Classifications

• • G—PHYSICS
  • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
  • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
  • G03G9/00—Developers
  • G03G9/08—Developers with toner particles
  • G03G9/087—Binders for toner particles
  • G03G9/08742—Binders for toner particles comprising macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
  • G03G9/08755—Polyesters
• • G—PHYSICS
  • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
  • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
  • G03G13/00—Electrographic processes using a charge pattern
  • G03G13/06—Developing
  • G03G13/08—Developing using a solid developer, e.g. powder developer
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10S430/00—Radiation imagery chemistry: process, composition, or product thereof
  • Y10S430/001—Electric or magnetic imagery, e.g., xerography, electrography, magnetography, etc. Process, composition, or product
  • Y10S430/105—Polymer in developer
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10S524/00—Synthetic resins or natural rubbers -- part of the class 520 series
  • Y10S524/901—Electrodepositable compositions
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10S524/00—Synthetic resins or natural rubbers -- part of the class 520 series
  • Y10S524/901—Electrodepositable compositions
  • Y10S524/902—Electrostatic spray

Definitions

• This invention relates to imaging systems, and more particularly, to improved xerographic developing materials, their manufacture and use.
• the formation and development of images on the surface of photoconductive materials by electrostatic means is well known.
• the basic xerographic process as taught by C. F. Carlson in U.S. Pat. 2,297,691, involves placing a uniform electrostatic charge on a photoo'onductive insulating layer, exposing the layer to a light-and-shadow image to dissipate the charge on the areas of the layer exposed to the light and developing the resulting latent electrostatic image by depositing on the image a finely-divided electroscopic material referred to in the art as toner.
• the toner will normally be attracted to those areas of the layer which retain a charge, thereby forming a toner image corresponding to the latent electrostatic image.
• This powder image may then be transferred to a support surface such as paper.
• the transferred image may subsequently be permanently affixed to the support surface as by heat.
• latent image formation by uniformly charging the phot-oconductive layer and then exposing the layer to a light-and-shadow image
• one may form the latent image by directly charging the layer in image configuration.
• the powder image may be fixed to the photoconductive layer if elimination of the powder image transfer step is desired.
• Other suitable fixing means such as solvent or overcoating treatment may be substituted for the foregoing heat fixing steps.
• the toner particles are electrostatically deposited and secured to the charged portion of the latent image and are not deposited on the charged or background portions of the image. Most of the toner particles accidentally deposited in the background are removed by the rolling carrier, due apparently, to a greater electrostatic attraction between the toner and the carrier than between the toner and the discharged background. The carrier and excess toner are then recycled. This technique is extremely good for the development of line copy images.
• Another method of developing electrostatic images is the magnetic brush process as disclosed, for example,
• Still another technique for developing electrostatic latent images is the powder cloud process as disclosed, for example, by C. F. Carlson in U.S. Pat. 2,221,776.
• a developer material comprising electrically charged toner particles in a gaseous fluid is passed adjacent to the surface bearing the latent electrostatic image.
• the toner particles are drawn by electrostatic attraction from the gas to the latent image. This process is particularly useful in continuous tone development.
• cascade development A general purpose ofiice copying machine incorporating this development method is described in U.S. Pat. 3,099,943.
• the cascade development technique is generally carried out in a commercial apparatus by cascading a developer mixture over the upper surface of an electrostatic latent image-bearing drum having a horizontal axis.
• the developer is transported from a trough or sump to the upper portion of the drum by means of an endless belt conveyor. After the developer is cascaded downward along the upper quadrant surface of the drum into the sump, it is recycled through the developing system to develop additional electrostatic latent images.
• toner Small quantities are periodically added to the developing mixture to compensate for the toner depleted by development.
• the resulting toner image is usually transferred to a receiving sheet and thereafter fused by suitable means such as an oven.
• suitable means such as an oven.
• the surface of the drum is thereafter cleaned for reuse. This imaging process is then repeated for each copy produced by the machine and is ordinarily repeated many thousands of times during the usable life of the developer.
• the toner is subjected to severe mechanical attrition which tends to break down the particles into undesirable dust fines.
• the formation of fines is retarded when the toner contains a tough, high molecular weight resin which is capable of withstanding the shear and impact forces imparted to the toner in the machine.
• many high molecular weight materials cannot be employed in high speed automatic machines because they cannot be rapidly fused during a powder image heat fixing step.
• Attempts to rapidly fuse a high melting point toner by means of oversized high capacity heating units have been confronted with the problems of preventing the charring of paper receiving sheets and of adequately dissipating the heat evolved from the fusing unit or units.
• the receiving sheet has actually burst into flames after passage through the fusing unit.
• additional equipment such as complex and expensive cooling units are necessary to properly dispose of the large quantity of heat generated by the fuser. Incomplete removal of the heat evolved will result in operator discomfort and damage to heat sensitive machine components. Further, the increased space occupied by and the high operating costs of the heating and cooling units often outweigh the advantages achieved by the increased machine speed.
• low molecular weight resins which are easily heat fused at relatively low temperatures are usually undesirable because these materials tend to form thick films on reusable photoconductor surfaces. These films tend to cause image degradation and contribute to machine maintenance down time.
• the triboelectric values of some toners fluctuate with changes in relative humidity and are not desirable for employment in xerographic systems, particularly in precision automatic machines which require toners having stable and predictable triboelectric values.
• Another factor affecting the stability of carrier triboelectric properties is the tendency of some toner materials to impact on the surface of carrier particles.
• a xerographic toner comprising a colorant, a solid, stable hydrophobic metal salt of a fatty acid, and a polymeric esterification product of a dicarboxylic acid and a diol comprising a diphenol.
