US3816344A - Process for producing a catalyst - Google Patents
Process for producing a catalyst Download PDFInfo
- Publication number
- US3816344A US3816344A US00265449A US26544972A US3816344A US 3816344 A US3816344 A US 3816344A US 00265449 A US00265449 A US 00265449A US 26544972 A US26544972 A US 26544972A US 3816344 A US3816344 A US 3816344A
- Authority
- US
- United States
- Prior art keywords
- carrier
- solution
- noble metal
- producing
- chloride
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000003054 catalyst Substances 0.000 title claims description 46
- 238000000034 method Methods 0.000 title claims description 33
- 230000008569 process Effects 0.000 title claims description 20
- 229910000510 noble metal Inorganic materials 0.000 claims abstract description 55
- 150000003839 salts Chemical class 0.000 claims abstract description 33
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 21
- 239000003381 stabilizer Substances 0.000 claims abstract description 17
- 229910052751 metal Inorganic materials 0.000 claims description 39
- 239000002184 metal Substances 0.000 claims description 39
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 29
- 229910052763 palladium Inorganic materials 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 239000002253 acid Substances 0.000 claims description 10
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 8
- 238000007654 immersion Methods 0.000 claims description 7
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- PIBWKRNGBLPSSY-UHFFFAOYSA-L palladium(II) chloride Chemical compound Cl[Pd]Cl PIBWKRNGBLPSSY-UHFFFAOYSA-L 0.000 claims description 6
- GPNDARIEYHPYAY-UHFFFAOYSA-N palladium(ii) nitrate Chemical compound [Pd+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O GPNDARIEYHPYAY-UHFFFAOYSA-N 0.000 claims description 5
- CLSUSRZJUQMOHH-UHFFFAOYSA-L platinum dichloride Chemical compound Cl[Pt]Cl CLSUSRZJUQMOHH-UHFFFAOYSA-L 0.000 claims description 5
- VXNYVYJABGOSBX-UHFFFAOYSA-N rhodium(3+);trinitrate Chemical compound [Rh+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VXNYVYJABGOSBX-UHFFFAOYSA-N 0.000 claims description 5
- SONJTKJMTWTJCT-UHFFFAOYSA-K rhodium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Rh+3] SONJTKJMTWTJCT-UHFFFAOYSA-K 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 3
- 229910021563 chromium fluoride Inorganic materials 0.000 claims description 3
- 239000000395 magnesium oxide Substances 0.000 claims description 3
- 150000002739 metals Chemical class 0.000 claims description 3
- YWFDDXXMOPZFFM-UHFFFAOYSA-H rhodium(3+);trisulfate Chemical compound [Rh+3].[Rh+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O YWFDDXXMOPZFFM-UHFFFAOYSA-H 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- FTBATIJJKIIOTP-UHFFFAOYSA-K trifluorochromium Chemical compound F[Cr](F)F FTBATIJJKIIOTP-UHFFFAOYSA-K 0.000 claims description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 2
- AQBOUNVXZQRXNP-UHFFFAOYSA-L azane;dichloropalladium Chemical compound N.N.N.N.Cl[Pd]Cl AQBOUNVXZQRXNP-UHFFFAOYSA-L 0.000 claims description 2
- FDWREHZXQUYJFJ-UHFFFAOYSA-M gold monochloride Chemical compound [Cl-].[Au+] FDWREHZXQUYJFJ-UHFFFAOYSA-M 0.000 claims description 2
- ZVUZTTDXWACDHD-UHFFFAOYSA-N gold(3+);trinitrate Chemical compound [Au+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O ZVUZTTDXWACDHD-UHFFFAOYSA-N 0.000 claims description 2
- NWAHZABTSDUXMJ-UHFFFAOYSA-N platinum(2+);dinitrate Chemical compound [Pt+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O NWAHZABTSDUXMJ-UHFFFAOYSA-N 0.000 claims description 2
- 238000001556 precipitation Methods 0.000 abstract description 17
- 238000010438 heat treatment Methods 0.000 abstract description 9
- 238000001035 drying Methods 0.000 abstract description 5
- 230000035515 penetration Effects 0.000 abstract description 5
- 230000001464 adherent effect Effects 0.000 abstract description 3
- 239000003344 environmental pollutant Substances 0.000 abstract description 2
- 231100000719 pollutant Toxicity 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 53
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 21
- 239000010408 film Substances 0.000 description 20
- 230000003197 catalytic effect Effects 0.000 description 15
- 239000007789 gas Substances 0.000 description 13
- 238000005470 impregnation Methods 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 10
- 229910052697 platinum Inorganic materials 0.000 description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 238000010899 nucleation Methods 0.000 description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 6
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 6
- 239000010953 base metal Substances 0.000 description 6
- 229910052804 chromium Inorganic materials 0.000 description 6
- 239000011651 chromium Substances 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 238000000151 deposition Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000008139 complexing agent Substances 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 229910021645 metal ion Inorganic materials 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 4
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical class [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 4
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 4
