US3845611A - Method and apparatus for producing composite yarn - Google Patents

Method and apparatus for producing composite yarn Download PDF

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Publication number
US3845611A
US3845611A US00250024A US25002472A US3845611A US 3845611 A US3845611 A US 3845611A US 00250024 A US00250024 A US 00250024A US 25002472 A US25002472 A US 25002472A US 3845611 A US3845611 A US 3845611A
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US
United States
Prior art keywords
source
core
yarn
twisting
core yarn
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00250024A
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English (en)
Inventor
N Senturk
F Aschenbrenner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Electrospin Corp
Original Assignee
Electrospin Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Electrospin Corp filed Critical Electrospin Corp
Priority to US00250024A priority Critical patent/US3845611A/en
Priority to GB1133573A priority patent/GB1377922A/en
Priority to JP48046809A priority patent/JPS4941658A/ja
Priority to DE2321354A priority patent/DE2321354C3/de
Priority to CH900474A priority patent/CH569108A5/xx
Priority to CH613273A priority patent/CH562894A/xx
Priority to IT49725/73A priority patent/IT986079B/it
Priority to CH613273D priority patent/CH613273A4/xx
Priority to FR7315734A priority patent/FR2183168B1/fr
Priority to CA171,191A priority patent/CA986795A/en
Application granted granted Critical
Publication of US3845611A publication Critical patent/US3845611A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36—Cored or coated yarns or threads
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
    • D01H4/28—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques using electrostatic fields

