US3503241A - Cold rolling mill - Google Patents
Cold rolling mill Download PDFInfo
- Publication number
- US3503241A US3503241A US555420A US3503241DA US3503241A US 3503241 A US3503241 A US 3503241A US 555420 A US555420 A US 555420A US 3503241D A US3503241D A US 3503241DA US 3503241 A US3503241 A US 3503241A
- Authority
- US
- United States
- Prior art keywords
- roll
- rings
- groove
- cold rolling
- rolling mill
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005097 cold rolling Methods 0.000 title description 24
- 238000010438 heat treatment Methods 0.000 description 17
- 238000005096 rolling process Methods 0.000 description 13
- 125000006850 spacer group Chemical group 0.000 description 8
- 230000001965 increasing effect Effects 0.000 description 7
- 238000010276 construction Methods 0.000 description 4
- 230000001939 inductive effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000001133 acceleration Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000136 polysorbate Polymers 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B21/00—Pilgrim-step tube-rolling, i.e. pilger mills
- B21B21/02—Rollers therefor
Definitions
- the invention relates to cold rolling mills, and relates more particularly to cold rolling mills of the pilger or step-back type. Still more particularly, the invention relates to such cold rolling mills of the step-back type, that have an oscillating rolling frame including acceleration power and mass frame balancing means.
- the invention relates to cold rolling mills of the step-back type, which are particularly suitable for that type rolling of tubes.
- the working groove In cold rolling mills of the step-back type, for use in connection with the rolling of tubes, the working groove generally is disposed in the so-called roll jaw, which is an inset piece that is held exchangeably by means of suitable mounting means in a cutout; it is known to provide rolls with two or more working grooves, in accordance with German Patent No. 1,067,758, in order to obtain thereby an additional increase in production, particularly as, due to the power and mass force balancing means system, there will result a substantial lowering of the stress applied to the transmission that is disposed between the driving motor and the crank shaft; this, in turn, permits a substantial increase in the available rotational speed, with resultant production increase.
- the instant invention provides for a cold rolling mill of the step-back type, with oscillating rolling frame means and power and mass force balancing means, a rotatable carrier shaft, at least one roll groove ring being exchangeably mounted on the carrier shaft and having an external circumference defining an extended working groove length surpassing 220; this extension of the working groove length corresponds to an extension of from about 1.5 to about 2.5 times the lengths of the roll jaws heretofore used.
- each roll groove ring is shrunk on the carrier shaft without use of any slot and key, and is fixed in its position in peripheral direction relative to the shaft by position determining means which include a portion near one lateral face of the roll groove ring, a portion of a radially extending member formed on the shaft, and a wedge member that extends between these portions.
- the rolls are provided with inset groove jaws; and where the working groove length is doubled, there must also be doubled the roll diameter, as a result of which the weight of the rolling frames increases considerably furthermore, the roll jaws thus would assume prohibitively large dimensions, and lastly the roll pressure would increase disadvantageously correspondingly.
- Rolling mill constructions have previously been made that included so-called roll groove rings.
- a roll groove ring is formed of a ring made of suitable material, which is positioned on the roll shaft either by means of slot and key, or by means of a square fit.
- this ring there has been worked the necessary groove out, which corresponds in its lengths to the set-in roll jaws, with the advantage, however, of a smaller roll diameter.
- the instant invention provides for a considerable lengthening of the working groove length and yet maintaining the same ring roll diameter as had been done for rolls with jaw grooves. In this manner, the stroke of the oscillating rolling frame is increased without increasing the Work rotations per minute, and thus a corresponding yield increase is achieved.
- the working groove length would need to be increased from 40 in. to 45 in., if the reaction forces and the taper of the arbor are to be held within manageable magnitudes.
- the instant invention provides for power and mass force balancing and thereby for a reduction in the stress of the movable parts including the transmission.
- the combination of the aforementioned and later described means employed in accordance with the invention results in a considerably longer working groove length and, coupled with power and mass force balancing, provides for a machine which in its performance matches that of a machine of the prior art that had two or more working grooves side by side.