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 229960001484 edetic acid Drugs 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 231100000614 poison Toxicity 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- TXUICONDJPYNPY-UHFFFAOYSA-N (1,10,13-trimethyl-3-oxo-4,5,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl) heptanoate Chemical compound C1CC2CC(=O)C=C(C)C2(C)C2C1C1CCC(OC(=O)CCCCCC)C1(C)CC2 TXUICONDJPYNPY-UHFFFAOYSA-N 0.000 description 3
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 description 3
- -1 Metals Metals Chemical class 0.000 description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- 239000004280 Sodium formate Substances 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229910021626 Tin(II) chloride Inorganic materials 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 238000006555 catalytic reaction Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 229910017052 cobalt Inorganic materials 0.000 description 3
- 239000010941 cobalt Substances 0.000 description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 229910017604 nitric acid Inorganic materials 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 239000002574 poison Substances 0.000 description 3
- 239000010948 rhodium Substances 0.000 description 3
- HLBBKKJFGFRGMU-UHFFFAOYSA-M sodium formate Chemical compound [Na+].[O-]C=O HLBBKKJFGFRGMU-UHFFFAOYSA-M 0.000 description 3
- 235000019254 sodium formate Nutrition 0.000 description 3
- 229910001379 sodium hypophosphite Inorganic materials 0.000 description 3
- 239000001119 stannous chloride Substances 0.000 description 3
- 235000011150 stannous chloride Nutrition 0.000 description 3
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 229910002651 NO3 Inorganic materials 0.000 description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 235000019270 ammonium chloride Nutrition 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 2
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 2
- 235000011130 ammonium sulphate Nutrition 0.000 description 2
- 239000004202 carbamide Substances 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 235000015165 citric acid Nutrition 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000010494 dissociation reaction Methods 0.000 description 2
- 230000005593 dissociations Effects 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- GRWZHXKQBITJKP-UHFFFAOYSA-L dithionite(2-) Chemical compound [O-]S(=O)S([O-])=O GRWZHXKQBITJKP-UHFFFAOYSA-L 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- LJCNRYVRMXRIQR-OLXYHTOASA-L potassium sodium L-tartrate Chemical compound [Na+].[K+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O LJCNRYVRMXRIQR-OLXYHTOASA-L 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000006722 reduction reaction Methods 0.000 description 2
- 229910052703 rhodium Inorganic materials 0.000 description 2
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 2
- 239000012266 salt solution Substances 0.000 description 2
- 239000012279 sodium borohydride Substances 0.000 description 2
- 229910000033 sodium borohydride Inorganic materials 0.000 description 2
- 239000001509 sodium citrate Substances 0.000 description 2
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 2
- 235000011083 sodium citrates Nutrition 0.000 description 2
- 235000011006 sodium potassium tartrate Nutrition 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 1
- ABEXEQSGABRUHS-UHFFFAOYSA-N 16-methylheptadecyl 16-methylheptadecanoate Chemical compound CC(C)CCCCCCCCCCCCCCCOC(=O)CCCCCCCCCCCCCCC(C)C ABEXEQSGABRUHS-UHFFFAOYSA-N 0.000 description 1
- CYDQOEWLBCCFJZ-UHFFFAOYSA-N 4-(4-fluorophenyl)oxane-4-carboxylic acid Chemical compound C=1C=C(F)C=CC=1C1(C(=O)O)CCOCC1 CYDQOEWLBCCFJZ-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- KSSJBGNOJJETTC-UHFFFAOYSA-N COC1=C(C=CC=C1)N(C1=CC=2C3(C4=CC(=CC=C4C=2C=C1)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)C1=CC(=CC=C1C=1C=CC(=CC=13)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)C1=CC=C(C=C1)OC Chemical compound COC1=C(C=CC=C1)N(C1=CC=2C3(C4=CC(=CC=C4C=2C=C1)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)C1=CC(=CC=C1C=1C=CC(=CC=13)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)C1=CC=C(C=C1)OC KSSJBGNOJJETTC-UHFFFAOYSA-N 0.000 description 1
- 229910021555 Chromium Chloride Inorganic materials 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N EtOH Substances CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 1
- 241000764238 Isis Species 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 206010070834 Sensitisation Diseases 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 1
- 229960001040 ammonium chloride Drugs 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical class OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- KCMBGVYJSCKPHC-UHFFFAOYSA-N chromium palladium Chemical compound [Cr].[Pd] KCMBGVYJSCKPHC-UHFFFAOYSA-N 0.000 description 1
- QSWDMMVNRMROPK-UHFFFAOYSA-K chromium(3+) trichloride Chemical compound [Cl-].[Cl-].[Cl-].[Cr+3] QSWDMMVNRMROPK-UHFFFAOYSA-K 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910052878 cordierite Inorganic materials 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 1
