US3900630A - Decorative article having inorganic coating film having rugged pattern including cracks and process for production thereof - Google Patents
Decorative article having inorganic coating film having rugged pattern including cracks and process for production thereof Download PDFInfo
- Publication number
- US3900630A US3900630A US429175A US42917573A US3900630A US 3900630 A US3900630 A US 3900630A US 429175 A US429175 A US 429175A US 42917573 A US42917573 A US 42917573A US 3900630 A US3900630 A US 3900630A
- Authority
- US
- United States
- Prior art keywords
- coating
- formula
- silicate
- inorganic
- paint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 160
- 239000011248 coating agent Substances 0.000 title claims abstract description 157
- 238000000034 method Methods 0.000 title claims description 32
- 238000004519 manufacturing process Methods 0.000 title description 6
- 239000003973 paint Substances 0.000 claims abstract description 99
- 239000000758 substrate Substances 0.000 claims abstract description 44
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims abstract description 38
- 239000002987 primer (paints) Substances 0.000 claims description 20
- 239000010410 layer Substances 0.000 claims description 14
- 229910052783 alkali metal Inorganic materials 0.000 claims description 11
- 150000001340 alkali metals Chemical class 0.000 claims description 11
- 230000000737 periodic effect Effects 0.000 claims description 11
- 238000002360 preparation method Methods 0.000 claims description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 abstract description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 46
- 239000002253 acid Substances 0.000 abstract description 22
- 150000008043 acidic salts Chemical class 0.000 abstract description 21
- 238000001035 drying Methods 0.000 abstract description 12
- 239000000203 mixture Substances 0.000 description 46
- 235000019441 ethanol Nutrition 0.000 description 34
- 238000009472 formulation Methods 0.000 description 31
- 239000000243 solution Substances 0.000 description 31
- 239000007921 spray Substances 0.000 description 31
- 239000007864 aqueous solution Substances 0.000 description 26
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 19
- 239000003795 chemical substances by application Substances 0.000 description 17
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 16
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 12
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 12
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 10
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 10
- 239000011521 glass Substances 0.000 description 10
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 10
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 10
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 10
- 239000010454 slate Substances 0.000 description 9
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 8
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 8
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 description 8
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 8
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 8
- 238000005406 washing Methods 0.000 description 8
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 7
- 229910019142 PO4 Inorganic materials 0.000 description 7
- 235000021317 phosphate Nutrition 0.000 description 7
- 235000019353 potassium silicate Nutrition 0.000 description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000004111 Potassium silicate Substances 0.000 description 6
- 239000004115 Sodium Silicate Substances 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- 239000004327 boric acid Substances 0.000 description 6
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 6
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 6
- 235000019341 magnesium sulphate Nutrition 0.000 description 6
- 239000000049 pigment Substances 0.000 description 6
- 229910052913 potassium silicate Inorganic materials 0.000 description 6
- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 description 6
- 229910052911 sodium silicate Inorganic materials 0.000 description 6
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 5
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 235000019253 formic acid Nutrition 0.000 description 5
- 229910001629 magnesium chloride Inorganic materials 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 5
- 239000010452 phosphate Substances 0.000 description 5
- 239000011592 zinc chloride Substances 0.000 description 5
- 235000005074 zinc chloride Nutrition 0.000 description 5
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 4
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 235000011054 acetic acid Nutrition 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 4
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 4
- 235000006408 oxalic acid Nutrition 0.000 description 4
- 235000019260 propionic acid Nutrition 0.000 description 4
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 4
- 229960001763 zinc sulfate Drugs 0.000 description 4
- 229910000368 zinc sulfate Inorganic materials 0.000 description 4
- 239000005995 Aluminium silicate Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 3
- 239000005909 Kieselgur Substances 0.000 description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 235000012211 aluminium silicate Nutrition 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 3
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 description 3
- 229910052912 lithium silicate Inorganic materials 0.000 description 3
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 3
- 239000001095 magnesium carbonate Substances 0.000 description 3
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910017604 nitric acid Inorganic materials 0.000 description 3
- 150000004760 silicates Chemical class 0.000 description 3
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- WDIHJSXYQDMJHN-UHFFFAOYSA-L barium chloride Chemical compound [Cl-].[Cl-].[Ba+2] WDIHJSXYQDMJHN-UHFFFAOYSA-L 0.000 description 2
- 229910001626 barium chloride Inorganic materials 0.000 description 2
