US3556907A - Machine for producing laminated embossed webs - Google Patents

Machine for producing laminated embossed webs Download PDF

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Publication number
US3556907A
US3556907A US793430*A US3556907DA US3556907A US 3556907 A US3556907 A US 3556907A US 3556907D A US3556907D A US 3556907DA US 3556907 A US3556907 A US 3556907A
Authority
US
United States
Prior art keywords
roll
machine
projections
embossing
web
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US793430*A
Other languages
English (en)
Inventor
Ernst Daniel Nystrand
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Paper Converting Machine Co
Original Assignee
Paper Converting Machine Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=25159900&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=US3556907(A) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Paper Converting Machine Co filed Critical Paper Converting Machine Co
Application granted granted Critical
Publication of US3556907A publication Critical patent/US3556907A/en
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Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/07—Embossing, i.e. producing impressions formed by locally deep-drawing, e.g. using rolls provided with complementary profiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00—Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07—Embossing
    • B31F2201/0707—Embossing by tools working continuously
    • B31F2201/0715—The tools being rollers
    • B31F2201/0723—Characteristics of the rollers
    • B31F2201/0728—Material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00—Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07—Embossing
    • B31F2201/0707—Embossing by tools working continuously
    • B31F2201/0715—The tools being rollers
    • B31F2201/0723—Characteristics of the rollers
    • B31F2201/0733—Pattern
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00—Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07—Embossing
    • B31F2201/0758—Characteristics of the embossed product
    • B31F2201/0761—Multi-layered
    • B31F2201/0764—Multi-layered the layers being nested
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00—Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07—Embossing
    • B31F2201/0782—Layout of the complete embossing machine, of the embossing line
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00—Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07—Embossing
    • B31F2201/0784—Auxiliary operations
    • B31F2201/0787—Applying adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00—Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07—Embossing
    • B31F2201/0784—Auxiliary operations
    • B31F2201/0792—Printing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor
    • Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
    • Y10T156/1007—Running or continuous length work
    • Y10T156/1023—Surface deformation only [e.g., embossing]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24628—Nonplanar uniform thickness material
    • Y10T428/24653—Differential nonplanarity at margin

Definitions

  • Embossed toweling has been made in the past by procedures such as are seen in US. Pat. 3,414,459. Toweling of this nature has peg-to-peg projections or embossments which are developed through rotating embossing rolls in synchronism with a high degree of precision. This necessarily limits production because the nip defined by the embossing rolls must be carefully controlled. In addition, the width of the machine is necessarily limited because of the possibility of run-out of the rolls, differential expansion and deflection along the length thereof due to dimensional differences which often are magnified during operation.
  • FIG. 1 is a fragmentary schematic view of the inventive machine as would be seen from one side;
  • FIG. 2 is a reduced scale perspective view of the machine of FIG. 1;
  • FIG. 3 is a fragmentary plan view of the product issuing from the left-hand side of FIG. 1, and corresponds to that seen along the sight line 3-3 applied to FIG. 1;
  • FIG. 4 is an enlarged scale fragmentary sectional view taken along the line 4-4 applied to FIG. 3;
  • FIG. 5 is a fragmentary perspective view of the adhesive applicator roll seen in FIG. 2.
  • the numeral generally designates a frame which is seen to include a pair of side elements for rotatably supporting a plurality of rolls. These rolls can be appreciated better from a consideration of FIG. 2 wherein a first embossing unit is made up of a platen roll 11 and an embossing roll 12. A second embossing unit consists of the embossing roll 13 and the platen roll 14. Each embossing roll 12 and 13 has a steel surface with a plurality of outwardly-extending projections formed thereon.
  • the projections may number from about 10 to about 200 per square inch and may project upwardly from the surface from about 0.01 inch to about 0.05 inch whereby approximately 10% to about 75% of the surface of a web is embossed.
  • the platen rolls may be covered with any suitable material currently used in the art, i.e., rubber as shown or paper etc.
  • the platen rolls may also be made of steel with mating protrusions.
  • the numeral 15 designates a web issuing from an unwind stand (not shown) and passing around an idler roll 16 and thereafter into the nip defined by the rolls 11 and 12.
  • the projections on the roll 12 develop corresponding projection 17 seen in the web 15 in FIG. 3.
  • Adhesive is applied to some or all of the high points of these projections by means of the adhesive-applying unit generally designated 18 and which is seen to include a fountain 19 and a series of transfer rolls 20, 21 and 22 which are driven in conventional fashion.
  • the adhesive-applying roll 22 has provided thereon a pattern of raised surfaces as at 22a. This results in applying adhesive to less than all of the high points of the protrusions provided by the embossing unit which includes rolls 11 and 12.
  • a decorative, eye-pleasing pattern can be producedwhich is visible by the user of the web product.
  • a certain amount of the adhesive penetrates through the web 15 to make the pattern visible and further, the web is generally at least translucent and almost transparent so that distinct color impressions can be obtained.
  • the web product designated T in FIG. 3 six of the depressions as at 170 have been shaded to show a red coloration in a generally hexagonal design. This is readily achieved through the use of suitably engraved plates on the plate cylinder applicator roll 22.
  • an upper web is designated 23 and is seen to be passing around an idler roll 24 before being embossed by the coaction of rolls 13 and 14.
  • the projections on the roll 13 develop corresponding projections in the web 23 -the developed projections being designated 25 in FIG. 3.
  • the roll 27 is the so-called laminator roll and is seen to have a surface covered with resilient material 28 such as rubber having a rating in the range of about 50 to about 90 Durometer A.
  • a steel roll is employed for the laminator roll 27 and the covering was achieved through initially gluing a layer of spiral-wrapped hard rubber-covered tape. The roll surface was then ground to present a smooth surface against the embossing roll 12. The pressure at the nip 26 was adjusted to the range of 50-60 pounds per linear inch which was satisfactory for the starch-adhesive used in laminating.
  • a smooth steel roll could be employed as the laminator roll 27without any covering, but the thin, hard, rubber covering permits operation without the accuracy otherwise required insofar as run-out and straightness is concerned.
  • the covering which in production machines may be of the order of one-half inch thick and Durometer rubber eliminates the danger of mushrooming the small embossing elements on the roll 12 when the usual nip pressures are present.
  • An additional advantage from the use of a resilient covered roll is the lack of a need for a separate drive.
  • the numerous protrusions on the embossing roll 12 drive the laminator 27 without difiiculty.
  • the web issuing to the left of the roll 27 is generally designated T and corresponds to the showing in FIG. 3.
  • the adhesive which is applied only to the high points of the projections 17 results in glue bonds of the type designated 29 in FIG. 4.
  • the plurality of rolls 11-14, 16 and 24 are all rotatably supported on the frame 10 as by means of suitable bearings, one of which is designated 31.
  • the rolls are rotated in synchronisin by means of gears 32 from a power source (not shown).
  • the patterns in the two rolls are identical so that there is a perfect interlacing or nesting of the projections of one web relative to the projections of the other web.
  • one web may have more of an open pattern of projection so that several projections on the other web will be accommodated during the interlacing.
  • the projections may be circular, triangular, oval, hexagonal, diamondshaped, or have any other of a multiple choice of shapes. Orientation of the pattern of the projections on the two webs may be similar or dissimilar as desired. Choice of shapes of the projections may be similar or dissimilar on the two webs.
  • a machine for producin'g 'laminated, embossed webs comprising a fram,; ffirsti and second embossing units mounted on said frame, each unitihcludin'g' an embossing roll having a .patternof projections fflbOllt 10 to about 200 per square inch, and a platnroll for" coaction with each.embossing roll, means for rotatingsaid rolls. and;
  • first and secondunit embossing rolls being" oriented relative lto each jotheir “to: position the projections in one web intermediate the projections inf the'other 'we'b as the webs approach saidfthirdroll,

