WO1993009266A1 - Phosphate conversion coating composition and process - Google Patents
Phosphate conversion coating composition and process Download PDFInfo
- Publication number
- WO1993009266A1 WO1993009266A1 PCT/US1992/008982 US9208982W WO9309266A1 WO 1993009266 A1 WO1993009266 A1 WO 1993009266A1 US 9208982 W US9208982 W US 9208982W WO 9309266 A1 WO9309266 A1 WO 9309266A1
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- water soluble
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/40—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates
- C23C22/44—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates containing also fluorides or complex fluorides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
Definitions
- This invention relates to a composition and process for forming a phosphate conversion coating on active metal surfaces in order to increase the corrosion resistance of the surfaces, either as treated or after subsequent conven ⁇ tional overcoating of the conversion coating layer formed by an organic based protective coating such as a paint or lacquer.
- a composition according to this invention is well adapted to treating any of a variety of base metals, including at least steel and galvanized steel, zinc and zinc based alloys, aluminum and aluminum based alloys, and magnesium and magnesium based alloys.
- the composition and method of the invention are therefore especially well adapted to treating objects having surfaces including more than one type of active metal to be protected against corrosion.
- U. S. Patent 4 , 148 , 670 of Apr. 10 , 1979 to Kelly teaches treating aluminum with an aqueous composition com ⁇ prising a zirconium or titanium compound which may be the f luozirconate or f luotitanate, a fluoride compound which may also be the noted, complex fluoride compounds , and phos ⁇ phate ions.
- a commercial product of Henkel Corporation sold for phosphate conversion coating processes more than one year before this application contains phosphate ions, nitroben ⁇ zene sulfonate ions, hydroxylammonium sulfate, sodium xy- lene sulfonate, the monobutyl ether of diethylene glycol ⁇ i.e., HO-(CH 2 ) 2 -0-(CH 2 ) 2 -0-(CH 2 ) 3 CH 3 ⁇ , and surfactant.
- An- other commercial product of Henkel Corporation sold for more than one year before this application for phosphate conversion coating contains phosphate, hydroxylammonium sulfate, sodium molybdate, sodium sulfate, surfactants, an antifoam agent, and a siliceous desiccant.
- nei- ther of these two commercial products contains any simple or complex fluorides or any organic compounds containing two or more hydroxide and/or carboxyl functional groups.
- a composition according to this invention is an aque ⁇ ous liquid composition comprising, or preferably consisting essentially of, still more preferably consisting of, water and:
- a water soluble component providing in aqueous solu ⁇ tion dissolved complex f luoride ions selected from the group consisting of fluoborate (BF ⁇ -2 ) , f luohafnate (HfF 6 " 2 ) , fluosilicate (SiF 6 "2 ) , fluotitanate (TiF 6 *2 ) , f luozirconate ( ZrF 6 "2 ) , and mixtures thereof ;
- a water soluble component providing in aqueous solu ⁇ tion dissolved, oxidizing agents selected from the group consisting of nitroaromatic organic compounds, molybdate and condensed molybdate ions having the general formula Mo n ° (3 _- + i ) ⁇ 2 where n represents a positive integer, tungstate ions, and mixtures thereof; and, optionally and preferably,
- component (H) a hydrotrope component to increase the solubility of the constituents of component (G) ; and, optionally, (J) a component of antifoam agent or agents.
- a process according to this invention comprises at a minimum a step of contacting a metal surface to be treated with a composition according to the invention for a suffi ⁇ cient time to form on the metal surface a detectable con ⁇ version coating.
- the compositions according to this inven ⁇ tion when they contain adequate amounts and types of sur- factant component (G) as is usually preferred, are espec ⁇ ially well suited to treating metal surfaces that have not been subjected to any prior chemical cleaning or conven ⁇ tional "activation" (e.g., contact with a suitably prepared aqueous dispersion of colloidal titanium compounds) , but conventional metal surface cleaning and/or activation steps before contact between the metal to be treated and the
- compositions according to the invention may be used if desired as part of a process according to this invention.
