US6430980B1 - Method and device for coating and shaping strand-shaped metallic material by drawing - Google Patents

Method and device for coating and shaping strand-shaped metallic material by drawing Download PDF

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Publication number
US6430980B1
US6430980B1 US09/673,442 US67344200A US6430980B1 US 6430980 B1 US6430980 B1 US 6430980B1 US 67344200 A US67344200 A US 67344200A US 6430980 B1 US6430980 B1 US 6430980B1
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United States
Prior art keywords
lubricant
pressure
chamber
shaping
low
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
US09/673,442
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English (en)
Inventor
Harri Weinhold
Armin Huebner
Bernhard Kurze
Gerd Zschorn
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Ecoform Umformtechnik GmbH
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Ecoform Umformtechnik GmbH
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Assigned to ECOFORM UMFORMTECHNIK GMBH reassignment ECOFORM UMFORMTECHNIK GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HUEBER, ARMIN, KURZE, BERNHARD, WEINHOLD, HARRI, ZSCHORN, GERD
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C9/00—Cooling, heating or lubricating drawing material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C3/00—Profiling tools for metal drawing; Combinations of dies and mandrels
    • B21C3/02—Dies; Selection of material therefor; Cleaning thereof
    • B21C3/12—Die holders; Rotating dies
    • B21C3/14—Die holders combined with devices for guiding the drawing material or combined with devices for cooling heating, or lubricating