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
  • Paper (AREA)
  • Sanitary Thin Papers (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
US793430*A 1969-01-23 1969-01-23 Machine for producing laminated embossed webs Expired - Lifetime US3556907A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US79343069A 1969-01-23 1969-01-23

Publications (1)

Publication Number Publication Date
US3556907A true US3556907A (en) 1971-01-19

Family

ID=25159900

Family Applications (1)

Application Number Title Priority Date Filing Date
US793430*A Expired - Lifetime US3556907A (en) 1969-01-23 1969-01-23 Machine for producing laminated embossed webs

Country Status (6)

Country Link
US (1) US3556907A (ja)
BE (1) BE740781A (ja)
DE (1) DE1961528C3 (ja)
FR (1) FR2028918A1 (ja)
GB (1) GB1225440A (ja)
SE (1) SE363276B (ja)

Cited By (109)

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US3940529A (en) * 1973-07-05 1976-02-24 Scott Paper Company Non-nested two-ply absorbent fibrous sheet material
JPS54139707U (ja) * 1971-08-27 1979-09-28
US4284465A (en) * 1978-10-10 1981-08-18 American Can Company Apparatus for the manufacture of fibrous sheet structure
US4326002A (en) * 1979-03-19 1982-04-20 American Can Company Multi-ply fibrous sheet structure and its manufacture
JPS59116500A (ja) * 1982-12-20 1984-07-05 キンバリ−・クラ−ク・コ−ポレ−シヨン エンボス模様を有する紙シ−トとその製造方法
US4492238A (en) * 1981-09-30 1985-01-08 Philip Morris Incorporated Method and apparatus for production of smoke filter components
US4620896A (en) * 1984-12-14 1986-11-04 Rengo Co., Ltd. Single facer having two sets of corrugating rolls and a single pressure roll
US4671983A (en) * 1985-06-12 1987-06-09 Marcal Paper Mills, Inc. Embossments for minimizing nesting in roll material
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Also Published As

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BE740781A (ja) 1970-04-01
FR2028918A1 (ja) 1970-10-16
DE1961528B2 (de) 1974-08-29
SE363276B (ja) 1974-01-14
GB1225440A (ja) 1971-03-17
DE1961528A1 (de) 1970-07-30
DE1961528C3 (de) 1975-04-17

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