WO1998015585A1 - Catalysts - Google Patents
Catalysts Download PDFInfo
- Publication number
- WO1998015585A1 WO1998015585A1 PCT/GB1997/002565 GB9702565W WO9815585A1 WO 1998015585 A1 WO1998015585 A1 WO 1998015585A1 GB 9702565 W GB9702565 W GB 9702565W WO 9815585 A1 WO9815585 A1 WO 9815585A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- catalyst
- isocyanate
- composition
- mixture
- hydroxyl
- Prior art date
Links
- 239000003054 catalyst Substances 0.000 title claims abstract description 90
- 239000000203 mixture Substances 0.000 claims abstract description 66
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 27
- -1 aluminium orthoester Chemical class 0.000 claims abstract description 23
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 17
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 11
- 239000010936 titanium Substances 0.000 claims abstract description 11
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 9
- 239000004411 aluminium Substances 0.000 claims abstract description 9
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 9
- 239000008139 complexing agent Substances 0.000 claims abstract description 8
- 229910052735 hafnium Inorganic materials 0.000 claims abstract description 8
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 claims abstract description 8
- KHVCOYGKHDJPBZ-WDCZJNDASA-N tetrahydrooxazine Chemical compound OC[C@H]1ONC[C@@H](O)[C@@H]1O KHVCOYGKHDJPBZ-WDCZJNDASA-N 0.000 claims abstract description 4
- WYNCHZVNFNFDNH-UHFFFAOYSA-N Oxazolidine Chemical compound C1COCN1 WYNCHZVNFNFDNH-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229920000642 polymer Polymers 0.000 claims description 29
- 239000012948 isocyanate Substances 0.000 claims description 27
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 25
- 150000002513 isocyanates Chemical class 0.000 claims description 25
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 18
- 239000002904 solvent Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 13
- 125000000217 alkyl group Chemical group 0.000 claims description 12
- 125000003118 aryl group Chemical group 0.000 claims description 12
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 12
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical group CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 claims description 10
- 150000001875 compounds Chemical class 0.000 claims description 9
- XYIBRDXRRQCHLP-UHFFFAOYSA-N ethyl acetoacetate Chemical compound CCOC(=O)CC(C)=O XYIBRDXRRQCHLP-UHFFFAOYSA-N 0.000 claims description 9
- 229940093858 ethyl acetoacetate Drugs 0.000 claims description 9
- 239000001257 hydrogen Substances 0.000 claims description 8
- 229910052739 hydrogen Inorganic materials 0.000 claims description 8
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 8
- 125000004432 carbon atom Chemical group C* 0.000 claims description 7
- 150000002148 esters Chemical class 0.000 claims description 7
- 229920001577 copolymer Polymers 0.000 claims description 6
- 239000004014 plasticizer Substances 0.000 claims description 6
- 125000003545 alkoxy group Chemical group 0.000 claims description 5
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 5
- 150000002905 orthoesters Chemical class 0.000 claims description 5
- 239000000049 pigment Substances 0.000 claims description 5
- 229920000728 polyester Polymers 0.000 claims description 5
- 229920000570 polyether Polymers 0.000 claims description 5
- 125000001931 aliphatic group Chemical group 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 3
- 125000004183 alkoxy alkyl group Chemical group 0.000 claims description 3
- 125000004104 aryloxy group Chemical group 0.000 claims description 3
- 239000004606 Fillers/Extenders Substances 0.000 claims description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 2
- WRQNANDWMGAFTP-UHFFFAOYSA-N Methylacetoacetic acid Chemical compound COC(=O)CC(C)=O WRQNANDWMGAFTP-UHFFFAOYSA-N 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims description 2
- 125000000160 oxazolidinyl group Chemical group 0.000 claims description 2
- 229920006149 polyester-amide block copolymer Polymers 0.000 claims description 2
- 239000004721 Polyphenylene oxide Substances 0.000 claims 1
- 239000008199 coating composition Substances 0.000 abstract description 17
- 239000004814 polyurethane Substances 0.000 abstract description 2
- 229920002635 polyurethane Polymers 0.000 abstract description 2
- 239000010408 film Substances 0.000 description 37
- 230000000052 comparative effect Effects 0.000 description 17
- 239000000047 product Substances 0.000 description 15
- 238000000576 coating method Methods 0.000 description 11
- 239000007788 liquid Substances 0.000 description 9
- 239000005056 polyisocyanate Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- 239000011521 glass Substances 0.000 description 7
- 229920001228 polyisocyanate Polymers 0.000 description 7
- 229920000178 Acrylic resin Polymers 0.000 description 6
- 239000004925 Acrylic resin Substances 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 6
- 239000011541 reaction mixture Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 229910052718 tin Inorganic materials 0.000 description 6
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 5
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- CATSNJVOTSVZJV-UHFFFAOYSA-N heptan-2-one Chemical compound CCCCCC(C)=O CATSNJVOTSVZJV-UHFFFAOYSA-N 0.000 description 5
