US6069458A - Power supply circuit device for a high intensity discharge lamp that repetitively lights the lamp using a pulse-by-pulse mode current limiting function - Google Patents

Power supply circuit device for a high intensity discharge lamp that repetitively lights the lamp using a pulse-by-pulse mode current limiting function Download PDF

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US6069458A
US6069458A US08/715,523 US71552396A US6069458A US 6069458 A US6069458 A US 6069458A US 71552396 A US71552396 A US 71552396A US 6069458 A US6069458 A US 6069458A
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high intensity
lamp
inverter
voltage
current
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US08/715,523
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Takao Takehara
Masashi Norizuki
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Minebea Co Ltd
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Minebea Co Ltd
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Assigned to MINEBEA CO., LTD. reassignment MINEBEA CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: NORIZUKI, MASASHI, TAKEHARA, TAKAO
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B41/00Circuit arrangements or apparatus for igniting or operating discharge lamps
    • H05B41/14Circuit arrangements
    • H05B41/26Circuit arrangements in which the lamp is fed by power derived from dc by means of a converter, e.g. by high-voltage dc
    • H05B41/28Circuit arrangements in which the lamp is fed by power derived from dc by means of a converter, e.g. by high-voltage dc using static converters
    • H05B41/288Circuit arrangements in which the lamp is fed by power derived from dc by means of a converter, e.g. by high-voltage dc using static converters with semiconductor devices and specially adapted for lamps without preheating electrodes, e.g. for high-intensity discharge lamps, high-pressure mercury or sodium lamps or low-pressure sodium lamps
    • H05B41/2885Static converters especially adapted therefor; Control thereof
    • H05B41/2886Static converters especially adapted therefor; Control thereof comprising a controllable preconditioner, e.g. a booster
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B41/00Circuit arrangements or apparatus for igniting or operating discharge lamps
    • H05B41/14Circuit arrangements
    • H05B41/26Circuit arrangements in which the lamp is fed by power derived from dc by means of a converter, e.g. by high-voltage dc
    • H05B41/28Circuit arrangements in which the lamp is fed by power derived from dc by means of a converter, e.g. by high-voltage dc using static converters
    • H05B41/288Circuit arrangements in which the lamp is fed by power derived from dc by means of a converter, e.g. by high-voltage dc using static converters with semiconductor devices and specially adapted for lamps without preheating electrodes, e.g. for high-intensity discharge lamps, high-pressure mercury or sodium lamps or low-pressure sodium lamps
    • H05B41/2881Load circuits; Control thereof
    • H05B41/2882Load circuits; Control thereof the control resulting from an action on the static converter
    • H05B41/2883Load circuits; Control thereof the control resulting from an action on the static converter the controlled element being a DC/AC converter in the final stage, e.g. by harmonic mode starting
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B41/00Circuit arrangements or apparatus for igniting or operating discharge lamps
    • H05B41/14Circuit arrangements
    • H05B41/26Circuit arrangements in which the lamp is fed by power derived from dc by means of a converter, e.g. by high-voltage dc
    • H05B41/28Circuit arrangements in which the lamp is fed by power derived from dc by means of a converter, e.g. by high-voltage dc using static converters
    • H05B41/288Circuit arrangements in which the lamp is fed by power derived from dc by means of a converter, e.g. by high-voltage dc using static converters with semiconductor devices and specially adapted for lamps without preheating electrodes, e.g. for high-intensity discharge lamps, high-pressure mercury or sodium lamps or low-pressure sodium lamps
    • H05B41/2885Static converters especially adapted therefor; Control thereof
    • H05B41/2887Static converters especially adapted therefor; Control thereof characterised by a controllable bridge in the final stage
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S315/00Electric lamp and discharge devices: systems
    • Y10S315/07Starting and control circuits for gas discharge lamp using transistors

Definitions

  • the present invention relates to a power supply circuit device for a high intensity discharge lamp lighting device to light a high intensity discharge lamp.
  • the power supply circuit device for the high intensity discharge lamp lighting device is used for lighting a high intensity discharge lamp such as a lamp for a projector.
  • FIG. 4 shows a circuit diagram for a conventional high intensity discharge lamp lighting device using a high power-factor inverter.