- WPUMTJGUQUYPIV-JIZZDEOASA-L disodium (S)-malate Chemical compound [Na+].[Na+].[O-]C(=O)[C@@H](O)CC([O-])=O WPUMTJGUQUYPIV-JIZZDEOASA-L 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 159000000011 group IA salts Chemical class 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000005417 image-selected in vivo spectroscopy Methods 0.000 description 1
- 238000012739 integrated shape imaging system Methods 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
- 235000011090 malic acid Nutrition 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000006174 pH buffer Substances 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 230000036647 reaction Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008313 sensitization Effects 0.000 description 1
- 235000019265 sodium DL-malate Nutrition 0.000 description 1
- HELHAJAZNSDZJO-OLXYHTOASA-L sodium L-tartrate Chemical compound [Na+].[Na+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O HELHAJAZNSDZJO-OLXYHTOASA-L 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 229960001790 sodium citrate Drugs 0.000 description 1
- 229940023144 sodium glycolate Drugs 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 239000001540 sodium lactate Substances 0.000 description 1
- 235000011088 sodium lactate Nutrition 0.000 description 1
- 229940005581 sodium lactate Drugs 0.000 description 1
- 239000001394 sodium malate Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000001433 sodium tartrate Substances 0.000 description 1
- 229960002167 sodium tartrate Drugs 0.000 description 1
- 235000011004 sodium tartrates Nutrition 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical class [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- AGGKEGLBGGJEBZ-UHFFFAOYSA-N tetramethylenedisulfotetramine Chemical compound C1N(S2(=O)=O)CN3S(=O)(=O)N1CN2C3 AGGKEGLBGGJEBZ-UHFFFAOYSA-N 0.000 description 1
- JEJAMASKDTUEBZ-UHFFFAOYSA-N tris(1,1,3-tribromo-2,2-dimethylpropyl) phosphate Chemical compound BrCC(C)(C)C(Br)(Br)OP(=O)(OC(Br)(Br)C(C)(C)CBr)OC(Br)(Br)C(C)(C)CBr JEJAMASKDTUEBZ-UHFFFAOYSA-N 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
- B01J23/44—Palladium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/944—Simultaneously removing carbon monoxide, hydrocarbons or carbon making use of oxidation catalysts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
- B01J23/42—Platinum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/54—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/56—Platinum group metals
- B01J23/64—Platinum group metals with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/652—Chromium, molybdenum or tungsten
- B01J23/6522—Chromium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0205—Impregnation in several steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/16—Reducing
Definitions
- ABSTRACT A film of a noble metal is deposited on the surface of a carrier without substantial penetration of the carrier by immersing the carrier first in a dilute solution of a salt of the noble metal, removing the carrier and heating and drying it to produce precipitation cores of the noble metal on the surface of the carrier, and then immersing the carrier with the precipitation cores in a solution of a noble metal salt which also contains a reducing agent for the salt and a stabilizer for the solution.
- the film of noble metal thus produced on the surface is adherent thereto and is highly active as a catalyzer for removing pollutants from the exhaust gas of an automobile.
- This invention relates to a process for producing a catalyst or catalyzer to be used for various chemical renoble metal may be as much as ten or more times as effective as the base metal.
- Catalysts which may be used for these reactions include base metals such as copper, chromium, nickel, manganese, vanadium, cobalt or one of the noble metals such as, for example, platinum, palladium and rhodium.
- the conventional method for producing this type of carrier-catalyzer is to impregnate the carrier with a solution which contains the catalytic metal.
- the metal may be activated by any appropriate means such as by heating or with a reducing agent.
- the catalytic activity is due primarily to the catalyst deposited on the carrier surface, but the catalyzer metal applied by impregnation penetrates the carrier so deeply that its efficiency drops to as low as l0l percent. In other words, only a small percentage of the metal can contribute to catalysis.
- the impregnation process takes a long time. Usually, from 5 to 6 hours are required, but depending on the type of carrier and the purpose, twenty or more hours may be required.
- a new method for making a catalyst has been disclosed in Japanese Pat. Publication Sho 46-22442.
- a catalyst carrying a base metal such as copper, nickel, chromium, or zinc is produced by a chemical plating process.
- a series of steps, including sensitization, activation and nonelectrolytic precipitation are required.
- the reaction involves reducing palladium chloride with stannous chloride and precipitating palladium on a core metal.
- base metals are not as effective as the noble metals as a catalyst.
- the catalysts of Table l were carried on 'y-alumina grains. Each carrier contained 0.2 weight percent noble metal and 10 weight percent base metal.
- Test conditions for measurement were as follows: Gas composition C H (57O ppm )+CO( 1.2 percent)+0 (2 percent) +N (balance) Flow rate 1.5 l/min.
- Catalyzer bed temperature 350 C Space velocity 18,000 hr.
