30 苏州广型模具有限公司 一种模具注塑机
CN109968591A (zh) * 2019-03-29 2019-07-05 周仲良 一种可调节高度的卧式注塑机

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102139528B (zh) * 2011-03-08 2013-03-13 福州冠锋模具技术有限公司 用于气体辅助成型的气体喷嘴
CN103496078B (zh) * 2013-09-24 2016-03-23 太仓市高泰机械有限公司 一种具有旋转式带照明灯的模块装置的注塑机
CA2969701C (fr) 2014-12-04 2022-03-29 Extrude To Fill, LLC Systeme de moulage par injection et procede de fabrication d'une piece
EP3383615B1 (fr) * 2015-12-04 2020-01-29 Extrude to Fill, Inc. Procédé de moulage d'une pièce

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01148526A (ja) * 1987-12-07 1989-06-09 Toyo Mach & Metal Co Ltd 射出成形機のサツクバツク制御装置
CN1063443A (zh) * 1991-01-25 1992-08-12 乔布斯特·乌尔里克·盖勒特 在喷嘴的前部中具有整体冷却的注射成型装置
CN1134684A (zh) * 1993-11-12 1996-10-30 康佩斯调合和挤压设备有限公司 用于可增塑混合料的多螺杆连续混合机
CN2259275Y (zh) * 1996-02-26 1997-08-13 东泰(成都)塑胶建材工业有限公司 注塑机用双螺杆熔胶射胶装置

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1572514A (en) * 1976-04-23 1980-07-30 Durapipe Ltd Moulding of synthetic plastics products

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01148526A (ja) * 1987-12-07 1989-06-09 Toyo Mach & Metal Co Ltd 射出成形機のサツクバツク制御装置
CN1063443A (zh) * 1991-01-25 1992-08-12 乔布斯特·乌尔里克·盖勒特 在喷嘴的前部中具有整体冷却的注射成型装置
CN1134684A (zh) * 1993-11-12 1996-10-30 康佩斯调合和挤压设备有限公司 用于可增塑混合料的多螺杆连续混合机
CN2259275Y (zh) * 1996-02-26 1997-08-13 东泰(成都)塑胶建材工业有限公司 注塑机用双螺杆熔胶射胶装置

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103862644A (zh) * 2014-03-21 2014-06-18 苏州益群模具有限公司 一种汽车注塑模具注射成型机
CN103950142A (zh) * 2014-04-16 2014-07-30 苏州广型模具有限公司 一种模具注塑机
CN109968591A (zh) * 2019-03-29 2019-07-05 周仲良 一种可调节高度的卧式注塑机

Also Published As

Publication number Publication date
AU4895199A (en) 2000-02-14
CN1310664A (zh) 2001-08-29
DE19983383T1 (de) 2001-08-09
DE19983383B4 (de) 2010-09-30
CN1100657C (zh) 2003-02-05

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