Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
  • B21K25/00—Uniting components to form integral members, e.g. turbine wheels and shafts, caulks with inserts, with or without shaping of the components
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
  • B21D39/03—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal otherwise than by folding
  • B21D39/031—Joining superposed plates by locally deforming without slitting or piercing
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21D51/00—Making hollow objects
  • B21D51/16—Making hollow objects characterised by the use of the objects
  • B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
  • B21D51/22—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like pots, e.g. for cooking
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
  • B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
  • B21J9/00—Forging presses
  • B21J9/02—Special design or construction
  • B21J9/025—Special design or construction with rolling or wobbling dies
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
  • B23P11/00—Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for 
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
  • B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
  • B23P2700/05—Cooking vessels
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10S220/00—Receptacles
  • Y10S220/912—Cookware, i.e. pots and pans
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T29/00—Metal working
  • Y10T29/49—Method of mechanical manufacture
  • Y10T29/49826—Assembling or joining
  • Y10T29/49908—Joining by deforming

Definitions

• Method for joining metal parts by roll forming for manufacturing of for instance a cooking vessel Method for joining metal parts by roll forming for manufacturing of for instance a cooking vessel.
• the present invention is generally related to joining two or more metal parts together.
• One special application of the invention is to join magnetic metal parts to non-magnetic metal parts, particularly when manufacturing cooking vessels provided with induction-heated bottoms, such as frying pans or kettles.
• Known methods for joining metal parts include the use of fasteners, such as bolts, screws or rivets, and welding and soldering. The latter methods melt the parts to form one integral body.
• fasteners such as bolts, screws or rivets
• welding and soldering The latter methods melt the parts to form one integral body.
• the purpose of the invention is to provide a new method for joining metal parts in which the said disadvantages of prior art are avoided.
• the invention is characterised in that the parts are joined by using roll forming techniques and by placing at least two metal parts on top of each other on the form face of a tool that is made to rotate, the parts on the form face being made to rotate correspondingly, and by arranging the topmost part in linear rolling contact with a forming tool which is also rotated, whereby the malleable reshaping of the metal in the slot between the tools integrates the parts.
• Roll forming is a cold-moulding method in which a rolling forming tool machines the metal that is reshaped in a manner which can be compared to dough kneading.
• the integration of the parts is based on the tliinning of the metal material and on its spreading under the forming tool, and on the smaller-size part sinking into the larger part.
• Roll forming is particularly well-suited for joining one or more smaller, hard metal parts to a larger part of softer metal.
• Joining metal parts by roll forming is a simple and fast procedure which neither requires heating nor creates waste. It also yields a very smooth and finished appearance.
• One special advantage of the method is that it can be combined with the shaping of the generated, integrated metal piece in the same roll forming stage.
• a netlike or perforated metal part is joined to a sheet-like metal part placed on top of it by making the metal ingredient of the latter part to penetrate the openings in the former part during roll forming.
• small metal particles or other similar separate metal parts arranged on the form face under the said sheet-like metal part can be attached to it.
• the metal material of the sheet-like part fills the openings of the part that is underneath in the roll forming, or the gaps between individual particles so that, as a result, the underlying part(s) sinks (sink) in and form(s) an integral part of the thus created, joined metal body.
• the invention can be used to join magnetic metal parts to non-magnetic metal parts. Consequently, a magnetic steel mesh or a perforated steel plate or magnetic steel particles can be joined to an aluminium sheet-like body by roll forming. In the forming, harder steel parts sink into the softer aluminium that is reshaped in a malleable manner.
• the method can be applied in the manufacture of cooking vessels provided with induction-heated bottoms, such as frying pans, saucepans or kettles, in which manufacture welding or linear compression between two planar bodies have been used so far in joining a magnetic steel part to the aluminium bottom of the vessel.
• the induction-heated cooking vessel can be manufactured so that a magnetic metal part, such as a metal mesh or a perforated plate, is placed on the lower tool the form face of which is shaped so that it corresponds to the outer surface of the thus created vessel, and the metal blank that forms the vessel is placed on top of the magnetic metal part, and that the lower tool and the metal parts on it are made to rotate, and an upper tool that rotates around its own axis inclined with respect to the lower tool is placed against them, the profile of the upper tool surface corresponding to the inner surface formed in the vessel, whereby the upper tool that is in linear rolling contact with the blank shapes the blank into the form of the vessel in the radial slot between the tools, while the magnetic part is sunk into the bottom of the vessel.
• a magnetic metal part such as a metal mesh or a perforated plate
• Fig. 1 presents the lower and upper tools of the roll forming equipment intended for the manufacture of a frying pan, and the perforated steel plate and the aluminium blank placed on the form face of the lower tool,
• Fig. 2 presents the end result of the roll forming in which the blank has been shaped into the form of a frying pan and the perforated plate has been sunk into the bottom of the pan,
• Fig. 3 presents the bottom side of the frying pan manufactured according to Figs. 1 and 2 with its countersunk perforated plate, and
• Fig. 4 presents, correspondingly, the bottom side of an alternative frying pan with a metal mesh countersunk in its bottom.
• Figs. 1 and 2 present the initial and end stages of the manufacture of a frying pan by roll forming.
• the pan is manufactured from essentially round, sheet-like metal blank 1 which may be aluminium, for example, and from perforated plate 2 which is made of magnetic metal, such as steel, which is harder than the blank.
• the roll forming equipment consists of lower tool 4 which rotates around its axis 3 and of upper tool 6 which rotates around its axis 5. Axis 5 of upper tool 6 is inclined in angle A with respect to axis 3 of lower tool 4 (Fig. 2).
• Lower tool 4 comprises a form face the shape of which corresponds to the outer surface of the frying pan to be manufactured, comprising horizontal centre 7 that corresponds to the bottom of the pan, and rising edge 8 that corresponds to the outer sides of the pan. Said centre 7 of the form face is part of ejector pin 9 which moves in the direction of axis 3 included in lower tool 4, the ejector pin being used to push the completed pan out of the equipment to conclude the forming.
• Upper tool 6 comprises a roll surface which shapes blank 1 into the pan and consists of two parallel tapered surfaces 10, 11, which together comprise a profile that corresponds to the inner bottom and sides of the manufactured pan.
• lower tool 4 Upon placing blank 1 and perforated plate 2 on form face 7 at the beginning of the forming process, lower tool 4 is made to rotate around its axis 3 by using a motor (not shown), whereby the perforated plate and the blank rotate along with the lower tool under the influence of friction. Thereafter, upper tool 6, provided with bearings that allow free rotation, is lowered against the surface of blank 1, whereby the movement of the blank makes it rotate around its axis 5 so that the upper tool rolls on the blank in radial linear contact with its surface.
• the roll contact begins, as though in dough kneading, to form blank 1, providing a malleable reshaping in the blank, resulting in the metal material of the blank starting to fill apertures 12 of perforated plate 2 and to simultaneously spread radially outwards in slot 13 between the lower tool and the upper tool.
• the edges of the originally straight blank 1 are thus formed into the upwardly-extending sides of the frying pan.
• the metal material of the blank has filled apertures 12 of perforated plate 2 and the slot 13 between the lower and the upper tools completely, and has thus accomplished the final form of frying pan 14 determined by tool surfaces 7, 8, 10, and 11.
• upper tool 6 is removed and the completed pan 14 is lifted from the form face of the lower tool by a linear movement of ejector pin 9.
• handle 15 Figs. 3 and 4 must be attached.
• Fig. 3 presents the finished pan 14 provided with handle 15, having round perforated plate 2 of a corresponding shape sunk in its lower bottom 16.
• Fig. 4 shows an alternative application in which a round magnetic steel mesh 17 has been sunk in bottom 16 of pan 14.
• the different embodiments of the invention are not limited to the examples presented above but can vary within the appended Claims. Consequently, the size and shape of the magnetic perforated plate 16 or mesh 17 may vary and, instead of them, the bottom of the pan may be provided with separate sunk-in magnetic metal parts, e.g., elongated parallel filaments or granular particles.
• the invention is neither limited to the manufacture of frying pans only but it can be applied in other cooking vessels, such as saucepans and kettles, nor to the manufacture of cooking vessels with induction-heated bottoms, but it also comprises other joining of magnetic or non-magnetic metal parts by the roll forming techniques.