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 150000001805 chlorine compounds Chemical class 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 239000008199 coating composition Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 239000004035 construction material Substances 0.000 description 2
- LELOWRISYMNNSU-UHFFFAOYSA-N hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 description 2
- 239000001023 inorganic pigment Substances 0.000 description 2
- 150000007522 mineralic acids Chemical class 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 150000002823 nitrates Chemical class 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 239000012860 organic pigment Substances 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 2
- 231100000614 poison Toxicity 0.000 description 2
- 230000007096 poisonous effect Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 description 2
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 2
- 239000001384 succinic acid Substances 0.000 description 2
- -1 tetramethyl amine Chemical class 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- OTJFQRMIRKXXRS-UHFFFAOYSA-N (hydroxymethylamino)methanol Chemical compound OCNCO OTJFQRMIRKXXRS-UHFFFAOYSA-N 0.000 description 1
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- CHJJGSNFBQVOTG-UHFFFAOYSA-N N-methyl-guanidine Natural products CNC(N)=N CHJJGSNFBQVOTG-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- JAWMENYCRQKKJY-UHFFFAOYSA-N [3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-ylmethyl)-1-oxa-2,8-diazaspiro[4.5]dec-2-en-8-yl]-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]methanone Chemical compound N1N=NC=2CN(CCC=21)CC1=NOC2(C1)CCN(CC2)C(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F JAWMENYCRQKKJY-UHFFFAOYSA-N 0.000 description 1
- ITBPIKUGMIZTJR-UHFFFAOYSA-N [bis(hydroxymethyl)amino]methanol Chemical compound OCN(CO)CO ITBPIKUGMIZTJR-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229910001413 alkali metal ion Inorganic materials 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000010338 boric acid Nutrition 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 description 1
- 229910001634 calcium fluoride Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 229940043237 diethanolamine Drugs 0.000 description 1
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 1
- XZTWHWHGBBCSMX-UHFFFAOYSA-J dimagnesium;phosphonato phosphate Chemical compound [Mg+2].[Mg+2].[O-]P([O-])(=O)OP([O-])([O-])=O XZTWHWHGBBCSMX-UHFFFAOYSA-J 0.000 description 1
- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 238000004079 fireproofing Methods 0.000 description 1
- 150000004673 fluoride salts Chemical class 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- 229910021514 lead(II) hydroxide Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000011775 sodium fluoride Substances 0.000 description 1
- 235000013024 sodium fluoride Nutrition 0.000 description 1
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 1
- 235000019982 sodium hexametaphosphate Nutrition 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- XGFPOHQJFNFBKA-UHFFFAOYSA-B tetraaluminum;phosphonato phosphate Chemical compound [Al+3].[Al+3].[Al+3].[Al+3].[O-]P([O-])(=O)OP([O-])([O-])=O.[O-]P([O-])(=O)OP([O-])([O-])=O.[O-]P([O-])(=O)OP([O-])([O-])=O XGFPOHQJFNFBKA-UHFFFAOYSA-B 0.000 description 1
- CBXCPBUEXACCNR-UHFFFAOYSA-N tetraethylammonium Chemical compound CC[N+](CC)(CC)CC CBXCPBUEXACCNR-UHFFFAOYSA-N 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 229940086542 triethylamine Drugs 0.000 description 1
- 229960004418 trolamine Drugs 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 description 1
- 229910021511 zinc hydroxide Inorganic materials 0.000 description 1
- 229940007718 zinc hydroxide Drugs 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
- B05D5/061—Special surface effect
- B05D5/062—Wrinkled, cracked or ancient-looking effect
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
- Y10T428/24471—Crackled, crazed or slit
Definitions
- This invention relates to a decorative article having an inorganic coating film having a rugged pattern including cracks, and to a process for the production thereof.
- the invention relates to a decora tive article comprising a substrate such as a metal, wood or ceramic product and an incombustible film coating of the silicate type inorganic paint having a beautiful pattern, which is formed on said substrate, and to a process for preparing such decorative articles very simply and conveniently.
- Paints of water glass type i.e., the alkali metal silicate series
- paints including as a vehicle potassium silicate (U.S. Pat. Nos. 3,077,389 3,389,002 3,493,401 and 3,522,133), sodium silicate (U.S. Pat. No. 3,492,137) or lithium silicate (U.S. Pat. Nos. 3,356,515 and 3,392,039).
- a silicate type composition free from an alkali metal silicate there is known a composition comprising an organic ammonium silicate and incorporated therein, a binder such as boric acid and phosphoric acid (U.S. Pat. Nos.
- compositions comprising as a binder sodium silicate (U.S. Pat. No. 2,991,200), a composition comprising sodium hexametaphosphate incorporated in said binder (U.S. Pat. No. 3,639,276), and a composition including a combination of an alkali metal silicate and an organic silicone (U.S. Pat. No. 3,493,401).
- a coating composition there is known a composition comprising an alkali metal silicate and a curing agent composed of a water-alcohol solution of a chloride or sulfate of calcium, cobalt, magnesium or the like and nitric acid, sulfuric acid, fumaric acid or acetic acid (U.S. Pat. No. 3,258,346).
- This invention is directed to an inorganic paint coating having a patterned surface which, as pointed out above, has not been known in the art, and to a process for the preparation thereof.
- the foregoing objects can be attained by a process comprising the steps of coating a substrate with a coat of an inorganic paint of the silicate type, applying thereon a solution of an acid or acidic salt in water and/or an alcohol while the applied coat of paint is in the semi-hardened state, allowing the coated substrate to stand, removing the excess solution by water-washing, and drying the thus treated substrate to harden the coating.