Definitions

  • the invention relates to the field of metallurgy and is directed to a method and a device for coating and shaping strand-shaped metallic material by drawing using lubricants in solid to liquid state.
  • the shaping stock is introduced into a closed chamber containing a lubricant which is liquefied under the influence of pressure and/or heat (DD 147 209).
  • the chamber is constructed as a heatable pressure chamber and is connected with a charging and pressure-generating device for the lubricant.
  • the pressure chamber has an inlet nozzle and an outlet nozzle through which the shaping stock to be coated passes.
  • This method and this device which are suitable only for applying lubricant but not for simultaneous shaping in the outlet nozzle, have the disadvantage that the utilized lubricant has a low viscosity in its liquefied state.
  • the sealing of the inlet nozzle and the outlet nozzle is problematic, likewise because of the low viscosity of the lubricant.
  • a lubricant pressure is generated hydrostatically.
  • the wire passes through a pressure chamber containing a liquid lubricant before entering the drawing die.
  • the lubricant pressure is generated by a pump.
  • Another drawing die is used as a sealing nozzle at the inlet side of the pressure chamber for sealing (J. Schiermeyer, Dissertation TU Clausthal 1979; U.S. Pat. No. 3,413,832).
  • Hydrodynamic lubrication conditions are to be generated in the main drawing nozzle by this construction of the device.
  • Difficulties are created in this prior art by sealing the pressure chamber by the sealing nozzle since additional lubrication must be carried out in case smaller dimensional changes are realized. It is also disadvantageous that the device must be provided with a wire that is already lubricated. Another disadvantage consists in that the shaping stock shaped by this device can generally not be used for further, subsequent shaping steps without re-coating with lubricant.
  • Another possibility for introducing the lubricant in the shaping zone of the drawing die under high pressure consists in arranging a run-in part of varying length in front of the drawing die; this can be a pipe, a profiled funnel or a drawing die (L. Gogecki, T. Prajsnar, Draht-Fachzeitschrift [Wire—Technical Periodical] 1972, 12, pp. 768-771; J. Schiermeyer, Dissertation TU Clausthal 1979).
  • the inner diameter of the run-in part is slightly larger than the diameter of the wire running into it.
  • Such devices are called hydrodynamic pressure nozzles.
  • the elevated lubricant pressure is generated automatically by the moving wire transporting the lubricant (hydrodynamic pressure buildup). Very high lubricant pressures of approximately 300 MPa are generated in this way. This procedure has the disadvantage that the lubricant is pressed out of the tools in an uncontrolled manner due to the high pressures and the tools are frequently damaged or even destroyed.
  • Another known method and a device for shaping and/or coating strand-shaped shaping stock uses a pressure chamber having an inlet nozzle and an outlet nozzle for the shaping stock and a special feed for solid to pasty lubricant (WO 96/14946).
  • a very high pressure in the range of several hundred MPa is applied to the lubricant in the pressure chamber externally by means of a special apparatus, wherein a combination of lubricant pressure and lubricant temperature is applied which avoids liquefaction of the solid to pasty lubricant in the pressure chamber.
  • This object is met according to the invention by a method for coating and shaping strand-shaped metallic shaping stock by drawing using lubricants in solid to liquid state in that the shaping stock is coated with lubricant by means of a double chamber arrangement comprising a low-pressure lubricant chamber followed by a high-pressure lubricant chamber and is shaped by means of working drawing dies at the outputs of the chambers.
  • the low-pressure lubricant chamber is filled with solid to pasty lubricant by an external lubricant feed and a low pressure is applied to the lubricant in the low-pressure lubricant chamber by means of this lubricant feed.
  • a high lubricant pressure is generated in the high-pressure lubricant chamber by the shaping stock which runs into this chamber and which is coated with lubricant in solid to liquid state.
  • the lubricant pressure/lubricant temperature combination in the high-pressure lubricant chamber is adjusted in such a way that the lubricant is in solid to liquid state in the latter.
  • the lubricant pressure in the high-pressure lubricant chamber is influenced by changing the shaping parameters and process parameters, especially by changing the lubricant pressure and the lubricant temperature in the low-pressure lubricant chamber, the drawing speed, the drawing die geometry and the degree of shaping.
  • the thickness of the lubricant film on the shaped material is measured and/or the lubricant pressure in at least one of the pressure chambers is measured.
  • the measurements obtained are utilized for controlling or regulating the drawing speed, the lubricant pressure and/or the lubricant temperature.
  • the low-pressure lubricant chamber is advisably filled with lubricant continuously and via only one feed opening by means of an extruder and/or a gear pump. In so doing, the required lubricant pressure is also generated in the low-pressure lubricant chamber with these devices simultaneously in an advantageous manner.
  • a lubricant pressure of 80 MPa to at least 500 MPa is regulated in the high-pressure lubricant chamber.
  • a lubricant pressure ranging from 0.2 MPa to a maximum of half of the value of the lubricant pressure to be adjusted in the high-pressure lubricant chamber is generated in the low-pressure lubricant chamber depending on the lubricant pressure desired for the high-pressure lubricant chamber.
  • the method can be applied in a single-step process as well as repeatedly in a multiple-step process. After an interruption in the shaping processes, it is advisable to carry out a brief reversal of the relative movement between the shaping stock and double chamber arrangement taking place during the shaping process and/or to reduce the pressure in the lubricant chambers.
  • the device according to the invention contains a double chamber arrangement comprising a low-pressure lubricant chamber for solid to pasty lubricant followed by a high-pressure lubricant chamber for solid to liquid lubricant by means of which the shaping stock is coated and shaped.
