US4190474A - Method of making a printed circuit board having mutually etchable copper and nickel layers - Google Patents
Method of making a printed circuit board having mutually etchable copper and nickel layers Download PDFInfo
- Publication number
- US4190474A US4190474A US05/863,109 US86310977A US4190474A US 4190474 A US4190474 A US 4190474A US 86310977 A US86310977 A US 86310977A US 4190474 A US4190474 A US 4190474A
- Authority
- US
- United States
- Prior art keywords
- nickel
- copper foil
- layer
- etchable
- sulfur
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 111
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 55
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 53
- 229910052802 copper Inorganic materials 0.000 title description 14
- 239000010949 copper Substances 0.000 title description 14
- 238000004519 manufacturing process Methods 0.000 title description 4
- 230000004888 barrier function Effects 0.000 claims abstract description 39
- 239000011889 copper foil Substances 0.000 claims abstract description 39
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000011593 sulfur Substances 0.000 claims abstract description 28
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 28
- 239000000758 substrate Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims description 18
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- CVHZOJJKTDOEJC-UHFFFAOYSA-N saccharin Chemical group C1=CC=C2C(=O)NS(=O)(=O)C2=C1 CVHZOJJKTDOEJC-UHFFFAOYSA-N 0.000 claims description 4
- 229940081974 saccharin Drugs 0.000 claims description 4
- 235000019204 saccharin Nutrition 0.000 claims description 4
- 239000000901 saccharin and its Na,K and Ca salt Substances 0.000 claims description 4
- 150000003871 sulfonates Chemical class 0.000 claims description 3
- 238000000151 deposition Methods 0.000 claims description 2
- 229940124530 sulfonamide Drugs 0.000 claims description 2
- 150000003456 sulfonamides Chemical class 0.000 claims description 2
- 229910001453 nickel ion Inorganic materials 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 abstract description 6
- 239000002184 metal Substances 0.000 abstract description 6
- 239000002131 composite material Substances 0.000 abstract description 4
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 14
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 7
- 229910000990 Ni alloy Inorganic materials 0.000 description 6
- 239000000126 substance Substances 0.000 description 5
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 4
- 238000007747 plating Methods 0.000 description 4
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 3
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 238000010186 staining Methods 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 2
- 241000784732 Lycaena phlaeas Species 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 2
- 239000004327 boric acid Substances 0.000 description 2
- 229960003280 cupric chloride Drugs 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- WWNBZGLDODTKEM-UHFFFAOYSA-N sulfanylidenenickel Chemical compound [Ni]=S WWNBZGLDODTKEM-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical group C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229910017917 NH4 Cl Inorganic materials 0.000 description 1
- 229910000796 S alloy Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- MHWVMMHIJHHXQP-UHFFFAOYSA-N benzene-1,2,3-trisulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC(S(O)(=O)=O)=C1S(O)(=O)=O MHWVMMHIJHHXQP-UHFFFAOYSA-N 0.000 description 1
- MIAUJDCQDVWHEV-UHFFFAOYSA-N benzene-1,2-disulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1S(O)(=O)=O MIAUJDCQDVWHEV-UHFFFAOYSA-N 0.000 description 1
- 150000008331 benzenesulfonamides Chemical class 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- BERDEBHAJNAUOM-UHFFFAOYSA-N copper(i) oxide Chemical compound [Cu]O[Cu] BERDEBHAJNAUOM-UHFFFAOYSA-N 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229960002523 mercuric chloride Drugs 0.000 description 1
- LWJROJCJINYWOX-UHFFFAOYSA-L mercury dichloride Chemical compound Cl[Hg]Cl LWJROJCJINYWOX-UHFFFAOYSA-L 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- GPUMPJNVOBTUFM-UHFFFAOYSA-N naphthalene-1,2,3-trisulfonic acid Chemical compound C1=CC=C2C(S(O)(=O)=O)=C(S(O)(=O)=O)C(S(=O)(=O)O)=CC2=C1 GPUMPJNVOBTUFM-UHFFFAOYSA-N 0.000 description 1
- YZMHQCWXYHARLS-UHFFFAOYSA-N naphthalene-1,2-disulfonic acid Chemical compound C1=CC=CC2=C(S(O)(=O)=O)C(S(=O)(=O)O)=CC=C21 YZMHQCWXYHARLS-UHFFFAOYSA-N 0.000 description 1
- KERTUBUCQCSNJU-UHFFFAOYSA-L nickel(2+);disulfamate Chemical compound [Ni+2].NS([O-])(=O)=O.NS([O-])(=O)=O KERTUBUCQCSNJU-UHFFFAOYSA-L 0.000 description 1
