US4685319A - Rolling method and apparatus for forming sections having flange - Google Patents

Rolling method and apparatus for forming sections having flange Download PDF

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Publication number
US4685319A
US4685319A US06/693,267 US69326785A US4685319A US 4685319 A US4685319 A US 4685319A US 69326785 A US69326785 A US 69326785A US 4685319 A US4685319 A US 4685319A
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Prior art keywords
web
rolls
path
rolling
flange
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US06/693,267
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English (en)
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Koshiro Aoyagi
Taneharu Nishino
Kenji Betsuki
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Nippon Steel Corp
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Nippon Steel Corp
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Assigned to NIPPON STEEL CORPORATION reassignment NIPPON STEEL CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: AOYAGI, KOSHIRO, BETSUKI, KENJI, NISHINO, TANEHARU
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/08—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel
    • B21B1/088—H- or I-sections

Definitions

  • FIG. 1 illustrates the arrangements of conventional rolling equipment rows, and the shapes of the grooves of the rolls attached to this rolling equipment. More specifically, FIG. 1-(a) shows an example in which two-high or three-high rolling mills are arranged from the roughing zone to the finishing zone, wherein I-beams and channels are formed by rolling, FIGS.
  • FIG. 1-(b) and 1-(c) show examples in which two-high or three-high rolling mills are arranged in the roughing zone and universal rolling mills are arranged in the intermediate rolling and finishing zones, wherein H-beams and channels are formed by rolling
  • FIG. 1-(d) shows an example in which two-high or three-high rolling mills and universal mills are appropriately arranged in the roughing, intermediate rolling and finishing zones, and straight web-type sheet piles are formed by rolling.
  • exclusive rolls and accessory guides to be used from the roughing zone to the finishing zone should, in principle, be provided for the respective products independently, according to the kind and size of the products. Accordingly, as the sizes of the products are increased and the production range is broadened, the manufacturing costs are increased, and it becomes difficult to satisfy the needs of the customers in a simple way.
  • H-beam As an example. Recently, production of so-called build-up H-beams through bonding and assembling steel sheets by welding has increased in line with the progress made in new welding techniques. This is because H-beams having optional sizes can be freely prepared according to customer needs. Typical products produced by this method are H-beams having a relatively small thickness and series of H-beams differing in flange thickness but having a constant web outer width.
  • FIG. 2-(a) shows a typical example of a conventional H-beam forming rolling equipment row, which comprises one breakdown rolling mill 1 (BD), a subsequent mill group 2 (RU-E) of a 4-roll universal rolling mill (RU) and an edger rolling mill (E), and a finishing 4-roll universal rolling mill 3 (FU).
  • BD breakdown rolling mill 1
  • RU-E subsequent mill group 2
  • E edger rolling mill
  • FU finishing 4-roll universal rolling mill 3
  • FIG. 2-(b) shows shapes 4, 5, and 6 of rolled materials shaped by the rolling mills 1, 2 and 3, respectively.
  • FIG. 3 shows the relationship between the rolls and the rolled materials in the universal rolling method for forming H-beams.
  • a series of H-beams prepared according to the conventional rolling method are produced with a constant inner width of the web in which the inner width IW of the web is constant and the outer widths OW1 and OW2 of the web are changed according to changes of the flange thicknesses Tf1 and Tf2, and it is very difficult for the conventional rolling method to prepare a series of products in which the outer width of the web is constant.
  • the axis of the roll may be vertically inclined at a predetermined angle ⁇ v to the horizontal plane.
  • ⁇ v is in the range of from 0° to 30° and preferably smaller than 5°.
  • FIG. 1 is a diagram of conventional rolling equipment rows and groove shapes of rolls of rolling mills for roughing, intermediate rolling and finishing zones;
  • FIG. 4 is a diagram of changes of sectional shapes in a series of products having a constant inner width of the web according to one embodiment of the present invention, and gives definitions of terms;
  • FIG. 5 is a diagram of an embodiment of a rolling equipment row in which sizing mills of the inclined roll system according to the present invention are arranged;
  • FIG. 6-(a) is a front view of the roll construction showing the mechanism and function of the present invention
  • FIG. 7 is a plane view of one embodiment of a sizing mill of the inclined roll system according to the present invention, showing details of the function of the mill;
  • FIG. 8 is a front view of one embodiment of a sizing mill of the inclined roll system according to the present invention, showing the structure in which the axis of the inclined roll can be three-dimensionally changed;
  • FIG. 9 is a front view showing the operation of expanding the web width of an H-beam according to the conventional rolling method, showing the problems arising when rolling is performed while expanding the web width;
  • FIG. 10 is a diagram showing in detail an embodiment of the present invention in which H-beams having a constant outer width of the web are formed by rolling;