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 5
- XPGAWFIWCWKDDL-UHFFFAOYSA-N propan-1-olate;zirconium(4+) Chemical compound [Zr+4].CCC[O-].CCC[O-].CCC[O-].CCC[O-] XPGAWFIWCWKDDL-UHFFFAOYSA-N 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- 229920005692 JONCRYL® Polymers 0.000 description 4
- 239000012975 dibutyltin dilaurate Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 125000000753 cycloalkyl group Chemical group 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 239000011527 polyurethane coating Substances 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 238000002390 rotary evaporation Methods 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- DZARITHRMKPIQB-UHFFFAOYSA-N 2-(2-propan-2-yl-1,3-oxazolidin-3-yl)ethanol Chemical compound CC(C)C1OCCN1CCO DZARITHRMKPIQB-UHFFFAOYSA-N 0.000 description 2
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 2
- NIAAGQAEVGMHPM-UHFFFAOYSA-N 4-methylbenzene-1,2-dithiol Chemical compound CC1=CC=C(S)C(S)=C1 NIAAGQAEVGMHPM-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229920005930 JONCRYL® 500 Polymers 0.000 description 2
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 2
- QORUGOXNWQUALA-UHFFFAOYSA-N N=C=O.N=C=O.N=C=O.C1=CC=C(C(C2=CC=CC=C2)C2=CC=CC=C2)C=C1 Chemical compound N=C=O.N=C=O.N=C=O.C1=CC=C(C(C2=CC=CC=C2)C2=CC=CC=C2)C=C1 QORUGOXNWQUALA-UHFFFAOYSA-N 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- 239000003677 Sheet moulding compound Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- KXBFLNPZHXDQLV-UHFFFAOYSA-N [cyclohexyl(diisocyanato)methyl]cyclohexane Chemical compound C1CCCCC1C(N=C=O)(N=C=O)C1CCCCC1 KXBFLNPZHXDQLV-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 150000002334 glycols Chemical class 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 150000002917 oxazolidines Chemical class 0.000 description 2
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical compound C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- KQTIIICEAUMSDG-UHFFFAOYSA-N tricarballylic acid Chemical compound OC(=O)CC(C(O)=O)CC(O)=O KQTIIICEAUMSDG-UHFFFAOYSA-N 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- QXRRAZIZHCWBQY-UHFFFAOYSA-N 1,1-bis(isocyanatomethyl)cyclohexane Chemical compound O=C=NCC1(CN=C=O)CCCCC1 QXRRAZIZHCWBQY-UHFFFAOYSA-N 0.000 description 1
- 229940058015 1,3-butylene glycol Drugs 0.000 description 1
- 125000001989 1,3-phenylene group Chemical group [H]C1=C([H])C([*:1])=C([H])C([*:2])=C1[H] 0.000 description 1
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical class O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 1
- SBJCUZQNHOLYMD-UHFFFAOYSA-N 1,5-Naphthalene diisocyanate Chemical compound C1=CC=C2C(N=C=O)=CC=CC2=C1N=C=O SBJCUZQNHOLYMD-UHFFFAOYSA-N 0.000 description 1
- SRZXCOWFGPICGA-UHFFFAOYSA-N 1,6-Hexanedithiol Chemical compound SCCCCCCS SRZXCOWFGPICGA-UHFFFAOYSA-N 0.000 description 1
- VZXPHDGHQXLXJC-UHFFFAOYSA-N 1,6-diisocyanato-5,6-dimethylheptane Chemical compound O=C=NC(C)(C)C(C)CCCCN=C=O VZXPHDGHQXLXJC-UHFFFAOYSA-N 0.000 description 1
- KAJBSGLXSREIHP-UHFFFAOYSA-N 2,2-bis[(2-sulfanylacetyl)oxymethyl]butyl 2-sulfanylacetate Chemical compound SCC(=O)OCC(CC)(COC(=O)CS)COC(=O)CS KAJBSGLXSREIHP-UHFFFAOYSA-N 0.000 description 1
- SXNBVULTHKFMNO-UHFFFAOYSA-N 2,2-dihydroxyoctadecanoic acid Chemical group CCCCCCCCCCCCCCCCC(O)(O)C(O)=O SXNBVULTHKFMNO-UHFFFAOYSA-N 0.000 description 1
- MCIGMIXFTRREOB-UHFFFAOYSA-N 2-(2-propan-2-yl-1,3-oxazolidin-2-yl)ethanol Chemical compound OCCC1(C(C)C)NCCO1 MCIGMIXFTRREOB-UHFFFAOYSA-N 0.000 description 1
- ULIKDJVNUXNQHS-UHFFFAOYSA-N 2-Propene-1-thiol Chemical compound SCC=C ULIKDJVNUXNQHS-UHFFFAOYSA-N 0.000 description 1
- DKIDEFUBRARXTE-UHFFFAOYSA-N 3-mercaptopropanoic acid Chemical compound OC(=O)CCS DKIDEFUBRARXTE-UHFFFAOYSA-N 0.000 description 1
- JFISFZKKYWLPPP-UHFFFAOYSA-N 4-sulfanyl-3h-1,3-benzothiazole-2-thione Chemical compound C1=CC=C2SC(S)=NC2=C1S JFISFZKKYWLPPP-UHFFFAOYSA-N 0.000 description 1
- HOASVNMVYBSLSU-UHFFFAOYSA-N 6-ethoxy-3h-1,3-benzothiazole-2-thione Chemical compound CCOC1=CC=C2N=C(S)SC2=C1 HOASVNMVYBSLSU-UHFFFAOYSA-N 0.000 description 1
- 0 CCN(*)CCCO Chemical compound CCN(*)CCCO 0.000 description 1
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- OMRDSWJXRLDPBB-UHFFFAOYSA-N N=C=O.N=C=O.C1CCCCC1 Chemical compound N=C=O.N=C=O.C1CCCCC1 OMRDSWJXRLDPBB-UHFFFAOYSA-N 0.000 description 1
- HDONYZHVZVCMLR-UHFFFAOYSA-N N=C=O.N=C=O.CC1CCCCC1 Chemical compound N=C=O.N=C=O.CC1CCCCC1 HDONYZHVZVCMLR-UHFFFAOYSA-N 0.000 description 1
- JTDWCIXOEPQECG-UHFFFAOYSA-N N=C=O.N=C=O.CCCCCC(C)(C)C Chemical compound N=C=O.N=C=O.CCCCCC(C)(C)C JTDWCIXOEPQECG-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 229920000538 Poly[(phenyl isocyanate)-co-formaldehyde] Polymers 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- IYPNRTQAOXLCQW-UHFFFAOYSA-N [4-(sulfanylmethyl)phenyl]methanethiol Chemical group SCC1=CC=C(CS)C=C1 IYPNRTQAOXLCQW-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- UENWRTRMUIOCKN-UHFFFAOYSA-N benzyl thiol Chemical compound SCC1=CC=CC=C1 UENWRTRMUIOCKN-UHFFFAOYSA-N 0.000 description 1
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 description 1
- BSDOQSMQCZQLDV-UHFFFAOYSA-N butan-1-olate;zirconium(4+) Chemical compound [Zr+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] BSDOQSMQCZQLDV-UHFFFAOYSA-N 0.000 description 1
- 235000019437 butane-1,3-diol Nutrition 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 150000004292 cyclic ethers Chemical class 0.000 description 1