- 230000007772 nodular growth Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- ZNNZYHKDIALBAK-UHFFFAOYSA-M potassium thiocyanate Chemical compound [K+].[S-]C#N ZNNZYHKDIALBAK-UHFFFAOYSA-M 0.000 description 1
- 229940116357 potassium thiocyanate Drugs 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 1
- 239000001509 sodium citrate Substances 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- 235000019345 sodium thiosulphate Nutrition 0.000 description 1
- 150000003567 thiocyanates Chemical class 0.000 description 1
- 150000004764 thiosulfuric acid derivatives Chemical class 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/09—Use of materials for the conductive, e.g. metallic pattern
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/12—Electroplating: Baths therefor from solutions of nickel or cobalt
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/02—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
- H05K3/06—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed chemically or electrolytically, e.g. by photo-etch process
- H05K3/067—Etchants
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/38—Improvement of the adhesion between the insulating substrate and the metal
- H05K3/382—Improvement of the adhesion between the insulating substrate and the metal by special treatment of the metal
- H05K3/384—Improvement of the adhesion between the insulating substrate and the metal by special treatment of the metal by plating
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0332—Structure of the conductor
- H05K2201/0335—Layered conductors or foils
- H05K2201/0338—Layered conductor, e.g. layered metal substrate, layered finish layer or layered thin film adhesion layer
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0332—Structure of the conductor
- H05K2201/0335—Layered conductors or foils
- H05K2201/0355—Metal foils
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/20—Details of printed circuits not provided for in H05K2201/01 - H05K2201/10
- H05K2201/2063—Details of printed circuits not provided for in H05K2201/01 - H05K2201/10 mixed adhesion layer containing metallic/inorganic and polymeric materials
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/03—Metal processing
- H05K2203/0307—Providing micro- or nanometer scale roughness on a metal surface, e.g. by plating of nodules or dendrites
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/07—Treatments involving liquids, e.g. plating, rinsing
- H05K2203/0703—Plating
- H05K2203/0723—Electroplating, e.g. finish plating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S205/00—Electrolysis: processes, compositions used therein, and methods of preparing the compositions
- Y10S205/92—Electrolytic coating of circuit board or printed circuit, other than selected area coating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/901—Printed circuit
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/49155—Manufacturing circuit on or in base
- Y10T29/49156—Manufacturing circuit on or in base with selective destruction of conductive paths
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12535—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
- Y10T428/12556—Organic component
- Y10T428/12569—Synthetic resin
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/1266—O, S, or organic compound in metal component
Definitions
- the present invention relates to nickel coated copper foils which are readily etched. More particularly, it concerns a printed circuit board or blank which comprises a resinous substrate having bonded thereto, via a barrier layer of nickel, a layer of copper foil with the layer of nickel being characterized by its unique etchability.
- Printed circuits are widely used in a variety of electronic applications, such as radios, televisions, computers, etc.
- multi-layer laminates which have been developed to meet the demand for miniature electronic articles and the growing need for printed circuit boards having a high density of interconnections.
- These laminates of synthetic plastics or resins and copper foil are made in such a way that circuits are possible not only on the surface but also spaced throughout the thickness of the laminates.
- the resistivity of the plastic layer and the peel strength of the copper foil among other things, must be maintained as high as possible.
- strict production quality control measures are followed, and special requirements on raw materials, such as the copper foil and the adhesive, are imposed.
- the two types of copper foil as taught by the two above-mentioned patents are excellent when it comes to adhesion, whether in one layer or multi-layer laminates.