• the diphenol reactant has the general structure:
• R represents substituted and unsubstituted alkylene radicals having from 2 to 12 carbon atoms, alkylidene radicals having from 1 to 12 carbon atoms and cycloalkylidene radicals having from 3 to 12 carbon atoms;
• R and R" represent substituted and unsubstituted alkylene radicals having from 2 to 12 carbon atoms, alkylene arylene radicals having from 8 to 12 carbon atoms and arylene radicals;
• X and X represents hydrogen or an alkyl radical having from 1 to 4 carbon atoms; and n and 11 are each at least 1 and the average sum of m and n is less than 21.
• Diphenols wherein R represents an alkylidene radical having from 2 to 4 carbon atoms and R and 'R" represents an alkylene radical having from 3 to 4 carbon atoms are preferred because greater blocking resistance, increased definition of xerographic characters and more complete transfer of toner images are achieved.
• Optimum results are obtained with diols in which R is a isopropylidene radical and R and R" are selected from the group consisting of propylene and butylene radicals because the resins formed from these diols posses higher agglomeration resistance and penetrate extremely rapidly into paper receiving sheets under fusing conditions.
• Dicarboxylic acids having from 3 to 5 carbon atoms are preferred because the resulting toner resin possess greater resistance to film formation on reusable imaging surfaces and resist the formation of lines under machine operation conditions.
• Optimum results are obtained with alpha unsaturated dicarboxylic acids including fumaric acid, maleic acid or maleic acid anhydride because maximum resistance to physical degradation of the toner as well as rapid melting properties are achieved. It is believed that the presence of the unsaturated bonds in the alpha unsaturated dicarboxylic acid reactants provides the resin molecules with a greater degree of toughness without adversely affecting the fusing and comminution characteristics.
• the developers of this invention contain from about 0.02 percent to about 20 percent by weight, based on the weight of the toner in the final developer mixture, of the solid hydrophobic metal salt of a higher fatty acid.
• the developers of this invention contain from about 0.05 to about 4 percent by weight of the metal salt because maximum reduction of background deposits and image density are achieved Without the presence of a solid stable hydrophobic metal salt of a higher fatty acid in the developer, extremely rapid degradation of reusable imaging surfaces, untenably high background, reduced toner image density, poor toner image transfer, reduced carrier particle life, increased difficulty in removing residual toner material from reusable imaging surfaces, and reduced electrical stability occurs.
• the initial electrostatic imaging surface potential may be reduced and abrasion resistance improved when the proportion of metal salt present is increased above about 10 percent, undesirable background deposits increase noticeably. If the charge voltage is reduced to compensate for the presence of metal salt in excess of about 10 percent, the images begin to acquire a washed out appearance. It is not essential that the entire surface of each toner particle be coated with the metal salt, e.g., sufficient metal salt is present when about 10 to about 16 percent of the toner particle surfaces are coated with a metal salt. When the metal salt is dispersed in rather than coated on a toner or carrier particle, proportionately more metal salt is necessary in order to maintain a sufficient quantity of the exposed salt at the surface of the toner or carrier particle.
• the additional amount of metal salt necessary depends to a large extent on the surface area of the developer particles, hence upon the particle diameter selected. Any suitable stable solid hydrophobic metal salt of a fatty acid having a melting point greater than about 57 C. may be employed. Optimum results are obtained when about 0.05 to about 4 percent by weight, based on the weight of the toner, of zinc stearate is available at the outer surfaces of the particles in the developing material.
• the developers of this invention containing zinc stearate are preferred because the resulting mixture is characterized by outstanding fusing rates, high cleanability from electrostatic imaging surfaces, greater triboelectric stability, dense toner images and increased resistance to mechanical attrition.
• Diphenolic reactants corresponding to the formula set forth above are well known and may be prepared, for exam ple, by reacting the alkali salts of an alkylidene or cycloalkylidene diphenol and the appropriate olefin chlorhydrin as disclosed, for example, in US. Pat. 2,331,265.
• Another well known method for preparing the diphenolic alcohols represented by the formula above consists of the direct addition of an alkylene oxide or arylene oxide to alkylidene or cycloalkylidene diphenols.
• the methods of forming the polyol reactants of this invention are well known in the art and are not a subject of the present invention.
• the alkylene oxides react preferentially with the phenolic hydroxyl groups. Therefore, when two or more moles of alkylene oxides are added to one mole of diphenol, both phenolic hydroxyl groups are substantially etherified, and the requirement in the formula set forth above that both n and n shall equal at least one is satisfied.
• slightly more than the stoichiometric amount of alkylene or arylene oxide is often added to produce a more flexible molecule.
• Typical diphenols having the foregoing general structure include:
• Any suitable dicarboxylic acid may be reacted with the diols described above to form the toner resins of this invention.
• These acids may be substituted, unsubstituted, saturated or unsaturated. These acids have the general formula:
• R' represents a substituted or unsubstituted alkylene radical having from 1 to 12 carbon atoms, arylene radicals or alkylene arylene radicals having from 10 to 12 carbon atoms and n is less than 2.
• dicarboxylic acid is intended to include anhydrides of such acids where such anhydrides exist.
• Typical dicarboxylic acids include: oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic aid, sebacic acid, phthalic acid, mesaconic acid, homophthalic acid, isophthalic acid, terephthalic acid, o-phenyleneacetic-beta-propionic acid, itaconic acid, maleic acid, maleic acid anhydrides, fumaric acid, phthalic acid anhydride, traumatic acid, citraconic acid, and the like.
• Dicarboxylic acids having from 3 to 5 carbon atoms are preferred because the resulting toner resins possess greater resistance to film formation on reusable imaging surfaces and resist the formation of fines under machine operation conditions.
• Optimum results are obtained with alpha unsaturated dicarboxylic acids including fumaric acid, maleic acid, or maleic acid anhyf dride because maximum resistance to physical degradation of the toner as well as rapid melting properties are achieved.