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical group OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- VHJLVAABSRFDPM-ZXZARUISSA-N dithioerythritol Chemical compound SC[C@H](O)[C@H](O)CS VHJLVAABSRFDPM-ZXZARUISSA-N 0.000 description 1
- 150000004662 dithiols Chemical class 0.000 description 1
- FKDXNKLATUKJAL-UHFFFAOYSA-N dodecane-1,1-dithiol Chemical compound CCCCCCCCCCCC(S)S FKDXNKLATUKJAL-UHFFFAOYSA-N 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229940093476 ethylene glycol Drugs 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000006115 industrial coating Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- CYPPCCJJKNISFK-UHFFFAOYSA-J kaolinite Chemical compound [OH-].[OH-].[OH-].[OH-].[Al+3].[Al+3].[O-][Si](=O)O[Si]([O-])=O CYPPCCJJKNISFK-UHFFFAOYSA-J 0.000 description 1
- 229910052622 kaolinite Inorganic materials 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000003446 ligand Substances 0.000 description 1
- 150000004668 long chain fatty acids Chemical class 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- AYLRODJJLADBOB-QMMMGPOBSA-N methyl (2s)-2,6-diisocyanatohexanoate Chemical compound COC(=O)[C@@H](N=C=O)CCCCN=C=O AYLRODJJLADBOB-QMMMGPOBSA-N 0.000 description 1
- MKIJJIMOAABWGF-UHFFFAOYSA-N methyl 2-sulfanylacetate Chemical compound COC(=O)CS MKIJJIMOAABWGF-UHFFFAOYSA-N 0.000 description 1
- 150000004702 methyl esters Chemical class 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 1
- 125000005474 octanoate group Chemical group 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000548 poly(silane) polymer Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 150000007519 polyprotic acids Polymers 0.000 description 1
- 238000010944 pre-mature reactiony Methods 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229960004063 propylene glycol Drugs 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 150000003330 sebacic acids Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 230000003685 thermal hair damage Effects 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- RYYWUUFWQRZTIU-UHFFFAOYSA-K thiophosphate Chemical compound [O-]P([O-])([O-])=S RYYWUUFWQRZTIU-UHFFFAOYSA-K 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/16—Catalysts
- C08G18/22—Catalysts containing metal compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/16—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
- B01J31/22—Organic complexes
- B01J31/2204—Organic complexes the ligands containing oxygen or sulfur as complexing atoms
- B01J31/226—Sulfur, e.g. thiocarbamates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/16—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
- B01J31/22—Organic complexes
- B01J31/2204—Organic complexes the ligands containing oxygen or sulfur as complexing atoms
- B01J31/2208—Oxygen, e.g. acetylacetonates
- B01J31/2226—Anionic ligands, i.e. the overall ligand carries at least one formal negative charge
- B01J31/223—At least two oxygen atoms present in one at least bidentate or bridging ligand
- B01J31/2234—Beta-dicarbonyl ligands, e.g. acetylacetonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/16—Catalysts
- C08G18/161—Catalysts containing two or more components to be covered by at least two of the groups C08G18/166, C08G18/18 or C08G18/22
- C08G18/163—Catalysts containing two or more components to be covered by at least two of the groups C08G18/166, C08G18/18 or C08G18/22 covered by C08G18/18 and C08G18/22
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/16—Catalysts
- C08G18/22—Catalysts containing metal compounds
- C08G18/222—Catalysts containing metal compounds metal compounds not provided for in groups C08G18/225 - C08G18/26
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2231/00—Catalytic reactions performed with catalysts classified in B01J31/00
- B01J2231/10—Polymerisation reactions involving at least dual use catalysts, e.g. for both oligomerisation and polymerisation
- B01J2231/14—Other (co) polymerisation, e.g. of lactides or epoxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/02—Compositional aspects of complexes used, e.g. polynuclearity
- B01J2531/0238—Complexes comprising multidentate ligands, i.e. more than 2 ionic or coordinative bonds from the central metal to the ligand, the latter having at least two donor atoms, e.g. N, O, S, P
- B01J2531/0258—Flexible ligands, e.g. mainly sp3-carbon framework as exemplified by the "tedicyp" ligand, i.e. cis-cis-cis-1,2,3,4-tetrakis(diphenylphosphinomethyl)cyclopentane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/30—Complexes comprising metals of Group III (IIIA or IIIB) as the central metal
- B01J2531/31—Aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/40—Complexes comprising metals of Group IV (IVA or IVB) as the central metal
- B01J2531/46—Titanium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/40—Complexes comprising metals of Group IV (IVA or IVB) as the central metal
- B01J2531/48—Zirconium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/40—Complexes comprising metals of Group IV (IVA or IVB) as the central metal
- B01J2531/49—Hafnium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/0201—Oxygen-containing compounds
- B01J31/0211—Oxygen-containing compounds with a metal-oxygen link
- B01J31/0212—Alkoxylates
Definitions
- This invention relates to catalysts and in particular to catalysts for use in the preparation of polyurethanes.