- One source of difficulty has been the frequent appearance of stains and spottings throughout the resinous layer of the finished printed circuit boards. These stains of which brown spotting is a particularly troublesome type tend to adversely affect the dielectric properties of the resin and consequently the over-all performance of the printed circuit. Likewise, the physical appearance of the final product is undesirable.
- the present invention concerns the provision of a nickel barrier layer which is readily etched by most copper etchants and the method of producing the same.
- a composite metal structure including a sheet of copper foil having deposited on one surface thereof a layer of nickel which contains an effective amount of sulfur to render the copper foil and the nickel barrier layer mutally etchable, i.e., etchable by the same etchant.
- the preferred amount of sulfur ranges from about 0.05 to about 10.0 weight percent.
- a readily etchable printed circuit board comprising a resinous substrate having bonded to at least one surface thereof a composite metal structure including a layer of copper foil having opposed first and second surfaces and a thin layer of nickel having opposed first and second surfaces with one of the surfaces of the copper foil being bonded to one of the surfaces of the nickel layer and the opposite opposed surface of the nickel layer being bonded to the resinous substrate, with the nickel layer containing an effective amount of sulfur to render the copper foil and the nickel barrier layer mutually etchable, i.e., etchable by the same etchant.
- the preferred amount of sulfur ranges from about 0.05 to about 10.0 weight percent.
- the present invention concerns a method of producing a readily etchable printed circuit board including a resinous substrate and a sheet of copper foil having a nickel barrier layer deposited on one surface thereof with the opposite surface of said nickel layer being bonded to said resinous substrate which comprises providing a sheet of copper foil, depositing a layer of nickel on a surface of said sheet of copper foil which contains an effective amount of sulfur to render the copper foil and the nickel barrier layer mutually etchable, i.e., etchable by the same etchant, and bonding the exposed surface of said nickel barrier layer to said resinous substrate.
- the preferred amount of sulfur ranges from about 0.05 to about 10 weight percent.
- any form of copper foil can be used in the practice of the invention.
- both rolled and electrolytically deposited copper foil can be utilized.
- copper foil which has been produced electrolytically Copper foil which has been subjected to any one of the various well known techniques for rendering it more bondable to a resinous substrate can also be used in the practice of the instant invention. Since the manner of producing the copper foil is well known in the art, it will not be discussed herein.
- the specific type of electrolysis bath utilized to deposit the nickel layer is not critical, so long as the bath contains a sufficient amount of a sulfur containing addition agent to cause the deposited nickel layer to contain an adequate amount of sulfur.
- the nickel layer should contain an effective amount of sulfur to render the copper foil and the nickel barrier layer mutually etchable, i.e., etchable by the same etchant.
- the preferred amount of sulfur ranges from about 0.05 to about 10.0 weight percent sulfur, with the most preferred amount ranging from about 0.1 to about 5.0 weight percent.
- various bath compositions for electroplating nickel are well known, for the sake of brevity, they will not be discussed herein in detail.
- Addition agents which are ideal for use in connection with the present invention are organic sulfonates, sulfonamides and sulfonimides.
- the preferred addition agents are the so-called class I brighteners used in conventional bright nickel plating which result in sulfur-containing nickel deposits.
- Typical examples include benzene disulfonic acid, benzene trisulfonic acid, naphthalene disulfonic acid, naphthalene trisulfonic acid, benzene sulfonamides and sulfonimides.
- saccharin When it is desired to produce a low sulfur nickel alloy, saccharin preferably is used. However, if a high sulfur containing alloy is desired the thiocyanates and thiosulfates are preferably employed.
- the exact amount of addition agent is determined emperically. That is, the addition agent is utilized in an amount sufficient to cause the nickel layer to contain an effective amount of sulfur to render the copper foil and the nickel barrier layer mutually etchable, i.e., etchable by the same etchant, preferably, at the same relative speed.
- the preferred amount of sulfur ranges from about 0.05 to about 10.0 weight percent.
- Example I represents the conventional practice (prior art) with the nickel barrier layer being sulfur free while Examples II-VI depict the practice of the invention.
- a nickel barrier layer was plated on nodularized one-ounce copper foil from the following solution:
- NiCl 2 .6H 2 O 45 grams per liter
- NiSO 4 .6H 2 O 240 grams per liter
- nickel sulfamate 300 grams per liter
- NiCl 2 .6H 2 O 50 grams per liter
- the current density employed was 150 amperes per square foot, plating time 15 seconds.