- FIG. 1 is a front view of a decorative plate having on the entire surface thereof a coating having a rugged pattern including cracks, which is obtained by practicing the process of this invention;
- FIG. 2 is a sectional view taken along line AA in FIG. 1;
- FIG. 3 is a front view illustrating a decorative plate comprising an inorganic coating having a rugged pattern including cracks and a smooth primer layer;
- FIG. 4 is a sectional view taken along line 8-8 in FIG. 3;
- FIG. 5 is a front view of a decorative plate having a partially patterned coating, which is obtained by practicing the process of this invention.
- FIG. 6 is a sectional view taken along line C--C in FIG. 5.
- Specific examples of the silicate to be used in this invention are sodium silicate, potassium silicate, lithium silicate, ammonium silicate, morpholine silicate, guanidine silicate, and silicates of amines such as monomethanol amine, monoethanol amine, dimethanol amine, diethanol amine, trimethanol amine, triethanol amine, tetramethanol amine, tetraethanol amine, monomethyl amine, monoethyl amine, dimethyl amine, diethyl amine, trimethyl amine, triethyl amine, tetramethyl amine and tetraethyl amine.
- These silicates can be used singly, or mixtures of two or more of them can also be employed.
- Inorganic paints to be used in this invention are formed by adding suitable amounts of water and a hardening agent to a vehicle such as mentioned above and if necessary, further adding an organic or inorganic pigment, a dispersing agent or other additive.
- any of the hardening agents customarily used for silicate paints can be used in this invention.
- hardening agents are powders of metals such as zinc, lead and aluminum, metal oxides such as magnesium oxide, zinc oxide, aluminum oxide, lead oxide, calcium oxide and chromium oxide, metal hydroxides such as magnesium hydroxide, zinc hydroxide, aluminum hydroxide and lead hydroxide, fluorides such as sodium fluoride and sodium silicofluoride, phosphates such as aluminum pyrophosphate and magnesium pyrophosphate, carbonates such as magnesium carbonate, sulfates such as magnesium sulfate, and carbon dioxide gas and the like.
- hardening agents can be used as they are or in the form of an aqueous solution or dispersion. These hardening agents can be used singly or in the form of mixtures of two or more of them. They are applied in the form of a so-called one-liquid type paint composed of such hardening agent and a silicate such as mentioned above. It also is possible to use a so-called twoliquid type paint, namely by mixing the hardening agent with the above-mentioned silicate in situ at the time of application. It is preferred that the hardening agent'be used in an amount of 4 to 30% by weight based on the silicate. In a special embodiment of this invention, the above-mentioned silicate vehicle is applied on a substrate and then the vehicle is hardened in an atmosphere of carbon dioxide gas as the hardening agent.
- Any organic and inorganic pigments that are used for ordinary coating compositions can be used in this invention, and in some cases, dyes can be used as colorants.
- the acid or acidic salt is used in the form of a solution in water and/or an alcohol.
- Alcohols having a solubility in water at C exceeding 20% are used for formation of solutions of acids or acidic salts.
- the acid to be used in the form of an aqueous solution there can be mentioned, for example, inorganic acids such as hydrochloric acid, sulfuric acid, phosphoric acid, boric acid, nitric acid and carbonic acid, and organic acids such as formic acid, acetic acid, propionic acid, butyric acid, oxalic acid, malonic acid, succinic acid and glutaric acid. It is preferred that the acid be used in the form of an aqueous solution having a concentration of 5 to 40% by weight. It also is preferred that the solubility of the acid in water at 20C exceed 5% and its aqueous solution be acidic.
- inorganic acids such as hydrochloric acid, sulfuric acid, phosphoric acid, boric acid, nitric acid and carbonic acid
- organic acids such as formic acid, acetic acid, propionic acid, butyric acid, oxalic acid, malonic acid, succinic acid and glutaric acid. It is preferred that the acid be used in
- the acid to be used in the form of an alcohol solution or a solution in a mixture of water and an alcohol there can be mentioned, for example, inorganic acids such as phosphoric acid and boric acid and organic acids such as formic acid, acetic acid, propionic acid, butyric acid, oxalic acid, malonic acid and glutaric acid.
- the acid is preferably used in the form of a solution having a concentration of 5 to 40% by weight. It is desired that the solubility of the acid in the alcohol at 20C be higher than 5%.
- Salts aqueous solutions of which are acidic, are employed as the acidic salt in the form of an aqueous solution in this invention.
- acidic salt there can be mentioned, for example, chlorides such as aluminum chloride, zinc chloride, barium chloride and magnesium chloride, sulfates such as aluminum sulfate, zinc sulfate and magnesium sulfate, nitrates such as aluminum nitrate, zinc nitrate and calcium nitrate, and phosphates such as aluminum primary phosphate, zinc primary phosphate and sodium primary phosphate.
- chlorides such as aluminum chloride, zinc chloride, barium chloride and magnesium chloride
- sulfates such as aluminum sulfate, zinc sulfate and magnesium sulfate
- nitrates such as aluminum nitrate, zinc nitrate and calcium nitrate
- phosphates such as aluminum primary phosphate, zinc primary phosphate and sodium primary phosphate.