• the presence of the unsaturated bonds in the alpha unsaturated dicarboxylic acid reactants provides the resin molecules with a greater degree of toughness without adversely affecting the fusing and comminution characteristics.
• any suitable conventional esterification process may be employed to form the linear resins of this invention.
• the dihydric alcohols and dicarboxylic acids are esteri'fied in approximately equimolar proportions.
• the esterification reaction is continued until the product forms a clear pill having a melting point of at least about F.
• the resins of this invention are selected to have a melting point between about 110 F. and about 240 F.
• the molecular weight of the toner resins of this invention at a given melting point temperature varies considerably depending upon the reactants employed.
• the melting point of the toner resins of this invention may be conveniently determined by any suitable method.
• the melting temperatures set forth in this specification are determined by means of a Fisher Johns melting point apparatus in which each fresh toner or resin charge consists of resin or toner particles having a size less than 20 mesh.
• the polymers of this invention are highly resistant to physical degradation, film formation and impaction at relatively low molecular weights compared to conventional esters of linear polyols and dicarboxylic acids.
• the toner polymers of the present invention may be made by esterification techniques well known in the art.
• the proportions of diol and dicarboxylic acid are so taken that at the completion of the reaction their radicals shall be present in substantially stoichiometric proportions.
• relatively volatile dibasic acids such as fumaric or maleic acid
• the reaction is carried out in an inert atmosphere at moderate temperatures and substantially atmospheric pressure during the early stages to minimize loss of a dibasic acid by volatilization.
• esterification catalysts such as benzyl peroxide may be employed, it is generally preferred to carry out the reaction in the absence of a catalyst to avoid contamination of the ultimate resinous product with catalyst residue.
• a catalyst is employed, less than about weight percent, based on the total weight of the reactants should be employed to avoid excessive catalyst contamination. If desired, a small amount, for example up to about 1 percent by weight, of a suitable polymerization inhibitor such as hydroquinone, pyrogallol, or the like, may be added to the charge during the esterification where the possibility of cross-linking through the acid unsaturation groups may occur.
• a suitable polymerization inhibitor such as hydroquinone, pyrogallol, or the like
• Minor proportions of a lower alkylene glycol may also be employed with the diphenols in preparing the linear toner polymers of this invention.
• Typical lower alkylene glycols include: ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol and mixtures thereof.
• the proportions of lower alkylene glycol should remain below about 50 mole percent of the total alcohol employed in the esterification reaction. Resistance to film formation and physical degradation are greatly enhanced when the quantity of lower alkylene glycol is maintained below about mole percent of the total reacting diol material.
• the polymeric esterification product employed in the toners of this invention may be copolymerized or blended with one or more other thermoplastic resins if desired.
• the added resin is preferably an aromatic resin, aliphatic resin, or mixtures thereof because the resulting blend is characterized by especially uniform consistency and high predictability of physical properties from batch to batch.
• Many thermoplastic resins may be blended with the resin of this invention. Typical. thermoplastic resins include: rosin modified phenol formaldehyde resins, oil modified epoxy resins, polyurethane resins, cellulosic resins, vinyl type resins and mixtures thereof.
• the added component should be present in an amount less than about 50 percent by "weight, based on the total weight of the resin present in the toner.
• a relatively high percentage of the polymeric diol and dicarboxylic acid condensation product in the resinous component of the toner is preferred because a greater reduction of fusing temperatures is achieved with a given quantity of additive material. Further, sharper images and denser images are obtained when a high percentage of the polymeric diol and dicarboxylic acid condensation product is present in the toner.
• Any suitable blending technique such as hot melt, solvent, and emulsion techniques may be employed to incorporate the added resin into the toner mixture.
• the resulting resin blend or copolymer is substantially homogeneous and highly compatible with pigments and dyes. Where suitable, the colorant may be added prior to, simultaneously with or subsequent to the blending or polymerization step.
• any suitable stable solid hydrophobic metal salt of a fatty acid having a melting point greater than about 57 C. may be employed with the toner resin of this invention.
• the metal salt should be substantially insoluble in water. Water soluble metal salts lack the proper electrical properties and are adversely affected by humidity changes normally occurring in the ambient atmosphere. However, a large proportion of salts commonly regarded as insoluble, actually dissolve to a slight extent. To effectively carry out the purposes of this invention, the solubility of the salt should be negligible.
• the salts having the desired specific characteristics include many salts of linear saturated fatty acids, unsaturated fatty acids, partially hydrogenated fatty acids and substituted fatty acids and mixtures thereof.
• the metal salts may be tumbled or milled with the toner or carrier particles or intimately dispersed in each toner or carrier particle.
• the latter embodiment is less desirable than the tumbled or milled mixtures because a greater quantity of metal salt is required to provide a suflicient quantity of metal salt, exposed at the surface of the developer particles.
• the metal salts are preferably mixed with toner material by tumbling preformed finely divided metal salt particles with preformed finely divided toner particles. The tumbling process is continued until the preformed metal salt particles are uniformly distributed throughout the mass of toner particles. Excellent toner mixtures are obtained when the preformed toner particles are tumbled with preformed metal salt particles having a size range between about 0.5 to about 50 microns.
• the tumbled mixtures are preferred because the resulting treated toner exhibits extremely stable imaging characteristics under widely fluctuating humidity conditions.
• Typical fatty acids from which stable solid hydrophobic metal salts may be derived include: caproic acid, enanthylic acid, caprylic acid, pelargonic acid, capric acid, undecylic acid, lauric acid, tridecoic acid, myristic acid, pentadecanoic acid, palmitic acid, margaric acid, stearic acid, nondecylic acid, arachidic acid, behenic acid, stillingic acid, palmitoleic acid, oleic acid, ricinoleic acid, petroselinic acid, vaccenic acid, linoleic acid, linolenic acid, eleostearic acid, licanic acid, parinaric acid, gadoleic acid, arachidonic acid, cetoleic acid and mixtures thereof.