Definitions

  • ABSTRACT A process and apparatus for producing a composite yarn in which an inner continuous core yarn is covered with a layer of tightly wrapped staple fiber, the core is fed into a false twisting device located between the source of the core and its take-up point and staple fibers are conveyed by means of an applied electrostatic field to the surface of the core as it is twisted on the up-stream side of the twisting device.
  • An additional object of this invention is to provide an improved process for fiber deposition on a traveling core fiber by conveying the fibers to the point of assembly on the traveling yarn by means of a cooperating electrostatic field.
  • a further object of this invention is to provide an improved apparatus for effecting the process of the invention.
  • FIG. 1 is a schematic side elevation of a system effective for carrying out the process of this invention.
  • FIG. 2 is a schematic front elevation illustrating part of the apparatus of FIG. 1 and showing the manner in which the core travels with respect to the electrostatic lines of equipotential.
  • FIG. 1 of the drawings in which numeral 10 represents a source of supply of core yarn, the yarn being indicated by the numeral 11.
  • Core yarn I1 is fed from source 10 through a plurality of other mechanical feeding and twisting devices, to be explained, to an ultimate point of collection 12, where it is wound once again into an integral package.
  • Yarn 11 is withdrawn from source 10 by means of two pairs of feed rolls 13, two
  • pairs of rolls being shown only by way of example and not by way of limitation, and around a diverter plate 14 which alters the direction of travel of yarn 11 toward a twisting device 15.
  • a set of take-up rolls 16 On the other, or downstream, side of twisting device 15 is a set of take-up rolls 16 which feeds the material to the previously mentioned storage or collection point 12.
  • the storage package is driven frictionally by wheel 17 that is shown as being rotated by motor 18 through belt 19.
  • the twisting device 15 is at a site located between the source of supply 10 and the point of collection 12 so that twists of opposite directions are created in the yarn, as indicated schematically by numerals 20 and 21. Twister 15 may be driven by any suitable means, such as for example, an integral motor or by means of a friction belt drive not shown. In the present instance for the sake of simplicity, we have shown the twisting device 15 as including an electric motor and being appropriately connected to a source of electricity 22.
  • the device 15 will also include, among other things, a yarn gripper (not shown) which permits movement of the yarn parallel to the axis of the twisting device. It is apparent that more than one twisting device can be used in series fashion, if desired, to produce yarns having selected, predetermined special characteristics.
  • an electrode which cooperates with an opposed electrode at a suitable distance away from the twisting device to create the electrostatic field.
  • the electrode is indicated generally by the numeral 25 and is shown as being mounted in approximately the same region as where gripping of the textile fiber outer cover would occur. It is obvious that the electrode need not be located actually within the twisting device but could be located nearby. It is preferable, however, that the electrode be located as closely as possible to the actual twisting device so that concentration of electrostatic force lines will occur to thereby optimize the attraction of the staple fibers to the surface of the core yarn 11.
  • the other electrode is in this case shown as being the fiber feed rolls 30 from which staple fibers 31 are ejected into the field created by electrodes 25 and 30.
  • Fibers are fed into the feed rolls 30 from a conventional drafting apparatus indicated generally by 32.
  • the material being fed can be in the form of sliver, roving, or the like.
  • the electrical system indicated at 33 again is shown only by way of illustration, since alternative systems could be used to develop the electrostatic field.
  • fibers could be fed into the electrostatic field by some means other than the mechanical means shown, such as an air stream, or by other mechanical means.
  • the important aspect of delivering the fibers into the field is not the apparatus by which they are introduced, but rather that they be introduced in separated fashion, so that there are discontinuities in the flow of incoming fibers to enable rotation of the core material independent of the incoming fibers. This characteristic of the system is called open endness and it overcomes the occurrence of fiber bridging between the core and the fiber input unit.
  • the lines of equipotential of the electrostatic field are caused to assume the distribution indicated generally by numeral 40 in FIG. 2 of the drawings. It is an established fact that fibers travel normal to the lines of equipotential thus reaching the yarn tail 11 as illustrated in FIG. 2 of the drawings. Such fiber approach to the tail provides the focusing of fibers on to the tail thus enabling the optimization of fiber trajectories.
  • the fibers 31 are exiting from the feed rolls 30, only one of which is shown, and are drawn inwardly toward the yarn for assembly on its outer surface.
  • the yarn with the fibers twisted thereabout in one direction enters into the twisting element 15 and passes through the gripper contained within the twisting device.
  • the gripper is not shown in detail in this application but for one gripper and twisting system which is suitable for application in the present process, reference is made to U.S. Pat. No. 3,552,] l2, which issued Jan. 5, 1971 to Chabot.
  • the process of this invention is first of all continuously feeding core yarn from a source of supply to a point of collection, in this case the source of supply is located upon cone 10 and the point of collection by take-up package 12.
  • the yarn is twisted in a fashion that causes it to have opposite twists on each side of the twisting mechanism.
  • a portion of the length of core yarn located between the source and site of twisting is subjected to an electrostatic field that is created by the opposed electrodes, the electrodes conveniently being located at the fiber source and at the twisting site.
  • staple fibers are fed into the electrostatic field which then convey the fibers into contact with the core where the twisting of the core causes them to become tightly wrapped about it.
  • a process for producing a composite yarn having an inner continuous core yarn and an outer layer of staple fibers wrapped tightly and uniformly along the length of the core comprising:
  • false twisting means disposed between said source of core yarn and said collecting means for twisting the core yarn
  • separate electrode means generating an electrostatic field and positioned with respect to the length of core yarn extending from said source to said twisting means that the electrostatic lines of equipotential are substantially normal to the direction of travel of core yarn;
  • a source of staple fibers positioned for delivering fibers into said electrostatic field.
  • An apparatus for producing composite yarn comprising:
  • tential are substantially normal to the direction of travel or core yarn, one electrode of said electrode means being mounted in operative association with said twisting means and the other electrode of said electrode means being non-rotatable about the axis of the core;
  • a source of staple fibers positioned for delivering fibers into said electrostatic field.
US00250024A 1972-05-03 1972-05-03 Method and apparatus for producing composite yarn Expired - Lifetime US3845611A (en)

Priority Applications (10)