- Polyurethane coatings, films, sealants and foams are made by reacting hydroxyl containing polymers and polyisocyanates according to the isocyanate addition 5 polymerisation process.
- the reaction between the isocyanate groups and the active hydrogen atoms of the hydroxyl containing polymer is usually accelerated by the means of catalysts.
- catalysts Tertiary amines and metal compounds have been used as catalysts, examples being triethylene diamine, tin(ll) octoate and di-n-butyl tin dilaurate.
- the prior art catalysts have disadvantages. In the case of amines, this is manifested by lower catalytic o activity mol per mol than metal based catalysts, odour and toxicity. Many of the traditional metal catalysts also demonstrate an activity that is high but difficult to control appropriately for some applications.
- a catalyst comprising the reaction product of: 5 (a) the reaction product of a titanium, zirconium, hafnium or aluminium orthoester and a ⁇ -diketone or ⁇ -ketoester having the general formula
- R ⁇ R 2 and R 3 may be independently selected from the group consisting of hydrogen and alkyl, aryl, cycloalkyl, alkoxy, aryloxy, hydroxyalkyl, alkoxyalkyl and o hydroxyalkoxyalkyl groups containing up to eight carbon atoms; and (b) a complexing agent selected from a mercapto compound or an oxazolidine or a tetrahydro-oxazine having the general formula (A) or (B) respectively,
- R 10 is hydrogen or an alkyl group and X is a hydroxyalkyl group, or mixtures thereof.
- the orthoester has the formula M(OR) 4 in which M is titanium or zirconium and R is an alkyl group, a cycloalkyl group or an aryl group. More preferably R contains 1 to 8 carbon atoms and particularly suitable orthoesters include tetra/sopropoxy titanium, tetra-n-butoxy titanium, tetra-n-propoxy zirconium and tetra-n-butoxy zirconium.
- the ⁇ -diketone or ⁇ -ketoester is selected from acetylacetone, methylacetoacetate, ethylacetoacetate or te/ ⁇ -butylacetoacetate and the molar ratio of titanium, zirconium, hafnium or aluminium orthoester to the ⁇ -diketone or ⁇ -ketoester is from 1 :0.5 to 1 :4. Reaction products of mixtures of both types of ligand and of titanium, zirconium, hafnium or aluminium orthoesters containing more than one alkoxy group are within the scope of the invention.
- the ⁇ -diketone or ⁇ -ketoester is acetylacetone or ethylacetoacetate and the molar ratio of titanium, zirconium, hafnium or aluminium orthoester to acetylacetone or ethylacetoacetate is from 1 :1 to 1 :4.
- a variety of mono-functional or poly-functional mercaptans can be used to advantage.
- Representative mercaptans include, for example, trimethylol propane trithioglycolate, pentaerythritol tefrat ⁇ s-(3-mercapto propionate), ethylene glycol b/s-(3-mercapto propionate), ethylene glycol di-mercapto acetate, mercapto propionic acid and esters thereof, trimethylol propane fr/s-(3-mercaptopropionate), toluene-3,4-dithiol, ⁇ , ⁇ '-dimercapto-p-xylene, dodecane dithiol, didodecane dithiol, 3,4-dimercaptotoluene, dimercapto benzothiazole, allyl mercaptan, methylthioglycolate, benzyl mercaptan, 1 -octane thio
- 6-ethoxy-2-mercaptobenzothiazole 1 ,6-hexane dithiol, -limonene dimercaptan, and the like and mixtures thereof.
- monomer or oligomer compounds can be synthesised or modified to contain pendant mercaptan or thiol groups.
- the mercapto compound is selected from trimethylolpropane fris-(3-mercaptopropionate), pentaerythritol tefra/ « ' s-(3-mercaptopropionate), ethylene glycol b/s-(3-mercaptopropionate) and pentaerythritol tefra/ «s-(2-mercaptoacetate) and mixtures thereof.
- the mercapto compound is selected from pentaerythritol tefra/V/s-(3-mercaptopropionate), ethylene glycol b;s-(3-mercapto propionate) and pentaerythritol fefra/c/s-(2-mercaptoacetate) and mixtures thereof.
- the complexing agent is an oxazolidine or a tetrahydro-oxazine having the formula (A) or (B) respectively as hereinbefore defined.
- Preferred complexing agents of thi ⁇ embodiment are oxazolidines having formula (A).
- R 10 is hydrogen or an alkyl group preferably containing up to 8 carbon atoms. Suitable alkyl groups include methyl, ethyl, propyl, isopropyl and butyl groups.
- X is a hydroxyalkyl group preferably containing up to ⁇ and more preferably up to 4 carbon atoms. Particularly preferred complexing agents are compounds in which X is a hydroxyethyl or a hydroxypropyl group.
- Sufficient complexing agent must be present relative to the reaction product of a titanium, zirconium, hafnium or aluminium orthoester and a ⁇ -diketone or ⁇ -ketoester in order that the hydroxyl containing polymer/ polyisocyanate reaction mixture containing the catalyst has a pot life suitable for the particular application.