  • FIG. 11 is a diagram of an example of the calculation of conditions for expanding the web width of an H-beam in one embodiment of a sizing mill of the inclined roll system according to the present invention
  • FIG. 12 is a diagram showing parts of a product, the sizes of which are shown in Table 1.
  • FIG. 5 shows an example of the rolling equipment row for the production of H-beams, in which reference numeral 14 represents an embodiment of a sizing mill of the inclined roll system. The function of this mill will now be described.
  • the structure and function of rolls attached to the sizing mill of the inclined roll system are diagrammatically shown in FIG. 6.
  • the sizing mill of the inclined roll system according to the present invention is characterized in that, as shown in the front view (a) and the side view (b) seen obliquely from above, the sizing mill comprises two upper inclined rolls 15 and 16 and two lower inclined rolls 15' and 16'.
  • an inclined roll falls in contact with a web portion close to a flange of a material 17 having an H-shaped section on the inlet side and the width of the web is expanded by an oblique force generated by pressure of the roll on the web portion.
  • the inner side face of the flange is expanded by the outer side face of the inclined roll to expand the width of the web.
  • These two web width-expanding functions are exerted independently or synergistically, according to the quantity of expansion of the width of the web.
  • the structure of the sizing mill of the inclined roll system according to the present invention differs greatly from the structure of the conventional rolling mill for the production of sections.
  • the axes of the rolls are fixed so as to extend in a direction rectangular to the rolling direction.
  • the directions of the axes S of the left and right rolls are not rectangular to the direction of advance of the material but are inclined at an angle ⁇ h and are optionally changed.
  • the left and right rolls are "inclined" in the form of "a wedge” to the direction of the material advance.
  • these rolls are defined as inclined rolls.
  • the rolls may be parallel to the horizontal plane, or they may be inclined at an optional angle ⁇ v with respect to the horizontal plane.
  • a propelling force FR acting in a direction inclined at angle ⁇ h to the axis x is imposed on the web.
  • the component FL of the propelling force FR acts as the force drawing the material into the advance direction
  • the component FC of the propelling force FR acts as the force expanding the web in a horizontal direction rectangular to the advance direction.
  • This force FC is one element for expanding the inner side IW1 of the web in the widthwise direction.
  • the outer side faces 19, 19', 20, and 20' of the inclined rolls 15, 15', 16, and 16' fall in contact with the inner side faces 21 and 22 of the flange of the material 17 on the inlet side, whereby a force expanding the inner side face of the flange horizontally in a direction rectangular to the direction of the material advance is imposed.
  • This expanding force is another element of expanding the inner width IW1 of the web.
  • the element of expanding the width of the web by pressing the web and the element of expanding the width of the web by acting on the flange exert their functions synergistically, whereby the web of the material to be rolled is easily and efficiently expanded.
  • the inner width IW1 of the web of the material on the inlet side is expanded to IW2 in the material 23 on the outlet side and the outer width OW1 of the web is expanded to OW2, whereby an expanded H-shaped section 24 is formed.
  • FIG. 9-(a) is a front view showing an example in which a material M to be rolled, which has a shape indicated by a solid line, is rolled according to the conventional rolling method while expanding the width of the web by pressing a part ⁇ w of the web.
  • a metal flow deformation should be naturally caused in the part ⁇ W of the web to which a rolling force P is applied by the upper and lower horizontal rolls Ho and Hu.
  • a metal flow is generated, not in the widthwise direction but in the direction of the material advance to be rolled, based on the propelling force transmitted from the roll only in the direction of the material advance, (2) a metal flow S1 is generated in the middle portion of the web, and (3) a metal flow So for expanding the width toward the exterior of the flange is generated.
  • each of the metal flows (1) and (2) exerts an elongating action only in the advance direction of the material to be rolled, and only the metal flow (3) exerts an action of expanding the width of the web in a direction rectangular to the advance direction of the material to be rolled. Therefore, an unbalance of elongation is caused between the web and the flange which is not elongated in the advance direction because it is not rolled, with the result that undesirable phenomena such as waving of the web are caused.
  • the restrained contact state can be maintained from the start of rolling to the end of rolling by the inclined faces of the rolls, and the size of the inner width of the web after expansion of the width is stable.
  • FIG. 9-(b) is a front view showing another example of expansion of the width of the web according to the conventional rolling method.
  • a material having a bent web is provided so as to secure an allowance for expansion of the width in the web, and a rolling force P is supplied by the upper and lower horizontal rolls Ho and Hu of the conventional rolling sytem to expand the width of the web.