Application Number Priority Date Filing Date Title
US00250024A US3845611A (en) 1972-05-03 1972-05-03 Method and apparatus for producing composite yarn
GB1133573A GB1377922A (en) 1972-05-03 1973-03-08 Method for producing composite yarn
JP48046809A JPS4941658A (fr) 1972-05-03 1973-04-26
DE2321354A DE2321354C3 (de) 1972-05-03 1973-04-27 Verfahren und Vorrichtung zur Herstellung von Mischgarnen
CH900474A CH569108A5 (fr) 1972-05-03 1973-04-30
CH613273A CH562894A (fr) 1972-05-03 1973-04-30
IT49725/73A IT986079B (it) 1972-05-03 1973-04-30 Metodo per la produzione di fi lato composito
CH613273D CH613273A4 (fr) 1972-05-03 1973-04-30
FR7315734A FR2183168B1 (fr) 1972-05-03 1973-05-02
CA171,191A CA986795A (en) 1972-05-03 1973-05-03 Method for producing composite yarn

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US00250024A US3845611A (en) 1972-05-03 1972-05-03 Method and apparatus for producing composite yarn

Publications (1)

Publication Number Publication Date
US3845611A true US3845611A (en) 1974-11-05

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ID=22946000

Family Applications (1)

Application Number Title Priority Date Filing Date
US00250024A Expired - Lifetime US3845611A (en) 1972-05-03 1972-05-03 Method and apparatus for producing composite yarn

Country Status (8)

Country Link
US (1) US3845611A (fr)
JP (1) JPS4941658A (fr)
CA (1) CA986795A (fr)
CH (3) CH562894A (fr)
DE (1) DE2321354C3 (fr)
FR (1) FR2183168B1 (fr)
GB (1) GB1377922A (fr)
IT (1) IT986079B (fr)

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2506645A1 (de) * 1975-02-17 1976-08-26 Pensenskij Ni Ex K I Pryadilny Maschine zum ringlosen spinnen von textilfasern
US4028871A (en) * 1976-08-23 1977-06-14 Cor, Inc. Process and apparatus for producing spun yarn
US4056924A (en) * 1974-03-29 1977-11-08 John Umiastowski Yarn-twisting method and apparatus
US4099370A (en) * 1974-03-29 1978-07-11 John Umiastowski Twisted core yarn
US4170866A (en) * 1978-07-31 1979-10-16 Aschenbrenner Frank A Process and apparatus for producing open-end spun yarn
US4209965A (en) * 1976-12-21 1980-07-01 Bobkowicz E Universal spinning system
US4359856A (en) * 1979-10-04 1982-11-23 Bobkowicz E Process for forming a yarn using a partially oriented carrier filament
EP0083221A2 (fr) * 1981-12-30 1983-07-06 E.I. Du Pont De Nemours And Company Procédé pour fabriquer un fil mixte de filaments et de fibres courtes
US4704853A (en) * 1984-09-21 1987-11-10 National Research Development Corporation Spinning of yarn
US4719744A (en) * 1982-06-07 1988-01-19 Burlington Industries, Inc. Vacuum spinning method
US4724664A (en) * 1984-10-20 1988-02-16 Uniroyal Englebert Textilcord S.A. Method and apparatus for producing a flocked thread or yarn, and flocked thread or yarn manufactured thereby
US5383331A (en) * 1992-06-11 1995-01-24 Proctor; Charles W. Composite comprising staple fiber and filament yarn
US5392588A (en) * 1982-06-07 1995-02-28 Burlington Industries, Inc. Spinning with hollow rotatable shaft and air flow
US5568719A (en) * 1992-06-11 1996-10-29 Prospin Industries, Inc. Composite yarn including a staple fiber covering a filament yarn component and confining the filament yarn component to a second thickness that is less than a first thickness of the filament in a relaxed state and a process for producing the same
WO1997006296A1 (fr) * 1995-08-09 1997-02-20 Prospin Industries, Inc. Procede et appareil pour eliminer automatiquement des imperfections de filaments continus et de fibres coupees files
US20120137649A1 (en) * 2010-11-29 2012-06-07 Amann & Sohne Gmbh & Co. Kg Yarn, especially a thread or an embroidery thread as well as a method to produce such a yarn
CN105133118A (zh) * 2015-07-17 2015-12-09 山东岱银纺织集团股份有限公司 具有包芯和包缠结构的纱线及制作方法和制作装置
US20160222552A1 (en) * 2015-01-30 2016-08-04 Board Of Regents, The University Of Texas System Systems and methods for electrostatically individualizing and aligning fibers
CN114318604A (zh) * 2021-12-15 2022-04-12 苏州大学 一种光致变色混纺棉纱及其制备方法和应用