- the pot life of a reaction mixture is normally defined as the time required for the viscosity of the mixture in an open pot to double from its initial viscosity.
- the catalyst of the present invention provides the ability to formulate a catalysed reaction mixture which has a very long and useful pot life without the need for formulating specifically designed resins, curing agents, or the like.
- a further advantage is that the catalysed reaction mixture need not be heated to achieve cure, although it can be heat cured if desired. Furthermore it is often found that utilisation of the catalyst of this invention will allow lower cure temperatures or shorter cure times when compared to standard catalyst technology. Yet another advantage is the ability to form harder and more corrosion resistant films than allowed by previous catalyst technology.
- the catalyst of the invention is usually added to the reaction mixture in an amount in the range 0.005 per cent to 0.5 per cent by weight with respect to weight of o reaction mixture.
- urethane coatings may be provided as two separate packages (a two-pack system).
- One component (Part 1 ) typically, is the hydroxyl containing polymer while the second component (Part 2) is the polyisocyanate.
- Solvents and other conventional paint additives may be added to each component in accordance 5 with conventional teachings.
- the catalyst is often included in the hydroxyl containing polymer to avoid premature gelation of the polyisocyanate. Occasionally, the catalyst package is not added to either Part 1 or Part 2 until just prior to application of the coating composition.
- Application of conventional two-pack coating compositions typically takes place by the admixture of the two components just before application which may be by conventional roll coat, reverse rollcoat, or other conventional tactile means; or can be by spray techniques.
- the two components are kept separate in order to prevent premature reaction with attendant viscosity increase which prevents effective application.
- the applied coatings are often baked in order to speed the cure and ensure expulsion of solvent and gases from the applied film.
- the invention also provides for the use of the catalyst as hereinbefore defined in the reaction between a hydroxyl containing polymer or mixture of hyuroxyl containing polymers and an isocyanate containing compound or a mixture of isocyanate containing compounds.
- the hydroxyl containing polymers for use in the present invention include 5 in particular polyesters, polyesteramides, polyethers, siloxanes and/or silicones and copolymers of such materials having hydroxyl functionality within their structure.
- polyesters examples include those predominately hydroxyl terminated polyesters prepared from dicarboxylic acids including, but not restricted to, succinic, glutaric, adipic, pimelic, azeiaic and sebacic acids.
- Polybasic acids obtained by the o polymerisation of unsaturated long-chain fatty acids obtained from naturally occurring oils may be used. Mixtures of acids may also be used.
- Suitable glycols for use in the preparation of polyesters include but are not restricted to ethylene glycol, 1 ,2-propyleneglycol, 1 ,3-butylene glycol, diethylene glycol, triethylene glycol and decamethylene glycol. Mixtures of glycols may be used.
- Branching groups containing 5 more than two isocyanate reactive groups may also be used.
- Suitable branching components include polyhydric alcohols such as glycerol, pentaerythritol, sorbitol and polycarboxylic acids such as tricarballylic acid and pyromellitic acid and compounds containing mixed functional groups such as diethanolamine and dihydroxystearic acid.
- the polyethers may be any hydroxyl containing polymers or co-polymers o made by the polymerisation or co-polymerisation of cyclic ethers such as epichlorohydrin, tetrahydrofuran, oxacyclobutane and substituted oxacyclobutanes and 1 ,2-alkylene oxides, for example, ethylene oxide and 1 ,2-propylene oxide.
- cyclic ethers such as epichlorohydrin, tetrahydrofuran, oxacyclobutane and substituted oxacyclobutanes and 1 ,2-alkylene oxides, for example, ethylene oxide and 1 ,2-propylene oxide.
- branched polyethers prepared, for example, by polymerising an alkylene oxide in the presence of a substance having more than two active hydrogen atoms, for example, glycerol, pentaerythritol and ethylene diamine. Mixtures of linear and branched poly
- Siloxanes may also be referred to as polyoxysilanes, and are sometimes simply referred to as polysilanes.
- siloxane refers to compositions having the formula
- R 4 , R 5 and R 6 is independently selected from the group consisting of hydrogen and alkyl, aryl, cycloalkyl, alkoxy, aryloxy, hydroxyalkyi, alkoxyalkyl and hydroxyaikoxyalkyi groups containing up to six carbons.
- R 7 is selected from the group consisting of hydrogen and alkyl and aryl groups. In most cases, at least two of the R 4 , R 5 and R 6 groups are hydrolysable oxy substituents which can form polymers by hydrolysis.
- Silicone refers to compositions having the formula
- each R 9 is independently selected from the group consisting of the hydroxyl group and alkyl, aryl and alkoxy groups having up to six carbons
- each R 8 is independently selected from the group consisting of hydrogen and alkyl and aryl groups having up to twelve carbons and n is from 1 to 10 when no solvents are present in the composition. o When solvents are included in the composition , n may be higher than 10.
- Isocyanate containing compounds crosslink with the hydroxyl groups of the resin or polymer under the influence of the metal catalyst to cure the coating.
- Aromatic, aliphatic, or mixed aromatic/aliphatic isocyanates may be used. Further, alcohol-modified and alternatively modified isocyanate compositions can be used.
- Poly-isocyanates 5 preferably will have from about 2 to 4 isocyanate groups per molecule.