- the noble metals are highly effective elements as a purifying catalyzer for exhaust gases, but they are so expensive that it is extremely important to make effective use of them with high material efficiency.
- the present invention has been perfected by the inventors through persistent efforts to eliminate the drawbacks to the conventional method.
- Another object of the invention is to provide a method for depositing a noble metal on a carrier to produce a catalyst of improved effectiveness for use in removing harmful gases from the exhaust gas of an automobile.
- a further object of the invention is to provide a method for depositing a noble metal as a film over a carrier surface without substantial penetration of the carrier by the metal.
- a more specific object of the invention is to provide a simple but effective method for depositing a catalytic metal on the surface of a carrier therefor.
- the metal is so disposed on the surface of the carrier that it is available for catalysis of chemical reactions which remove poisonous gases such as hydrocarbons, carbon monoxide and nitrogen oxides from exhaust gas of an automobile.
- the noble metal since the noble metal is confined primarily to the surface of the carrier, substantially all of it is available for contact by the exhaust gases as they flow rapidly over the carrier in the exhaust system of an automobile.
- the noble metal catalyst is carried only on the carrier surface, the amount of metal required is less than that required by the impregnation method, yet the catalysis obtained is more than equivalent to that of the impregnated carrier and the material efficiency is extremely high.
- the catalyst provided by this invention is particularly advantageous for purification of automobile exhaust gas because such gas travels at such a high velocity chemical reaction is limited to the vicinity of the external surface of the carrier.
- the adhesion of metal to the carrier is much greater than that of metal deposited on a carrier by impregnation because the reducing reac tion forms a noble metal film directly on the rough surface of the carrier.
- the conventional method takes a fairly long time for impregnation, but according to the present invention the catalytic noble metal film can be formed in a few minutes. Moreover, the catalytic film needs no post treatment except drying and can be used immediately without reduction or heat treatment to activate the catalyst. Thus in terms of net manufacturing time, the method provided by this invention is /3 to A as long as the conventional impregnation method.
- the process provided by the invention can be divided into the steps of carrier pretreatment, precipitation core seeding and catalyzer-film formation.
- the carrier pretreatment serves two purposes. One purpose is cleaning of the carrier and this may be done in the same manner as the conventional pretreatment ofa common metal surface. The other purpose is to counteract any catalyst poison which may have infiltered the carrier during its manufacture. This can be done by neutralization and heating. After the pretreatment, ample washing and drying is needed to remove all of the treating solution. This pretreatment, however, may be skipped in some instances depending upon the carrier manufacturing method, the carrier surface condition and the type and use of the carrier.
- a solution containing a noble metal salt, a stabilizer and a reducing agent which has been adjusted to an adequate range of concentrations is brought into contact with the carrier by immersion or other method to form a catalytic noble metal film on the surface of the carrier.
- the carrier and film are then heated and dried to provide a catalyst ready for use in the exhaust system of an automobile.
- any suitable carrier may be used for the present invention.
- alumina, silica, magnesia or mixtures thereof, such as ceramics are used.
- a metal may also be employed as the carrier.
- harmful substances such as sulfur radicals or phosphorus which may poison the catalyst should be neutralized with, say, 28 percent ammonia water. Any undesirable organic matter should be removed by heating the carrier to 500600 C.
- some carriers may need pretreatment; in this pretreatment, however, use of a chemical which is likely to produce a catalyst poison like sulfuric acid should be avoided.
- a dilute solution of a noble metal is used for precipitation-core seeding the carrier surface to promote the precipitation by chemical reduction and uniform growth of noble metal film during the film forming step.
- aqueous solutions of a nitrate or a hydrochloride of gold, platinum, rhodium or palladium at a concentration of from 0.0005 to ().l mol per liter.
- the concentration should be limited to 0. l mol per liter, because at a higher concentration than this, the noble metal will diffuse in the solution in the next step before precipitation with the result that aging of the solution is promoted and a loss of expensive noble metal occurs.
- the solution for precipitation seeding may be employed as neutral aqueous solution, but in order to obtain a high concentration of a salt of low water solubility, it is better to add nitric acid or hydrochloric acid at a rate of 5 to milliliters per liter of solution.
- the nitric acid and hydrochloric acid concentration suggested is based on theme of 60 percent nitric acid or 35 percent hydrochloric acid for addition to the noble metal salt solution.
- the temperature may be room temperature. Heating to 5060 C will accelerate subsequent precipitation of the catalytic metal, but if the temperature is too high, aging will be promoted. Thus the most desirable range of temperatures is l5-25 C. Use of an alkaline complex salt instead of a nitrate or a hydrochloride is also possible.
- stannous chloride is employed for palladium seeding to precipitate a metal on the non-conductive surface.
- the catalytic noble metal is obtained by simply immersing the carrier in a thin solution of a noble metal. This avoids poisoning of the catalyst by stannous chloride.