• Typical stable solid metal salts of fatty acids include: zinc stearate, cadmium stearate, barium stearate, lead stearate, iron stearate, nickel stearate, cobalt stearate, copper stearate, strontium stearate, calcium stearate, cadmium stearate, magnesium stearate, zine oleate, manganese oleate, iron oleate, cobalt oleate, copper oleate, lead oleate, magnesium oleate, zinc palmitate, cobalt palmitate, copper palmitate, magnesium palmitate, aluminum palmitate, calcium palmitate, lead caprylate, lead caproate, zinc linoleate, cobalt linoleate, calcium linoleate, zinc ricinoleate, cadmium ricinoleate and mixtures thereof.
• the metal salt is preferably present in an amount from about 0.02% to about based on the weight of the toner in the final developer mixture. Optimum results are obtained with about 0.05 to about 4% of the metal salt.
• the initial electrostatic imaging surface potential may be reduced abrasion resistance improved when the proportion of metal salt present is increased above about 10%, undesirable background deposits increase noticeably. If the charge voltage is reduced to compensate for the presence of metal salt in excess of about 10%, the images begin to acquire a washed out appearance.
• each toner particle be coated with the metal salt, e.g., suflicient metal salt is present when 10 to 16% of the toner particle surfaces are coated with a metal salt.
• suflicient metal salt is present when 10 to 16% of the toner particle surfaces are coated with a metal salt.
• the metal salt is dispersed in rather than coated on a toner or carrier particle, proportionally more metal salt is necessary in order to maintain a sufficient quantity of exposed salt at the surface of the toner or carrier particle.
• the additional amount of metal salt necessary depends to a large extent on the surface area of the particles, hence upon the particle diameter selected.
• the use of small quantities of calcium stearate as a pigment wetting agent in zinc oxide developing powders is known as disclosed by Greig in US. Pat. 3,053,688 at column 5, line 41 and Greig et al.
• Any suitable pigment or dye may be employed as the colorant for the toner particles.
• Toner colorants are well known and include, for example, carbon black, nigrosine dye, aniline blue, Calco Oil Blue, chrome yellow, ultra marine blue, Quinoline Yellow, methylene blue chloride, Monastral Blue, Malachite Green Oxalate, lampblack, Rose Bengal, Monastral Red, Sudan Black BN, and mixtures thereof.
• the pigment or dyes should be present in the toner in a sufficient quantity to render it highly colored so that it will form a clearly visible image on a recording member.
• the toner may comprise a black pigment such as carbon black or a black dye such as Sudan Black BN dye available from General Aniline and Film Corporation.
• a black pigment such as carbon black or a black dye such as Sudan Black BN dye available from General Aniline and Film Corporation.
• the pigment is employed in an amount from about 1% to about 20% by weight, based on the total weight of the colored toner. If the toner colorant employed is a dye, substantially smaller quantities of colorant may be used.
• the resins of this invention appear to have a surprisingly high affinity for dyes and are more easily and uniformly dyed than most conventional toner resins.
• the unusually large spacing between the linear polymer molecules of the toners of this invention allow large dye molecules to uniformly penetrate and intimately mix with the resin molecules.
• the colorants may be mixed with the resin component prior to, during or after the resin component is polymerized. Obviously, any colorant which inhibits polymerization should be blended with the resin after the resin is formed.
• the toner compositions of the present invention may be prepared by any well known toner mixing and comminution technique.
• the ingredients may be thoroughly mixed by blending and milling the components and thereafter micropulverizing the resulting mixture.
• Another well known technique for forming toner particles is to spray-dry a suspension, a hot melt, or a solution of the toner composition.
• the toner When the toner mixtures of this invention are to be employed in cascade development processes, the toner should have an average particle diameter less than about 30 microns and preferably between about 5 and about 17 microns for optimum results. For use in powder cloud development methods, particle diameters of slightly less than 1 micron are preferred.
• the carrier particles may be electrically conductive, insulating, magnetic or non-magnetic, provided that the carrier particles acquire a charge having an opposite polarity to that of the toner particles when brought in close contact with the toner particles so that the toner particles adhere to and surround the carrier particles.
• the carrier particle is selected so that the toner particles acquire a charge having a polarity opposite to that of the electrostatic latent image.
• the carriers are selected so that the toner particles acquire a charge having the same polarity as that of the electrostatic image.
• the materials for the carrier particles are selected in accordance with its triboelectric properties in respect to the electroscopic toner so that when mixed or brought into mutual contact, one component of the developer is charged positively if the other component is below the first component in the triboelectric series and negatively if the other component is above the first component in the triboelectric Series.
• the polarities of their charge when mixed are such that the electroscopic toner particles adhere to and are coated on the surfaces of carrier particles and also adhere to that portion of the electrostatic image-bearing surfaces having a greater attraction for the toner than the carrier particles.
• Typical carriers include sodium chloride, ammonium chloride, aluminum potassium chloride, Rochelle salt, sodium nitrate, aluminum nitrate, potassium chlorate, granular zircon, granular silicon, methyl methacrylate, glass, silicon dioxide and the like.
• the carriers may be employed with or without a coating.
• Many of the foregoing and typical carriers are described by L. -E. Walkup in U.S. Pat. 2,618,551; L. E. Walkup et al. in U.S. Pat. 2,638,416 and E. N. Wise in U.S. Pat. 2,618,552.
• An ultimate coated carrier particle diameter between about 50 microns to about 1,000 microns is preferred because the carrier particles then possess sufiicient density and inertia to avoid adherence to the electrostatic images during the cascade development process.
• Adherence of carrier beads to xerographic drum surfaces is undesirable because of the formation of deep scratches on the surface during the image transfer and drum cleaning steps, particularly where cleaning is accomplished by a web cleaner such as the web disclosed by W. P. Graff, Jr. et al. in U.S. Pat. 3,- 186,838.