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Citations (5)

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• 1995
  • 1995-04-20 FI FI951883A patent/FI101260B1/fi active
• 1996
  • 1996-04-19 WO PCT/FI1996/000214 patent/WO1996033031A1/en not_active Application Discontinuation
  • 1996-04-19 AU AU54007/96A patent/AU5400796A/en not_active Abandoned
  • 1996-04-19 CA CA002221585A patent/CA2221585A1/en not_active Abandoned
  • 1996-04-19 EP EP96910982A patent/EP0879104B1/en not_active Expired - Lifetime
  • 1996-04-19 AT AT96910982T patent/ATE209981T1/de not_active IP Right Cessation
  • 1996-04-19 EE EE9700242A patent/EE9700242A/xx unknown
  • 1996-04-19 HU HU9900001A patent/HUP9900001A3/hu unknown
  • 1996-04-19 JP JP8531294A patent/JPH11503671A/ja active Pending
  • 1996-04-19 CN CN96193376A patent/CN1181721A/zh active Pending
  • 1996-04-19 KR KR1019970707409A patent/KR19990007886A/ko not_active Application Discontinuation
  • 1996-04-19 CZ CZ973296A patent/CZ329697A3/cs unknown
  • 1996-04-19 DE DE69617743T patent/DE69617743D1/de not_active Expired - Lifetime
  • 1996-04-19 PL PL96322816A patent/PL180379B1/pl unknown
  • 1996-04-19 US US08/954,546 patent/US6061892A/en not_active Expired - Fee Related
• 1997
  • 1997-10-17 NO NO19974819A patent/NO311506B1/no not_active IP Right Cessation

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