- the working principle of the catalytic noble metal film being formed is as follows:
- the noble metal salt solution is stabilized by a stabilizing agent mainly composed of a complexing agent and a chelating agent and a reducing precipitation is caused by some appropriate reducing agent to grow around the cores previously seeded on the carrier surface.
- a stabilizing agent mainly composed of a complexing agent and a chelating agent
- a reducing precipitation is caused by some appropriate reducing agent to grow around the cores previously seeded on the carrier surface.
- the three components i.e., noble metal salt, stabilizing agent and reducing agent are to be described.
- Suitable metal salts include chloroplatinic acid, platinum chloride, palladium chloride, palladium nitrate, palladium sulfate, palladium tetraamine, rhodium chloride, rhodium sulfate, rhodium nitrate and the like.
- the quantity of noble metal salt used in the solution will vary some depending upon the particular salt used, but it will usually be within the range of 0.005 to 0.1 mol per liter of solution. The preferred amount is from about 0.01 to 0.05 mol noble metal salt per liter ofsolution. Particularly when a precipitation with a wide surface area is required, the ratio of reducing agent to noble metal salt must be reduced.
- the stabilizing agent is adopted to prevent natural decomposition of the solution.
- the noble metal salt may be reduced to the metal by the reducing agent if no stabilizing agent is present in the solution. ln other cases, a too rapid decomposition of the solution may occur during film formation and shorten the life of the solution.
- the stabilizing agent is added to the solution so that the solution will remain stable without change, except by deposition of metal on the carrier while it is immersed therein.
- the solution is decomposed as the result of the reducing agent in the solution combining with metal ions or of the metal ions settling due to the pH change, etc. To prevent this, the pH change is inhibited by adding a weak acid with a certain dissociation constant, for example, an organic acid or its alkaline salt.
- additives can work not only as a pH buffer, but also as a complexing agent for metal ions. Free metal ions in excess of the reducing agent may be complexed by the complexing agent to avoid decomposition. But if the complexing agent used is one that produces too stable a complex substance, the concentration of the free metal-ions becomes too low and the rate of precipitation is retarded. Thus, in the selection of a complexing agent, the reactivity of a complex substance obtained as well as its dissociation constant must be taken into account.
- the stabilizing agents available include the disodium salt of ethylenediamine tetraacetic acid and Rochelle salt, which form a complex compound of a noble metal; and hydroxycarboxylic acids that form a stable metal chelate, namely, glycollic acid, malic acid, lactic acid, tartaric acid, citric acid and the like.
- hydroxycarboxylic acids that form a stable metal chelate, namely, glycollic acid, malic acid, lactic acid, tartaric acid, citric acid and the like.
- an acid with many carboxylic radicals in the molecule such as citric acid.
- the sodium salt of polycarboxylic acids may be used for higher solubility.
- Other suitable stabilizing agents include inorganic ammonium salts of a basic nature such as ammonium chloride, ammonium nitrate and ammonium sulfate.
- fatty ketones and fatty sulfites are also effective; for instance, methyl ethyl keton, acetone and 2,2- dithioethanol.
- the necessary quantity of stabilizer differs depending upon the substance employed, but commonly, it is in the range of 0001-05 mol per liter of solution or preferably 0.0050.0l mol per liter.
- Suitable reducing agents include formalin, sodium formate, sodium hypophosphite, hydrazine, hydrosulfite, hydroboric acid, sodium borohydride hydroquinone, urea and the like. There is considerable variation in the reducing ability of such compounds.
- the noble metal may fail to precipitate at all or, on the contrary, may precipitate too fast to deposite on the carrier and as a result, it may be dispersed in a colloidal form in the solution.
- the required quantity of reducing agent is 0.050.5 mol per liter and for the best results, it should be 0.1-0.2 mol per liter. When great quantities of reducing agent are to be used, they must be added at a rate matching the rate of reaction.
- 'y-alumina grains are used as the carrier. They are carefully washed with distilled water; dried and then fired at 600C for two hours in an electric furnace. After being left to cool, they are immersed for about 20 minutes at room temperature in a solution of palladium chloride having a concentration of about 1 gram per liter and containing about milliliters hydrochloric acid per liter. Then they are dried in hot air and again in the electric furnace for 30 minutes at 140 C.
- the resulting seeded carrier which provides cores for precipitation, is immersed in a solution which has been prepared by dissolving 2 grams of palladium chloride in about 300 ml of 28 percent ammonia water to form a solution of an ammonium complex salt tetramine palladium, adding thereto a stabilizer, i.e., 5g of the disodium salt of ethylenediamine tetra acetic acid, then adding pure water to make one liter of solution. Just prior to use, several drops of hydrated hydrazine are added to the solution as a reducing agent. The solution at room temperature reacts with a vigorous generation of hydrogen gas upon immersion of the seeded carrier and in a few minutes palladium is reductionprecipitated on the carrier surface, thus producing the desired catalyzer.