• print deletion occurs when carrier beads adhere to xerographic imaging surfaces. Generally speaking, satisfactory results are obtained when about 1 part toner is used with about to about 200 parts by weight of carrier.
• the toner compositions of the instant invention may be employed to develop latent electrostatic images on any suitable electrostatic latent image-bearing surface including conventional photoconductive surfaces.
• Well known photoconductive materials include vitreous selenium, organic or inorganic photoconductors embedded in a nonphotoconductive matrix, organic or inorganic photoconductors embedded in a photoconductive matrix, and the like.
• Representative patents in which photoconductive materials are disclosed include U.S. Pat. 2,803,542 to Ullrich, U.S. Pat. 2,970,906 to Bixby, U.S. Pat. 3,121,006 to Middleton, U.S. Pat. 3,121,007 to Middleton, and U.S. Pat. 3,151,982 to Corrsin.
• EXAMPLE I A sample of Xerox 813 toner particles sold by the Xerox Corporation, Rochester, N.Y., is employed as a control. Copies of a standard test pattern are made with the toner in a modified 813 Xerox copying machine.
• the fuser temperature is regulated with a proportional temperature controller and is monitored by means of a thermocouple mounted in the center of the upper fuser plate.
• the fuser unit comprises plates mounted about 0.75 inch apart.
• the toner images on 8 inch by 13 inch copy sheets are transported through the fuser at twice the normal rate, i.e., at' three inches per second.
• the minimum fuser temperature at which legible copies are obtained with the Xerox 813 toner is found to be about 600 F. Some of the copy samples are found to contain glowing embers as they emerge from the toner fuser. Further, micrograph studies of the reusable imaging surface after 5,000 cycles reveals considerable wear and degradation of the surface. Microscopic examination of the fused toner image reveals poor penetration of the toner material into the paper surface with most of the resin material resting above the outer surface of the paper copy sheet.
• a toner mixture is prepared comprising about 5 parts by weight of carbon black (Neo Spectra Mark II) and about 95 parts by weight of a polymeric condensation product of 2,2 bis (4-hydroxy-isopropoxy-phenyl)-propane and fumaric acid having a molecular weight of about 8,000.
• the composition is rubber milled to yield a uniformly dispersed composition of the carbon black in the thermoplastic resin body.
• the resulting mixed composition is cooled and then finely subdivided in a jet pulverizer to yield toner particles having an average particle size of about 5 to about 10 microns.
• pulverized toner particles About 1 part by weight of the pulverized toner particles are mixed with about 0.01 part by weight of zinc stearate particles having a particle size from about 5 to about 40 microns, and about 99 parts by weight of Xerox 813 carrier beads and substituted for the developer in the testing machine described in Example I.
• the original standard Xerox 813 drive motor can be used and that the minimum fuser temperature at which legible copies are obtained after an abrasion run of 5 revolutions of the abrading cylinder is about 520 F. This is a reduction of about F. from the fuser temperature required for the control sample of Example I. No glowing embers are observed on the copy samples as they emerge from the toner fuser.
• Micrograph studies of the reusable imaging surface after 10,000 cycles reveals less wear and degradation on the imaging surface than the imaging surface of Example 1.
• Microscopic examination of the fused toner images reveals excellent penetration of the toner material into the paper surface with most of the resin material embedded below the outer surface of the paper copy sheet.
• a toner mixture is prepared comprising about 10 parts by weight of carbon black (Super Carbobar) and about parts by weight of a polymeric condensation product of 2,2-bis (4-hydroxy-isopropoxy-phenyl)-propane and fumaric acid having a molecular weight of about 4,000.
• the composition is fed into a rubber mill and thoroughly milled to yield a uniformly dispersed composition of the carbon black in the thermoplastic resin body.
• the resulting mixed composition is cooled and then finely subdivided in a jet pulverizer to yield toner particles having an average particle size of about 7 to about 12 microns.
• Micrograph studies of the reusable imaging after 10,000 cycles reveals less Wear and degration of the imaging surface than the imaging surface of Example I.
• Microscopic examination of the fused toner image reveals substantial wetting of the paper fibers by the resin with most of the resin material embedded below the outer surface of the paper copy sheet.
• a toner mixture is prepared comprising about 7 parts by weight of carbon black (Super Carbobar) and about 93 parts by weight of a polymeric condensation product of 2,2-bis (4-beta hydroxy ethoxy phenyl)-propane and fumaric acid having a molecular weight of about 5,000.
• the composition is fed into a rubber mill and thoroughly milled to yield a uniformly dispersed composition of the carbon black in the thermoplastic resin body.
• the resulting mixed composition is cooled and then finely subdivided in a jet pulverizer to yield toner particles having an average particle size of about to about microns.
• Micrograph studies of the reusable imaging surface after 5,000 copies reveals less wear and degradation of the surface than the imaging surface of Example 1.
• Microscopic examination of the fused toner images reveals deep penetration of the toner into the paper with most of the resin material embedded below the outer surface of the paper copy sheet.
• a toner mixture is prepared comprising about 5 parts by weight of Sudan Black-BN dye and about 95 parts by Weight of a polymeric condensation product of 2,2-bis (3-methyl-4-beta-hydroxy ethoxy phenyl)-propane and maleic acid anhydride having a molecular weight of about 2,000.
• the composition is fed into a rubber mill and thoroughly milled to yield a uniformly dispersed composition of the dye in the thermoplastic resin body.
• the resulting mixed composition is cooled and then finely subdivided in a jet p-ulverizer to yield toner particles having an average particle size of about 6 to about 9 microns.
• Micrograph studies of the reusable imaging surface after 5,000 cycles reveals less wear and degradation of the surface than the imaging surface of Example I.