- These salts
- the acidic salt to be used in the form of an alcohol solution or a solution in a mixture of water and an alcohol there can be mentioned, for example, chlorides such as aluminum chloride, zinc chloride and magnesium chloride, sulfates such as aluminum sulfate, zinc sulfate and magnesium sulfate, and nitrates such as aluminum nitrate, zinc nitrate and calcium nitrate.
- chlorides such as aluminum chloride, zinc chloride and magnesium chloride
- sulfates such as aluminum sulfate, zinc sulfate and magnesium sulfate
- nitrates such as aluminum nitrate, zinc nitrate and calcium nitrate.
- These acidic salts can be used singly, or mixtures of two or more of them can also be employed. It is preferred that they be used in the form of a solution having a concentration of 10 to 40% by weight. It also is preferred that the solubility of such acidic salt in the alcohol at 20C be higher than
- the substrate is coated with the silicate type inorganic paint preferably in an amount of 50 to 500 g/m according to customary procedures.
- the substrate to be used in this invention there can be mentioned, slate plates, glass plates, metal plates (aluminum plate, iron plate, steel plate, etc.), wood, mortar, plywood, plastics and the like.
- a variety of decorative plates formed by applying in advance an appropriate sealer or primer, a silicate type inorganic paint such as mentioned above or a phosphate type in organic paint can also be employed as the substrate in this invention.
- the coated substrate After application of the silicate type inorganic paint. the coated substrate is dried at room temperature, or it is positively dried at 30 to 150C, preferably 50 tc C, for a short time, whereby a semi-hardened coating film is obtained.
- the drying be conducted so that the coated paint is in the semihardened state.
- the applied inorganic paint is completely hardened (generally by heating it at to 250C for 10 to 60 minutes), it does not at all react with the solution of the acid or acidic salt in water and/or an alcohol, which is applied in the next step, and hence, it is impossible to obtain the intended patterned coating.
- the semi-hardened state referred to in the instant specification and claims ranges from the tack free state to the dry hard state just prior to complete hardening.
- a solution of the acid or acidic salt in water and/or an alcohol is applied on the semi-hardened coating film by means of a sprayer, a flow coater, a roll coater, a brush or the like.
- the solution can be applied on the entire surface of the inorganic paint coating film or a part of the surface thereof.
- the coated substrate is allowed to stand for from 0.5 to 30 minutes, preferably about minutes, to form a pattern on the surface thereof, and it is then water-washed to remove the excess solution of the acid or acidic salt in water and/or the alcohol. If this water washing step is omitted, the coating film obtained after the final hardening and drying step undergoes blushing or the like, and it is impossible to obtain a decorative article having a beautiful coating.
- the coating film is then naturally dried or baked under heating (usually at 150 to 250C for 10 to 60 minutes) until even the interior of the coating of the inorganic paint is completely hardened, whereby the intended patterned article is obtained.
- the decorative article having an inorganic coating having a rugged pattern including cracks which is obtained by practising the process of this invention, for example, a decorative plate, has a surface appearance such as shown in FIGS. 1 or 3.
- the pattern referred to in the instant specification and claims includes patterns ranging from a pattern of fine chaps such as represented by l in FIG. 1 to a pattern of branched cracks such as represented by 5 in FIG. 3.
- a patterned coating according to the above process on a preformed coating obtained by applying an inorganic paint on the substrate and completely hardening it by heating or the like (see FIG. 3).
- the color of the pre-formed primer coating 8 is made different from the color of the coating 6 of the silicate type paint, there can be obtained a decorative article having a multicolored pattern of at least two colors in which the color of the primer coating, visible at areas 5 of the crack pattern, is different from the color of smooth surface areas 6.
- cracks 7 which do not reach the primer layer are formed, which are effective for giving a soft appearance to the surface of the resulting article.
- the patterned decorative article of this invention is advantageous in that the inorganic paint coating layer cannot be simply peeled by abrasion or impact.
- EXAMPLE I An inorganic paint having the following formulation 1 was mixed and kneaded, spray-coated on a slate plate and positively dried at 60C for 10 minutes.
- Inorganic Paint Formulation 1 aqueous solution of potassium silicate (non-volatile content 25.3%) 50 parts aqueous solution of sodium silicate (non-volatile content 37.6%) 17 parts diatomaceous earth 5 parts kaolin clay 8 parts titanium white 15 parts magnesium carbonate 5 parts total parts
- a 5% aqueous solution of I-ICl was applied to the resulting semi-hardened coating film by means of a brush, and the coated'substrate was allowed to stand for 10 minutes, following which water washing was conducted. Then, the thus treated substrate was dried to obtain a product having an inorganic paint coating having a beautifulpattern of cracks. This patterned inorganic paint coating has very excellent adhesion to the slate plate substrate.