- a stabilizer i.e., 5g of the disodium salt of ethylenediamine tetra acetic acid
- y-alumina grains are used as the carrier. They are completely washed with distilled water; dried and then fired in an electric furnace at 600 C for 2 hours. After being left to cool, the carrier is immersed for about 20 minutes at room temperature in a solution of 10 grams chloroplatinic acid per liter. Then it is exposed to hot air and again dried in an electric furnace for 30 minutes at 140 C, thereby seeding the carrier surface with cores of noble metal for precipitation. A solution of 2g chloroplatinic acid and lg disodium salt of ethylenediamine tetra acetic acid in about 500 ml of water is prepared. A solution of 4g sodium formate and 9g sodium carbonate anhydride in about 100 ml of water is also prepared.
- chromium fluoride About 200 ml of water are heated to about 60 C and 17g of chromium fluoride are dissolved therein. After complete dissolution, about 200 ml of water are added and an additional 1g of chromium chloride and 9g of sodium citrate are dissolved therein to make a total volume of 1 liter. Then, using a one normal solution of caustic soda, this solution is adjusted to a pH of 9:0.5, heated to about C and mixed with 9g of sodium hypophosphite to make a processing solution. In the same way as in Example 1, a preliminarily seeded carrier is immersed in this processing solution for about 10 minutes and a gray chromium film is formed on the carrier surface.
- the catalyzer thus obtained is evaluated for its catalytic activity under the same conditions as in Table I. It is found that the propane conversion rate is 93.2 percent and the carbon monoxide purification efficiency is percent.
- the warm-up characteristic of a honeycomb-structure carrier which had been provided with a film of palladium by the method of Example 1, was tested to determine the time needed for 100 percent purification of CO.
- the results were excellent, being minutes against 7 minutes for PTX, i.e., the American Engelhards platinum catalyzer.
- Example 4 The catalyzer used in Example 4 was prepared to the same size as the American Engelhards PTX No. 4 and under the test conditions specified by the Federal Test Process 1975 LA No. 4 mode, its gas purification ability was measured using an 1,800 CC engine. The results are given in Table 3.
- the deposited metal salt is post-treated with a reducing agent or by heating to produce the catalyzer effect; and depending on the conditions of this treatment, there is wide variation in the catalytic effect produced.
- a noble metal directly provides the catalyst layer; therefore, if the moisture penetrating fine pores can be removed by appropriate means, it will directly make a stable catalyst than can effectively exhibit the catalytic action.
- a carrier of unit structure like a honeycomb carrier is extremely useful as a catalyst for purifying automobile exhaust gas because its vessel is easy to manufacture, it suffers little pressure loss, it possesses good warm-up characteristics, and it is free from abrasion wear.
- the carrier should be built of a strong material.
- Commonly preferred 'y-alumina for grain carrier which has a surface area of more than 100 m /g and has a high water absorption is hard to use; poor water absorbers with less than 10 m /g surface area such as a-alumina, cordierite or spodumenmullite are preferred.
- These materials are complex in structure and are not suitable for evenly distributing the catalyst component; besides, it is difficult to make them carry the catalyst component by the impregnation method.
- platinum with less surface area but greater effect has been selected heretofore as the preferred catalyst component; and it has been attempted to impregnate as much platinum as possible through immersion for a long time or under reduced pressure.
- platinum is present'even at a depth where it takes no part in the reaction, the total platinum content amounting to as much as 0.3-0.5 weight percent which is extremely economically unfavorable.
- a coating with a noble metal other than platinum, say, palladium can give as high activity as one with platinum.
- the present invention even when applied to a carrier coated appropriately with a metal such as copper, nickel, cobalt, or chromium, or when additionally coated with a thin film of a metal oxide of copper, nickel, cobalt or chromium, can be equally effective or even synergistically effective.
- a noble metal coat applied by the present invention is so full of pores that, when later immersed in a highly penetrating liquid, say, in a chromic acid solution, it permits penetration of the liquid into its depth; thus, when roasted, it can produce a synergist effect of chromium and a noble metal.
- a process for producing a catalyst which comprises seeding a carrier by immersing said carrier in a first dilute solution containing a salt of a metal, drying the wet carrier by heating to thereby allow a precipitation core to deposit on the carrier surface and then, immersing the thus obtained carrier in a second solution containing a salt of the noble metal, a reducing agent selected from the group consisting of formalin, sodium formate, sodium hypophosphite, hydrazine, hydrosulfite, hydroboric acid, sodium borohydride, hydroquinone and urea and a stabilizer selected from the group consisting of the disodium salt of ethylene diamine tetra acetic acid, Rochelle salt, sodium glycolate, sodium malate, sodium lactate, sodium tartrate, sodium citrate, ammonium chloride, ammonium nitrate, ammonium sulfate, methyl ethyl ketone, acetone and 2,2- dithio-ethanol, to thereby form a film of the
- a process for producing a catalyst according to claim 1 wherein said metal salt for the first immersion step is selected from the group consisting of gold chloride, platinum chloride, rhodium chloride, palladium chloride, gold nitrate, platinum nitrate, rhodium nitrate, and palladium nitrate.