  • a frictional force ⁇ P generated by the rolling force P acts as a force resistant against expansion of the width of the web while the bent portion of the web is rolled by applying the rolling force to the web by the upper and lower horizontal rolls Ho and Hu, and (2) the rolling is started in the restrained state where the inner side face F1 of the flange is kept in contact with the outer side faces of the horizontal rolls Ho and Hu, and then the inner side face F1 of the flange is not in contact with the side faces of the horizontal rolls and kept in the unrestrained free state until completion of the rolling.
  • FIG. 5 shows an example of a rolling equipment row for preparing a series of products of H-beams having a constant web outer width according to one embodiment of the present invention.
  • the object of preparing H-beams having a constant web outer width is attained by arranging in combination an intermediate universal rolling mill (RU-E) 2, a sizing mill (SS) 14 of the inclined roll system, and a finishing rolling mill (FU) 3 as shown in FIG. 5.
  • RU-E intermediate universal rolling mill
  • SS sizing mill
  • FU finishing rolling mill
  • FIG. 10 Specific functions of the intermediate universal rolling mill (RU-E) 2, the sizing mill (SS) 14 of the inclined roll system, and the finishing rolling mill (FU) 3 are shown in FIG. 10.
  • forming is conducted to sectional shapes 25 and 26 while taking the flange thickness and web thickness of the final product and the inner widths IW5, IW6, . . . of the web into consideration, as shown in FIG. 10.
  • the number of kinds of sectional shapes 25 and 26 thus formed is not particularly critical. Namely, since the material is rolled and shaped by the universal rolling mill at the intermediate rolling step, the web thickness and flange thickness can be freely changed, and a necessary number of different sectional shapes are formed according to the series of the product. However, the inner width IW1 of the web is constant, but the outer width OW1 of the web is not always constant.
  • the rolled material having the sectional shapes 25 and 26 formed by the intermediate universal rolling mill 2 or having other shaped sections differing in the web thickness and flange thickness is fed to the sizing mill 14 of the inclined roll system.
  • the rolled material is formed into a rolled material 27 having a necessary expanded inner width IW2 of the web expanded and rolled according to the series of the products by the sizing mill 14.
  • This quantity 2 ⁇ of expansion of the web width corresponds to the quantity 2 ⁇ of the variation of the inner width of the web in the series of H-beam products having a constant outer width.
  • the double of the variation ⁇ of the flange thickness is the variation 2 ⁇ of the inner width of the web of the product as follows:
  • the quantity 2 ⁇ of necessary expansion of the web width varying according to the series of H-beam products having a constant outer width by the inclined rolls can be easily determined by adjusting (a) the inclination angle ⁇ h of the inclined rolls, (b) the distance L between the left and right inclined rolls, and (c) the rolling reduction of the web.
  • the rolled material 27 individually prepared by the sizing mill of the inclined roll system according to the present invention is shaped and rolled to a section 28 having an inner width I4 of the web varying according to the series of the products by the finishing rolling mill 3 and is formed into a product 29 having a constant outer width of the web and an inner width IW6 of the web varying according to the series of the products.
  • a product 31 having a maximum flange thickness and a minimum inner width of the web among the series of the products can be prepared by adjusting the quantity of expansion of the web width by the inclined rolls to zero, and, as is seen from the section 30 of this product 31, the inner width IW3 of the web corresponds to the inner width IW5 of the web of the product and is set at a value conforming to the inner width IW1 of the web of the sections 25 and 26 formed by the intermediate universal rolling mill (RU-E) 2.
  • RU-E intermediate universal rolling mill
  • FIG. 11-(a) is a plane view of the inclined roll, in which the shape M of the material to be rolled and the state of expansion of the web width are indicated by dot lines
  • FIG. 11-(b) is a front view of the inclined roll
  • FIG. 11-(c) is a projection diagram of the inclined roll from the outer side face. Symbols of numerical values necessary for the calculation of the width-expanding conditions are shown in the drawings, and the definitions of these symbols are as follows.
  • IW the inner width of the material to be rolled
  • W the distance between the central line X--X of the rolling direction of the material to be rolled and the inclined roll and the point 0 on the outer side face of the inclined roll, which is seen in the plane
  • ⁇ h the inclination angle of the inclined roll to the axis Y--Y rectangular to the rolling direction, which is seen in the plane
  • xf an optional distance in the direction of the flange width from the web face 0 on the outer side face of the inclined roll falling in contact with the inner side face of the material to be rolled, which is seen along the arrow A--A
  • xd the distance between the central line 0--0 of the roll and the point of the termination of the contact in the plane where the inclined roll falls in contact with the inner side face of the flange of the material to be rolled, which is seen along the arrow A--A
  • xw the distance of the rolling-starting point and rolling-ending point 0 of the inclined roll falling in contact with the web of the material to be rolled, which is seen along the arrow A--A
