US3861872A - Steam sterilizer - Google Patents
Steam sterilizer Download PDFInfo
- Publication number
- US3861872A US3861872A US347329A US34732973A US3861872A US 3861872 A US3861872 A US 3861872A US 347329 A US347329 A US 347329A US 34732973 A US34732973 A US 34732973A US 3861872 A US3861872 A US 3861872A
- Authority
- US
- United States
- Prior art keywords
- vessel
- load
- upper area
- roughness
- sterilizing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000001954 sterilising effect Effects 0.000 claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 17
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 16
- 238000001816 cooling Methods 0.000 claims description 6
- 230000003746 surface roughness Effects 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 238000005488 sandblasting Methods 0.000 abstract description 5
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 5
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004326 stimulated echo acquisition mode for imaging Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- MKWYFZFMAMBPQK-UHFFFAOYSA-J sodium feredetate Chemical compound [Na+].[Fe+3].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O MKWYFZFMAMBPQK-UHFFFAOYSA-J 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/04—Heat
- A61L2/06—Hot gas
- A61L2/07—Steam
Definitions
- ABSTRACT In a steam sterilizer of the self-contained, single shell, steam generating type, the interior surface of the chamber is roughened (as by sandblasting) to prevent the formation of water droplets, during cool-down, on all interior surfaces located above the load, to prevent water from dripping onto the load and thus to minimize the amount of moisture absorbed by the load during the sterilization process.
- the formation of water droplets on, and the consequent dropping of water droplets from, the interior surface of the upper area of a self-contained, single shell, steam sterilizer, are prevented according to the present invention as follows.
- the interior surface of at least the upper area of the sterilizing vessel is treated (for example, by sandblasting) to provide a surface on which the formation and development of droplets is prevented or reduced.
- the sandblasted surface preferably has a roughness of about 250-300 microinches. The roughness causes the condensate to form over a large area with a low profile configuration.
- FIG. 1 is a schematic longitudinal cross-sectional view through a steam sterilizer made according to the present invention
- FIG. 2 is a schematic transverse cross-sectional view through the sterilizer of FIG. 1;
- FIG. 3 is an enlarged fragmentary view through the upper area 42 of FIG. 2;
- FIG. 4 is an enlarged fragmentary view through an upper area of a prior art sterilizer vessel.
- FIGS. l-3 show a preferred construction of a steam sterilizer incorporating the present invention
- FIG. 4 shows the formation of water droplets as occurs in prior art sterilizers.
- FIGS. 1-3 show a steam sterilizer 10 designed for operating automatic cycles to process such items, for example, as wrapped instruments, unwrapped instruments for immediate use,cotton dressings and bandages, disassembled syringes, liquids, and solutions.
- the system employed for the sterilization process is the admission of a controlled amount of distilled water into the chamber which is heated to provide steam. The steam rapidly and effectively penetrates the load.
- a fan cooling system rapidly cools the vessel 12 after the sterilizing phase, condensing the chamber steam and moisture in the load.
- the sterilizer 10 includes a cylindrical pressure vessel 12 (preferably of stainless steel) having a door 14 and enclosing a sterilizing chamber 16.
- the sterilizer 10 also includes a water supply tank 18 for filling a water reservoir 20 inside the chamber 16.
- a hea srilsqsuastadua wa ag QO W/1 W) strip heater] is located adjacent the bottom of the vessel 12.
- a fan 24 operated by a motor 26 (for example a l/ HP. 3000 RPM motor) accelerates the condensation process during cool-down.
- the goods to be sterilized are placed in a plurality of trays 28 in the chamber I6.
- the preferred sterilizer 10 is a table top model that heats to about 280 F in about 24 minutes. A temperature of about 270 F is maintained for a minimum of about 3 minutes, and above 250F for a minimum of about 8% minutes. The vessel 12 is cooled by the fan 24 to about F in about 17 minutes. The cycle time from a cold start is about 42 minutes.
- FIG. 4 shows the prior art wherein an interior surface 30 of a sterilizer vessel32 has a highly polished smooth surface on which condensate forms, with very low surface tension between the condensate and the interior surface 30, into droplets 34 with a very low contact area 36 between the droplet and the surface 30.
- the latent heat that remains in the'upper portion of the vessel-12 during cool-down is not sufficient to cause the droplet 34 to flashoff of the surface 30.
- water droplets tend to form from condensate at irregularities, such as openings and areas of nonuniform thicknesses, on the interior surface 30 ,of an upper area 42.
- this problem is solved, according to the present invention by providing an interior surface 40 of at least the upper area 42 of the vessel 12 (overlying the loadcontaining area of the sterilizer), with a roughened finish.
- the surface 40 is roughened such that condensate 44 will not bead or form droplets that can drop onto the load, but rather the condensate will form over a large area of the surface 40 with a low profile configuration (in sharp contrast to the formation of the droplets. 34).