  • a power-frequency AC power is rectified to a direct current by a rectifier including diodes D101-D104, an inductor LF, and a condenser CF, and the output is applied to a booster chopper mode sine wave converter including a choke coil L101, a switching element SW1, a diode D105, and a condenser C.
  • the booster chopper mode sine wave converter is connected to a full-bridge mode inverter INV as the load.
  • the booster chopper mode sine wave converter will briefly be explained.
  • a voltage ei' is detected by resisters R101, R102 to be fed to a multiplier MP1. This voltage is transferred to a current command reference Ii* having the same wave form as the voltage ei'.
  • a current Ii' is detected by a resister R104 and a comparator COMP1 compares Ii' to Ii* to produce a PWM signal proportional to the difference between Ii* and Ii'.
  • a lamp current detecting resister R105 detects a lamp current IL.
  • a variation ⁇ IL of the lamp current IL is obtained by a constant-current circuit, and the multiplier MP1 makes a product by ⁇ IL and ei' to produce the current command reference Ii*.
  • a feedback circuit is configured, the amplitude of Ii* varies according to the variation of IL, i.e., ⁇ IL, thereby IL is stabilized and at the same time the current waveform identical to ei' can be obtained.
  • the average current by each switching is proportional to the input voltage, removing higher harmonics of the switching wave form by means of a low pass filter consisting of an inductor LF and a condenser CF makes the wave form of the input current analog to the input voltage with regard to one cycle of the AC line as shown in FIG. 5, and the power factor becomes almost 1.
  • the booster chopper mode sine wave converter is connected to the full-bridge mode inverter INV as the load.
  • TR1-TR4 are switching transistors configuring the inverter INV.
  • the output of the inverter INV is connected to the secondary coil of a transformer T101 and a halide lamp L (HID, hereinafter) in series.
  • a timer circuit TM is activated to feed a 100 Hz starting trigger pulse to a starting pulse generator PG.
  • the starting pulse generator PG feeds a starting pulse for about five seconds, and the starting pulse is boosted to 3-5 KV by a transformer T101.
  • the timer circuit TM feeds an inverter starting signal to an oscillator OSC, thereby the oscillator OSC starts operation, whose output activates a drive circuit DCC; which in consequence activates the inverter INV.
  • the HID lamp L enters in a lighting state, transferring the state from a glow discharge to an arc discharge.
  • the inverter current i.e., the lamp current is detected by the lamp current detecting resister R105, which is fed to a control IC.
  • the control IC feeds a signal to a DRIVE CIRCUIT as the control input terminal of the booster chopper mode sine wave converter so as to suppress the lamp current if it goes high and to increase the lamp current if it goes low, thus controlling the inverter INV into a constant current.
  • the output voltage of the booster chopper mode sine wave converter decreases by the PWM operation of the booster chopper mode sine wave converter, which maintains the constant current operation.
  • the foregoing conventional inverter is well known that it has restrictions for a smaller size.
  • the lamp current will fade out to lead the lamp to an unstable operation due to the acoustic resonance effect if the inverter INV oscillating frequency is lass than 300 KHz. Therefore, the switching frequency is selected to less than some 100 Hz not inducing the acoustic resonance.
  • the switching frequency is apt to be less than 400 Hz due to the restriction of the switching elements such as the switching speed, thereby the transformer T1 is difficult to be made smaller.
  • control circuit and the drive circuit of the full-bridge mode inverter are complicated and costly.
  • the present invention provides the power supply circuit device for the high intensity discharge lamp lighting device described hereafter.
  • the power supply circuit device for the high intensity discharge lamp lighting device includes a rectifier for a power-frequency power supply, a booster chopper mode sine wave converter, a zero volt switching push pull inverter, and a high intensity lamp of a halide lamp. And, as a starting device for the halide lamp, the high intensity discharge lamp lighting device generates a high voltage (5 KV) using a resonance by a ballast choke for the inverter and a condenser connected in parallel to the halide lamp, thereby inducing a glow discharge. And, a PFM (pulse frequency modulation) circuit controls the lamp current of the halide lamp to keep it constant.
  • a PFM pulse frequency modulation
  • a re-lighting circuit after lighting works such that the control IC stops operation by a pulse-by-pulse mode current limiter of an inverter control IC, thereafter a soft starting circuit operates to generate a high voltage on the output of the inverter; when the lamp temperature is so high that the mercury vapor pressure inside the tube goes high and lighting cannot be started, the foregoing operation is repeated to achieve re-lighting.