- FIGS. 1 and 2 The thus obtained patterned article is shown in FIGS. 1 and 2, in which reference numerals 1, 2, 3 and 4 indicate a crack portion, a smooth portion, an inorganic paint coating and a slate plate substrate, respectively.
- EXAMPLE 2 A paint of the formulation 1 shown in Example 1 was spray-coated on a glass sheet and positively dried at 80C for 5 minutes to obtain a semi-hardened coating. Then, a 30% aqueous solution of MgCl was spraycoated on the thus obtained semi-hardened coating, and the coating was allowed to stand for about 10 minutes, following which water washing was conducted and the coating was baked at C for 30 minutes to harden the coating completely. There was obtained a product having a coating of a beautiful pattern.
- EXAMPLE 3 A paint of the formulation 1 shown in Example 1 was spray-coated on a steel plate and positively dried at 60C for 10 minutes to obtain a semi-hardened coating film. Then, a 25% aqueous solution of phosphoric acid was flow-coated on the thus obtained semi hardened coating film, and it was allowed to stand for about 10 minutes. Then, the thus treated coating film was waterwashed and baked at 180C for 30 minutes to attain complete hardening. There was obtained a product having a coating of a beautiful pattern.
- EXAMPLE 4 A paint of the formulation 1 shown in Example 1 was spray-coated on a slate plate and positively dried at 60C for 5 minutes to obtain a semi-hardened coating film. Then, a 20% aqueous solution of ZnCl was applied on the thus obtained semi-hardened coating by means of a brush, and the coating was allowed to stand for about 15 minutes, was washed with water and baked at 180C for 30 minutes to complete hardening of the coating. There was obtained a product having a coating of a beautiful pattern.
- EXAMPLE EXAMPLE 6 An inorganic paint of the following formulation 2 was mixed and kneaded, spray-coated on a slate plate and baked at 180C for 30 minutes to obtain a completely hardened coating film.
- Inorganic Paint Formulation 2 aqueous solution of potassium silicate 50 parts (non-volatile content 27.3%)
- EXAMPLE 7 An inorganic paint of the formulation 2 shown in Example 6 was spray-coated on a glass sheet and baked at 180C for 30 minutes to obtain a completely hardened coating. Then, an inorganic paint of the formulation 1 shown in Example 1 was spray-coated on the thus obtained, completely hardened coating, and it was positively dried at 80C for 5 minutes to obtain a semihardened coating film. Then, a 30% aqueous solution of MgCl was applied on the thus obtained semihardened coating, and the coating was allowed to stand for about 10 minutes, was washed with water and baked at 180C for 30 minutes to harden the coating completely. There was obtained a patterned product having a beautiful surface resembling that of the product obtained in Example 6.
- EXAMPLE 8 An inorganic paint of the formulation 1 shown in Example l was spray-coated on a steel plate and baked at 180C for 30 minutes to obtain a completely hardened coating film. An inorganic paint of the formulation 2 shown in Example 6 was spray-coated on the thus obtained, completely hardened coating, and the resulting coating was positively dried at 60C for 10 minutes to obtain a semi-hardened coating. Then, a 25% aqueous soluion of phosphoric acid was flow-coated on the thus obtained semi-hardened coating, and it was allowed to stand for about 10 minutes, was washed with water and dried at 180C for 30 minutes to obtain a product having a coating of a beautiful pattern.
- EXAMPLE 9 An inorganic paint of the formulation 1 shown in Example 1 was spray-coated on a slate plate and baked at 180C for 30 minutes to harden completely the coated paint. Then, an inorganic paint of the formulation 2 shown in Example 6 was spray-coated on the thus obtained, completely hardened inorganic paint coating,
- EXAMPLE 10 An inorganic paint of the formulation 2 shown in Example 6 was spray-coated on a slate plate and baked at 180C for 30 minutes to obtain a completely hardened coating. Then, an inorganic paint of the formulation 1 shown in Example 1 was spray-coated on the thus obtained coating, and the paint was positively dried at C for 10 minutes to obtain a semi-hardened coating.
- Inorganic Paint Formulation 3 aqueous solution of potassium silicate 20 parts (non-volatile content 25%) aqueous solution of sodium silicate 30 parts (non-volatile content 40%) aqueous solution of lithium silicate 28 parts (non-volatile content 25%) diatomaceous earth 3 parts talc 4 parts titanium yellow 10 parts calcium fluoride 5 parts total parts
- a 20% solution of aluminum chloride in ethanol was spray-coated on the semi-hardened coating, and the coating was allowed to stand for about 10 minutes, was washed with water and dried at room temperature to effect complete hardening of the coating. There was obtained a product having a coating of a beautiful pattern of cracks.
- EXAMPLE 12 An inorganic paint of the formulation 1 shown in Ex ample l was spray-coated on a glass plate and positively dried at 60C for 5 minutes to obtain a semihardened coating film. Then, a 25% solution of magnesium chloride in ethanol was applied on the semihardened coating by means of a roll coater, and the coating was allowed to stand for minutes, was washed with water and baked at 180C for 30 minutes to harden the coating completely. There was obtained a product having a coating of a beautiful pattern.