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5215647A (en) * 1975-07-28 1977-02-05 Toray Industries Method of producing conjugate spun yarn
DE3742779A1 (de) * 1987-01-16 1988-07-28 Barmag Barmer Maschf Verfahren zur herstellung eines effektgarnes
JP4922143B2 (ja) * 2007-12-14 2012-04-25 パナソニック株式会社 複合糸の製造方法及び装置
JP4922144B2 (ja) * 2007-12-14 2012-04-25 パナソニック株式会社 ナノファイバーの合糸方法及び装置
JP4922237B2 (ja) * 2008-05-20 2012-04-25 パナソニック株式会社 ナノファイバーの合糸方法及び装置
DE102010051434B4 (de) * 2010-11-15 2015-09-24 Zwickauer Kammgarn Gmbh Vorrichtung und Verfahren zur Herstellung eines Umwindegarns

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3107478A (en) * 1961-12-20 1963-10-22 Arshinov Serguei Ivanovich Method and apparatus for yarn production from fibres
US3365872A (en) * 1964-09-17 1968-01-30 Du Pont Yarn wrapped with surface fibers locked in place by core elements
US3367095A (en) * 1967-06-30 1968-02-06 Du Pont Process and apparatus for making wrapped yarns
US3411284A (en) * 1964-07-03 1968-11-19 Battelle Development Corp Method and apparatus for spinning textile fibres
US3439491A (en) * 1965-08-09 1969-04-22 Monsanto Co Process for making core spun yarns
US3537249A (en) * 1969-07-28 1970-11-03 Us Agriculture Process and apparatus for making a textile strand
US3696603A (en) * 1971-04-12 1972-10-10 Us Agriculture Electrostatic fiber collecting and yarn spinning apparatus
US3696600A (en) * 1971-04-12 1972-10-10 Us Agriculture Apparatus for producing core yarn
US3768243A (en) * 1971-04-12 1973-10-30 Us Agriculture Yarn twist control apparatus for electrostatic spinner

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2825199A (en) * 1954-08-03 1958-03-04 Deering Milliken Res Corp Yarns, and processes and apparatus for producing the same

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3107478A (en) * 1961-12-20 1963-10-22 Arshinov Serguei Ivanovich Method and apparatus for yarn production from fibres
US3411284A (en) * 1964-07-03 1968-11-19 Battelle Development Corp Method and apparatus for spinning textile fibres
US3365872A (en) * 1964-09-17 1968-01-30 Du Pont Yarn wrapped with surface fibers locked in place by core elements
US3439491A (en) * 1965-08-09 1969-04-22 Monsanto Co Process for making core spun yarns
US3367095A (en) * 1967-06-30 1968-02-06 Du Pont Process and apparatus for making wrapped yarns
US3537249A (en) * 1969-07-28 1970-11-03 Us Agriculture Process and apparatus for making a textile strand
US3696603A (en) * 1971-04-12 1972-10-10 Us Agriculture Electrostatic fiber collecting and yarn spinning apparatus
US3696600A (en) * 1971-04-12 1972-10-10 Us Agriculture Apparatus for producing core yarn
US3768243A (en) * 1971-04-12 1973-10-30 Us Agriculture Yarn twist control apparatus for electrostatic spinner