  • the resonance by the ballast choke and the condenser connected in parallel to the halide lamp generates a high voltage (5 KV) to the output of the inverter, leading to a glow discharge.
  • the operation of the inverter becomes a blocking oscillation mode; consequently, the inverter generates a high voltage periodically until the halide lamp starts lighting.
  • the re-lighting circuit can be simply constructed.
  • FIG. 1 is a circuit block diagram showing one embodiment of the present invention.
  • FIG. 2 is a wave form chart showing a driver output signal and output wave form of a power switching element.
  • FIG. 3 is a wave form chart showing wave forms of the parts of the high intensity discharge lamp lighting device dividing into the case of a small lamp current and a large current.
  • FIG. 4 is a circuit block diagram showing a conventional high intensity discharge lamp lighting device.
  • FIG. 5 is a wave form chart showing wave forms of the input voltage and the current of the converter.
  • FIG. 1 is a circuit diagram showing a high intensity discharge lamp lighting device according to the present invention.
  • the power-frequency AC power supply is rectified by a rectifier consisting of diodes D1-D4 into a direct current, and the output is applied to a booster chopper nodesine wave converter including a choke coil L2, a power MOSFET Q2, a diode D5, and a condenser C2.
  • a voltage resonant inverter is connected to the booster chopper mode sine wave converter as the load.
  • the booster chopper mode sine wave converter will briefly be described.
  • a voltage ei' is detected by resisters R8, R9 to be fed to a multiplier MULT. This voltage is multiplied by an output of an error amplifier to produce the output of the multiplier MULT.
  • a current running through the choke coil L2 is detected by a resistor R3, and the voltage across the resistor R3 is distributed to a current sense logic circuit. If this voltage exceeds a nominal voltage determined by the output VMO of the multiplier MULT, the PWM goes OFF; consequently, the gate of the power MOSFET Q2 turns OFF.
  • An, output of a current detecting winding Ns2 of the choke coil L2 is fed to the current sense logic circuit through a resistor R6.
  • a resistor R7 is a starting resistor.
  • a resistor R1 is a gate drive resistor for the power switching element Q2, a diode D6 is to pull down charges stored between the gate and the source of the power switching element Q2. Since the output voltage of the booster chopper mode sine wave converter is made constant, the input voltage of the zero volt switching push pull inverter connected as the load becomes constant; and usually the halide lamp is used without adjusting intensity (at a constant lamp current), the lamp power is controlled constant, and the switching frequency of the inverter becomes constant.
  • L1 is a ballast choke having a primary coil np1 and a secondary coil ns2, of the zero volt switching push pull inverter.
  • IC1 is a zero volt switching power supply controller composed of an integrated circuit. This IC1 is available on the market, for example, Micro Linear ML4816.
  • Q1, Q3 are power switching elements (power MOSFET).
  • a resistor R20 is a starting resistor, when the system is powered, the zero volt switching power supply controller IC1 is supplied with power to operate.
  • This zero volt switching power supply controller IC1 includes a voltage controlled oscillator VCO, one-shot multi-vibrator MV, pulse frequency modulator PFM, driver DB, soft start controller SSC, comparator COMP1, COMP2, flip flop FF1, constant current source IS, error amplifier OPA, and reference voltage generator 5 VG for generating a 5 Volt reference voltage VREF.
  • the outputs A, B of the driver DB operate complimentary.
  • the outputs A and B of the driver DB drive the power switching element Q1 and Q3, respectively.
  • FIG. 2 illustrates the operational timing chart.
  • the connecting point of the source of the power switching element Q1 with the drain of the Q3, i.e., the output of the inverter is connected in series to a DC decoupling condenser C20 connecting in series with the ballast choke L1.
  • a starting condenser C5 is connected between the output of the ballast choke L1 and the ground.
  • the foregoing condenser C5 is connected in parallel to a halide lamp L connecting in series with a current detecting condenser C7.
  • the present invention applies the zero volt switching push pull inverter to drive the halide lamp and performs the constant current control.
  • the condenser C11 is connected to the soft start controller SSC.