- the thickness of the barrier layer, which contained 0.13 percent sulfur, was about 28-30 millionths of an inch. Laminated samples etched in the ammonium persulfate solution showed a clean etch of both copper and the nickel alloy barrier.
- Example VI The increase in peel strength provided by Example VI is attributed to the fact that this barrier does not merely cover the existing structure but actually increases the roughness by nodular growth during the barrier treatment. This data has been supported by scanning electron micrographs of the surfaces before and after barriers are applied.
- the desired electrical circuit is formed on the copper foil in the conventional manner. As such techniques are well known in the art, they will not be discussed in detail herein.
- etchants In the manufacture of printed circuits, a variety of etchants are utilized with the specific one employed being a function of the etching processor's facilities and requirements. However, the general class of etches in commercial use today are ferric chloride, ammonium persulfate, cupric chloride, and a chromic-sulfuric acid combination, respectively. All of these work well with material produced according to the present invention. Ideal results were obtained when the foregoing etchants were used to mutually etch copper having a nickel barrier layer which contained as little as 0.05 weight percent sulfur.
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- Electrochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Parts Printed On Printed Circuit Boards (AREA)
- Laminated Bodies (AREA)
- Manufacturing Of Printed Circuit Boards (AREA)
- ing And Chemical Polishing (AREA)
- Electroplating Methods And Accessories (AREA)
Priority Applications (12)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US05/863,109 US4190474A (en) | 1977-12-22 | 1977-12-22 | Method of making a printed circuit board having mutually etchable copper and nickel layers |
CA318,000A CA1126410A (en) | 1977-12-22 | 1978-12-14 | Printed circuit board having mutually etchable copper and nickel layers |
GB7848911A GB2010910B (en) | 1977-12-22 | 1978-12-18 | Printed circuit board having etchable copper and nickel layers |
DE2854588A DE2854588C2 (de) | 1977-12-22 | 1978-12-18 | Verbundmaterial zur Herstellung gedruckter Schaltungen, dessen Herstellung und Verwendung |
IT52379/78A IT1111381B (it) | 1977-12-22 | 1978-12-20 | Pannello per circuito stampato e struttura metallica nonche' procedimento per produrlo |
LU80681A LU80681A1 (fr) | 1977-12-22 | 1978-12-20 | Plaque de circuit imprime comportant des couches de cuivre et de nickel pouvant etre soumises mutuellement a une morsure |
NLAANVRAGE7812452,A NL185972C (nl) | 1977-12-22 | 1978-12-21 | Plaat voor gedrukte bedrading en werkwijze voor het vervaardigen van een dergelijke plaat. |
FR7835946A FR2412406A1 (fr) | 1977-12-22 | 1978-12-21 | Plaque de circuit imprime facilement decapable et son procede de fabrication |
SE7813171A SE439230B (sv) | 1977-12-22 | 1978-12-21 | Lett etsbara kort for tryckta kretsar och sett att framstella dylika kort |
JP15773778A JPS5491766A (en) | 1977-12-22 | 1978-12-22 | Printed circuit board easy to errode and method of producing same |
US06/077,051 US4311768A (en) | 1977-12-22 | 1979-09-19 | Printed circuit board having mutually etchable copper and nickel layers |
US06/077,465 US4260449A (en) | 1977-12-22 | 1979-09-19 | Method of forming a printed circuit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US05/863,109 US4190474A (en) | 1977-12-22 | 1977-12-22 | Method of making a printed circuit board having mutually etchable copper and nickel layers |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06/077,051 Division US4311768A (en) | 1977-12-22 | 1979-09-19 | Printed circuit board having mutually etchable copper and nickel layers |