- Suitable poly-isocyanates include, for example, hexamethylene diisocyanate, polymethyl polyphenyl isocyanate (Polymeric MDI or PAPI), 4,4'-toluene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), m- and p-phenylene diisocyanates, fris-(4-isocyanatophenyl) thiophosphate, triphenylmethane triisocyanate, dicyclohexylmethane diisocyanate (H 12 MDI), cyclohexane diisocyanate (CHDI), bis-isocyanatomethyl cyclohexane (H 6 XDI), trimethylhexane diisocyanate, dimer acid diisocyanate (DDI), trimethyl hexamethylene diisocyanate, dicyclohexylmethane diisocyanate and dimethyl derivatives thereof, lysine diis
- Aromatic and aliphatic polyisocyanate dimers, trimers, oligomers, polymers (including biuret and isocyanurate derivatives) and isocyanate functional prepolymers are often available as preformed packages and such packages are also suitable for use.
- the ratio of isocyanate equivalents of the polyisocyanate cross-linking agents to the hydroxyl groups of the hydroxy materials preferably should be greater than 1 :1 and can range from 1 :2 up to 2:1. The precise intended application of the coating composition will often dictate this ratio which is known as the isocyanate index.
- a solvent or vehicle may be included as part of the coating composition.
- Volatile organic solvents may include ketones and esters for minimising viscosity, though some aromatic solvent may be used and typically such solvents are part of the volatiles contained in commercial isocyanate polymers.
- Representative volatile organic solvents include, for example, methyl ethyl ketone, acetone, butyl acetate, methyl amyl ketone, methyl isobutyl ketone, ethylene glycol monoethyl ether acetate (sold under the Trademark Cellosolve acetate) and the like.
- Organic solvents commercially utilised in polyisocyanate polymers include, for example, toluene, xylene and the like.
- the effective non-volatile solids content of the coating composition can be increased by incorporation of a plasticiser ester which is non-volatile or has a relatively low volatility (high boiling point) and which is retained for the most part in the cured film.
- suitable plasticiser esters include, for example, di-(2-ethylhexyl) phthalate (DOP) and the like. If used, the proportion of plasticiser ester should not exceed 10% by weight; otherwise loss of mar o resistance can occur. Typically, the proportion of plasticiser ester, when used, is in the range 5 to 10% by weight.
- the coating composition can additionally contain opacifying pigments and inert extenders such as, for example, titanium dioxide, zinc oxide, clays such as kaolinite clays, silica, talc, carbon or graphite (e.g. for conductive coatings) and the like. Additionally, the coating compositions can contain tinctorial pigments, 5 corrosion-inhibiting pigments, and a variety of agents typically found in coating compositions. Such additional additives include, for example, surfactants, flow or levelling agents, pigment dispersants and moisture scavengers based on systems such as oxazolidines and the like.
- a coating composition can be formulated to have a minimum pot life of at least 2 hours in an open pot and generally the coating can be formulated to have a pot life which is in the range 2 to 8 hours. Such extended pot life is desirable and means that refilling the pot at the plant during shifts is not usually required.
- the stored composition can be modified to application viscosity with suitable solvent (if required) and such a composition retains all the excellent performance characteristics which it initially possessed.
- Heat curing of coatings generally involves baking the applied coating composition at temperatures ranging from 50°C to 150°C or higher for time periods ranging from 1 to 30 minutes. Heating of the coated substrate can be beneficial for solvent expulsion from the film as well as ensuring that the film is non-blocking for rapid handling of the coated substrate.
- the heating schedules needed for the catalyst of this invention tend to be rather mild in terms of temperature and time compared to conventional heat-cured urethane systems.
- a variety of substrates can be coated with the coating compositions prepared according to the present invention.
- Substrates include metal, such as, for example, iron, steel, aluminium, copper, galvanised steel, zinc, and the like.
- the coating composition can be applied to wood, glass, concrete, fibreboard, RIM (reaction injection moulded urethanes), SMC (sheet moulding compound), vinyl, acrylic, polyolefine and other polymeric or plastic material, paper and the like. Since the coating 5 compositions can be cured at room temperature, thermal damage to thermally-sensitive substrates is not a limitation on use of the coating compositions. Further, with the ability to use the vaporous amine catalyst spray method, the flexibility in use of the coating compositions is enhanced even further. It should be understood, however, that heating of the coating composition following application (e.g. to a temperature between about 50°C o and 150°C) is often recommended for enhancing solvent expulsion.
- the coatings which are made available by this invention can be used as primers, intermediate coats, and top coats and the cure is substantially independent of film thickness.
- the invention will be more readily understood from the following examples in which all percentages and proportions are by weight, unless otherwise expressly indicated.
- Dibutyl tin dilaurate (source Aldrich Chemicals) was used as the comparative catalyst. 5 Testing of the Catalysts in Film Formation (at an addition level to give molar% Zr equal to molar% Sn)
- Dibutyl tin dilaurate (source Aldrich Chemicals) was used as the comparative catalyst.