- the high stresses to which the working grooves are subjected, affected, of course, in the prior art adversely the life of these roll grooves.
- this drawback is compensated by the great ease of mounting and dismounting of the parts for repair and for exchange.
- the roll rings were positively connected with the carrier shaft by means of a key and slot arrangement; at multiple machines of this type, the length of the key and slot were so extended that spacer rings that were disposed between the multiple roll rings were held by the same key and slot as the roll rings themselves. As this means of attachment was, however, not entirely satisfactory, the roll rings have additionally been shrunk onto the respective shafts.
- the carrier shaft has a radially extending member, for instance a flange, that has a number of, namely one or more axial grooves.
- the roll groove ring has at one of its end faces the same number of grooves but which are radial (instead of axial).
- a prismatic wedge member extends between each axial and radial groove, to position the roll ring peripherally relative to the carrier shaft.
- the spacer rings will also have corresponding radial grooves in the faces, so that with the aid of prismatic wedge members, the peripheral position of the roll rings and of the spacer rings relative to the carrier shaft will be fixed; furthermore, these groove-wedgegroove connections provide for additional holding be tween the parts, so that now each roll groove ring which is shrunk onto the carrier shaft and is positioned in the aforesaid groove-wedge-groove manner is positively connected and positioned for rotation with the carrier shaft.
- heating means for instance inductive heating means for such a carrier shaft and roll groove rings and perhaps also spacer rings thereon
- the instant invention provides thus for cold rolling mills of the step-back type which, when using only one roll groove ring, permit large production; yet, permit the side-by-side arrangement of several roll groove rings rendering possible great economies in initial tool costs and in erection costs, and making possible the economic production of first class end products.
- FIG. 1 is a schematic vertical sectional view of a cold rolling mill of the step-back type with frame and motor and balancing means;
- FIG. 1b is a large scale schematic view, partly in section, of a roll groove ring and taper of the arbor, showing the circumferential groove of the roll groove ring;
- FIG. 2 is a sectional view of a carrier shaft having a single roll groove ring mounted thereon;
- FIG. 3 is a sectional view, similar to FIG. 2, but showing a carrier shaft with three roll groove rings mounted thereon, with two spacer rings each between two roll groove rings;
- FIG. 4 is a schematic view, partly in section, showing a carrier shaft suspended vertically on which there are mounted three roll groove rings, and inductive heating means for heating the rings for their subsequent removal off the shaft.
- FIG. 1 there is provided a cold rolling mill of the step-back type that includes mass balancing means 1, a motor 2, an oscillating rolling frame 3, and a roll groove ring 4.
- the rack which is needed for turning the roll groove rings has been omitted from FIG. 1, for the sake of clarity and simplicity.
- the circumferential form of the roll groove rings 4 exhibited in FIG. 1b shows the stroke x that is rendered possible by this design, and furthermore also the tapered shape of the bloom to be formed on the rolling mill is shown in FIG. 1b.
- the reduction work commences with the control stroke a for the feed; then there follows the reduction groove 17; thereafter there follows the smoothing groove c, and finally the control stroke d for the turning of the bloom.
- the distance e is the entire work length, while x indicates the entire stroke.
- the distance e corresponds to the developed work length of the roll groove ring 4, which length is about from 1.5 to about 2.5 ,times the developed work length of conventional roll jaws of the same groove diameter.
- the roll groove rings 4 are shrunk onto the rotatable carrier shaft 7 for positive rotational connection, yet without use of any shaft key.
- the carrier 7 has a radially extending member, such as a flange 8 which has near its circumference in axial direction prismatic axial grooves 9.
- the amount of grooves 9 per flange 8 may vary with the need.
- the roll groove rings 4 on the other hand, have on their faces the same amount of grooves 10 which, however, extend in radial direction (see FIG. 2).
- spacer rings 11 between the roll groove rings 4.
- the spacer rings 11 also have in their faces the same amount of radially directed grooves 12.