- a process according to the invention also may, and usually preferably does, include conventional steps subse ⁇ quent to the contact between the metal surface to be treat ⁇ ed and the compositions according to the invention. These subsequent steps, e.g., may include rinsing with water, any conventional reactive post treatments, e . g . , with composi ⁇ tions according to the teachings of U. s. Patent 4,963,596 or with chromate containing solutions, and painting or oth- erwise protecting the surface with an outer coating of an organic based solid material. Description of Preferred Embodiments of the Invention
- composi- tions according to the invention contain no more than 4, 0.9, 0.5, 0.2, 0.07, or 0.01 grams per liter (hereinafter "g/L") of cations selected from the group consisting of Zn +2 , Ni +2 , Mn +2 , Co +2 , Cu +2 , Fe +2 , Ca +2 , Mg +2 , and all metal cations with a valence of 3 or higher.
- Preferred sources for component (A) as described above are the acids and the alkali metal and ammonium salts hav ⁇ ing the anions noted.
- a composition ready for use in a process according to this invention (briefly denoted here ⁇ inafter as a "working composition") , it is preferred, with increasing preference in the order given, that the concen ⁇ tration of component (A), calculated as the anion(s) pres ⁇ ent, be in the range from 0.05 to 1.0, 0.10 to 0.70, or 0.30 to 0.50 g/L.
- a concentrated composition according to the invention suitable for dilution with water, and optionally with addition of acid or base for pH control, at the point of use to prepare a working composition with a concentra ⁇ tion of component (A) in the range given above and of other components in the ranges given below.
- the concentrations of all components except water preferably are in the range from 5 to 100, more preferably from 12 to 50, or still more preferably from 20 to 25, times the concentrations of the same components in a work- ing composition.
- the most preferred source is hydrofluoric acid, and ammonium and alkali metal f luorides and bifluorides are otherwise preferred among other acceptable sources .
- the concentration of component (B) calculated as its stoichiometric equivalent of fluorine atoms , be in the range from 0.1 to 2.0, 0.2 to 0.8 , or 0.4 to 0.7 g/L.
- the most preferred source is gluconic acid and/or its salts , and citric acid and its salts are otherwise preferred among other accept- able sources.
- concentration of component (C) be in the range from 0.0005 to 0. 05 , 0.001 to 0.015 , or 0.0025 to 0.008 gram-equiva ⁇ lents per liter (hereinafter "g-eq/L" ) , with the gram- equivalent for this purpose being defined as the quotient of twice the molecular weight in grams of the component divided by the total number of hydroxyl and carboxyl groups per molecule. (I. e .
- component (D) the most preferred source is hydrox- ylamine sulfate (briefly denoted hereinafter as "HAS”) , but many other sources are satisfactory.
- HAS hydrox- ylamine sulfate
- concentration of component (D) cal ⁇ culated as its stoichiometric equivalent of hydroxylamine (H 2 NOH) , be in the range from o . l to 10 , 0.5 to 6 , or 0.5 to 2.0 , g/L.
- component (E) the most preferred source is ortho- phosphoric acid (H 3 P0 4 ) and/or its alkali metal and ammonium salts.
- the acid itself and all anions produced by its par ⁇ tial or total ionization in aqueous solution are considered part of component (E) as described herein.
- the concentration of component (E) calculated as its stoichiometric equivalent as phosphoric acid (H 3 P0 4 ) , be in the range from 3 to 30, 7 to 15, or 5 to 12, g/L.
- the most preferred sources of component (F) are water soluble salts of one of the molybdic acids, most preferably of H 2 Mo0 4 ⁇
- This com ⁇ ponent provides a dark blue colored conversion coating that is easy to detect visually and gives good corrosion pro- tection, adequate for many purposes.
- This embodiment is generally preferred by users who do not wish to quanti ⁇ tatively monitor the thickness of the coating produced. In a working composition of this embodiment, it is pre ⁇ ferred, with increasing preference in the order given, that the total concentration of (F) be in the range from
- paranitrobenzene sulfonic acid and/or its water soluble salts, especially the sodium salt are the most preferred source of component (F) .