  • the low-pressure lubricant chamber has an inlet nozzle for the shaping stock and, in the outlet, a working drawing die which simultaneously forms the inlet nozzle for the following high-pressure lubricant chamber.
  • the high-pressure lubricant chamber is outfitted with another working drawing die at the outlet.
  • a lubricant feed for supplying solid to pasty lubricant and for generating a lubricant pressure in the low-pressure lubricant chamber.
  • devices at the double chamber arrangement by means of which a lubricant pressure/lubricant temperature combination can be adjusted in the high-pressure lubricant chamber in such a way that the lubricant is in solid to liquid state in the high-pressure lubricant chamber.
  • a device for measuring the thickness of the lubricant film on the shaped stock can be arranged at the output of the device and/or a measurement sensor can be arranged at least at one of the pressure chambers for the lubricant pressure, wherein the measured value outputs are connected with devices for controlling or regulating the drawing speed, the lubricant pressure and/or the lubricant temperature.
  • the low-pressure lubricant chamber is followed by an extruder and/or a gear pump for feeding the lubricant and for generating the lubricant pressure.
  • the double chamber arrangement can be outfitted with devices for cooling and/or heating to control and regulate the temperature ratios and pressure ratios.
  • the device according to the invention and the method according to the invention are distinguished by a number of advantages over the prior art.
  • a substantial advantage results from the surprising effect of a relatively large lubricant mass flow from the low-pressure chamber into the high-pressure chamber with simultaneous shaping by the working drawing die arranged between the chambers.
  • the large lubricant mass flow is the basis for the buildup of the high lubricant pressure desired for the high-pressure chamber.
  • the lubricant feed according to the invention substantially simplifies the control and regulation of the entire coating process and of the installation, and expenditure for the required device system and for the operation of the installation is substantially reduced. For example, energy consumption is reduced by about 10%.
  • the continuous lubricant feed also makes it easier to maintain constant lubricant pressures in the pressure chambers. This results in a more stable process control of the coating and shaping process and improves product quality. The more exact process control which is made possible results in favorable conditions for utilizing the entire range of technical effects of the device according to the invention even under strict requirements.
  • the introduction of the double chamber system according to the invention makes it possible to utilize the liquid state of lubricants which are solid, per se, in the high-pressure lubricant chamber because, due to the working drawing die in the inlet and outlet, this chamber no longer presents any sealing problems such as those occurring under certain circumstances in the prior art (WO 96/14946).
  • the high-pressure lubricant chamber which is sealed by the working drawing dies also makes it possible to apply solid lubricant films which are thicker than those in the prior art (DD 147 209).
  • utilization of the liquid state of solid lubricants results in a higher-quality coating of the shaping stock by reason of the improved lubricant film adhesion and film forming in the liquid state. This is especially important when shaping high-alloy materials and in the case of special materials.
  • the double chamber system according to the invention makes it possible to work in the low-pressure lubricant chamber with lubricant pressures that are sufficiently low that no significant sealing problems occur in this chamber either, even when the lubricant in the chamber is in the pasty state.
  • FIG. 1 illustrates a schematic view of a device for carrying out the method of the invention.
  • the device shown in the drawing is constructed with a double chamber arrangement by which the shaping stock 1 to be shaped is drawn through in the direction indicated by the arrows.
  • the double chamber arrangement contains a low-pressure lubricant chamber 2 followed in the drawing direction by a high-pressure lubricant chamber 3 .
  • the low-pressure lubricant chamber 2 is outfitted with an inlet nozzle 4 whose nozzle diameter is 0.1 mm larger than the diameter of the entering shaping stock 1 .
  • a working drawing die 5 for shaping the shaping stock 1 exiting the low-pressure lubricant chamber 2 is arranged at the outlet of the low-pressure lubricant chamber 2 and simultaneously forms the input to the high-pressure lubricant chamber 3 .
  • Another working drawing die 6 is located at the outlet of the high-pressure lubricant chamber 3 .
  • the low-pressure lubricant chamber 2 is connected with a lubricant feed 7 for supplying solid to pasty lubricant 8 .
  • the lubricant feed 7 comprises an extruder.
  • a lubricant pressure in the range of approximately 40 MPa is generated in the chamber by this extruder.
  • Solid lubricant based on calcium stearate can be used as lubricant 8 , for example.
  • the high-pressure lubricant chamber 3 is designed to receive solid to liquid lubricant 9 .
  • a measurement sensor 10 is connected to the chamber and determines the lubricant pressure in the chamber.
  • the measurement output of the measurement sensor 10 is connected with a device 11 for controlling or regulating the drawing speed, the lubricant pressure in the low-pressure lubricant chamber 2 and/or the lubricant temperature in the low-pressure lubricant chamber 2 .
  • a heating device 12 arranged at the low-pressure lubricant chamber 2 is used for influencing the lubricant temperature.
  • a cooling body 13 which can be used to cool the double chamber and which also enables temperature control is arranged in the area of the working drawing die 5 at the outer wall of the device.
  • a D43-quality steel wire for example, can be coated and shaped by this device.
  • the wire is shaped at a drawing speed of 2 m/ls in the device with a cross-sectional reduction of 10% by working drawing die 5 and with a cross-sectional reduction of 15% in working drawing die 6 .