- the roll groove rings 4 are fixed peripherally relative to the carrier shaft and its pinion; where multiple roll groove rings are used (FIG. 3), they are coordinated in this manner in their development.
- the wedge members 13 are secured from falling oil by means of rings 14.
- FIG. 4 there is shown a means for a time-saving and easy dismounting of the rings off the carrier shaft.
- Inductive heating means 15 are shown, though only schematically, which in the case of multiple roll groove rings on the carrier shaft may cover all the roll groove rings; where only single roll groove rings are used, the heating means may be so arranged that the parts thereof which do not cover any roll groove ring may selectively be disconnected electrically.
- the carrier shaft After the pinion has been removed, will be suspended vertically, and then the heating means 15 will apply heat to the rings, of sufiicient quantity so that the rings may thereafter be slid downwardly off the shaft, without need for any special mechanical ring removing device.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
- Metal Rolling (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DEM0066738 | 1965-09-23 | ||
DEM0067291 | 1965-11-16 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3503241A true US3503241A (en) | 1970-03-31 |
Family
ID=25987759
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US555420A Expired - Lifetime US3503241A (en) | 1965-09-23 | 1966-06-06 | Cold rolling mill |
Country Status (4)
Country | Link |
---|---|
US (1) | US3503241A (enrdf_load_stackoverflow) |
JP (1) | JPS495828B1 (enrdf_load_stackoverflow) |
DE (1) | DE1427978C3 (enrdf_load_stackoverflow) |
GB (1) | GB1129969A (enrdf_load_stackoverflow) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3650138A (en) * | 1968-09-28 | 1972-03-21 | Giuseppe Persico | Multiple tube-rolling pilger mills |
DE2403686A1 (de) * | 1974-01-24 | 1975-08-07 | Mannesmann Meer Ag | Verfahren zum herstellen von vorzugsweise ne-metall-rohren gut verformbaren werkstoffes durch kaltpilgern |
JPS57176103U (enrdf_load_stackoverflow) * | 1982-03-15 | 1982-11-08 | ||
US4386512A (en) * | 1980-03-17 | 1983-06-07 | Wean United, Inc. | Pilger tube rolling mill |
US4542566A (en) * | 1982-11-15 | 1985-09-24 | Corrugating Roll Corporation | Corrugating roller |
US4665114A (en) * | 1982-02-04 | 1987-05-12 | Morton Thiokol Inc. | Stabilizer compositions and polymers containing same |
WO2015154833A1 (de) * | 2014-04-11 | 2015-10-15 | Maschinenfabrik Köppern Gmbh & Co. Kg | Verfahren und vorrichtung zur demontage und montage einer ringbandage |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3019921C2 (de) * | 1980-05-24 | 1984-11-22 | Schmolz & Bickenbach, 4000 Düsseldorf | Walze |
DE3508924A1 (de) * | 1985-03-13 | 1986-09-18 | Josef Fröhling GmbH, Walzwerksmaschinenbau, 5960 Olpe | Verfahren und vorrichtung zum reduzieren des querschnitts von stabfoermigem material bzw. warmen stranggussmaterial |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1732042A (en) * | 1928-06-25 | 1929-10-15 | Pittsburgh Plate Glass Co | Apparatus for rolling glass |
US1938995A (en) * | 1931-08-17 | 1933-12-12 | Ross E Beynon | Built-up roll |
US2192808A (en) * | 1937-03-31 | 1940-03-05 | Tube Reducing Corp | Feeding apparatus for pilger mills |
US2537356A (en) * | 1942-11-28 | 1951-01-09 | See Fabriks Aktiebolag | Rolling mill for the production of conical tubes |