- the conversion coating layer produced by this embod ⁇ iment is often difficult to detect visually, but the thick ⁇ ness of the coating can be readily determined by the quant- itative methods known to those skilled in the art, which generally involve weighing a sample of the coating before and after using an appropriate stripping solution composi ⁇ tion to remove the conversion coating.
- the concen ⁇ tration of component (F) be in the range from 0.0001 to 0.1, 0.001 to 0.1, or 0.01 to 0.1 .
- the concen ⁇ tration of component (G) be in the range from 0 to 100 , 30 to 60 , or 30 to 40, g/L.
- Preferred chemical types for component (G) are polyethoxylated alcohols with about 12 -
- a hydrotrope is defined generally as a substance that increases the solubility in water of another material that is only partially soluble .
- Hydrotrope component (H) is needed in the compositions according to this invention only if the amount of component (G) desired in the compositions is so large as to exceed the limit of ready solubility in the absence of a hydrotrope .
- adequate solu ⁇ bility to produce an optically clear and homogeneous com ⁇ position as preferred can generally be achieved by use of a hydrotrope.
- a hydrotrope for this invention is pref ⁇ erably an ammonium or alkali metal salt of a sulfonate of toluene, xylene, or cumene, or a mixture of two or more such salts .
- hydrotrope sodium xylene sulfonate.
- a water soluble complex organo-phosphate ester or acid ester may often advantageously added as an auxili ⁇ ary hydrotrope.
- concentration of component (H) be in the range from 0 to 100 , 20 to 60 , or 30 to 40 , g/L.
- component (J) Preferred chemical types for component (J) are ali ⁇ phatic petroleum distillates modified with hydrophobic sil- ica and/or polyethoxylated alcohols. Block copolymers of ethylene oxide and propylene oxide may also be used. The amount used, if needed, should be sufficient to reduce the foaming of the composition to an acceptable level .
- the concen ⁇ tration of free acid be in the range from 0.0 to 2.0, 0.0 to 1.0 , or 0.2 to 1.0, "points” and that the concentration of total acid be in the range from 3 to 12, 5 to 10, or 6.0 to 9.0, “points”.
- “Points” are defined for this purpose as the number of milliliters (hereinafter "ml") of 0.1 S NaOH solution required to titrate a 10 ml sample of the composi- tion, to a phenolphthalein end point for total acid and a bromthymol blue end point for free acid.
- the pH value of a working composition ac ⁇ cording to the invention be in the range from 3.0 to 7.0, 4.2 to 5.9, or 4.5 to 5.5.
- concentrated compositions according to the inven ⁇ tion it is more useful to characterize the preferred em ⁇ bodiments in terms of ratios of ingredients rather than specific concentrations as noted above for the working com ⁇ positions.
- the ratio by weight of component (A) to component (B) be in the range from 0.3:1.0 to 1.6:1.0, from 0.5:1.0 to 1.3:1.0, or from 0.6:1.0 to 0.9:1.0;
- the ratio of g/L of component (B) to g-eq/L of compon ⁇ ent (C) be in the range from 15:1 to 300:1, from 42:1 to 155:1, or from 60:1 to 125:1;
- the ratio of g-eq/L of component (C) to g/L of component (D) be in the range from 1:6 to 1:320, from 1:18 to 1:220, or from 1:38 to 1:130;
- the ratio by weight of component (D) to component (E) be in the range from 1:8 to 1:80, from 1:12 to 1:59, or from 1:21 to
- contact be ⁇ tween the metal surface to be treated and a composition ac ⁇ cording to the invention may be accomplished by spraying, dipping, or any other convenient method or combination of methods.
- the temperature during contact between the metal treated and the composition according to the invention preferably is, with increasing preference in the order given, in the range from 21 to 85, 25 to 70, or 30 to 65, ° C.
- the time of contact preferably is, with increasing preference in the order given, in the range from 5 sec to 15 minutes (hereinafter "min") , 15 sec to 10 min, or 30 sec to 5 min.
- the add-on mass of the phosphate coating formed preferably is, with increasing preference in the order giv- en, in the range from 12 to 1600, 98 to 975, or 285 to 700, milligrams per square meter (hereinafter "mg/m 2 ) of surface treated.