  • the output of the soft start controller SSC is in HIGH level directly after the power turning ON. Since the output is connected to the control input of the voltage controlled oscillator VCO, the output of the voltage controlled oscillator VCO goes higher than that in the steady state operation. As the voltage across the condenser C11 increases, the output of the soft start controller SSC is designed to decrease; and the oscillating frequency of the voltage controlled oscillator VCO gradually lowers.
  • the method of starting the HID lamp will be described. Immediately after the AC power is supplied, the HID lamp L is not lighted and the internal impedance of the lamp is high. Selecting the value of the ballast choke L1 and the starting condenser C5 so as to set the resonance frequency by these two components to, for example, 300 KHz will produce a high voltage (5 KV) of a 300 KHz sine wave across the condenser C5, thereby starting a glow discharge in the HID lamp L.
  • the choke coil L1 is a ballast inductor loaded with the voltage difference between the output (connecting point of the source of the power switching element Q1 and the drain of the power switching element Q3) voltage of the inverter and the discharge maintaining voltage.
  • R17, R18 are gate drive resistors for the power switching elements Q1, Q3; D9, D10 are to pull down charges stored between the gate and the source of the power switching element Q1 and 03, respectively.
  • a diode D11 and a condenser C13 forms a rectifier for the power supply to the zero volt switching power supply controller IC1.
  • R20 is a starting resistor.
  • the zero volt switching power supply controller IC1 will be described in detail with reference to FIGS. 1 and 3.
  • the discharge current (lamp current) of the HID lamp L is increased by any reason, the output of the error amplifier OPA increases and the oscillating frequency of the voltage controlled oscillator VCO goes high.
  • the fall of output of the voltage controlled oscillator VCO puts the one-shot MB of the one-shot multi-vibrator MB into the set state, the output of which goes HIGH level.
  • the fall of the phase-reversed output voltage controlled oscillator (bar) of the voltage controlled oscillator VCO puts the one-shot MB (bar) of the one-shot multi-vibrator into the set state, the output of which goes HIGH level.
  • a resistor R12 and a condenser C12 are to determine the pulse width of the output of the one-shot multi-vibrator, and the output of the one-shot MB is maintained in a high level during the time Toff determined by the Lime constant. That is, with maintaining the Toff constant, pulse frequency control is performed which varies the oscillating frequency (i.e., switching frequency) of the voltage controlled oscillator VCO.
  • Vds exceeds the power supply voltage VO2
  • a body diode of the power switching element Q1 turns ON, Vds is clamped to the power supply voltage VO2.
  • ZVS zero-volt switching
  • ZVS zero-volt switching
  • a condenser C8 and a resistor R10 are to determine an oscillating frequency of the voltage controlled oscillator VCO.
  • a resistor R11 and a condenser C9 is for phase compensation of the error amplifier OPA.
  • a transformer T1 is for gate drive of the power switching element Q1.
  • the output of the comparator COMP1 becomes a high level to put the flip flop FFi into a set state.
  • the output of the flip flop FF1 controls the constant current source IS to turn ON and OFF, and the flip flop FF1 is to set, and output Q is to high the constant current source IS is opened and charges a condenser C10.
  • the flip flop FF1 is reset every one cycle of the oscillating frequency. If the power switching element Q3 continues to flow an excessive current, the voltage across the condenser C10 goes high.
  • the condenser C10 is connected to the +input of the comparator COMP2, when the voltage exceeds the threshold voltage 3.2 V of the comparator COMP2, COMP2 becomes a high level; closing AND gate, AND1, and AND2 leads the output of the driver DB to a low level.
  • the oscillation stops, and the power supply voltage to the control IC IC1 lowers.
  • IC1 starts operation by the starting resistor R20, the foregoing operation is repeated. That is, it starts a blocking oscillation mode. In this state, the temperature inside the tube of the HID lamp L falls, mercury vapor pressure lowers to increase the internal resistance, thus maintaining the state to finally enabling a glow discharge.