  • ye the quantity of the displacement, in the direction of the axis Y--Y, of the inclined roll from the point of the start of the contact of the outer side face of the inclined roll with the inner side face of the material to be rolled to the center 0--0 of the outer side face of the roll, which is seen in the plane
  • yd the quantity of the displacement in the direction of the axis Y--Y from the center 0--0 of the outer side face of the roll to the point of the termination of the contact in the plane where the outer side face of the inclined roll falls in contact with the inner side face of the flange, which is seen in the plane
  • ⁇ f the quantity of the displacement in the direction of the axis Y--Y from the start of the contact between the outer side face of the inclined roll and the inner side face of the flange of the material to be rolled to the point of the termination of the contact in the optional distance xf in the widthwise direction of the flange from the point 0 on the outer side face of the inclined roll, that is, the quantity of the distance where the outer side face of the inclined roll falls in contact with the inner side face of the flange of the material to be rolled to exert an expanding force on the web of the material to be rolled, which is seen along the arrow A--A
  • ⁇ w the quantity of the displacement in the direction of the axis Y--Y from the start of rolling by the contact of the inclined roll with the web of the material to be rolled to the termination of rolling, that is, the quantity of the displacement where an oblique force generated by rolling of the web of the material to be rolled by the peripheral face of the inclined roll acts as an expanding force on the web of the material to be rolled in the width direction
  • the conditions for expanding the width of the web can be calculated according to the above formulae (1) and (2).
  • the two elements ⁇ f and ⁇ w for expanding the width of the web act synergistically, and hence, the web of the material to be rolled can be easily expanded.
  • the quantity of expansion of the width of the web can be freely changed by adjusting the three factors L, ⁇ h and ⁇ h/2 as indicated by the formulae (1) and (2).
  • the foregoing coefficients can be appropriately selected according to the rolling conditions.
  • the axis of the inclined roll may be parallel to the horizontal plane, or may be inclined at an optional angle ⁇ v to the horizontal plane.
  • ⁇ v is adjusted to 0 in the foregoing embodiment, the pattern of the face of the contact between the outer side face of the inclined roll and the inner side face of the flange of the material to be rolled can be controlled by appropriately adjusting the values of the inclination angles ⁇ h and ⁇ v.
  • the width-expanding action due to ⁇ h alone is utilized, the difference of the displacement in the widthwise direction of the flange, that is, the difference of the displacement between the portion close to the web and the top end of the flange, is increased, and the shape of the material to be rolled is readily deformed.
  • an appropriate shape can be obtained by appropriately setting the ⁇ v vlaue.
  • the ⁇ h value is in the range of 0° to 50° and preferably smaller than 15°.
  • the ⁇ v value is in the range of 0° to 30° and preferably smaller than 5°.
  • the abrasion of the inclined rolls is not substantially different from the abrasion of rolls in the conventional rolling method, and even if certain abrasion is caused, the inclined rolls can resist a large quantity of rolling and be used for the production of a variety of products differing in size when the rolls are appropriately adjusted.
  • H-beams having a constant outer width are produced.
  • the present invention can be applied to the production of H-beams having a constant flange thickness but a varying outer width of the web, and two or three kinds of H-beams having a constant inner width of the web, which have heretofore been produced by mills, can be prepared individually without exchanging rolls and accessory members at the roughing and intermediate rolling steps.
  • the application field of the present invention is very broad.
  • Table 1-(a) shows some of the present standard sectional sizes stipulated in JIS
  • Table 1-(b) shows an example of the application range. Note, the symbols in Table 1-(a) indicate the parts of the product shown in FIG. 12.
  • Table 1-(a) in a series of H-beam products having nominal sizes of 400 ⁇ 200 mm and 450 ⁇ 200 mm, the inner width of the web is constant. For the production of these products, different rolls and accessory members are provided for the roughing, intermediate rolling, and finishing steps, respectively.
  • Table 1-(b) there is shown an example of the application range of the rolling method using sizing mills of the inclined roll system, and it is demonstrated that if one set of rolls and accessory members are provided for each of the roughing and intermediate rolling steps, three kinds of H-beams differing in the size, that is, H-beams having a constant inner width of the web, H-beams having a constant outer width and H-beams having a novel intermediate size, can be prepared individually while maintaining the quality at the same level as in the conventional rolling method.
  • the present invention has been described in detail mainly with reference to H-beams.
  • the present invention can be applied to the production of other sections having a flange, such as channels, I-beams and sheet piles, by the web inner width-expanding rolling.
  • the present invention can be applied to the productions of sections of not only hot steel but also aluminum or the like.
US06/693,267 1983-05-04 1984-05-04 Rolling method and apparatus for forming sections having flange Expired - Lifetime US4685319A (en)