• Microscopic examination of the fused toner image reveals excellent Wetting of the paper by the toner with most of the resin material embedded below the outer surface of the paper copy sheet.
• a toner mixture is prepared comprising about 3 parts by weight of Sudan Black-EN dye and about 97 parts by weight of a polymeric condensation product of 1,1- bis (4-beta-hydroxy ethoxy phenyl) cyclohexane and succinic acid having a molecular weight of about 2,200.
• the composition is fed into a rubber mill and thoroughly milled to yield a uniformly dispersed composition of the dye in the thermoplastic resin body.
• the resulting mixed composition is cooled and then finely subdivided in a jet pulverizer to yield toner particles having an average particle size of about 6 to about 9 microns.
• Micrograph studies of the imaging surface after 10,000 cycles reveals less Wear and degradation of the surface than the imaging surface of Example I.
• Microscopic examination of the fused toner image reveals very good wetting of the paper by the toner with a substantial portion of the resin material embedded below the outer surface of the paper copy sheet.
• a toner mixture is prepared comprising about 3 parts by weight of Sudan Black-BN dye, 2 parts by weight carbon black (Neo Spectra Mark II), and about parts by weight of a polymeric condensation product of 2,2-bis (4-hydroxy isopropoxy phenyl)propane, ethylene glycol and itaconic acid having a molecular Weight of about 1,500.
• the composition is fed into a rubber mill and thoroughly milled to yield a uniformly dispersed composition of the dye in the thermoplastic resin body.
• the resulting mixed composition is cooled and then finely subdivided in a jet pulverizer to yield toner particles having an average particle size of about 6 to about 9 microns.
• Micrograph studies of the reusable imaging surface after 5,000 cycles reveals less wear and degradation of the surface than the imaging surface of Example I.
• Microscopic examination of the fused toner image reveals very good Wetting of the paper by the toner with most of the resin material embedded below the outer surface of the paper copy sheet.
• EXAMPLE VIII About 1.5 parts by weight of the pulverized toner particles of the type described in Example III are mixed with about 0.0040 part by weight of lead stearate particles having a particle size between about 2 to about 30 microns, and about 99 parts by weight of glass beads having an average diameter of about 500 microns and coated with a silicone terpolymer reaction product of butyl methacrylate, styrene and vinyl triethoxy silane and substituted for the 813 developer in the testing machine described in Example I. Under substantially identical test conditions, it is found that the minimum fuser temperature at which legible copies are obtained after an abrasion run of revolutions of the abrading cylinder is about 505 F. This is a reduction of about 95 F.
• EXAMPLE IX About 2 parts by weight of the pulverized toner particles of the type described in Example IV are mixed with about 0.002 part by weight of zinc ricolinoleate particles having a particle size between about 0.2 to about 35 microns and about 99 parts by Weight of said particles having an average diameter of about 600 microns and coated with ethyl cellulose.
• the resulting developer is substituted for the Xerox 813 developer in the testing machine described in Example I.
• the minimum fuser temperature at which legible copies are obtained after an abrasion run of 5 revolutions of the abrading cylinder and toner penetration into the paper copy sheet surfaces are substantially the same as the results recorded with the toner sample of Example IV. No glowing embers are observed on the copy samples as they emerge from the fuser.
• Micrograph studies of the reusable imaging surface after 5,000 cycles reveals less wear and degradation than the imaging surface of Example I.
• EXAMPLE X The Xerox 813 toner described in Example I is tested in a Fisher Johns Melting Apparatus for its tack temperature and its fluid temperature.
• the tack temperature is that temperature at which agglomeration of the toner particles is first observed.
• the fluid temperature is that temperature at which the entire toner sample is entirely fluid.
• the Xerox 813 toner tack temperature is found to be about 165 F. and the fluid temperature about 226 F. Thus, the difference between the tack and fluid temperature is about 61 F.
• EXAMPLE XI A sample of toner particles of the type described in Example II is tested for its tack and fluid temperature in substantially the same manner as that described in Example X.
• the tack temperature is found to be about 158 F. and the fluid temperature about 194 F.
• the difference between the tack and fluid temperatures is about 36 F. which is almost half that of the Example X toner.
• the smaler difference between the tack and fluid temperatures of the tone of Example I is considerably less than the difference found in testing the toner of Example IX.
• This smaller difference allows the molecular weight of the resin of Example II to be adjusted to provide a lower fusing temperature than that of the Xerox 813 toner without encountering toner blocking during storage or use due to the tackiness of the toner.
• EXAMPLE XII A sample of toner particles of the type described in Example III is tested for its tack and fluid temperature in substantially the same manner as that described in Example X.
• the tack temperature is found to be about 16 147 F. and the fluid temperature about 180 F.
• the difference between the tack and fluid temperatures is about 33 F. which is approximately half that of the Example X toner.
• EXAMPLE XIII A sample of toner particles of the type described in Example IV is tested for its tack and fluid temperature in substantially the same manner as that described in Example X.
• the tack temperature is found to be about 144 F. and the fluid temperature about 185 F.
• the difference between the tack and fluid temperature is about 41 F.
• the smaller difference between the tack and fluid temperatures of the toner of Example IV is considerably less than the difference found in testing the toner of Example X.
• a control toner mixture comprising about 5 parts by weight of carbon black and about parts by weight of a polymeric esterification product of a linear alcohol, hexamethylene glycol, and a dicarboxylic acid, sebacic acid.
• This polymer, hexamethylene sebacate has a molecular weight of about 20,000 and a melting range of about to 220 -F.
• the composition is fed into a rubber mill and thoroughly milled to yield a uniformly dispersed composition of the carbon black in the thermoplastic resin body.
• the resulting mixed composition is cooled and then tfinely subdivided in a jet pulverizer to yield toner particles having an average particle size of about 7 to about 12 microns.