- a process for producing a catalyst according to claim 1 wherein said noble metal salt for said second solution is selected from the group consisting of chloroplatinic acid, platinum chloride, palladium nitrate, palladium sulfate, tetraamine palladium, rhodium chloride, rhodium sulfate and rhodium nitrate.
- concentration of said metal salt in said second solution for catalyzer film formation is 0.005 to 0.1 mole per liter.
- a method for producing a catalyst according to 5 Solution is 0-001 to 005 mol P literclaim 1 wherein concentration of said reducing agent UNITED STATES PATENT ()FEICE CERTIFICATE OF CORRECTION Patent No. 3,816,344 Dated June 11, L974 It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Combustion & Propulsion (AREA)
- Biomedical Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Catalysts (AREA)
- Chemically Coating (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9383471A JPS5412435B2 (enrdf_load_stackoverflow) | 1971-11-22 | 1971-11-22 |
Publications (1)
Publication Number | Publication Date |
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US3816344A true US3816344A (en) | 1974-06-11 |
Family
ID=14093403
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00265449A Expired - Lifetime US3816344A (en) | 1971-11-22 | 1972-06-23 | Process for producing a catalyst |
Country Status (2)
Country | Link |
---|---|
US (1) | US3816344A (enrdf_load_stackoverflow) |
JP (1) | JPS5412435B2 (enrdf_load_stackoverflow) |
Cited By (19)
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US3919121A (en) * | 1973-04-05 | 1975-11-11 | Colonial Metals Inc | Method for precipitating platinum metal on a support |
US3953369A (en) * | 1973-04-06 | 1976-04-27 | Nippon Shokubai Kagaku Kogyo Co., Ltd. | Method for the production of a platinum catalyst used for purification of exhaust and waste gases |
US4119645A (en) * | 1973-04-11 | 1978-10-10 | Rhone-Progil | Method of preparing phthalic anhydride |
US4222856A (en) * | 1977-06-09 | 1980-09-16 | Air Products And Chemicals, Inc. | Method for promoting regeneration of a catalyst in a fluidized regenerator |
US4568450A (en) * | 1982-08-19 | 1986-02-04 | Union Oil Company Of California | Hydrocarbon conversion process |
US4716143A (en) * | 1986-06-06 | 1987-12-29 | Uop Inc. | Dehydrogenation catalyst composition |
US4743353A (en) * | 1982-08-19 | 1988-05-10 | Union Oil Company Of California | Oxidation process |
US4743359A (en) * | 1982-08-19 | 1988-05-10 | Union Oil Company Of California | Reforming and related processes |
US4762960A (en) * | 1987-02-25 | 1988-08-09 | Uop Inc. | Dehydrogenation catalyst composition and paraffin dehydrogenation |
US4774221A (en) * | 1985-10-26 | 1988-09-27 | Bayer Aktiengesellschaft | Supported hydrogenation catalysts |
US4827072A (en) * | 1986-06-06 | 1989-05-02 | Uop Inc. | Dehydrogenation catalyst composition and hydrocarbon dehydrogenation process |
US4835131A (en) * | 1986-08-29 | 1989-05-30 | Shell Oil Company | Catalyst and process for the preparation of the catalyst |
US5488024A (en) * | 1994-07-01 | 1996-01-30 | Phillips Petroleum Company | Selective acetylene hydrogenation |
US5600692A (en) * | 1993-10-29 | 1997-02-04 | General Electric Company | Method for improving tenacity and loading of palladium on palladium-doped metal surfaces |
US6147027A (en) * | 1997-09-24 | 2000-11-14 | Toyota Jidosha Kabushiki Kaisha | Alloy catalyst and process for producing the same |
US20040192792A1 (en) * | 2002-12-30 | 2004-09-30 | Conocophillips Company | Catalysts for the conversion of methane to synthesis gas |
US20110065572A1 (en) * | 2008-05-22 | 2011-03-17 | Dow Global Technologies Inc. | Method for preparing a heterogeneous, high-activity platinum-containing, supported hydrogenation catalyst |
KR20190024959A (ko) * | 2016-07-04 | 2019-03-08 | 우에무라 고교 가부시키가이샤 | 무전해 백금도금욕 |
EP3363928A4 (en) * | 2015-10-15 | 2019-06-19 | Kojima Chemicals Co. Ltd. | AUTOCATALYTIC PLATE PLATING SOLUTION |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5033992A (enrdf_load_stackoverflow) * | 1973-07-31 | 1975-04-02 | ||