US2703999A (en) * | 1953-11-24 | 1955-03-15 | See Fabriks Aktiebolag | Pilgrim rolling mills |
US2787956A (en) * | 1953-07-28 | 1957-04-09 | Mosstype Roller Co Inc | Printing plate cylinder and method of mounting or demounting same from a mandrel |
US3030835A (en) * | 1958-06-06 | 1962-04-24 | Blaw Knox Co | Tube rolling machine |
US3309910A (en) * | 1964-02-18 | 1967-03-21 | Mannesmann Meer Ag | Multiple cold rolling mill |
US3335593A (en) * | 1963-08-27 | 1967-08-15 | Mannesmann Meer Ag | Drive for rolling mill |
-
1965
- 1965-09-23 DE DE1427978A patent/DE1427978C3/de not_active Expired
-
1966
- 1966-01-26 GB GB3446/66A patent/GB1129969A/en not_active Expired
- 1966-03-14 JP JP41015443A patent/JPS495828B1/ja active Pending
- 1966-06-06 US US555420A patent/US3503241A/en not_active Expired - Lifetime
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1732042A (en) * | 1928-06-25 | 1929-10-15 | Pittsburgh Plate Glass Co | Apparatus for rolling glass |
US1938995A (en) * | 1931-08-17 | 1933-12-12 | Ross E Beynon | Built-up roll |
US2192808A (en) * | 1937-03-31 | 1940-03-05 | Tube Reducing Corp | Feeding apparatus for pilger mills |
US2537356A (en) * | 1942-11-28 | 1951-01-09 | See Fabriks Aktiebolag | Rolling mill for the production of conical tubes |
US2787956A (en) * | 1953-07-28 | 1957-04-09 | Mosstype Roller Co Inc | Printing plate cylinder and method of mounting or demounting same from a mandrel |
US2703999A (en) * | 1953-11-24 | 1955-03-15 | See Fabriks Aktiebolag | Pilgrim rolling mills |
US3030835A (en) * | 1958-06-06 | 1962-04-24 | Blaw Knox Co | Tube rolling machine |
US3335593A (en) * | 1963-08-27 | 1967-08-15 | Mannesmann Meer Ag | Drive for rolling mill |
US3309910A (en) * | 1964-02-18 | 1967-03-21 | Mannesmann Meer Ag | Multiple cold rolling mill |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3650138A (en) * | 1968-09-28 | 1972-03-21 | Giuseppe Persico | Multiple tube-rolling pilger mills |
DE2403686A1 (de) * | 1974-01-24 | 1975-08-07 | Mannesmann Meer Ag | Verfahren zum herstellen von vorzugsweise ne-metall-rohren gut verformbaren werkstoffes durch kaltpilgern |
US4386512A (en) * | 1980-03-17 | 1983-06-07 | Wean United, Inc. | Pilger tube rolling mill |
US4665114A (en) * | 1982-02-04 | 1987-05-12 | Morton Thiokol Inc. | Stabilizer compositions and polymers containing same |
JPS57176103U (enrdf_load_stackoverflow) * | 1982-03-15 | 1982-11-08 | ||
US4542566A (en) * | 1982-11-15 | 1985-09-24 | Corrugating Roll Corporation | Corrugating roller |
WO2015154833A1 (de) * | 2014-04-11 | 2015-10-15 | Maschinenfabrik Köppern Gmbh & Co. Kg | Verfahren und vorrichtung zur demontage und montage einer ringbandage |
RU2671394C1 (ru) * | 2014-04-11 | 2018-10-30 | Машиненфабрик Кёпперн Гмбх Унд Ко. Кг | Способ и устройство для демонтажа и монтажа кольцевого бандажа |
AU2014390263B2 (en) * | 2014-04-11 | 2019-05-16 | Maschinenfabrik Koppern Gmbh & Co. Kg | Method and apparatus for dismounting and mounting an annular sleeve |
EP3129149B1 (de) | 2014-04-11 | 2020-07-01 | Maschinenfabrik Köppern GmbH. & Co. KG | Verfahren zur demontage und montage einer ringbandage |
Also Published As
Publication number | Publication date |
---|---|
GB1129969A (en) | 1968-10-09 |
DE1427978C3 (de) | 1975-06-19 |
DE1427978B2 (de) | 1974-10-31 |
DE1427978A1 (de) | 1969-08-14 |
JPS495828B1 (enrdf_load_stackoverflow) | 1974-02-09 |
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