• a toner mixture is prepared comprising about 5 parts by weight of carbon black, about 75 parts by weight of a polymeric condensation product of 2,2-bis (4-hydroxyisopropoxyphenyl)-propane and fumaric acid having a molecular weight of about 8,000 and about 20 parts by weight of sucrose benzoate. After melting and preliminary mixing, the composition is fed into a rubber mill and thoroughly milled to yield a uniformly dispersed composition of the carbon black in the thermoplastic resin body.
• the resulting mixed composition is cooled and then finely subdivided in a jet pulverizer to yield toner particles having an average particle size of about 5 to about 10 microns-About 1 part by weight of the pulverized toner particles are mixed with about 0.0025 part by weight of zinc stearate particles having a particle size of about 0.5 to about 45 microns and about 99 parts by weight of uncoated glass carrier beads and substitued for the developer in the testing machine described in Example XIV. Under substantially identical test conditions, the resulting toner images are highly legible and very dense. A negligible haze is found on the surface of the xerographic drum.
• a toner mixture is prepared comprising about 7 parts by weight of carbon black and about 93 parts by weight of a polymeric condensation product of 2,2-bis (4-beta hydroxy ethoxy phenyD-propane and fumaric acid having a molecular weight of about 5,000. After melting and preliminary mixing, the composition is fed into a rubber mill and thoroughly milled to yield a uniformly dispersed composition of the carbon black in the thermoplastic resin body. The resulting mixed composition is cooled and then finely subdivided in a jet pulverizer to yield toner particles having an average particel size of about 10 to about 15 microns.
• pulverized toner particles About 1 part by weight of the pulverized toner particles are mixed with about 0.01 part by weight of zinc stearate particles having a size range from about 0.5 to about 45 microns and about 99 parts by weight of 813 Xerox carrier beads. and substituted for the 813 developer in the testing machine described in Example I. Under substantially identical test conditions, the resulting toner images are dense with excellent edge definition. An almost imperceptible haze of toner material is found on the surface of the xerographic drum.
• EXAMPLE XVII A control sample containing one part colored preformed toner particles of the type described in Example III having an average particle size of about to about microns is mixed with about 99 parts of coated glass beads having an average particle size of about 25 0 microns and then cascaded across an electrostatic image-bearing drum surface. The developed image is then transferred by electrostatic means to a sheet of paper whereon it is fused by heat. The residual powder is removed from the electrostatic imaging surface by a cleaning web of the type disclosed by W. P. Graft, Jr., et al. in US. Pat. 3,186,838. After the copying process is repeated 25,000 times, the copies and electrostatic image-bearing surface are examined for quality and wear, respectively. The copies possess sharp line contrast and minimal background deposition. However, an examination of the imaging surface reveals the elfects of considerable wear.
• EXAMPLE XVIII About 0.03 part of zinc stearate having a particle size distribution from about 0.75 micron to about 40 microns is gently folded into one part of a colored preformed toner particle of the type described in Example XVII. The resulting developer mixture is then thoroughly milled in a Szegvari attritor for about 10 minutes. The developing procedure of Example XVII is repeated with a new drum and with the foregoing milled mixture substituted for the toner of Example XVII at a relative humidity of about 50 percent of 70 F. and at a relative humidity of 80 percent at 80 F. Copies prepared with the milled sample possess higher density solid area coverage than copies prepared with the control sample.
• micrograph studies of the electrostatic image-bearing surface reveals less wear than on the image-bearing surface of Example XVIII. Considerably less torque is necessary to drive the drum when the stearate additive is employed and a lower voltage is required to transfer the toner images to a receiving sheet.
• EXAMPLE XIX About 0.025 part zinc stearate having a particle size distribution from about 0.75 micron to about 40 microns is gently folded into about 10 parts of a colored preformed toner particle of the type described in Example III. The resulting mixture is then tumbled in a sealed container for minutes. About one part of the tumbled mixture is mixed with 99 parts of carrier beads having an average particle size of about 250 microns. The resulting developer mixture is employed in a cascade developing process as described in Example XVIII at a relative humidity of 50 percent at 70 F. and at a relative humidity of 80 percent at 80 F. The resulting fused toner images are denser under both humidity conditions than the images obtained in Example XVIII.
• developing material as employed herein is intended to include electroscopic toner material or combinations of toner material and carrier material.
• a solid xerographic developer material comprising particles, said particles including finely divided toner material having a particle size range of up to about 30 microns and a melting point of at least about F., said toner material comprising a colorant selected from the group consisting of pigments, dyes and mixtures thereof and a resin consisting essentially of a polymeric esterification product of a dicarboxylic acid and a diol comprising a diphenol; and from about 0.02% to about 20%, by weight, based on the weight of said toner material, of at least one solid, stable hydrophobic metal salt of a fatty acid available at external surfaces of said particles.
• a xerographic developer material wherein said diphenol has the general structure wherein R is selected from the group consisting of alkylene radicals having from 2 to 12 carbon atoms, alkylidene radicals having from 1 to 12 carbon atoms and cycloalkylidene radicals having from 3 to 12 carbon atoms; R and R" are selected from the group conssiting of alkylene radicals having from 2 to 12 carbon atoms and alkylene arylene radicals having from 8 to 12 carbon atoms; X and X are selected from the group consisting of hydrogen and alkyl radicals having from 1 to 4 carbon atoms; and I1 and n are each at least 1 and the average sum of n and n is less than 21.
• a xerographic developer material is selected from the group consisting of acids having the general formula HOOCR"' COOH and anhydrides thereof wherein R'" is selected from the group consisting of alkylene radicals having from 1 to 12 carbon atoms, alkenylene radicals having from 1 to 12 carbon atoms, arylene radicals and alkylene arylene radicals having from 10 to 12 carbon atoms and n is less than 2.