- Cure schedule 168 hrs, ambient.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Polyurethanes Or Polyureas (AREA)
- Heterocyclic Carbon Compounds Containing A Hetero Ring Having Nitrogen And Oxygen As The Only Ring Hetero Atoms (AREA)
- Catalysts (AREA)
- Paints Or Removers (AREA)
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
HU0000438A HUP0000438A2 (hu) | 1996-10-05 | 1997-09-19 | Katalizátorok |
IL12930397A IL129303A0 (en) | 1996-10-05 | 1997-09-19 | Catalysts |
BR9711862-1A BR9711862A (pt) | 1996-10-05 | 1997-09-19 | Catalisador, e, processo de cura de uma composição |
JP10517274A JP2001501534A (ja) | 1996-10-05 | 1997-09-19 | 触 媒 |
AU43126/97A AU735671B2 (en) | 1996-10-05 | 1997-09-19 | Catalysts |
CA002267773A CA2267773A1 (en) | 1996-10-05 | 1997-09-19 | Catalysts |
EP97941101A EP0929585A1 (en) | 1996-10-05 | 1997-09-19 | Catalysts |
NZ335210A NZ335210A (en) | 1996-10-05 | 1997-09-19 | Room temperature catalyst suitable for use in polyurethane compositions comprising the reaction product of a titanium, zirconium, hafnium or aluminium orthoester and a beta-diketone or beta-ketoester and a complexing agent such as a mercapto compound |
NO991616A NO991616L (no) | 1996-10-05 | 1999-04-06 | Katalysatorer |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9620808.7 | 1996-10-05 | ||
GBGB9620808.7A GB9620808D0 (en) | 1996-10-05 | 1996-10-05 | Catalysts |
GB9701911.1 | 1997-01-30 | ||
GBGB9701911.1A GB9701911D0 (en) | 1997-01-30 | 1997-01-30 | Catalysts |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998015585A1 true WO1998015585A1 (en) | 1998-04-16 |
Family
ID=26310173
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB1997/002565 WO1998015585A1 (en) | 1996-10-05 | 1997-09-19 | Catalysts |
Country Status (18)
Country | Link |
---|---|
EP (1) | EP0929585A1 (cs) |
JP (1) | JP2001501534A (cs) |
KR (1) | KR20000048918A (cs) |
CN (1) | CN1239484A (cs) |
AR (1) | AR008869A1 (cs) |
AU (1) | AU735671B2 (cs) |
BR (1) | BR9711862A (cs) |
CA (1) | CA2267773A1 (cs) |
CZ (1) | CZ118099A3 (cs) |
HU (1) | HUP0000438A2 (cs) |
ID (1) | ID17410A (cs) |
IL (1) | IL129303A0 (cs) |
NO (1) | NO991616L (cs) |
NZ (1) | NZ335210A (cs) |
PL (1) | PL332641A1 (cs) |
TR (1) | TR199901203T2 (cs) |
TW (1) | TW394782B (cs) |
WO (1) | WO1998015585A1 (cs) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000002941A1 (en) * | 1998-07-11 | 2000-01-20 | Huntsman Ici Chemicals Llc | Polyisocyanate compositions |
WO2003020783A1 (de) * | 2001-08-29 | 2003-03-13 | Bayer Materialscience Ag | Polyurethanelastomere, verfahren zu ihrer herstellung und ihre verwendung |
WO2004050734A1 (en) * | 2002-12-04 | 2004-06-17 | Johnson Matthey Plc | Organometallic catalyst composition and process for polyurethane manufacture using said catalyst |
EP1116501A3 (en) * | 1999-12-14 | 2005-09-28 | Dunlop Sports Group Americas Inc. | Method for coating golf balls with a dry-on-line clear polyurethane composition |
WO2010046333A1 (en) * | 2008-10-22 | 2010-04-29 | Akzo Nobel Coatings International B.V. | Coating composition comprising a polyisocyanate and a polyol |
WO2011098781A1 (en) * | 2010-02-11 | 2011-08-18 | Johnson Matthey Plc | Method of preparing a polymer and compositions therefor |
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CN102513156B (zh) * | 2011-11-23 | 2013-11-06 | 湖北新蓝天新材料股份有限公司 | 高催化活性的钛络合物的制备方法 |
CN102786910B (zh) * | 2012-07-26 | 2013-08-07 | 广东欧利雅化工有限公司 | 硅酮密封胶用的催化剂组合物、硅酮密封胶及其制备方法 |
CN106944125B (zh) * | 2016-01-07 | 2019-04-12 | 中国石油化工股份有限公司 | 一种加氢裂化催化剂的制备方法 |
CN106986976A (zh) * | 2016-01-20 | 2017-07-28 | 新纶科技(常州)有限公司 | 一种催化剂组合物 |
CN108084386B (zh) * | 2017-12-21 | 2020-08-28 | 万华化学集团股份有限公司 | 一种光学材料用聚硫氨酯树脂及其制造方法 |
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GB869988A (en) * | 1958-04-25 | 1961-06-07 | Ici Ltd | Catalytic process for the reaction of organic isocyanates with hydroxyl group-containing substances |
GB890280A (en) * | 1959-02-25 | 1962-02-28 | Ici Ltd | Improvements in or relating to the manufacture of foamed polyurethanes |
GB951949A (en) * | 1960-10-05 | 1964-03-11 | Aerojet General Co | Catalysts for non-cellular polyurethane preparation |
US3673159A (en) * | 1969-05-10 | 1972-06-27 | Dynamit Nobel Ag | Manufacture of polyurethanes using organic zirconium compounds as catalysts |
US4391937A (en) * | 1981-10-05 | 1983-07-05 | Dow Corning Corporation | Color stable chelated titanate compositions |
US4788083A (en) * | 1986-03-27 | 1988-11-29 | Ashland Oil, Inc. | Tin or bismuth complex catalysts and trigger cure of coatings therewith |
EP0316893A2 (de) * | 1987-11-19 | 1989-05-24 | Hüls Aktiengesellschaft | Kondensierte Acetessigsäureester-Titanchelate und Verfahren zu deren Herstellung |