- the roughness can be provided, for example, by sandblasting the surface 40. The roughness obtained depends, of course, on the grit used and can be conveniently expressed in microinches.
- the roughness of 250-300 microinches has been found to give superior results in preventing development of moisture droplets 34, while it has been found that a matte finish of 45 microincheswill allow droplets 34 to form.
- the useful range of roughness is above 50 microinches and the preferred range is 250-300 microinches.
- Other methods of treating the interior surface 40 than sandblasting can, of course, be used to provide the rough surface. While the roughness is necessary only in the upper area 42, it can be employed over the entire inner surface of the chamber 16 if desired. For example, it may be easier to sandblast the entire inner surface than to restrict it to just one area thereof.
- the formation of droplets on irregularities is prevented by eliminating irregularities (such as openings and areas of non-uniform thickness) from the interior surface 40 of the upper area 42.
- the formation of droplets at irregularities is caused by a heat sink effect wherein the area immediately adjacent to the irregularity is cooler than the surrounding area.
- flash off is hereby defined for use in the present specification and claims to mean the instantaneous, nearly instantaneous, and very rapid evaporation or change of condensate from the liquid to the gas or vapor state.
- droplet is hereby defined for use in the present specification and claims as meaning condensate such as shown in FIG. 4 wherein the area of a horizontal cross-section at a mid-point is smaller than that at the largest part of the droplet.
- the rough surface can be the inside surface of the vessel 12 as shown and described above or a liner with a rough surface can be inserted into the vessel.
- the interior surface can be coated with a material with a high affinity for water that will reduce the formation of droplets 34.
- a self-contained, single shell, steam generating sterilizer including a sterilizing vessel having a sterilizing chamber therein, and a fan adjacent the vessel for cooling the outside surface of the vessel, the improvement comprising;
- said vessel being cylindrical with a horizontal axis
- said providing step comprises providing said roughness in the range of about 250-300 microinches.
Landscapes
- Health & Medical Sciences (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US347329A US3861872A (en) | 1973-04-02 | 1973-04-02 | Steam sterilizer |
| CA189,347A CA1000929A (en) | 1973-04-02 | 1974-01-02 | Steam sterilizer |
| AU64790/74A AU474036B2 (en) | 1973-04-02 | 1974-01-23 | Steam sterilizer |
| DE2403525A DE2403525C3 (de) | 1973-04-02 | 1974-01-25 | Dampfsterilisator |
| GB1310674A GB1457304A (en) | 1973-04-02 | 1974-03-25 | Steam sterilizers |
| JP49034782A JPS49128594A (OSRAM) | 1973-04-02 | 1974-03-29 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US347329A US3861872A (en) | 1973-04-02 | 1973-04-02 | Steam sterilizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3861872A true US3861872A (en) | 1975-01-21 |
Family
ID=23363260
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US347329A Expired - Lifetime US3861872A (en) | 1973-04-02 | 1973-04-02 | Steam sterilizer |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US3861872A (OSRAM) |
| JP (1) | JPS49128594A (OSRAM) |
| AU (1) | AU474036B2 (OSRAM) |
| CA (1) | CA1000929A (OSRAM) |
| DE (1) | DE2403525C3 (OSRAM) |
| GB (1) | GB1457304A (OSRAM) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4192845A (en) * | 1977-04-01 | 1980-03-11 | Firma Vereinigte Edelstahlwerke Aktiengesellschaft | Sterilization process and apparatus for infusion solutions and the like filled in containers |
| US4195061A (en) * | 1977-05-17 | 1980-03-25 | Firma Vereinigte Edelstahlwerke Aktiengesellschaft | Sterilization apparatus for infusion solutions or the like, filled in containers |
| US4497773A (en) * | 1981-03-03 | 1985-02-05 | Vernitron Corporation | Process and apparatus for shortening the drying stage of a steam sterilization cycle |
| WO1989002753A1 (en) * | 1987-10-02 | 1989-04-06 | Sven Karl Lennart Goof | Apparatus for sterilizing objects, in particular dental and medical utensils |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5745937U (OSRAM) * | 1980-08-29 | 1982-03-13 | ||
| DE3516495A1 (de) * | 1985-05-08 | 1986-11-13 | Aesculap-Werke Ag Vormals Jetter & Scheerer, 7200 Tuttlingen | Heizkoerper fuer einen sterilisierkessel |