Applications Claiming Priority (2)

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JP58-77391 1983-05-04
JP58077391A JPS59202101A (ja) 1983-05-04 1983-05-04 フランジを有する形材の圧延方法

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US (1) US4685319A (ja)
EP (1) EP0142568B1 (ja)
JP (1) JPS59202101A (ja)
AU (1) AU561482B2 (ja)
BR (1) BR8406850A (ja)
DE (1) DE3479970D1 (ja)
WO (1) WO1984004263A1 (ja)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4958509A (en) * 1988-09-20 1990-09-25 Sumitomo Metal Industries, Ltd. Rolling method for parallel-flange steel shapes
US4962622A (en) * 1989-06-01 1990-10-16 H. H. Robertson Company Profiled sheet metal building unit and method for making the same
US5056348A (en) * 1989-06-01 1991-10-15 Robertson-Ceco Corporation Method of making a profiled sheet metal building unit
US5152164A (en) * 1990-01-12 1992-10-06 Nippon Steel Corporation Apparatus for adjusting width of roll for rolling mill
US5704998A (en) * 1990-10-24 1998-01-06 Consolidated Metal Products, Inc. Hot rolling high-strength steel structural members
US5953949A (en) * 1997-09-30 1999-09-21 Thyssen Krupp Stahl Ag Method and apparatus for producing a metal strip having areas of different thickness over its width
US20030111143A1 (en) * 2001-10-23 2003-06-19 Consolidated Metal Products, Inc. Flattened U-bolt and method
US20090311051A1 (en) * 2004-11-19 2009-12-17 Nucor Yamato Steel Company Irregularly surfaced h pile
US20180117651A1 (en) * 2015-04-27 2018-05-03 Mitsubishi Heavy Industries, Ltd. Milling apparatus