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Extraction Processes (AREA)
  • Forging (AREA)
  • Wire Processing (AREA)
US09/673,442 1998-04-17 1999-04-15 Method and device for coating and shaping strand-shaped metallic material by drawing Expired - Fee Related US6430980B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19817088A DE19817088C2 (de) 1998-04-17 1998-04-17 Verfahren und Vorrichtung zum Beschichten und Umformen von strangförmigem metallischem Umformgut mittels Ziehen
DE19817088 1998-04-17
PCT/EP1999/002750 WO1999054066A1 (de) 1998-04-17 1999-04-15 Verfahren und vorrichtung zum beschichten und umformen von strangförmigem metallischem umformgut mittels ziehen

Publications (1)

Publication Number Publication Date
US6430980B1 true US6430980B1 (en) 2002-08-13

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
US09/673,442 Expired - Fee Related US6430980B1 (en) 1998-04-17 1999-04-15 Method and device for coating and shaping strand-shaped metallic material by drawing

Country Status (12)

Country Link
US (1) US6430980B1 (de)
EP (1) EP1071525B1 (de)
JP (1) JP2002512125A (de)
KR (1) KR20010042738A (de)
CN (1) CN1296431A (de)
AT (1) ATE232429T1 (de)
AU (1) AU754440B2 (de)
CA (1) CA2327711A1 (de)
DE (2) DE19817088C2 (de)
ES (1) ES2192847T3 (de)
RU (1) RU2214876C2 (de)
WO (1) WO1999054066A1 (de)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004002640A1 (en) * 2002-06-26 2004-01-08 Datron Inc., Intercontinental Manufacturing Company Continuous severe plastic deformation process for metallic materials
US20040237618A1 (en) * 2003-05-27 2004-12-02 Rosaire Begin Wire reduction device
US20060123876A1 (en) * 2004-12-14 2006-06-15 The Goodyear Tire & Rubber Company Final die for wire drawing machines
US7204112B1 (en) * 2002-12-30 2007-04-17 Dana Corporation Method of lubricating a workpiece for hydroforming
US20080173063A1 (en) * 2007-01-23 2008-07-24 Thomas Wilson Tyl Torsional wire treatment drawing system
US20080190162A1 (en) * 2004-11-22 2008-08-14 Yoshiki Takahama Method of Supplying Lubricating Oil in Cold-Rolling
US20170157657A1 (en) * 2014-07-16 2017-06-08 Vassena Filiere S.R.L. Equipment for cold-drawing a metal wire
US9718080B1 (en) * 2016-05-06 2017-08-01 RADCO Infusion Technologies, LLC Linear substrate infusion compartment
US11098445B2 (en) 2016-05-06 2021-08-24 Anderson Group, Ltd. Continuous linear substrate infusion

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102601140B (zh) * 2012-03-07 2016-06-15 上海亿浩环保设备有限公司 强迫润滑装置
CN103331318B (zh) * 2013-06-08 2015-04-01 上海交通大学 基于水润滑拉拔的多道次金属拉拔装置
DE102013213251B4 (de) * 2013-07-05 2016-09-29 Ecoform Umformtechnik Gmbh Verfahren und Vorrichtung zum Beschichten von zunderbehaftetemUmformgut mit einem Schmierstoff
CN105344729A (zh) * 2015-12-02 2016-02-24 芜湖楚江合金铜材有限公司 一种高质量铜合金异型线材轧制成型设备
DE102017119192A1 (de) * 2017-08-22 2019-02-28 Admantec Ag Vorrichtung zur Herstellung von Rohren sowie Verfahren zum Herstellen einer Matrize und eines Dorns
EP3599072A1 (de) * 2018-07-05 2020-01-29 Tipper Tie technopack GmbH Verfahren und vorrichtung zum auftragen von lackierungsschichten auf ein beschichtungsgut
CN112246895B (zh) * 2020-10-20 2022-07-22 芜湖巨科电气设备有限公司 一种铜丝多道分步拉丝生产线

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US2203751A (en) * 1938-02-26 1940-06-11 Simons Abraham Method of and apparatus for drawing wire
GB1176172A (en) * 1966-09-28 1970-01-01 British Iron Steel Research Improvements in and relating to the Drawing of Metals through reducing Dies
US3879973A (en) * 1972-06-08 1975-04-29 Inst Metallurgii Zeleza Imeni Drawing device with hydrodynamic lubrication
US4553416A (en) * 1983-06-20 1985-11-19 Sumitomo Metal Industries, Ltd. Dry type continuous wire drawing process
US4739640A (en) * 1982-05-18 1988-04-26 Hi-Draw Engineering Limited Apparatus for cooling and/or drying or cleaning elongate material
US5865052A (en) * 1994-11-11 1999-02-02 Ecoform Umformtechnik Gmbh Method and device for forming and/or coating wire-shaped metal material
US6026672A (en) * 1998-08-28 2000-02-22 Miller; Thomas L. Wire drawing pressure die holder assembly

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GB382821A (en) * 1931-01-31 1932-11-03 British Thomson Houston Co Ltd Improvements in or relating to apparatus for drawing wire, rods, tubes, ornamental beading, and the like
US3145832A (en) * 1961-05-02 1964-08-25 Anchor Post Prod Pressure die for wire drawing
US3413832A (en) * 1965-07-27 1968-12-03 Nat Standard Co Wire drawing method
JPS5519445A (en) * 1978-07-25 1980-02-12 Kobe Steel Ltd Forced lubricating drawing method
DD147209A1 (de) * 1978-12-21 1981-03-25 Harri Weinhold Verfahren und vorrichtung zum aufbringen von schmiermitteln
DD154334A1 (de) * 1980-12-09 1982-03-17 Joachim Wolf Verfahren zum schmieren des ziehhols bei drahtziehmaschinen
JPH05154537A (ja) * 1991-12-10 1993-06-22 Nippon Steel Corp 金属線材の伸線方法および装置