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4056924A (en) * 1974-03-29 1977-11-08 John Umiastowski Yarn-twisting method and apparatus
US4099370A (en) * 1974-03-29 1978-07-11 John Umiastowski Twisted core yarn
DE2506645A1 (de) * 1975-02-17 1976-08-26 Pensenskij Ni Ex K I Pryadilny Maschine zum ringlosen spinnen von textilfasern
US4028871A (en) * 1976-08-23 1977-06-14 Cor, Inc. Process and apparatus for producing spun yarn
US4209965A (en) * 1976-12-21 1980-07-01 Bobkowicz E Universal spinning system
US4170866A (en) * 1978-07-31 1979-10-16 Aschenbrenner Frank A Process and apparatus for producing open-end spun yarn
US4359856A (en) * 1979-10-04 1982-11-23 Bobkowicz E Process for forming a yarn using a partially oriented carrier filament
EP0083221A2 (fr) * 1981-12-30 1983-07-06 E.I. Du Pont De Nemours And Company Procédé pour fabriquer un fil mixte de filaments et de fibres courtes
US4403470A (en) * 1981-12-30 1983-09-13 E. I. Du Pont De Nemours And Company Process for making composite yarn of continuous filaments and staple fibers
EP0083221A3 (en) * 1981-12-30 1986-02-05 E.I. Du Pont De Nemours And Company Process for making composite yarn of continuous filaments and staple fibers
US4719744A (en) * 1982-06-07 1988-01-19 Burlington Industries, Inc. Vacuum spinning method
US5392588A (en) * 1982-06-07 1995-02-28 Burlington Industries, Inc. Spinning with hollow rotatable shaft and air flow
US4704853A (en) * 1984-09-21 1987-11-10 National Research Development Corporation Spinning of yarn
US4724664A (en) * 1984-10-20 1988-02-16 Uniroyal Englebert Textilcord S.A. Method and apparatus for producing a flocked thread or yarn, and flocked thread or yarn manufactured thereby
US5383331A (en) * 1992-06-11 1995-01-24 Proctor; Charles W. Composite comprising staple fiber and filament yarn
US5568719A (en) * 1992-06-11 1996-10-29 Prospin Industries, Inc. Composite yarn including a staple fiber covering a filament yarn component and confining the filament yarn component to a second thickness that is less than a first thickness of the filament in a relaxed state and a process for producing the same
WO1997006296A1 (fr) * 1995-08-09 1997-02-20 Prospin Industries, Inc. Procede et appareil pour eliminer automatiquement des imperfections de filaments continus et de fibres coupees files
US5619848A (en) * 1995-08-09 1997-04-15 Prospin Industries, Inc. Method and apparatus for automatically removing an imperfection from spun filament yarn and staple fibers
US20120137649A1 (en) * 2010-11-29 2012-06-07 Amann & Sohne Gmbh & Co. Kg Yarn, especially a thread or an embroidery thread as well as a method to produce such a yarn
US8720174B2 (en) * 2010-11-29 2014-05-13 Amann & Sohne Gmbh & Co. Kg Yarn, especially a thread or an embroidery thread as well as a method to produce such a yarn
US20160222552A1 (en) * 2015-01-30 2016-08-04 Board Of Regents, The University Of Texas System Systems and methods for electrostatically individualizing and aligning fibers
CN105133118A (zh) * 2015-07-17 2015-12-09 山东岱银纺织集团股份有限公司 具有包芯和包缠结构的纱线及制作方法和制作装置
CN105133118B (zh) * 2015-07-17 2017-12-08 山东岱银纺织集团股份有限公司 具有包芯和包缠结构的纱线及制作方法和制作装置
CN114318604A (zh) * 2021-12-15 2022-04-12 苏州大学 一种光致变色混纺棉纱及其制备方法和应用

Also Published As

Publication number Publication date
JPS4941658A (fr) 1974-04-19
CH562894A (fr) 1975-06-13
GB1377922A (en) 1974-12-18
IT986079B (it) 1975-01-10
FR2183168A1 (fr) 1973-12-14
DE2321354B2 (de) 1975-02-20
FR2183168B1 (fr) 1976-09-10
CA986795A (en) 1976-04-06
CH569108A5 (fr) 1975-11-14
DE2321354A1 (de) 1973-11-15
CH613273A4 (fr) 1974-12-13
DE2321354C3 (de) 1975-10-09

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