JPS5084487A (enrdf_load_stackoverflow) * | 1973-12-01 | 1975-07-08 | ||
JPS5724178B2 (enrdf_load_stackoverflow) * | 1973-12-05 | 1982-05-22 | ||
JPS561932B2 (enrdf_load_stackoverflow) * | 1974-10-31 | 1981-01-16 | ||
JPS54142189A (en) * | 1978-04-27 | 1979-11-06 | Toyota Motor Corp | Preparation of catalyst |
JP2808639B2 (ja) * | 1989-03-15 | 1998-10-08 | 松下電器産業株式会社 | セラミック電子部品の電極用導電性粒子 |
JPH05112369A (ja) * | 1991-10-18 | 1993-05-07 | Takasago Denki Sangyo Kk | 液体飲料充填用瓶 |
-
1971
- 1971-11-22 JP JP9383471A patent/JPS5412435B2/ja not_active Expired
-
1972
- 1972-06-23 US US00265449A patent/US3816344A/en not_active Expired - Lifetime
Cited By (24)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3919121A (en) * | 1973-04-05 | 1975-11-11 | Colonial Metals Inc | Method for precipitating platinum metal on a support |
US3953369A (en) * | 1973-04-06 | 1976-04-27 | Nippon Shokubai Kagaku Kogyo Co., Ltd. | Method for the production of a platinum catalyst used for purification of exhaust and waste gases |
US4119645A (en) * | 1973-04-11 | 1978-10-10 | Rhone-Progil | Method of preparing phthalic anhydride |
US4222856A (en) * | 1977-06-09 | 1980-09-16 | Air Products And Chemicals, Inc. | Method for promoting regeneration of a catalyst in a fluidized regenerator |
US4743353A (en) * | 1982-08-19 | 1988-05-10 | Union Oil Company Of California | Oxidation process |
US4743359A (en) * | 1982-08-19 | 1988-05-10 | Union Oil Company Of California | Reforming and related processes |
US4568450A (en) * | 1982-08-19 | 1986-02-04 | Union Oil Company Of California | Hydrocarbon conversion process |
US4774221A (en) * | 1985-10-26 | 1988-09-27 | Bayer Aktiengesellschaft | Supported hydrogenation catalysts |
US4716143A (en) * | 1986-06-06 | 1987-12-29 | Uop Inc. | Dehydrogenation catalyst composition |
US4827072A (en) * | 1986-06-06 | 1989-05-02 | Uop Inc. | Dehydrogenation catalyst composition and hydrocarbon dehydrogenation process |
US4835131A (en) * | 1986-08-29 | 1989-05-30 | Shell Oil Company | Catalyst and process for the preparation of the catalyst |
US4762960A (en) * | 1987-02-25 | 1988-08-09 | Uop Inc. | Dehydrogenation catalyst composition and paraffin dehydrogenation |
US5600692A (en) * | 1993-10-29 | 1997-02-04 | General Electric Company | Method for improving tenacity and loading of palladium on palladium-doped metal surfaces |
US5488024A (en) * | 1994-07-01 | 1996-01-30 | Phillips Petroleum Company | Selective acetylene hydrogenation |
US5510550A (en) * | 1994-07-01 | 1996-04-23 | Phillips Petroleum Company | Selective acetylene hydrogenation |
US6147027A (en) * | 1997-09-24 | 2000-11-14 | Toyota Jidosha Kabushiki Kaisha | Alloy catalyst and process for producing the same |
US20040192792A1 (en) * | 2002-12-30 | 2004-09-30 | Conocophillips Company | Catalysts for the conversion of methane to synthesis gas |
US7230035B2 (en) | 2002-12-30 | 2007-06-12 | Conocophillips Company | Catalysts for the conversion of methane to synthesis gas |
US20110065572A1 (en) * | 2008-05-22 | 2011-03-17 | Dow Global Technologies Inc. | Method for preparing a heterogeneous, high-activity platinum-containing, supported hydrogenation catalyst |
US8912115B2 (en) * | 2008-05-22 | 2014-12-16 | Dow Global Technologies Llc | Method for preparing a heterogeneous, high-activity platinum-containing, supported hydrogenation catalyst |
EP3363928A4 (en) * | 2015-10-15 | 2019-06-19 | Kojima Chemicals Co. Ltd. | AUTOCATALYTIC PLATE PLATING SOLUTION |
KR20190024959A (ko) * | 2016-07-04 | 2019-03-08 | 우에무라 고교 가부시키가이샤 | 무전해 백금도금욕 |
US20190309423A1 (en) * | 2016-07-04 | 2019-10-10 | C. Uyemura & Co., Ltd. | Electroless platinum plating bath |
US10822704B2 (en) * | 2016-07-04 | 2020-11-03 | C. Uyemura & Co., Ltd. | Electroless platinum plating bath |
Also Published As
Publication number | Publication date |
---|---|
JPS4856591A (enrdf_load_stackoverflow) | 1973-08-08 |
JPS5412435B2 (enrdf_load_stackoverflow) | 1979-05-23 |
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