- EXAMPLE 13 An organic paint of the formulation 2 shown in Example 6 was spray-coated on a glass plate and positively dried at 80C for minutes to obtain a semihardened coating film. Then, a 30% solution of zinc nitrate in ethanol was spray-coated on the semi-hardened coating, and the coating was allowed to stand for 10 minutes, was washed with water and baked at 180C for 30 minutes to harden the coating completely. Thus was obtained a product having a coating of a beautiful pattern.
- EXAMPLE 14 EXAMPLE 15 An inorganic paint of the following formulation 4 was spray-coated on a wood board and baked at 180C for 30 minutes to obtain a completely hardened coating film.
- Inorganic Paint Formulation 4 aqueous solution of potassium silicate 33 parts (non-volatile content aqueous solution of sodium silicate parts non-volatile content 40%) aqueous solution of ammonium silicate 10 parts (non-volatile content 40%) kaolin 6 parts tale 5 parts iron oxide l0 parts zinc flower 5 parts total 100 parts Then, an inorganic paint of the formulation 1 shown in Example 1 was spray-coated on the thus obtained primer coating film, and was positively dried at 60C for 10 minutes to obtain a semi-hardened coating.
- EXAMPLE 16 An inorganic paint of the formulation 2 shown in Example 6 was spray-coated on a glass sheet and baked at 180C for 20 minutes to obtain a completely hardened coating film. Then, an inorganic paint of the formulation 3 shown in Example 11 was spray-coated on the thus obtained primer coating and positively dried at 60C for 10 minutes to obtain a semi-hardened coating film. Then, a mixed solution composed of 20% of magnesium sulfate, 20% of methanol, 40% of ethanol and 20% of water was applied on the semi-hardened coating by means of a flow coater, and the semi-hardened coating was allowed to stand for about 10 minutes, was washed with water and baked at 180C for 30 minutes to obtain a product having a coating of a beautiful pattern.
- EXAMPLE 1 7 An inorganic paint of the formulation 3 shown in Example l was spray-coated on a slate plate and baked at lC for 30 minutes to obtain a completely hardened coating film. Then, an inorganic paint of the formulation 4 shown in Example 15 was spray-coated on the thus obtained, completely hardened coating, and the coated paint was positively dried at 80C for 5 minutes to obtain a semi-hardened coating film. Then, a solution composed of 15% of formic acid, 50% of ethanol and 35% of water was applied on the semi-hardened coating by means of a brush, and the coating was allowed to stand for about 10 minutes, was washed with water and baked at l80C for 30 minutes to obtain a product having a patterned coating.
- EXAMPLE 1 8 An inorganic paint of the formulation 2 shown in Example 6 was spray-coated on a steel plate and baked at C for 30 minutes to obtain a completely hardened coating film. Then, an inorganic paint of the formulation 4 shown in Example 15 was spray-coated on the thus obtained primer coating and positively dried at 60C for 5 minutes to obtain a semi-hardened coating. Then, a solution composed of 5% of boric acid, 15% of water and 80% of ethanol was spray-coated on the thus obtained semi-hardened coating, and the coating was allowed to stand for about 10 minutes, was washed with water and baked at 180C for 30 minutes to obtain a product having a patterned coating.
- EXAMPLE 19 An inorganic paint of the formulation 1 shown in Example l was spray-coated on a glass sheet and positively dried at 80C for 1 minute to obtain a semihardened coating film. Then, a 5% aqueous solution of hydrochloric acid was applied on a part of the thus obtained semi-hardened coating by means of a brush. Post treatments were conducted in the same manner as described in Example 18 to obtain a product having a patterned coating.
- FIGS. 5 and 6 The thus obtained patterned product is shown in FIGS. 5 and 6, in which reference numerals l0, ll, 12 and 13 indicate a cracked portion, a smooth portion, an
- EXAMPLE 20 An inorganic paint of the formulation 1 shown in Example 1 was spray-coated on a glass sheet and dried at 80C for l minute to obtain a semi-hardened coating. Then, the thus coated glass sheet was immersed in a 20% aqueous solution of phosphoric acid for about 10 minutes. Post treatments were conducted in the same manner as described in Example 18 to obtain a product having a patterned coating.
- a pigment drying the paint at a temperature between room temperature and C, applying thereon a coating of a solution of an acid in water having an acid concentration of 5 to 40% by weight while the applied coating of paint is in the semi-hardened state, allowing the thus coated substrate to stand for from 0.5 to 30 minutes, moving excess solution by water-washing, and drying the thus treated substrate to harden the coating, said acid having a solubility in water at 20C greater than 5% and being at least one member selected from the group consisting of hydrochloric acid, sulfuric acid, phosphoric acid, boric acid, nitric acid, carbonic acid, formic acid, acetic acid, propionic acid, butyric acid, oxalic acid, malonic acid, succinic acid and glutaric acid.