- ANTAROXTM LF-330 is commercially available from GAF Chemi ⁇ cals Corporation and is reported to be a modified linear aliphatic polyether detergent and wetting agent with low foaming tendency.
- TRITONTM DF-16 is commercially available from Rohm & Haas Company and is reported to be a modified polyethoxylated straight chain alcohol nonionic low foaming detergent.
- GAFACTM RP-710 is commercially available from GAF Chemicals Corporation and is reported to be a complex organic phosphate anionic detergent and emulsifier with hydrotropic effect on low foaming nonionic surfactants.
- the sodium hydroxide is added to about 90 % of the amount of water shown; the phos ⁇ phoric acid is added next, with cooling until the tempera ⁇ ture of the mixture falls to 43° C or below. Then the glu ⁇ conic acid and the four surfactants were added in rapid succession and the mixture stirred until clear (about 15 min) . The hydroxylamine sulfate and p-nitrobenzene sulfon ⁇ ic acid were then added, and 30 minutes additional mixing was allowed. Subsequently, the last two named ingredients were added, followed by another 30 minutes of mixing.
- the concentrated composition as described above was diluted with water to produce a working composition con ⁇ taining 50 grams of the concentrated composition per liter of the working composition.
- This working composition had a pH value of 4.8 and a total acidity of 8.4.
- Test panels of four types of active metal surfaces as follows were prepared:
- test panels without any preliminary chemical clean ⁇ ing, were treated by a 90 sec spray of the above specified phosphate conversion coating composition according to the invention at. a temperature of 49° c, rinsed in cold tap water for 30 sec, post treated for 30 sec with a chromium free aqueous composition having a pH of 6.3 and containing 1 % by weight of a soluble polymer prepared as described in Example 1 of U.S. Patent 4,970,264, rinsed for 15 sec with cold deionized water, and then dried.
- the phosphated pan ⁇ els were then coated with one of two conventional, commer ⁇ cial paint overcoatings: DELUXTM 704 alkyd paint, commer ⁇ cially available from Du Pont, or DURACRONTM 200 acrylic paint, commercially available from PPG Industries, Inc.
- Comparison examples 1.1 - 1.3 were performed in the same manner, except that the phosphating compositions and temperatures were those shown in Table 1.
- the painted pan ⁇ els were then subjected to conventional salt spray testing according to American Society for Testing Materials ("ASTM”) Method B-117-90. Results are shown in Table 2.
- ASTM American Society for Testing Materials
- w/o means percent by weight and implies that the bal ⁇ ance of the ingredient is water.
- KELZANTM is a xanthan gum used as a thickener. Table 2 CORROSION TEST RESULTS FROM EXAMPLE AND COMPARISON EXAMPLE
- TRITONTM DF-12 used in the composition for Example 2 is available from the same source as TRITONTM DF-16 and is the same general type of surfactant, but with a slightly lower hydrophile-lipophile balance. Preparation of this composi- tion was essentially the same as for Example 1, with the sodium molybdate substituted for the p-nitrobenzene sul ⁇ fonic acid used in Example 1. Coating weights and cor ⁇ rosion results are shown in Table 3. The same notes as for Table 2 apply to Table 3.