| AU620049B2 (en) * | 1987-10-30 | 1992-02-13 | Douglas Colin Bean | Autoclave container |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1995361A (en) * | 1933-12-11 | 1935-03-26 | Wesley M Nagle | Surface condenser |
| US2532655A (en) * | 1949-09-27 | 1950-12-05 | Backer Stanley | Method of sandblasting |
| US2648108A (en) * | 1948-06-28 | 1953-08-11 | James B Pentz | Sterilizer |
| US3203404A (en) * | 1961-02-17 | 1965-08-31 | Avy L Miller | Water heater with heat insulating coating on tubes |
| US3206381A (en) * | 1960-04-07 | 1965-09-14 | Gen Electric | Dropwise condensation distillation apparatus |
| US3361517A (en) * | 1966-02-28 | 1968-01-02 | Skaller Hans George | Sterilizing apparatus and method |
| US3393628A (en) * | 1966-09-29 | 1968-07-23 | William Vischer | Pressure cooker |
| US3739710A (en) * | 1971-12-30 | 1973-06-19 | Hubbert B & Son Inc | Processing kettle |
-
1973
- 1973-04-02 US US347329A patent/US3861872A/en not_active Expired - Lifetime
-
1974
- 1974-01-02 CA CA189,347A patent/CA1000929A/en not_active Expired
- 1974-01-23 AU AU64790/74A patent/AU474036B2/en not_active Expired
- 1974-01-25 DE DE2403525A patent/DE2403525C3/de not_active Expired
- 1974-03-25 GB GB1310674A patent/GB1457304A/en not_active Expired
- 1974-03-29 JP JP49034782A patent/JPS49128594A/ja active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1995361A (en) * | 1933-12-11 | 1935-03-26 | Wesley M Nagle | Surface condenser |
| US2648108A (en) * | 1948-06-28 | 1953-08-11 | James B Pentz | Sterilizer |
| US2532655A (en) * | 1949-09-27 | 1950-12-05 | Backer Stanley | Method of sandblasting |
| US3206381A (en) * | 1960-04-07 | 1965-09-14 | Gen Electric | Dropwise condensation distillation apparatus |
| US3203404A (en) * | 1961-02-17 | 1965-08-31 | Avy L Miller | Water heater with heat insulating coating on tubes |
| US3361517A (en) * | 1966-02-28 | 1968-01-02 | Skaller Hans George | Sterilizing apparatus and method |
| US3393628A (en) * | 1966-09-29 | 1968-07-23 | William Vischer | Pressure cooker |
| US3739710A (en) * | 1971-12-30 | 1973-06-19 | Hubbert B & Son Inc | Processing kettle |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4192845A (en) * | 1977-04-01 | 1980-03-11 | Firma Vereinigte Edelstahlwerke Aktiengesellschaft | Sterilization process and apparatus for infusion solutions and the like filled in containers |
| US4195061A (en) * | 1977-05-17 | 1980-03-25 | Firma Vereinigte Edelstahlwerke Aktiengesellschaft | Sterilization apparatus for infusion solutions or the like, filled in containers |
| US4497773A (en) * | 1981-03-03 | 1985-02-05 | Vernitron Corporation | Process and apparatus for shortening the drying stage of a steam sterilization cycle |
| WO1989002753A1 (en) * | 1987-10-02 | 1989-04-06 | Sven Karl Lennart Goof | Apparatus for sterilizing objects, in particular dental and medical utensils |
| US5252303A (en) * | 1987-10-02 | 1993-10-12 | Goof Sven Karl Lennart | Apparatus for sterilizing objects having chamber wall as heater |
Also Published As
| Publication number | Publication date |
|---|---|
| AU474036B2 (en) | 1976-07-08 |
| GB1457304A (en) | 1976-12-01 |
| DE2403525A1 (de) | 1974-10-10 |
| DE2403525B2 (de) | 1979-02-08 |
| CA1000929A (en) | 1976-12-07 |
| JPS49128594A (OSRAM) | 1974-12-09 |
| DE2403525C3 (de) | 1979-10-04 |
| AU6479074A (en) | 1975-07-24 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: SC ACQUISITION CORP., NO. 1, A NEVADA CORP. Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:SYBRON CORPORATION;REEL/FRAME:004607/0079 Effective date: 19860711 Owner name: SC ACQUISITION CORP., NO. 1, A NEVADA CORP., STATE Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:SYBRON CORPORATION;REEL/FRAME:004607/0079 Effective date: 19860711 |
|
| AS | Assignment |
Owner name: CASTLE COMPANY Free format text: CHANGE OF NAME;ASSIGNOR:SC ACQUISITION CORP. NO. 1;REEL/FRAME:004741/0707 Effective date: 19860725 |
|
| STCF | Information on status: patent grant |
Free format text: PATENTED FILE - (OLD CASE ADDED FOR FILE TRACKING PURPOSES) |
|
| AS | Assignment |
Owner name: SANTA BARBARA RESEARCH CENTER, GOLETA, CA., A CA C Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:CASTLE COMPANY;REEL/FRAME:005036/0117 Effective date: 19890221 Owner name: MDT CORPORATION, A DE CORP. Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:CASTLE COMPANY;REEL/FRAME:005036/0117 Effective date: 19890221 |