- a pigment drying at a temperature between room temperature and 150C, applying thereon a coating of a solution of an acid in an alcohol or a mixture of water and an alcohol having an acid concentration of 5 to 40% by weight while the applied coating of paint is in the semihardened state, allowing the thus coated substrate to stand for from 0.5 to 30 minutes, removing the excess solution by water-washing, and drying the thus treated substrate to harden the coating, said acid having a solubility in the alcohol at 20C greater than 5%, being at least one member selected from the group consisting of phosphoric acid, boric acid, formic acid, acetic acid, propionic acid, butyric acid, oxalic acid, amlonic acid and glutaric acid, said alcohol having a solubility in water at 20C greater than 20%.
- a process for the preparation of a decorative article as set forth in claim 1, which comprises coating a substrate with an amount of from 50 to 500 g/m of an inorganic paint comprising i. a silicate having a general formula M OxSiO wherein x is a number from 0.5 to 10 and M is a member selected from the group consisting of l alkali metals belonging to Group IA of the Periodic Table, (2) mono-, di-, triand tetraamines represented by the formula R N (R is H, CH OH, C H.,OH, CH,,, C H or the like) and (3) groups represented by the formula -N C(NH ii. a hardening agent in an amount of 4 to 30% by weight based on the silicate,
- a pigment drying the paint at a temperature between room temperature and 150C, applying thereon a coating of a solution of an acidic salt in water having an acidic salt concentration of to 40% by weight while the applied coating of paint is in the semi-hardened state, allowing the thus coated substrate to stand for from 0.5 to 30 minutes, removing excess solution by water-washing, and drying the thus treated substrate to harden the coating, said acidic salt having a solubility in water at C greater than 5% and being at least one member selected from the group consisting of aluminum chloride, zinc chloride, barium chloride, magnesium chloride, aluminum sulfate, zinc sulfate, magnesium sulfate, aluminum nitrate, zinc nitrate, calcium nitrate, aluminum primary phosphate, zinc primary phosphate and sodium primary phosphate.
- a process for the preparation of a decorative article as set forth in claim 1, which comprises coating a subtrate with an amount of from 50 to 500 g/m of an inorganic paint comprising i. a silicate having a general formula M OxSiO wherein x is a number from 0.5 to 10 and M is a member selected from the group consisting of (1) alkali metals belonging to Group IA of the Periodic Table, (2) mono-, di-, triand tetraamines represented by the formula R N (R is H, CH OH, C H OH, CH C H or the like) and (3) groups represented by the formula -N C(NH ii. a hardening agent in an amount of 4 to 30% by weight based on the silicate,
- a pigment drying the paint at a temperature between room temperature and C, applying thereon a coating of a solution of an acidic salt in an alcohol or a mixture of water and an alcohol having an acidic salt concentration of 10 to 40% by weight, while the applied coating of paint is in the semi-hardened state, allowing the thus coated substrate to stand for from 0.5 to 30 minutes, removing excess solution by water-washing, and drying the thus treated substrate to harden the coating, said acidic salt having a solubility in an alcohol at 20C greater than 5% and being at least one member selected from the group consisting of aluminum chloride, zinc chloride, magnesium chloride, aluminum sulfate, zinc sulfate, magnesium sulfate, aluminum nitrate, zinc nitrate and calcium nitrate, said alcohol having a solubility in water at 20C greater than 20%.
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Paints Or Removers (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP48003719A JPS5137168B2 (enrdf_load_stackoverflow) | 1972-12-29 | 1972-12-29 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3900630A true US3900630A (en) | 1975-08-19 |
Family
ID=11565102
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US429175A Expired - Lifetime US3900630A (en) | 1972-12-29 | 1973-12-28 | Decorative article having inorganic coating film having rugged pattern including cracks and process for production thereof |
Country Status (3)
Country | Link |
---|---|
US (1) | US3900630A (enrdf_load_stackoverflow) |
JP (1) | JPS5137168B2 (enrdf_load_stackoverflow) |
GB (1) | GB1450110A (enrdf_load_stackoverflow) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4103002A (en) * | 1977-02-08 | 1978-07-25 | Board Of Regents, University Of Florida | Bioglass coated A1203 ceramics |