EP0603628A2 (de) * | 1992-12-17 | 1994-06-29 | Bayer Ag | Titan(IV)-chelate und ihre Verwendung in Polysiloxanmassen |
-
1997
- 1997-09-19 CZ CZ991180A patent/CZ118099A3/cs unknown
- 1997-09-19 IL IL12930397A patent/IL129303A0/xx unknown
- 1997-09-19 EP EP97941101A patent/EP0929585A1/en not_active Withdrawn
- 1997-09-19 JP JP10517274A patent/JP2001501534A/ja active Pending
- 1997-09-19 PL PL97332641A patent/PL332641A1/xx unknown
- 1997-09-19 HU HU0000438A patent/HUP0000438A2/hu unknown
- 1997-09-19 CN CN97180286A patent/CN1239484A/zh active Pending
- 1997-09-19 NZ NZ335210A patent/NZ335210A/en unknown
- 1997-09-19 KR KR1019990702949A patent/KR20000048918A/ko not_active Withdrawn
- 1997-09-19 BR BR9711862-1A patent/BR9711862A/pt not_active Application Discontinuation
- 1997-09-19 CA CA002267773A patent/CA2267773A1/en not_active Abandoned
- 1997-09-19 AU AU43126/97A patent/AU735671B2/en not_active Ceased
- 1997-09-19 WO PCT/GB1997/002565 patent/WO1998015585A1/en not_active Application Discontinuation
- 1997-09-19 TR TR1999/01203T patent/TR199901203T2/xx unknown
- 1997-10-01 AR ARP970104522A patent/AR008869A1/es not_active Application Discontinuation
- 1997-10-03 ID IDP973356A patent/ID17410A/id unknown
- 1997-10-04 TW TW086114514A patent/TW394782B/zh not_active IP Right Cessation
-
1999
- 1999-04-06 NO NO991616A patent/NO991616L/no not_active Application Discontinuation
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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GB869988A (en) * | 1958-04-25 | 1961-06-07 | Ici Ltd | Catalytic process for the reaction of organic isocyanates with hydroxyl group-containing substances |
GB890280A (en) * | 1959-02-25 | 1962-02-28 | Ici Ltd | Improvements in or relating to the manufacture of foamed polyurethanes |
GB951949A (en) * | 1960-10-05 | 1964-03-11 | Aerojet General Co | Catalysts for non-cellular polyurethane preparation |
US3673159A (en) * | 1969-05-10 | 1972-06-27 | Dynamit Nobel Ag | Manufacture of polyurethanes using organic zirconium compounds as catalysts |
US4391937A (en) * | 1981-10-05 | 1983-07-05 | Dow Corning Corporation | Color stable chelated titanate compositions |
US4788083A (en) * | 1986-03-27 | 1988-11-29 | Ashland Oil, Inc. | Tin or bismuth complex catalysts and trigger cure of coatings therewith |
EP0316893A2 (de) * | 1987-11-19 | 1989-05-24 | Hüls Aktiengesellschaft | Kondensierte Acetessigsäureester-Titanchelate und Verfahren zu deren Herstellung |
EP0603628A2 (de) * | 1992-12-17 | 1994-06-29 | Bayer Ag | Titan(IV)-chelate und ihre Verwendung in Polysiloxanmassen |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000002941A1 (en) * | 1998-07-11 | 2000-01-20 | Huntsman Ici Chemicals Llc | Polyisocyanate compositions |
EP1116501A3 (en) * | 1999-12-14 | 2005-09-28 | Dunlop Sports Group Americas Inc. | Method for coating golf balls with a dry-on-line clear polyurethane composition |
WO2003020783A1 (de) * | 2001-08-29 | 2003-03-13 | Bayer Materialscience Ag | Polyurethanelastomere, verfahren zu ihrer herstellung und ihre verwendung |
US6590057B1 (en) | 2001-08-29 | 2003-07-08 | Bayer Aktiengesellschaft | Polyurethane elastomers, process for their production and use thereof |
WO2004050734A1 (en) * | 2002-12-04 | 2004-06-17 | Johnson Matthey Plc | Organometallic catalyst composition and process for polyurethane manufacture using said catalyst |
WO2010046333A1 (en) * | 2008-10-22 | 2010-04-29 | Akzo Nobel Coatings International B.V. | Coating composition comprising a polyisocyanate and a polyol |
US9745401B2 (en) | 2008-10-22 | 2017-08-29 | Akzo Nobel Coatings International B.V. | Coating composition comprising a polyisocyanate and a polyol |
US10144795B2 (en) | 2008-10-22 | 2018-12-04 | Akzo Nobel Coatings International B.V. | Coating composition comprising a polyisocyanate and a polyol |
WO2011098781A1 (en) * | 2010-02-11 | 2011-08-18 | Johnson Matthey Plc | Method of preparing a polymer and compositions therefor |
GB2490288A (en) * | 2010-02-11 | 2012-10-24 | Johnson Matthey Plc | Method of preparing a polymer and compositions therefor |
Also Published As
Publication number | Publication date |
---|---|
BR9711862A (pt) | 2001-08-28 |
NZ335210A (en) | 2000-01-28 |
TR199901203T2 (xx) | 1999-08-23 |
JP2001501534A (ja) | 2001-02-06 |
NO991616D0 (no) | 1999-04-06 |
AU4312697A (en) | 1998-05-05 |
IL129303A0 (en) | 2000-02-17 |
ID17410A (id) | 1997-12-24 |
PL332641A1 (en) | 1999-09-27 |
TW394782B (en) | 2000-06-21 |
CN1239484A (zh) | 1999-12-22 |
CZ118099A3 (cs) | 1999-09-15 |
EP0929585A1 (en) | 1999-07-21 |
KR20000048918A (ko) | 2000-07-25 |
AU735671B2 (en) | 2001-07-12 |
HUP0000438A2 (hu) | 2000-06-28 |
NO991616L (no) | 1999-06-04 |
CA2267773A1 (en) | 1998-04-16 |
AR008869A1 (es) | 2000-02-23 |
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