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- Chemical Kinetics & Catalysis (AREA)
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Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP92924113A EP0610421B1 (en) | 1991-11-01 | 1992-10-28 | Phosphate conversion coating composition and process |
AU30550/92A AU664400B2 (en) | 1991-11-01 | 1992-10-28 | Phosphate conversion coating composition and process |
CA002120614A CA2120614C (en) | 1991-11-01 | 1992-10-28 | Broadly applicable phosphate conversion coating composition and process |
DE69207207T DE69207207T2 (de) | 1991-11-01 | 1992-10-28 | Phosphatkonversionsüberzug-zusammensetzung und verfahren |
MD96-0264A MD960264A (ru) | 1991-11-01 | 1992-10-28 | Композиция для фосфатного кoнверсиннго покрытия и способ его формирования |
BR9206700A BR9206700A (pt) | 1991-11-01 | 1992-10-28 | Composição de matéria líquida aquosa e processo para a formação de um revestimento de conversão de fosfato sobre uma superfície de metal ativo |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US786,694 | 1991-11-01 | ||
US07/786,694 US5143562A (en) | 1991-11-01 | 1991-11-01 | Broadly applicable phosphate conversion coating composition and process |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1993009266A1 true WO1993009266A1 (en) | 1993-05-13 |
Family
ID=25139340
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1992/008982 WO1993009266A1 (en) | 1991-11-01 | 1992-10-28 | Phosphate conversion coating composition and process |
Country Status (16)
Country | Link |
---|---|
US (1) | US5143562A (ru) |
EP (1) | EP0610421B1 (ru) |
JP (1) | JP3278472B2 (ru) |
AT (1) | ATE132204T1 (ru) |
AU (1) | AU664400B2 (ru) |
BR (1) | BR9206700A (ru) |
CA (1) | CA2120614C (ru) |
DE (1) | DE69207207T2 (ru) |
DK (1) | DK0610421T3 (ru) |
ES (1) | ES2082521T3 (ru) |
MD (1) | MD960264A (ru) |
MX (1) | MX9206299A (ru) |
RU (1) | RU2123066C1 (ru) |
TW (1) | TW224144B (ru) |
WO (1) | WO1993009266A1 (ru) |
ZA (1) | ZA928425B (ru) |
Cited By (2)
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WO1995032319A1 (de) * | 1994-05-21 | 1995-11-30 | Henkel Kommanditgesellschaft Auf Aktien | Eisenphosphatierung unter verwendung von substituierten monocarbonsäuren |
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- 1992-10-28 AU AU30550/92A patent/AU664400B2/en not_active Ceased
- 1992-10-28 ES ES92924113T patent/ES2082521T3/es not_active Expired - Lifetime
- 1992-10-28 WO PCT/US1992/008982 patent/WO1993009266A1/en active Application Filing
- 1992-10-28 AT AT92924113T patent/ATE132204T1/de not_active IP Right Cessation
- 1992-10-28 BR BR9206700A patent/BR9206700A/pt not_active IP Right Cessation
- 1992-10-28 MD MD96-0264A patent/MD960264A/ru unknown
- 1992-10-28 RU RU94019947A patent/RU2123066C1/ru active
- 1992-10-28 DE DE69207207T patent/DE69207207T2/de not_active Expired - Fee Related
- 1992-10-28 DK DK92924113.1T patent/DK0610421T3/da active
- 1992-10-28 EP EP92924113A patent/EP0610421B1/en not_active Expired - Lifetime
- 1992-10-28 CA CA002120614A patent/CA2120614C/en not_active Expired - Fee Related
- 1992-10-30 TW TW081108660A patent/TW224144B/zh active
- 1992-10-30 ZA ZA928425A patent/ZA928425B/xx unknown
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WO1995032319A1 (de) * | 1994-05-21 | 1995-11-30 | Henkel Kommanditgesellschaft Auf Aktien | Eisenphosphatierung unter verwendung von substituierten monocarbonsäuren |
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Also Published As
Publication number | Publication date |
---|---|
RU94019947A (ru) | 1996-04-10 |
JPH05195246A (ja) | 1993-08-03 |
TW224144B (ru) | 1994-05-21 |
BR9206700A (pt) | 1995-10-24 |
EP0610421B1 (en) | 1995-12-27 |
AU3055092A (en) | 1993-06-07 |
JP3278472B2 (ja) | 2002-04-30 |
ES2082521T3 (es) | 1996-03-16 |
MX9206299A (es) | 1993-05-01 |
ZA928425B (en) | 1993-05-14 |
MD960264A (ru) | 1998-06-30 |
CA2120614A1 (en) | 1993-05-13 |
US5143562A (en) | 1992-09-01 |
RU2123066C1 (ru) | 1998-12-10 |
CA2120614C (en) | 2003-12-30 |
DE69207207T2 (de) | 1996-09-05 |
DE69207207D1 (de) | 1996-02-08 |
ATE132204T1 (de) | 1996-01-15 |
EP0610421A1 (en) | 1994-08-17 |
DK0610421T3 (da) | 1996-04-22 |
AU664400B2 (en) | 1995-11-16 |
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