US4980220A (en) * | 1988-01-25 | 1990-12-25 | Phillips Petroleum Company | Iridescent plastics and process for producing the same |
US5143747A (en) * | 1991-02-12 | 1992-09-01 | Hughes Aircraft Company | Die improved tooling for metal working |
US20070122645A1 (en) * | 2003-12-08 | 2007-05-31 | Hiromasa Nomura | Coated metal plate with excellent corrosion resistance and reduced environmental impact |
RU2487104C1 (ru) * | 2011-12-29 | 2013-07-10 | Юлия Алексеевна Щепочкина | Способ получения декоративного глазурного покрытия на поверхности керамического изделия |
CN106519893A (zh) * | 2016-10-29 | 2017-03-22 | 周荣 | 一种植物改性水性裂纹漆的制备方法 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58172486U (ja) * | 1982-05-10 | 1983-11-17 | ユニチカ株式会社 | 無杼織機の風綿除去装置 |
DE29511796U1 (de) * | 1995-07-21 | 1995-11-16 | Fritz Eichenauer GmbH & Co. KG Fabrik elektr. Spezialartikel, 76870 Kandel | Beschichtung für Aluminium-Strahlungsheizkörper |
CN113321986A (zh) * | 2021-06-28 | 2021-08-31 | 哈尔滨市雪鹰工程材料有限公司 | 一种高附着防硫钢结构漆及其制备方法 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1818729A (en) * | 1929-11-01 | 1931-08-11 | Marmorstein Heinrich | Process of decorating articles of pottery and the like |
US3560240A (en) * | 1969-09-10 | 1971-02-02 | Enameled Steel & Sign Co Inc | Crackling coat process and apparatus |
US3635858A (en) * | 1968-08-09 | 1972-01-18 | Toyo Kasei Co Ltd | Pattern paint |
-
1972
- 1972-12-29 JP JP48003719A patent/JPS5137168B2/ja not_active Expired
-
1973
- 1973-12-28 GB GB6000473A patent/GB1450110A/en not_active Expired
- 1973-12-28 US US429175A patent/US3900630A/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1818729A (en) * | 1929-11-01 | 1931-08-11 | Marmorstein Heinrich | Process of decorating articles of pottery and the like |
US3635858A (en) * | 1968-08-09 | 1972-01-18 | Toyo Kasei Co Ltd | Pattern paint |
US3560240A (en) * | 1969-09-10 | 1971-02-02 | Enameled Steel & Sign Co Inc | Crackling coat process and apparatus |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4103002A (en) * | 1977-02-08 | 1978-07-25 | Board Of Regents, University Of Florida | Bioglass coated A1203 ceramics |
US4980220A (en) * | 1988-01-25 | 1990-12-25 | Phillips Petroleum Company | Iridescent plastics and process for producing the same |
US5143747A (en) * | 1991-02-12 | 1992-09-01 | Hughes Aircraft Company | Die improved tooling for metal working |
EP0694353A2 (en) | 1991-02-12 | 1996-01-31 | Hughes Aircraft Company | Improved die tooling for metal working |
US20070122645A1 (en) * | 2003-12-08 | 2007-05-31 | Hiromasa Nomura | Coated metal plate with excellent corrosion resistance and reduced environmental impact |
RU2487104C1 (ru) * | 2011-12-29 | 2013-07-10 | Юлия Алексеевна Щепочкина | Способ получения декоративного глазурного покрытия на поверхности керамического изделия |
CN106519893A (zh) * | 2016-10-29 | 2017-03-22 | 周荣 | 一种植物改性水性裂纹漆的制备方法 |
Also Published As
Publication number | Publication date |
---|---|
JPS5137168B2 (enrdf_load_stackoverflow) | 1976-10-14 |
DE2364798B2 (de) | 1976-10-21 |
GB1450110A (en) | 1976-09-22 |
JPS4997833A (enrdf_load_stackoverflow) | 1974-09-17 |
DE2364798A1 (de) | 1974-07-11 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US4428994A (en) | Anti-graffiti facing of walls or similar surfaces | |
US3900630A (en) | Decorative article having inorganic coating film having rugged pattern including cracks and process for production thereof | |
KR101640727B1 (ko) | 내화학성 및 방수성이 우수한 맥반석 판재의 제조방법 | |
US3895136A (en) | Process for preparation of decorative articles having patterned coating of inorganic paint | |
CN106085111A (zh) | 一种仿木纹门的生产方法 | |
JPH0718202A (ja) | アルカリ金属ケイ酸塩水溶液を主剤とするコーティング材料及びバインダー | |
US2549516A (en) | Structural unit and method of manufacture | |
US20080008821A1 (en) | Removable glaze and textured paint system for decorative finishing | |
CN107274780A (zh) | 一种标识牌的制作方法 | |
US3947397A (en) | Aqueous coating compositions for asbestos-cement and the like | |
JPS648593B2 (enrdf_load_stackoverflow) | ||
JPS63310781A (ja) | 旧劣化表面の強化化粧方法 | |
KR100931594B1 (ko) | 콘크리트용 도색 조성물 | |
US3840392A (en) | Coating asbestos-cement and the like | |
US4068031A (en) | Lauan panel with reduced flame spread rating | |
US1962480A (en) | Method of ornamenting objects | |
ES2525615A1 (es) | Un procedimiento para recubrir un sustrato para dotarle de un acabado oxidado y sistema multicapa | |
JPH0812909A (ja) | 塗材および被膜組成物 | |
KR960013931B1 (ko) | 알미늄현관문 및 대문용 알미늄요철무늬장식판의 도장방법 | |
JPS5855991B2 (ja) | タサイモヨウトリヨウ | |
JPH0347152B2 (enrdf_load_stackoverflow) | ||
JPS594196B2 (ja) | 無機質塗料の模様仕上げ法 | |
SU897815A1 (ru) | Краска | |
JPH0474064B2 (enrdf_load_stackoverflow) | ||
JPS5815092A (ja) | 石造模様仕上方法 |