US06/077,465 Division US4260449A (en) | 1977-12-22 | 1979-09-19 | Method of forming a printed circuit |
Publications (1)
Publication Number | Publication Date |
---|---|
US4190474A true US4190474A (en) | 1980-02-26 |
Family
ID=25340277
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US05/863,109 Expired - Lifetime US4190474A (en) | 1977-12-22 | 1977-12-22 | Method of making a printed circuit board having mutually etchable copper and nickel layers |
Country Status (10)
Country | Link |
---|---|
US (1) | US4190474A (nl) |
JP (1) | JPS5491766A (nl) |
CA (1) | CA1126410A (nl) |
DE (1) | DE2854588C2 (nl) |
FR (1) | FR2412406A1 (nl) |
GB (1) | GB2010910B (nl) |
IT (1) | IT1111381B (nl) |
LU (1) | LU80681A1 (nl) |
NL (1) | NL185972C (nl) |
SE (1) | SE439230B (nl) |
Cited By (27)
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US4385202A (en) * | 1980-09-25 | 1983-05-24 | Texas Instruments Incorporated | Electronic circuit interconnection system |
US4413766A (en) * | 1981-04-03 | 1983-11-08 | General Electric Company | Method of forming a conductor pattern including fine conductor runs on a ceramic substrate |
US4472762A (en) * | 1980-09-25 | 1984-09-18 | Texas Instruments Incorporated | Electronic circuit interconnection system |
US4503112A (en) * | 1981-06-12 | 1985-03-05 | Oak Industries Inc. | Printed circuit material |
US4521476A (en) * | 1982-08-19 | 1985-06-04 | Denki Kagaku Kogyo Kabushiki Kaisha | Hybrid integrated circuit and preparation thereof |
US4546406A (en) * | 1980-09-25 | 1985-10-08 | Texas Instruments Incorporated | Electronic circuit interconnection system |
US4578304A (en) * | 1983-12-28 | 1986-03-25 | Nec Corporation | Multilayer wiring substrate |
US4619871A (en) * | 1984-06-28 | 1986-10-28 | Fukuda Metal Foil & Powder Co., Ltd. | Copper foil for printed circuit board |
WO1987002856A1 (en) * | 1985-10-24 | 1987-05-07 | Enthone, Incorporated | Copper oxide treatment in printed circuit board |
US4810332A (en) * | 1988-07-21 | 1989-03-07 | Microelectronics And Computer Technology Corporation | Method of making an electrical multilayer copper interconnect |
US5011580A (en) * | 1989-10-24 | 1991-04-30 | Microelectronics And Computer Technology Corporation | Method of reworking an electrical multilayer interconnect |
US5071518A (en) * | 1989-10-24 | 1991-12-10 | Microelectronics And Computer Technology Corporation | Method of making an electrical multilayer interconnect |
US5127986A (en) * | 1989-12-01 | 1992-07-07 | Cray Research, Inc. | High power, high density interconnect method and apparatus for integrated circuits |
US5185502A (en) * | 1989-12-01 | 1993-02-09 | Cray Research, Inc. | High power, high density interconnect apparatus for integrated circuits |
US5243320A (en) * | 1988-02-26 | 1993-09-07 | Gould Inc. | Resistive metal layers and method for making same |
US5286304A (en) * | 1991-10-24 | 1994-02-15 | Enerdyne Corporation | Thermoelectric device and method of manufacturing |
US5320919A (en) * | 1990-06-08 | 1994-06-14 | Sumitomo Bakelite Company Limited | Copper foil for inner layer circuit of multi-layered printed circuit board, method of producing the same and multi-layered printed circuit board having the same |
US5358826A (en) * | 1989-04-25 | 1994-10-25 | Cray Research, Inc. | Method of fabricating metallized chip carries from wafer-shaped substrates |
US5780172A (en) * | 1995-12-18 | 1998-07-14 | Olin Corporation | Tin coated electrical connector |
GB2321647A (en) * | 1997-01-29 | 1998-08-05 | Shinko Electric Ind Co | Electroplating baths for nickel or nickel alloy |