  • a power MOSFET having a lower withstand voltage having a lower ON resistance
  • a simplified starting circuit can be configured using a ballast choke and a condenser. Utilizing the pulse-by-pulse mode current limiting function of the zero volt switching power supply controller available on the market realized the restarting of the HID lamp in a blocking mode. As, the input voltage of the inverter is made constant the switching frequency of the inverter can be made constant, thereby reducing interference to other equipment.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Circuit Arrangements For Discharge Lamps (AREA)
US08/715,523 1995-09-20 1996-09-18 Power supply circuit device for a high intensity discharge lamp that repetitively lights the lamp using a pulse-by-pulse mode current limiting function Expired - Fee Related US6069458A (en)

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Application Number Priority Date Filing Date Title
JP7-266296 1995-09-20
JP7266296A JPH0992483A (ja) 1995-09-20 1995-09-20 高輝度放電灯点灯装置

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US6288501B1 (en) * 1999-05-26 2001-09-11 Matsushita Electric Works, Ltd. Ballast for a discharge lamp
US6522557B2 (en) * 2001-04-09 2003-02-18 Koito Manufacturing Co., Ltd. Inverter device
US20050062432A1 (en) * 2002-01-15 2005-03-24 Van Casteren Dolf Henricus Jozef Device and method for operating a discharge lamp
US20050269969A1 (en) * 2002-07-22 2005-12-08 Koninklijke Philips Electronics N.V. Driver for a gas discharge lamp
US20090016087A1 (en) * 2007-07-09 2009-01-15 Fuji Electric Device Technology Co., Ltd Switching power source
US20110050115A1 (en) * 2007-11-29 2011-03-03 Koninklijke Philips Electronics N.V. Method and igniter for igniting a gas discharge lamp
CN102612238A (zh) * 2012-03-26 2012-07-25 上海信耀电子有限公司 基于dsp的hid镇流器
CN104105286A (zh) * 2013-04-15 2014-10-15 阮小青 直流低压电源注锁功率合成调光无极灯
CN104105311A (zh) * 2013-04-15 2014-10-15 阮雪芬 直流低压电源注锁功率合成高压钠灯
TWI462650B (zh) * 2011-07-18 2014-11-21 Delta Electronics Shanghai Co 高強度氣體放電燈控制電路及控制方法
US20150311804A1 (en) * 2014-04-23 2015-10-29 Guangzhou On-Bright Electronics Co., Ltd. Systems and methods for output current regulation in power conversion systems
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US9531278B2 (en) 2012-07-24 2016-12-27 On-Bright Electronics (Shanghai) Co., Ltd. Systems and methods for current control of power conversion systems
US9794997B2 (en) 2011-11-15 2017-10-17 On-Bright Electronics (Shanghai) Co., Ltd. LED lighting systems and methods for constant current control in various operation modes
US9812970B2 (en) 2011-05-05 2017-11-07 Guangzhou On-Bright Electronics Co., Ltd. Systems and methods for constant current control with primary-side sensing and regulation in various operation modes
US10003271B2 (en) 2012-03-31 2018-06-19 On-Bright Electronics (Shanghai) Co., Ltd. Systems and methods for constant voltage control and constant current control
US10277132B2 (en) 2008-10-21 2019-04-30 On-Bright Electronics (Shanghai) Co., Ltd. Systems and methods for constant voltage mode and constant current mode in flyback power converters with primary-side sensing and regulation
WO2019125205A1 (ru) * 2017-12-22 2019-06-27 Аркадий Анатольевич СТЕПАНОВ Автономный источник электропитания с высоковольтным выходом
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JP3723929B2 (ja) * 2000-02-14 2005-12-07 三菱電機株式会社 放電灯点灯装置および照明装置
JP3905868B2 (ja) * 2003-07-18 2007-04-18 ミネベア株式会社 放電管用インバータ回路
JP4244893B2 (ja) 2004-09-14 2009-03-25 セイコーエプソン株式会社 周波数制御による放電ランプの点灯
WO2009059744A1 (de) * 2007-11-05 2009-05-14 Tridonicatco Gmbh & Co. Kg Vorschaltgerät für eine gasentladungslampe, bspw. eine hid-lampe
US9484811B2 (en) 2009-07-16 2016-11-01 Freescale Semiconductor, Inc. Integrated circuit comprising voltage modulation circuitry and method threfor
CN104105317B (zh) * 2013-04-15 2016-12-28 张妙娟 直流低电压双推注入锁相功率合成高压钠灯
CN104105275B (zh) * 2013-04-15 2016-12-28 阮小青 太阳能电源双推注锁功率合成卤钨灯
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EP0765108A2 (de) 1997-03-26
EP0765108A3 (de) 1998-03-25

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