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2203751A (en) * 1938-02-26 1940-06-11 Simons Abraham Method of and apparatus for drawing wire
GB1176172A (en) * 1966-09-28 1970-01-01 British Iron Steel Research Improvements in and relating to the Drawing of Metals through reducing Dies
US3879973A (en) * 1972-06-08 1975-04-29 Inst Metallurgii Zeleza Imeni Drawing device with hydrodynamic lubrication
US4739640A (en) * 1982-05-18 1988-04-26 Hi-Draw Engineering Limited Apparatus for cooling and/or drying or cleaning elongate material
US4553416A (en) * 1983-06-20 1985-11-19 Sumitomo Metal Industries, Ltd. Dry type continuous wire drawing process
US5865052A (en) * 1994-11-11 1999-02-02 Ecoform Umformtechnik Gmbh Method and device for forming and/or coating wire-shaped metal material
US6026672A (en) * 1998-08-28 2000-02-22 Miller; Thomas L. Wire drawing pressure die holder assembly

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6895795B1 (en) 2002-06-26 2005-05-24 General Dynamics Ots (Garland), L.P. Continuous severe plastic deformation process for metallic materials
WO2004002640A1 (en) * 2002-06-26 2004-01-08 Datron Inc., Intercontinental Manufacturing Company Continuous severe plastic deformation process for metallic materials
US7204112B1 (en) * 2002-12-30 2007-04-17 Dana Corporation Method of lubricating a workpiece for hydroforming
US20040237618A1 (en) * 2003-05-27 2004-12-02 Rosaire Begin Wire reduction device
US6851293B2 (en) * 2003-05-27 2005-02-08 Alcan International Limited Wire reduction device
US8356501B2 (en) 2004-11-22 2013-01-22 Nippon Steel Corporation Method of supplying lubricating oil in cold-rolling
US20080190162A1 (en) * 2004-11-22 2008-08-14 Yoshiki Takahama Method of Supplying Lubricating Oil in Cold-Rolling
US8047035B2 (en) * 2004-11-22 2011-11-01 Nippon Steel Corporation Method of supplying lubricating oil in cold-rolling
US8584499B2 (en) 2004-11-22 2013-11-19 Nippon Steel & Sumitomo Metal Corporation Method of supplying lubricating oil in cold-rolling
US7617713B2 (en) * 2004-12-14 2009-11-17 The Goodyear Tire + Rubber Company, Inc. Final die for wire drawing machines
US20060123876A1 (en) * 2004-12-14 2006-06-15 The Goodyear Tire & Rubber Company Final die for wire drawing machines
US20080173063A1 (en) * 2007-01-23 2008-07-24 Thomas Wilson Tyl Torsional wire treatment drawing system
US20170157657A1 (en) * 2014-07-16 2017-06-08 Vassena Filiere S.R.L. Equipment for cold-drawing a metal wire
US10406576B2 (en) * 2014-07-16 2019-09-10 Vassena Filiere S.R.L. Equipment for cold-drawing a metal wire
US9718080B1 (en) * 2016-05-06 2017-08-01 RADCO Infusion Technologies, LLC Linear substrate infusion compartment
US11033923B2 (en) 2016-05-06 2021-06-15 RADCO Infusion Technologies, LLC Linear substrate processing compartment
US11098445B2 (en) 2016-05-06 2021-08-24 Anderson Group, Ltd. Continuous linear substrate infusion
US11298719B2 (en) 2016-05-06 2022-04-12 Southwire Company, Llc Device for modifying a linear substrate
US11359332B2 (en) 2016-05-06 2022-06-14 Anderson Group, Ltd. Continuous linear substrate infusion
US12097527B2 (en) 2016-05-06 2024-09-24 Southwire Company, Llc Device for modifying a linear substrate
US12103035B2 (en) 2016-05-06 2024-10-01 Southwire Company, Llc Device for modifying a linear substrate

Also Published As

Publication number Publication date
KR20010042738A (ko) 2001-05-25
EP1071525A1 (de) 2001-01-31
DE59904278D1 (de) 2003-03-20
EP1071525B1 (de) 2003-02-12
DE19817088A1 (de) 1999-10-28
CN1296431A (zh) 2001-05-23
ATE232429T1 (de) 2003-02-15
CA2327711A1 (en) 1999-10-28
AU3821599A (en) 1999-11-08
AU754440B2 (en) 2002-11-14
RU2214876C2 (ru) 2003-10-27
ES2192847T3 (es) 2003-10-16
DE19817088C2 (de) 2000-02-17
WO1999054066A1 (de) 1999-10-28
JP2002512125A (ja) 2002-04-23

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