US5800930A (en) * | 1994-01-21 | 1998-09-01 | Olin Corporation | Nodular copper/nickel alloy treatment for copper foil |
US5916695A (en) * | 1995-12-18 | 1999-06-29 | Olin Corporation | Tin coated electrical connector |
US6083633A (en) * | 1997-06-16 | 2000-07-04 | Olin Corporation | Multi-layer diffusion barrier for a tin coated electrical connector |
US6106907A (en) * | 1996-06-25 | 2000-08-22 | Canon Kabushiki Kaisha | Electrode plate, liquid crystal device and production thereof |
US20030143833A1 (en) * | 1999-10-12 | 2003-07-31 | North Corporation | Wiring circuit substrate and manufacturing method therefor |
US6759142B2 (en) | 2001-07-31 | 2004-07-06 | Kobe Steel Ltd. | Plated copper alloy material and process for production thereof |
US9365947B2 (en) | 2013-10-04 | 2016-06-14 | Invensas Corporation | Method for preparing low cost substrates |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56155592A (en) * | 1980-04-03 | 1981-12-01 | Furukawa Circuit Foil | Copper foil for printed circuit and method of manufacturing same |
JPS56155593A (en) * | 1980-04-08 | 1981-12-01 | Furukawa Circuit Foil | Steel foil for printed circuit and method of manufacturing same |
EP0330210A3 (en) * | 1988-02-26 | 1990-11-07 | Gould Electronics Inc. | Resistive metal layers and method for making same |
Citations (9)
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US2233546A (en) * | 1939-05-24 | 1941-03-04 | Meulendyke Charles Edmund | Method for etching nickel |
US2326999A (en) * | 1940-03-11 | 1943-08-17 | Harshaw Chem Corp | Nickel plating |
US2984595A (en) * | 1956-06-21 | 1961-05-16 | Sel Rex Precious Metals Inc | Printed circuit manufacture |
US3183067A (en) * | 1961-12-06 | 1965-05-11 | Harshaw Chemcial Company | Metal having two coats of sulfurcontaining nickel and method of making same |
US3454376A (en) * | 1966-06-06 | 1969-07-08 | Clevite Corp | Metal composite and method of making same |
US3585010A (en) * | 1968-10-03 | 1971-06-15 | Clevite Corp | Printed circuit board and method of making same |
US3591350A (en) * | 1968-06-17 | 1971-07-06 | M & T Chemicals Inc | Novel plating process |
US4010005A (en) * | 1973-06-23 | 1977-03-01 | Mitsui-Anaconda Electro Copper Sheet Co., Ltd. | Copper foil having bond strength |
US4061837A (en) * | 1976-06-17 | 1977-12-06 | Hutkin Irving J | Plastic-metal composite and method of making the same |
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FR1152563A (fr) * | 1954-12-31 | 1958-02-20 | Gen Am Transport | Circuits électriques imprimés et leur procédé de fabrication |
US3220897A (en) * | 1961-02-13 | 1965-11-30 | Esther S Conley | Conducting element and method |
US3293109A (en) * | 1961-09-18 | 1966-12-20 | Clevite Corp | Conducting element having improved bonding characteristics and method |
US3857681A (en) * | 1971-08-03 | 1974-12-31 | Yates Industries | Copper foil treatment and products produced therefrom |
-
1977
- 1977-12-22 US US05/863,109 patent/US4190474A/en not_active Expired - Lifetime
-
1978
- 1978-12-14 CA CA318,000A patent/CA1126410A/en not_active Expired
- 1978-12-18 GB GB7848911A patent/GB2010910B/en not_active Expired
- 1978-12-18 DE DE2854588A patent/DE2854588C2/de not_active Expired
- 1978-12-20 LU LU80681A patent/LU80681A1/xx unknown
- 1978-12-20 IT IT52379/78A patent/IT1111381B/it active
- 1978-12-21 NL NLAANVRAGE7812452,A patent/NL185972C/nl not_active IP Right Cessation
- 1978-12-21 SE SE7813171A patent/SE439230B/sv not_active IP Right Cessation
- 1978-12-21 FR FR7835946A patent/FR2412406A1/fr active Granted
- 1978-12-22 JP JP15773778A patent/JPS5491766A/ja active Granted