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JPS62239482A (ja) * 1986-04-10 1987-10-20 Hitachi Electronics Eng Co Ltd リ−ド／ライトヘツドのロ−デイング機構
JPH0724841B2 (ja) * 1986-05-30 1995-03-22 新日本製鐵株式会社 フランジを有する形材の圧延方法
JPS63315754A (ja) * 1987-06-19 1988-12-23 三井建設株式会社 圧延ｈ形鋼
US5031435A (en) * 1988-06-16 1991-07-16 Kawasaki Steel Corporation Adjustable width rolls for rolling mill
US5203193A (en) * 1990-11-05 1993-04-20 Kawasaki Steel Corporation Method of rolling h-beams
RU2486972C2 (ru) * 2011-04-01 2013-07-10 Государственное Образовательное Учреждение Высшего Профессионального Образования "Пензенский Государственный Университет Архитектуры И Строительства" Способ проката двутаврового профиля сечения из низколегированной стали

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US276322A (en) * 1883-04-24 ac aster
US1243051A (en) * 1911-06-15 1917-10-16 Louis F Dieter Method or process of rolling or forming car-wheels or other circular bodies.
US2361729A (en) * 1939-02-18 1944-10-31 Nedden Gerhard Zur Method of rolling strip irons
US3488986A (en) * 1966-09-08 1970-01-13 Wendel & Cie De Method of roughing structural great-width beams
SU505447A1 (ru) * 1974-11-28 1976-03-05 Способ прокатки листов
JPS5384856A (en) * 1976-12-30 1978-07-26 Nippon Steel Corp Drawing device for roughing form trunk part

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4958509A (en) * 1988-09-20 1990-09-25 Sumitomo Metal Industries, Ltd. Rolling method for parallel-flange steel shapes
US4962622A (en) * 1989-06-01 1990-10-16 H. H. Robertson Company Profiled sheet metal building unit and method for making the same
US5056348A (en) * 1989-06-01 1991-10-15 Robertson-Ceco Corporation Method of making a profiled sheet metal building unit
US5152164A (en) * 1990-01-12 1992-10-06 Nippon Steel Corporation Apparatus for adjusting width of roll for rolling mill
US5704998A (en) * 1990-10-24 1998-01-06 Consolidated Metal Products, Inc. Hot rolling high-strength steel structural members
US5953949A (en) * 1997-09-30 1999-09-21 Thyssen Krupp Stahl Ag Method and apparatus for producing a metal strip having areas of different thickness over its width
US20030111143A1 (en) * 2001-10-23 2003-06-19 Consolidated Metal Products, Inc. Flattened U-bolt and method
US6852181B2 (en) 2001-10-23 2005-02-08 Consolidated Metal Products, Inc. Flattened U-bolt and method
US20090311051A1 (en) * 2004-11-19 2009-12-17 Nucor Yamato Steel Company Irregularly surfaced h pile
US20180117651A1 (en) * 2015-04-27 2018-05-03 Mitsubishi Heavy Industries, Ltd. Milling apparatus
US10940515B2 (en) * 2015-04-27 2021-03-09 Mitsubishi Heavy Industries, Ltd. Milling apparatus

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JPS59202101A (ja) 1984-11-15
EP0142568A4 (en) 1987-07-09
DE3479970D1 (en) 1989-11-09
WO1984004263A1 (en) 1984-11-08
EP0142568B1 (en) 1989-10-04
BR8406850A (pt) 1985-03-19
JPH0342122B2 (ja) 1991-06-26
AU2864584A (en) 1984-11-19
AU561482B2 (en) 1987-05-07
EP0142568A1 (en) 1985-05-29

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