• a xerographic developer material according to claim 1 wherein said polymeric esterification product is a condensation product of 2,2 bis (4-hydroxy-isopropoxyphenyl)-propane and fumaric acid.
• a xerographic developer material according to claim 1 wherein said polymeric esterification product is a condensation product of 2,2 bis (4-hydroxy-isopropoxyphenyl)-propane and 2,2 dimethyl fumaric acid.
• a xerographic developer material according to claim 1 wherein said polymeric esterification product is a condensation reaction product of 2,2 bis (4-hydroxy-butoxyphenyl)-propane and fumaric acid.
• a xerographic developer material according to claim 1 wherein said polymeric esterification product is a condensation product of 2,2 bis (4-hydroxy-butoxy-phenyl)- propane and 2,2-dimethyl fumaric acid.
• a treated xerographic toner comprising toner particles, said toner particles having a melting point of at least about 110 F., said toner comprising a colorant selected from the group consisting of pigments, dyes and mixtures thereof and a resin consisting essentially of a polymeric esterification product of a diol comprising a diphenol having the general structure:
• R is selected from the group consisting of alkylene radicals having from 2 to 12 carbon atoms, alkylidene radicals having from 1 to 12 carbon atoms and cycloalkylidene radicals having from 3 to 12 carbon atoms;
• R and R" are selected from the group consisting of alkylene radicals having from 2 to 12 carbon atoms and arylene radicals having from 8 to 12 carbon atoms;
• X and X are selected from the group consisting of hydrogen and alkyl radicals having from 1 to 4 carbon atoms; and n and n are each at least 1 and the average sum of n and n is less than 21 and a dicarboxylic acid selected from the group consisting of acids having the general formula:
• R' is selected from the group consisting of alkylene radicals having from 1 to 12 carbon atoms, alkenylene radicals having from 1 to 12 carbon atoms; arylene radicals, and alkylene arylene radicals having from 10 to 12 carbon atoms and n is less than 2 and from about 0.02 percent to about percent, by Weight, based on the weight of said toner material, of at least one solid, stable hydrophobic metal salt of a fatty acid available at external surfaces of said toner particles.
• a treated xerographic toner according to claim 15 ' wherein R is an alkylene radical having from 2 to 4 carbon atoms; R is an alkylene radical having from 3 to 4 carbon atoms; R" is an alkylene radical having from 3 to 4 carbon atoms, R' is an alkenylene radical having 2 carbon atoms, n is 1 and said treated xerographic toner has a melting point between about 110 F. and about 240 F.
• a xerographic developer material comprising carrier particles and toner particles, said toner particles having a melting point of at least about 110 F., and said toner particles comprising a colorant selected from the group consisting of dyes, pigments and mixtures thereof and a thermoplastic resin consisting essentially of a polymeric esterification product of a diol comprising a diphenol having the general structure:
• R is selected from the group consisting of alkylene radicals having from 2 to 12 carbon atoms, alkylidene radicals having from 1 to 12 carbon atoms and cycloalkylidene radicals having from 3 to 12 carbon atoms;
• R and R" are selected from the group con sisting of alkylene radicals having from 2 to 12 carbon atoms and arylene radicals having from 8 to 12 carbon atoms;
• X and X are selected from the group consisting of hydrogen and alkyl radicals having from 1 to 4 carbon atoms; and n and n are each at least 1 and the average sum of )1 and n is less than 21 and a dicarboxylic acid selected from the group consisting of acids having the general formula:
• R' is selected from the group consisting of alkylene radicals having from 1 to 12 carbon atoms, alkenylene radicals having from 1 to 12 carbon atoms, arylene radicals, and alkylene arylene radicals having from 10 to 12 carbon atoms and n is less than 2.
• a xerographic developer material comprising finely divided toner particles electrostatically coated on a carrier surface capable of retaining said toner particles by electrostatic attraction, said toner particles having a melting point of at least about F., and comprising a colorant selected from the group consisting of dyes, pigments and mixtures thereof and a thermoplastic resin consisting essentially of a polymeric esterification product of a diol comprising a diphenol having the general structure:
• R is selected from the group consisting of alkylene radicals having from 2 to 12 carbon atoms, alkylidene radicals having from 1 to 12 carbon atoms and cycloalkylidene radicals having from 3 to 12 carbon atoms;
• R and R" are selected from the group consisting of alkylene radicals having from 2 to 12 carbon atoms and arylene radicals having from 8 to 12 carbon atoms;
• X and X are selected from the group consisting of hydrogen and alkyl radicals having from 1 to 4 carbon atoms; and n and n are each at least 1 and the average sum of in and n is less than 21 and a dicarboxylic acid selected from the group consisting of acids having the general formula:
• R is selected from the group consisting of alkylene radicals having from 1 to 12 carbon atoms, alkenylene radicals having from 1 to 12 carbon atoms, arylene radicals, and alkylene arylene radicals having from 10 to 12 carbon atoms and n is less than 2.

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• 1967
  • 1967-06-05 US US643377A patent/US3590000A/en not_active Expired - Lifetime
• 1968
  • 1968-06-04 BE BE716083D patent/BE716083A/xx not_active IP Right Cessation
  • 1968-06-04 GB GB1232118D patent/GB1232118A/en not_active Expired
  • 1968-06-04 LU LU56196D patent/LU56196A1/xx unknown
  • 1968-06-04 CH CH829068A patent/CH519737A/de not_active IP Right Cessation
  • 1968-06-04 AT AT532268A patent/AT288860B/de not_active IP Right Cessation
  • 1968-06-04 DE DE1772570A patent/DE1772570C3/de not_active Expired
  • 1968-06-05 FR FR1567721D patent/FR1567721A/fr not_active Expired
  • 1968-06-05 NL NL686807896A patent/NL151523B/xx not_active IP Right Cessation
• 1970
  • 1970-08-27 US US67562A patent/US3655374A/en not_active Expired - Lifetime