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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US2233546A (en) * | 1939-05-24 | 1941-03-04 | Meulendyke Charles Edmund | Method for etching nickel |
US2326999A (en) * | 1940-03-11 | 1943-08-17 | Harshaw Chem Corp | Nickel plating |
US2984595A (en) * | 1956-06-21 | 1961-05-16 | Sel Rex Precious Metals Inc | Printed circuit manufacture |
US3183067A (en) * | 1961-12-06 | 1965-05-11 | Harshaw Chemcial Company | Metal having two coats of sulfurcontaining nickel and method of making same |
US3454376A (en) * | 1966-06-06 | 1969-07-08 | Clevite Corp | Metal composite and method of making same |
US3591350A (en) * | 1968-06-17 | 1971-07-06 | M & T Chemicals Inc | Novel plating process |
US3585010A (en) * | 1968-10-03 | 1971-06-15 | Clevite Corp | Printed circuit board and method of making same |
US4010005A (en) * | 1973-06-23 | 1977-03-01 | Mitsui-Anaconda Electro Copper Sheet Co., Ltd. | Copper foil having bond strength |
US4061837A (en) * | 1976-06-17 | 1977-12-06 | Hutkin Irving J | Plastic-metal composite and method of making the same |
Cited By (41)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4472762A (en) * | 1980-09-25 | 1984-09-18 | Texas Instruments Incorporated | Electronic circuit interconnection system |
US4546406A (en) * | 1980-09-25 | 1985-10-08 | Texas Instruments Incorporated | Electronic circuit interconnection system |
US4385202A (en) * | 1980-09-25 | 1983-05-24 | Texas Instruments Incorporated | Electronic circuit interconnection system |
US4413766A (en) * | 1981-04-03 | 1983-11-08 | General Electric Company | Method of forming a conductor pattern including fine conductor runs on a ceramic substrate |
US4503112A (en) * | 1981-06-12 | 1985-03-05 | Oak Industries Inc. | Printed circuit material |
US4521476A (en) * | 1982-08-19 | 1985-06-04 | Denki Kagaku Kogyo Kabushiki Kaisha | Hybrid integrated circuit and preparation thereof |
US4578304A (en) * | 1983-12-28 | 1986-03-25 | Nec Corporation | Multilayer wiring substrate |
US4619871A (en) * | 1984-06-28 | 1986-10-28 | Fukuda Metal Foil & Powder Co., Ltd. | Copper foil for printed circuit board |
WO1987002856A1 (en) * | 1985-10-24 | 1987-05-07 | Enthone, Incorporated | Copper oxide treatment in printed circuit board |
US4717439A (en) * | 1985-10-24 | 1988-01-05 | Enthone, Incorporated | Process for the treatment of copper oxide in the preparation of printed circuit boards |
US5243320A (en) * | 1988-02-26 | 1993-09-07 | Gould Inc. | Resistive metal layers and method for making same |
US4810332A (en) * | 1988-07-21 | 1989-03-07 | Microelectronics And Computer Technology Corporation | Method of making an electrical multilayer copper interconnect |
US5358826A (en) * | 1989-04-25 | 1994-10-25 | Cray Research, Inc. | Method of fabricating metallized chip carries from wafer-shaped substrates |
US5071518A (en) * | 1989-10-24 | 1991-12-10 | Microelectronics And Computer Technology Corporation | Method of making an electrical multilayer interconnect |
US5011580A (en) * | 1989-10-24 | 1991-04-30 | Microelectronics And Computer Technology Corporation | Method of reworking an electrical multilayer interconnect |
US5127986A (en) * | 1989-12-01 | 1992-07-07 | Cray Research, Inc. | High power, high density interconnect method and apparatus for integrated circuits |
US5185502A (en) * | 1989-12-01 | 1993-02-09 | Cray Research, Inc. | High power, high density interconnect apparatus for integrated circuits |
US5320919A (en) * | 1990-06-08 | 1994-06-14 | Sumitomo Bakelite Company Limited | Copper foil for inner layer circuit of multi-layered printed circuit board, method of producing the same and multi-layered printed circuit board having the same |
US5286304A (en) * | 1991-10-24 | 1994-02-15 | Enerdyne Corporation | Thermoelectric device and method of manufacturing |
US5800930A (en) * | 1994-01-21 | 1998-09-01 | Olin Corporation | Nodular copper/nickel alloy treatment for copper foil |
US5780172A (en) * | 1995-12-18 | 1998-07-14 | Olin Corporation | Tin coated electrical connector |
US5916695A (en) * | 1995-12-18 | 1999-06-29 | Olin Corporation | Tin coated electrical connector |
US6500352B1 (en) | 1996-06-19 | 2002-12-31 | Canon Kabushiki Kaisha | Electrode plate, liquid crystal device and production thereof |
US6106907A (en) * | 1996-06-25 | 2000-08-22 | Canon Kabushiki Kaisha | Electrode plate, liquid crystal device and production thereof |
GB2321647A (en) * | 1997-01-29 | 1998-08-05 | Shinko Electric Ind Co | Electroplating baths for nickel or nickel alloy |
GB2321647B (en) * | 1997-01-29 | 2001-10-24 | Shinko Electric Ind Co | Electroplating baths and plating processes for nickel or nickel alloy |
US5985124A (en) * | 1997-01-29 | 1999-11-16 | Shinko Electric Industries Co., Ltd. | Nickel or nickel alloy electroplating bath and plating process using the same |
US6083633A (en) * | 1997-06-16 | 2000-07-04 | Olin Corporation | Multi-layer diffusion barrier for a tin coated electrical connector |
US20070209199A1 (en) * | 1999-10-12 | 2007-09-13 | Tomoo Iijima | Methods of making microelectronic assemblies |
US20030143833A1 (en) * | 1999-10-12 | 2003-07-31 | North Corporation | Wiring circuit substrate and manufacturing method therefor |
US20040197962A1 (en) * | 1999-10-12 | 2004-10-07 | North Corporation | Manufacturing method for wiring circuit substrate |
US7721422B2 (en) | 1999-10-12 | 2010-05-25 | Tessera Interconnect Materials, Inc. | Methods of making microelectronic assemblies |
US6828221B2 (en) * | 1999-10-12 | 2004-12-07 | North Corporation | Manufacturing method for wiring circuit substrates |
US7546681B2 (en) | 1999-10-12 | 2009-06-16 | Tessera Interconnect Materials, Inc. | Manufacturing method for wiring circuit substrate |
US7096578B2 (en) | 1999-10-12 | 2006-08-29 | Tessera Interconnect Materials, Inc. | Manufacturing method for wiring circuit substrate |
US20060258139A1 (en) * | 1999-10-12 | 2006-11-16 | Tessera Interconnect Materials, Inc. | Manufacturing method for wiring circuit substrate |
US6759142B2 (en) | 2001-07-31 | 2004-07-06 | Kobe Steel Ltd. | Plated copper alloy material and process for production thereof |
US6939621B2 (en) | 2001-07-31 | 2005-09-06 | Kobe Steel, Ltd. | Plated copper alloy material and process for production thereof |
US20040209112A1 (en) * | 2001-07-31 | 2004-10-21 | Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) | Plated copper alloy material and process for production thereof |
US9365947B2 (en) | 2013-10-04 | 2016-06-14 | Invensas Corporation | Method for preparing low cost substrates |
US10283484B2 (en) | 2013-10-04 | 2019-05-07 | Invensas Corporation | Low cost substrates |
Also Published As
Publication number | Publication date |
---|---|
FR2412406A1 (fr) | 1979-07-20 |
GB2010910A (en) | 1979-07-04 |
GB2010910B (en) | 1982-06-16 |
JPS616559B2 (nl) | 1986-02-27 |
NL185972B (nl) | 1990-03-16 |
IT1111381B (it) | 1986-01-13 |
DE2854588A1 (de) | 1979-07-05 |
IT7852379A0 (it) | 1978-12-20 |
DE2854588C2 (de) | 1986-07-03 |
FR2412406B1 (nl) | 1983-12-16 |
LU80681A1 (fr) | 1979-04-13 |
SE439230B (sv) | 1985-06-03 |
CA1126410A (en) | 1982-06-22 |
JPS5491766A (en) | 1979-07-20 |
NL185972C (nl) | 1990-08-16 |
NL7812452A (nl) | 1979-06-26 |
SE7813171L (sv) | 1979-06-23 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: GOULD ELECTRONICS INC., OHIO Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:GOULD INC.;REEL/FRAME:006865/0444 Effective date: 19940131 |